AD300变频器英文说明书(V2 0)
AD300变频器英文说明书(V2 0)
AD300变频器英文说明书(V2 0)
Use
Danger
Installation
Notice
When handling and installing the product, please hold the product from
bottom. Do not hold the enclosure only. Otherwise, your feet may be injured
and the inverter may be damaged because of dropping.
The inverter shall be mounted on the fire retardant surface, such as metal,
and kept far away from the inflammables and heat source.
Keep the drilling scraps from falling into the inside of the inverter during the
installation; otherwise, inverter failure may be caused.
When the inverter is installed inside the cabinet, the electricity control
cabinet shall be equipped with fan and ventilation port. And ducts for
radiation shall be constructed in the cabinet.
Wiring
Danger
The wiring must be conducted by qualified electricians. Otherwise, there
exists the risk of electric shock or inverter damage.
Before wiring, confirm that the power supply is disconnected. Otherwise,
there exists the risk of electric shock or fire.
The grounding terminal PE must be reliably grounded, otherwise, the
inverter enclosure may become conductive.
To ensure the safety, the inverter and the motor must be grounded. Please do
not touch the main circuit terminal. The wires of the inverter main circuit
terminals must not contact the enclosure. Otherwise, there exists the risk of
electric shock.
The connecting terminals for the braking resistor are (+)and PB. Please do
not connect terminals other than these two. Otherwise, fire may be caused.
Notice
The three-phase power supply cannot connect to output terminals U-V-W,
otherwise, the inverter will be damaged.
It is forbidden to connect the output terminal of the inverter to the capacitor
or LC/RC noise filter with phase lead, otherwise, the internal components of
the inverter may be damaged
Please confirm that the power supply phases, rated voltage are consistent
with that of the nameplate, otherwise, the inverter may be damaged.
The wires of the main circuit terminals and the wires of the control circuit
terminals shall be laid separately or in a square-crossing mode, otherwise, the
control signal may be interfered.
When the length of the cables between the inverter and the motor is more
than 100m, it is suggested to use output reactor to avoid the inverter failure
caused by the over-current of the distribution capacitor.
The inverter which equipped with DC reactor must connect with DC reactor
between the terminal of P1、(+) otherwise the inverter will not display after
power on.
Operation
Danger
Power supply can only be connected after the wiring is completed and the
cover is installed. It is forbidden to remove the cover in live condition;
otherwise, there exists the risk of electric shock.
When auto failure reset function or restart function is set, isolation measures
shall be taken for the mechanical equipment, otherwise, personal injury may
be caused.
When the inverter is powered on, even when it is in the stop state, the
terminals of the inverter are still live. Do not touch the inverter terminals;
otherwise electric shock may be caused.
The failure and alarm signal can only be reset after the running command
has been cut off. Otherwise, personal injury may be caused.
Notice
Do not start or shut down the inverter by switching on or off the power
supply, otherwise the inverter may be damaged.
Before operation, please confirm if the motor and equipment are in the
allowable use range, otherwise, the equipment may be damaged.
The heat sink and the braking resistor have high temperature. Please do not
touch such devices; otherwise, you may be burnt.
When it is used on lifting equipment, mechanical contracting brake shall also
be equipped.
Please do not change the inverter parameter randomly. Most of the factory
set parameters of the inverter can meet the operating requirement, and the
user only needs to set some necessary parameters. Any random change of the
parameter may cause the damage of the mechanical equipment.
In the applications with mains frequency and variable frequency switching,
the two contactors for controlling the mains frequency and variable
frequency switching shall be interlocked.
Notice
The circuit boards have large scale CMOS IC. Please do not touch the board
to avoid the circuit board damage caused by static electricity.
Contents
Chapter 1 Introduction to AD300 Series Inverter ................................................................. 1
1.1 Product Model Description............................................................................................................................1
1.6 Operating keypad panel outline and mounting dimensions (Unit:mm) ...............................................8
AD300-T41R5GB/2R2PB
AD300-T42R2GB/4R0PB 210 133 180 238 108 225 7
AD300-T44R0GB/5R5PB
AD300-T45R5GB/7R5PB
258 155 180 285 120 270 7
AD300-T47R5GB/011PB
AD300-T4011GB/015PB
330 200 195 355 150 340 7
AD300-T4015GB/018PB
AD300-T4011GB/015PB-A
AD300-T4015GB/018PB-A
310 192 186 340 150 323 7
AD300-T4018GB/022PB
AD300-T4022GB/037PB
AD300-T4018G/022P
AD300-T4022G/030P
425 270 200 450 200 430 7
AD300-T4030G/037P
AD300-T4037G/045P-B
AD300-T4037G/045P-A 517 324 213 547 240 525 9
Inverter Model H W D H1 A B d
AD300-T4037G/045P
AD300-T4045G/055P 535 320 248 560 240 540 9
AD300-T4055G/075P
AD300-T4075G/093P
AD300-T4093G/110P 640 380 248 665 240 640 9
AD300-T4110G/132P
AD300-T4132G/160P 1100 400 400 1120 300 1090 11
AD300-T4132G/160P-U
AD300-T4132G/160P-D
710 465 355 750 380 719 11
AD300-T4160G/185P-U
AD300-T4160G/185P-D
AD300-T4160G/200P-H
AD300-T4200G/220P-H 1400 400 400 1400 460 1270 13
AD300-T4220G/250P-H
AD300-T4185G/200P-U
AD300-T4185G/200P-D
859 550 385 900 440 868 11
AD300-T4200G-U
AD300-T4200G-D
AD300-T4250G/280P-H
AD300-T4280G/315P-H 1600 500 420 1600 560 1460 13
AD300-T4315G/355P-H
AD300-T4355G/400P-H
AD300-T4400G/450P-H
1800 780 500 1800 840 1630 13
AD300-T4450G/500P-H
AD300-T4500G/560P-H
AD300-T4560G/630P-H
AD300-T4630G/710P-H
1000 700 2000
AD300-T4710G/800P-H
AD300-T4800G/900P-H
Note:
-H refers to cabinet type machine with DC reactor.
-U means input lines come from upside and output lines come out downside.
-D means input lines come from downside and output lines come out downside.
The connection mode for multiple braking resistors is parallel connection. For
example, the inverter of AD300-T4055G/075P, the braking resistor is suggested to
be two 6000W 20Ω braking resistors parallel connection, amount to braking
resistor is 12000W,10Ω
Forcefully press the 2 snap joints on the left and right sides as shown
direction1 until the upper side of cover comes out. Lift the cover in direction 2, as
in Fig. 2-5.
Mounting of cover
After the wiring of main circuit terminals and control circuit terminals, insert
the two snap hooks on the bottom part of the facial cover into the groove of the
inverter body, as shown in direction 1 in Fig.2-6, and then press the front cover in
direction 2 as shown in Fig.2-6, until the “crack” sound is heard.
Circuit breaker or
leakage circuit breaker
Contactor
Input AC reactor
DC reactor
Input noise filter
Inverter
Grounding
Output AC reactor
Motor
Grounding
Contactor(A)
U, V, W
screw
Terminal
torque (N·m)
Tightening
(mm2)
Wire spec.
screw
Terminal
torque (N·m)
Tightening
(mm2)
Wire spec.
Inverter Mode
Circuit Breaker(A)
Contactor(A)
U, V, W
screw
Terminal
torque (N·m)
Tightening
(mm2)
Wire spec.
screw
Terminal
torque (N·m)
Tightening
(mm2)
Wire spec.
Inverter Mode
3.4.2 AD300−T4018G/022P~AD300−T4110G/132P
3.4.3 AD300−T4132G/160P~AD300−T4315G/355P
LC/RC noise filter with phase lead, otherwise, the internal components of the
inverter may be damaged.
When contactor is installed between the inverter and the motor, it is forbidden to
switch on/off the output contactor during the running of the inverter; otherwise,
there will be large current flowing into the inverter, triggering the inverter
protection action.
Length of cable between the inverter and motor
If the cable between the inverter and the motor is too long, the higher order
harmonic leakage current will cause impact on the inverter and the peripheral
devices. It is suggested that output AC reactor be installed when the motor cable is
longer than 100m, and that carrier frequency be set as follows:
Carrier frequency(F0.15) Less than 10kHz Less than 6kHz Less than 4kHz
Correct Wrong
Fig.3-5 Grounding Wiring
When the input noise filter is installed, the wire connecting the filter to the
inverter power input terminal shall be as short as possible.
The filter enclosure and mounting cabinet shall be large area reliably gounded to
reduce the back flow impedance of the noise current Ig.
The wire connecting the inverter and the motor shall be as short as possible. The
motor cable adopts 4-core cable, among which the grounding wire shall be one
end grounded at the inverter side, the other end connected to the motor enclosure.
The motor cable shall be sleeved into the metal tube.
The input power wire and output motor wire shall be kept away from each other
as long as possible.
The equipment and signal cables vulnerable to interference shall be kept far
away from the inverter.
Key signal cables shall adopt shielding cable. It is suggested that the shielding
layer shall be grounded with 360-degree grounding method and sleeved into the
metal tube. The signal cable shall be kept far away from the inverter power input
wire and output motor wire. If the signal cable must cross the power input wire
and output motor wire, they shall be laid orthogonal.
When analog input of voltage or current is adopted for remote frequency setting,
twisted shielding cable shall be used. The shielding layer shall be connected to
the grounding terminal PE of the inverter, and the signal cable shall be no longer
than 50m.
The wiring of RA/RB/RC shall be separated from wiring of other main circuit
terminals.
It is forbidden to short circuit the shielding layer and other signal cables or
equipment.
External controller NPN with common emitter wiring mode is as below. (for
X1-X5 multifunction input)
The cables connecting keyboard and control board use standard RJ-45
Interface, namely both sides are connected according to EIA/TIA568B standard.
Users can make the cable by themselves or purchase general internet cable from
market as keypad cable.
LED display
Status Indicator
ENTER
Program
Stop/Reset key
Note:
At level 3 menu, pressing PRG key or ENTER key can return to level-2 menu.
The difference between them is that: Pressing ENTER will save the setup and
return to the level 2 menu and then automatically shift to the next function code;
while pressing PRG key will directly return to level 2 menu without saving the
parameter, and stay at current function code.
Below is the example of modifying the function code F9.01 from 10.00Hz to
20.00Hz. (The number of bigger font size refers to the blinking digit),
PRG ∧ ENTER
50.00 -F0- -F9- F9.00
∧
∧ >> ENTER
20.00 10.00 10.00 F9.01
ENTER
PRG -F9-
F9.02
PRG
Attention:
“○”means the parameter can be changed during running.
“×”means the parameter cannot be changed during running;
“*” means the parameter is detected value or fixed value and not changeable.
“-” means manufacturer parameter and the users have no access to it.
0: No treatment
1: Auto reset at power
Under-voltage fault recovery
FC.14 0 ○
treatment 2: Auto run at power
recovery (Auto run time
interval is F1.16)
50.0%~100.0% (100%
Depends on
FC.15 Fast current limit means this function is ○
model
disabled.)
Overvoltage
FC.17 0.00~10.00Hz 0.00Hz ○
suppression freq.
Note:
The value in the “【】” indicates the factory default value of the parameter.
6.1 Group 0 Basic Function
F0.00 Model Range: 【Depends on model】
This parameter is provided only for the user to view the factory default model
and cannot be modified.
0: G model
1: P model
3: PULSE setup
The reference frequency is given by the terminal pulse. Pulse signal
reference specification: voltage 9V ~30V and frequency range 0kHz
~50kHz.
4: Communication
It means that the frequency source is given by the host computer via the
communication mode.
5: MS (Multi-step) Speed
When this mode is selected, group F6 “Input Terminals” and Group F9
“Multi-step speed and PLC” parameters shall be set to determine the relative
relationship between the reference signal and the reference frequency.
6: Programmable Logic Controller (PLC)
When PLC mode is selected, Group F9 “Multi-step Speed and PLC”
parameters shall be set to determine the reference frequency.
7: PID
When PID is selected to be reference, Group F8 “PID Parameters” shall be
set. The running frequency of the inverter is the value after PID regulation.
8: keyboard potentiometer
Note:
In frequency setting 1, the Multi-step option is prior to other frequency
reference options. If the terminal has selected multi-speed and active, the
frequency reference-1 is determined by multi-speed no matter what value has
F0.03 setup.
In option of frequency ref. 1+ the frequency ref. 2, the UP/DOWN digital
setting of freq. reference-1 will be Up/Down overlapped on Frequency ref.-2.
And the F0.06 Up/Down preset value is invalid.
Pulse reference can only be input from the multifunction input terminals X4
or X5.
Rated Voltage
Output Freq.(Hz)
Basic Max output
Frequency Frequency
motor noise, motor temperature rising, and inverter temperature rising as shown on
Tab.6-2.
temperature of inverter.
1: Auto-adjustment
Inverter can automatically adjust carrier frequency through detection of
temperature and the weight of load. The auto-adjusts is to keep inverter
running at light load with low noise and keep the temperature within control
at heavy load, and thus maintain the reliable and continuous running.
taken as default.
Output frequency
Fmax
Fset
The inverter detects the motor rotation speed firstly and then starts from the
detected speed and Acc./Dec. to preset frequency. This realizes the smooth
starting without impact.
Note:
The 18.5kW and above ratings has inbuilt speed tracking card.
Output frequency
Fmax
Fs
t1
Time
Output Frequency
③ ③
② ②
① ①
When the jog Acc./Dec. time is set to 0, the inverter jog deceleration mode is
“coast to stop”.
Skip frequency
Skip frequency 2 amplitude
Skip frequency
Skip frequency 1 amplitude
Setting frequency
Output Frequency
Forward Rotation
Time
F2.13
Reverse Rotation
When the over modulation function is enabled, the inverter voltage output
capacity can be improved. However, if the output voltage is too high, the output
current harmonics will increase.
PI parameter
(F3.01, F3.02)
(F3.03, F3.04)
Using this slip compensation parameter, the motor speed can be maintained
constant. The adjustment is instructed as follows:
When the motor speed is lower than the target value, increase the vector control
slip compensation value.
When the motor speed is higher than the target value, decrease the vector
control slip compensation value.
Output voltage
Output voltage
100%
F4.06
F4.04
F4.02
Output voltage
Max. voltage
(F0.14)
Manual boost
(F4.07)
Note:
If the torque boost is set to be too large, the motor may be over heat, and
the inverter might get over-current fault.
When the inverter drives synchronous motor, manual torque boost
function is recommended to be used and V/F curve should be adjusted
according to the motor parameters
Freq. after
compensation Compensation Freq. f
Synchronous
speed
Load torque T
slip; therefore, the motor rated speed (F5.04) must be set correctly.
Slip compensation is disabled when Slip compensation coefficient is set
to “0”.
R1 jX 1 jX 2
I1 Rm R2
U1 I2
I0 s
Xm
In this mode, FWD and REV terminal control the forward and reverse
direction of the motor; but the pulse signal is effective. HLD is holding
terminal, i.e. when HLD is ON, the pulse signal of FWD and REV is hold;
when HLD is OFF, the holding of FWD and REV is removed. The inverter is
stopped by disconnecting the HLD terminal. As shown in Fig.6-15
AC drive
SB2 FWD
...
SB1
... ... HLD
SB3
REV
COM
Run
K direction SB1
HLD
...
0 Forward
K
1 Reverse F/R
COM
Corresponding setup
F6.24
F6.22
F6.19
F6.17
F6.14
F6.12
% %
Analog Max. input Analog Min. input
corresponding setup corresponding setup
Frequency
Up/Down signal
Output frequency
Time
Detection signal
Time
Output frequency
Time
FDT
Detection signal
Time
Output frequency
F0.12
F7.11
Time
Auxiliary pump Auxiliary pump
start lag time(F7.28) stop lag time(F7.29)
Auxiliary pump
control signal
Time
4: AI1-AI2
AI1-AI2 as PID feedback, if the result is negative the feedback value is
negative
5: AI1+AI2
AI1+ AI2 as PID feedback, if the result is bigger than the actual physical
quantities (100%) the PID feedback quantity is the 100% full range.
6: MAX (AI1, AI2)
Take the larger one between AI1 and AI2 as the PID feedback.
7: MIN (AI1, AI2)
Take the smaller one between AI1 and AI2 as the PID feedback.
F8.02 Analog PID digital setup Range: 0.0~999.9【50.0】
When analog PID setting channel select the digital setting (F8.00 = 0), this
parameter decide the setting value of the PID.
Note:
AD300 inverter has two sets of PID parameters, determined by F8.11. The
first group PID parameters are taken as default.
The two parameters are used to limit the output range of the PID regulator.
When PID regulating is set to be the frequency reference, user can adjust the
negative limit of the PID for reverse control, e.g. setting F8.17=30.00Hz to limit
the reversed rotation within 30Hz. When PID and other channels are combined as
frequency reference, the PID positive and negative limit can be adjusted according
to actual application needs. For example, when PID and AI1 is overlapped to be
frequency reference, and if system requires PID to conduct fine adjust of ±5V
based on AI1, both F8.16 and F8.17 are to be set as 5.00Hz.
PID preset
frequency
Time
Preset frequency
holding time
When the running frequency is higher than F2.26 and feedback signal is lower
than F8.24 for a period of time defined by F8.25, the inverter will give alarm (PID
offline).
interrupted and run the left time of this step with the step frequency.
F9.09 PLC status recorded or not at Range: 0~1【0】
power failure
If F9.09 is set to 1, the PLC operating parameters such as the PLC operating
step and PLC operating time will be saved when power loss.
0: Not save 1: save
frequency wobbling up and down with the setup frequency as the center. The trace
of running frequency at the time axis is shown in Figure 6-26, of which the swing
amplitude is set by FA-00.When FA-00 is set to 0, indicating the swing amplitude
is 0, the wobble frequency function is disabled.
Output frequency
Jitter time
Jitter frequency
Wobble frequency
amplitude
Time
Rising time
Acc. time Dec. time
Wobble frequency
operating cycle
0: Disabled
The overload protection is disabled. Be cautious to use this function because
the inverter will not protect the motor in case of overload.
1: Common motor (with low speed compensation)
Since the cooling effects of common motor deteriorates at low speed (below
30 Hz), the motor’s overheat protecting threshold should be lowered, which
is called low speed compensation。
2: Variable frequency motor (without low speed compensation)
The cooling effects of variable frequency motor are not affected by the
motor’s speed, so low speed compensation is not necessary.
1 min
Output current
100% 200%
FC.02 defines the current threshold for overload pre-alarm protection. The
setting range is a percentage value of rated current.
FC.03 defines the time during which the inverter current exceeds FC.02. If the
inverter continuous output current lager than FC.02 for a period of time defined in
FC.03, the inverter will output pre-alarm signal (OLP2).
Range:
FC.05 Current amplitude limit level Type G: 80.0~200.0%【160.0%】
Type P: 60.0~150.0%【120.0%】
This parameter is used to define the current limiting level.
0: Invalid
1: Acc./Dec. valid; Constant speed invalid
2: Valid
Note:
1) Local address should be the unique one; it is the foundation to realize
point-to-point communication between the host and inverter.
2) When the inverter is set to be host, the broadcasting interval is the response
delay time defined in Fd.05. If the response delay time is set to be too short,
the communication networking might get abnormal.
3: 9600bpS
4: 19200bpS
5: 38400bpS
detection mode
0: Time interval between 2 packets receiving.
1: Time interval of 0005H Add. data writing
fault
FF.05 Running status at latest fault Setting range: 0~3【0】
FF.06 Fault history 1 (Last One) Setting range: 0~25【NULL】
FF.07 Fault history 2 Setting range: 0~25【NULL】
Memorize the types of the latest 3 faults (See “chapter 7: fault/ alarm
information table” for the details of faults). And record the output frequency,
reference frequency, output current, DC bus voltage and running status of the latest
fault for troubleshooting.
Fault
Fault Type Possible causes Solutions
code
4.Encoder sudden offline 4. Check the encoder and its
in closed-loop vector wiring.
control
1.Acceleration time too 1. Increase the acceleration time
Over Voltage short
Ou1
in Acceleration 2.Power supply abnormal 2. Check the input power
source.
1.Deceleration time too 1. Increase the deceleration time
Over voltage in
Ou2 short
deceleration
2.Large load inertia 2. Add suitable brake devices.
1. Power supply abnormal 1. Check the input power
Over voltage in
Ou3 source.
constant speed
2.Large load inertia 2. Add suitable braking devices.
1. The output side has one 1. Check whether the electric
phase got short circuit motor insulation is weakening.
problem. 2. Check whether the wiring
GF Ground Fault
between the frequency
converter and the electric motor
is damaged.
1. Wiring of inverter and 1. Check whether the electric
motor get phase-to-phase motor coil is short circuit.
Load
SC short circuit
short-circuit
2.Damage of the inverting 2. Ask for the services from
module IGBT manufactures.
1. Ambient temperature 1. Lower the ambient
Heat-sink over too high temperature.
OH1 2. Fan is damaged 2. Change the fan
heat
3. Fan air duct is blocked 3. Clear the air duct.
1. Power supply abnormal 1. Check the input power
source.
2. Motor rated current set 2. Check whether the motor’s
OL1 Motor overload
wrongly rated current is correctly set up.
3.The Curve of V/F is not 3. Adjust the V/F curve and
fit torque boosting performance.
Fault
Fault Type Possible causes Solutions
code
4. Motor always works 4. Use specialized electric
with heavy load at low motor.
speed.
5. Motor blocked to stall 5. Check whether the motor or
or sudden large load the load is blocked to stall or
change not.
6.Motor power too low 6. Use motor and inverter of
suitable power ratings
1. Low voltage in power 1. Check the input power
grid source.
2. Load too heavy 2. Select bigger capacity
Inverter
OL2 inverter.
overload
3. Acceleration too fast 3. Increase the acceleration time
4.Restart the motor still in 4. Avoid restarting when the
turning motor is in rotation.
1. Baud rate and parity 1. Check communication
Communicatio checksum is set incorrect parameters correct or not.
EF0
n fault 2. Communication 2. Check the interface wiring.
interrupted for long time
External 1. Faults comes from 1. Check the external input
EF1
terminal fault external control circuit
Input phase 1. Input R,S,T have phase 1. Check input voltage
SP1
loss loss or imbalance
1.There is lack of U,V,W 1. Check U-V-W motor wiring
Output phase when output
SPO
loss 2.There is a serious 2. Check the load
unbalance in output
1.Function code 1. Recover factory defaults
EEP EEPROM error parameter writing error
2. EEPROM damaged 2. Ask for service from supplier
Keypad & 1. Check the connection cable
control board 1.Connection cable between keyboard and control
CCF communication between keyboard and panel
interrupted control panel is broken
Fault
Fault Type Possible causes Solutions
code
1.The braking line or 1. Check the brake unit, change
braking pipe is broken the brake pipe.
bCE Brake unit fault
2.brake resistor is too 2. Choose the suitable braking
lower resistor.
1. Too long connection 1. Shorten the cable between
cable between keypad and Keyboard and control board to
control board leads to reduce interference.
interference in parameters
Parameter copy
PCE transmission.
Error
2. The downloading 2. Before downloading, make
parameters do not match sure the parameters match the
the existed parameters in inverter.
the inverter.
IDE Hall 1. The current sensoring 1. Ask for service from supplier
IDE current or hall device get
detection fault damaged.
1. Encoder signal wires 1. Check whether the encoder
are connected reversely. signal is correctly connected.
2. Encoder signal wires 2. Check whether the encoder
get damaged. wiring is broke.
ECE Encoder fault 3. Encoder damaged. 3. Change the encoder.
4. Dual-way encoder 4. Change the encoder direction
detected motor direction (F3.16) or alter motor wiring
is not match with inverter sequence.
direction.
1. Load too large or motor 1. Decrease the load and check
blocked to stall motor and mechanical part
Fast current 2. Inverter power too status
LC
limit fault small 2. Choose higher power inverter
3. Inverter output circuit 3. Remove the external fault
loop grounded or SC.
1. The FWD or REV 1. Disconnect the FWD or REV
Terminal close terminals close and get terminal first and then power on
EF2
fault power on. But inverter is the inverter.
set to not allow the restart 2. Close the fault detection
Fault
Fault Type Possible causes Solutions
code
after power failure function for closed terminal
recovery. fault (FC.11=0)
1. Check PID feedback line.
2. Disable PID feedback
PID feedback
PIDE 1. PID feedback offline detection (F8.24=0.0%)
error
3. Increase PID feedback offline
detection time (F8.25)
Inspection Inspection
Item Inspection Criteria
contents method
15m/s2,200~500Hz
Special test
3.5mm, 2~ 9Hz; 10m/s2,9~
Gas instrument, smell
200Hz; 15m/s2,200~ 500Hz
and visual check
Special test
Overheat Exhaust normal
instrument
Sound Listen There is no abnormal sound.
Special test There are no abnormal smell and
Gas
instrument smoke.
Physical The physical appearance is kept
Visual check
appearance intact.
Heat-sink fan There are no fouling and wool
Inverter Visual check
ventilation that block the air duct.
In the allowable operating range.
Input current Ampere meter
Refer to the nameplate.
In the allowable operating range.
Input voltage Voltmeter
Refer to the nameplate.
In the rated value range. It can be
Output current Ampere meter
overloaded for a short while.
Output voltage Voltmeter In the rated value range.
Special test
There are no overheat fault and
Overheat instrument and
burning smell.
smell.
Motor
Sound Listen There is no abnormal sound.
Special test
Vibration There is no abnormal oscillation.
instrument
Inspection Inspection
Item Inspection criteria
content method
Main circuit The screws are tightened and the
Screwdriver/sleeve
terminal cables are kept well.
The screws are tightened and the
PE terminal Screwdriver/sleeve
cables are kept well.
Control circuit The screws are tightened and the
Screwdriver
terminal cables are kept well.
Internal wiring and Screwdriver and
Connection is firm and reliable.
Inverter connectors hands
Expansion card Screwdriver and
Connection is firm and reliable.
connector hands
Mounting screws Screwdriver/sleeve The screws are tightened.
Cleaning the dusts
Cleaner There are no dusts and wools.
and powders
Internal foreign
Visual check There are no foreign objects.
objects
500VDC
Motor Insulation test Normal
megohmmeter
Vulnerable
Damage Causes Solutions Items for Routine Inspection
parts
The fan blade has no cracks and
Bearing wear,
Fan Change rotates normally. The screws are
blade aging
tightened.
Ambient
There are no electrolyte leakage, color
temperature is
Electrolytic change, crack and shell inflation. The
relatively high Change
capacitor safety valve is normal.
and electrolyte
Static capacity ≥the initial value*0.85.
volatilizes.
Note:
When the inverter is stored for a long period of time, power on test shall be
conducted once within two years and last at least five hours. Use voltage regulator
to gradually increase the voltage to the rated value when power connection is
performed.
8.4 Warranty
The inverter’s warranty period is 18 months (from date of shipping), during
which the company would offer free repair or replacement if the fault or damage
occurred under normal use.
During the warranty period, the maintenance will be charged a reasonable cost
due to fault caused by the following reasons.
1) The fault is caused by not following the operation manual or exceeding the
operating standards.
2) The fault is caused by repairing or modifying the inverter without
permission.
3) The fault is caused by using the inverter in a wrong way, such as wiring
mistakes.
4) The fault is caused by fire, salt corrosion, gas corrosion, earthquake, storms,
floods, lightning, abnormal voltage, or other force majeure causes.
The inverter support Modbus protocol, RTU format, Broadcast address 0, slave
address “1-247”. Interface mode: RS485: Asynchronous, half duplex.
1. Protocol Format
The initial space of frame is 3.5
Start
characters or above
Slave address 1~247
03: Read parameters from slave
Function Code 06: Write parameters to slave
08: Loopback Test
Data(N)
2×N data, this is the main content of
………
Modbus communication.
Data(0)
Error check CRC check
The End space of frame is 3.5
End
characters or above
Function Code 06H: Write parameters and status words of one parameters of
the inverter.
Example:Write parameter (F0.19 register address: 0113H) to the slave 1, the
format is as follows:
The Master Request
Slave address 01H
Function code 06H
Register address Hi 01H
Register address Lo 13H
Data Hi 00H
Data Lo 64H
CRC Hi 78H
CRC Lo 18H
The Slave Response
Slave address 01H
Function code 06H
Register address Hi 01H
Register address Lo 13H
Data Hi 00H
Data Lo 64H
CRC Hi 78H
CRC Lo 18H
Function Code 10H: Write parameters and status words of one parameters of
the inverter.
Example: Write parameter (F0.19 register address: 0113H) to the slave 1, the
format is as follows:
The Master Request
Slave address 01H
Function code 10H
Register address Hi 01H
Register address Lo 13H
Number of registers Hi 00H
Number of registers Lo 01H
Byte Count 02H
Data Hi 00H
Data Lo 64H
CRC Hi B5H
CRC Lo D8H
If the operation request is rejected, the response will be error code and
abnormal function code. Error function code equals to function code +0x80,
abnormal code shows the error cause in detail. The format is as follows:
The slave response for the rejected request
Slave address 01H
Function code 83H
Error Code 02H
CRC Hi C0H
CRC Lo F1H
Function Register
Data definition and instruction R/W
description Address
0005H: Fault reset
Range(-10000~10000)
Note: Communication Setting is
percentage. (-100.00~100.00%) When
it is used to frequency setting, it’s
Communication relative to the maximum frequency.
0002H W/R
Setting When it’s used to torque setting, it’s
relative to the 2*rated torque. When it’s
used to PID setting or feedback, it’s
relative to the analog input
corresponding setup
0003H~
Reserved Reserved Reserved
001FH
Bit0---1:Run 0: Stop
Bit1---1:Reverse rotation 0:Forward
rotation
Bit2---1:Fault 0:No Fault
Inverter Status 0020H R
Bit3---1:Warning 0:No
warning
Bit4---1:On fault reset 0:no on fault
reset
0: NULL
1: Uu1 bus Under voltage fault
2: OC1 over current in acceleration
3: OC2 over current in deceleration
4: OC3 over current in constant speed
5: Ou1 over voltage in acceleration
6: Ou2 over voltage in deceleration
7: Ou3 over voltage in constant speed
Fault Content 0021H 8: GF Ground Fault R
9: SC Load Short-Circuit
10: OH1 Radiator over heat
11: OL1 Motor overload
12: OL2 Inverter overload
13: EF0 communication fault
14: EF1 external terminal fault
15: SP1 Input phase failure or
Unbalance
Function Register
Data definition and instruction R/W
description Address
16: SPO Output phase failure or
Unbalance
17: EEP EEPROM Fault
18: CCF Transmission between the
inverter and keyboard cannot be
established
19: bCE Brake unit fault
20: PCE Parameter copy Error
21: IDE Hall current detection fault
22: ECE PG fault
0:No warning
1:uu Bus under voltage warning
Warning 2:OLP2Inverter overload warning
0022H R
Content 3:OH2Inverter overheat warning
4 : SF3Output Terminal function
selection 10 not reach to 3
0023H Output frequency R
0024H Frequency reference R
0025H Bus voltage R
0026H Output voltage R
0027H Output current R
0028H Rotate speed of motor R
0029H Output power R
002AH Output torque R
Running/Stop
002BH PID reference R
Monitor
002CH PID feedback R
parameters
002DH AI1 R
002EH AI2 R
002FH High pulse input R
0030H Terminal status R
0031H PLC current steps R
0032H length reference R
0033H Actual length R
0034H External count R
0035H X1 terminal status 0: Invalid 1: Valid R
Running/ Stop
X2 terminal status
Monitor
0036H 0: Invalid 1: Valid R
parameters
Function Register
Data definition and instruction R/W
description Address
X3 terminal status
0037H R
0: Invalid 1: Valid
X4 terminal status 0: Invalid 1:
0038H R
Valid
X5 terminal status 0: Invalid 1:
0039H R
Valid
X6 terminal status 0: Invalid 1:
003AH R
Valid
X7 terminal status 0: Invalid 1:
003BH R
Valid
X8 terminal status 0: Invalid 1:
003CH R
Valid
003DH Reserved R
7 6 5 4 3 2 1 0
Reserved
X9
DO
Y1
Y2
Relay1
Relay2
Reserved
while(length--)
{
crc_result^=*data++;
for(i=0;i<8;i++)
{
if(crc_result&0x01)
crc_result=(crc_result>>1)^0xa001;
else
crc_result=crc_result>>1;
}
}
return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8))
;
}
Power supply
电源
Vcc 24V
Inverter
X4
Encoder
编 变
码 B X5 频
器 器
Z
0V COM
Extension
Model No. Terminals Function
card
X6 Multi-function input terminal 6 (to PLC)
X7 Multi-functions input terminal 7 (to PLC)
X8 Multi-functions input terminal 8 (to PLC)
Y2 Multi-functions input terminal Y2 (to COM)
I/O IO-EXT03 BRA/BRB/
extension Relay output 2
BRC
card
PLC PLC common end (to PLC)
AO2 Analog output 2 (0~10V, 0/4~20mA)
GND Analog output common end
Adapted inverter: AD300-T42R2GB/4R0PB ~ AD300-T4800G/900P-H
+A1 0-1A current input
-A1 0-1A current output
Injection +A2 0-1A/2A current input
molding ZS-EXT01
-A2 0-1A/2A current output
extension
card X6 Multi-function input terminal 6 (to PLC)
COM Multi-function input common end
Adapted inverter: AD300-T4011GB/015PB ~ AD300-T4800G/900P-H
485+ 485 differential signal +
485- 485 differential signal -
±10V AN-EXT0
-10V Provide -10V to external (to GND)
extension 1
card AI3 ±10V analog input (to GND)
GND Analog input common end
Adapted inverter: AD300-T42R2GB/4R0PB ~ AD300-T4800G/900P-H
Speed U Connect to inverter U phase output
SP-EXT01
tracking W Connect to inverter W phase output
card Adapted inverter: AD300-T41R5GB/2R2PB ~ AD300-T4800G/900P-H
Note: When using ±10V extension card, the AI1 on control board is invalid.