Picas
Picas
Picas
manual
PICAS
Contents:
1. Introduction.................................................................4
1.1 Power.................................................................................................................................4
1.2 General ..............................................................................................................................5
1.3 The Carrier Frequency principle ........................................................................................5
1.4 General design principles ..................................................................................................6
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1. Introduction
1.1 Power
The instrument is powered from an earthed 230 V / 50 Hz mains through a standard euro-
plug.
The power switch is at the rear.
WARNING
Do not open the case. There are no user serviceable
parts inside.
Danger for electrical shock hazard!!
WARNING
Replacing the fuse must be done with
the power cord disconnected, to prevent
electrical shock hazard
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1.2 General
PICAS is a tabletop stand-alone compact amplifier system from Peekel Instruments B.V.
It can be connected as one node (station) in a larger, decentralized system by using the
integrated RS-485 bus connection.
PICAS is delivered with an LCD-front and pushbuttons for the operation of the system.
The PICAS can be also be connected to a external PC through a RS232 or USB interface.
The CA2CF card comprises 2 high-accurate galvanic isolated carrier frequency amplifier
channels each with its own analog output. On these channels a variety of resistive
straingauge configurations can be connected for experimental materials testing. Also Load
cells can be connected for industrial weighing and force measurements. LVDT’s (Linear
Variable Differential Transformers) can be used for measuring linear or angular
displacements and also Capacitive Transducers can be connected.
The CA4AI card comprises 4 input channels for voltage, current or resistor measurements.
PICAS contains a control board which comprises a microprocessor which controls the
amplifier settings, keyboard and display handling and the communication to external
systems through the serial communication channels.
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1/4 Analog
120Ω
350Ω
240Ω
OUT
-IN
240Ω
Phase
5 KHz exc.ref.
- EX
The blockdiagram
Multiplexer
shows the basic
elements of the central
processor module.
ADC
5KHz
Further hardware
FPGA
components.
Apart from the basic module,
the PICAS cabinet further
houses the power supply, the
Microprocessor, Digital Power LCD display-module, the front
Memory, sync. regulator with integrated pushbuttons and
Communications a backpanel with various input-
and output- connectors.
Vin
Frontpaneel Unstab.
0.1234
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The straingauge-bridges and lvdt’s are connected through 9-pole male DSUB connectors.
The pin connections are shown in the above table. The abbreviations are as follows:
±IN Differential input of the amplifier. Like for the excitation, the polarity-signs wouldn’t
have a meaning if they weren’t used to indicate the relation with +EX and -EX. Connecting
+EX to +IN and -EX to -IN should give a positive (but overload) outputsignal.
Gnd -ground. At this pin the ground from the system is connected. Normaly this pin is not
used
Screen When a cable is used with a screen, this screen must be connected to the
housing of the connector. For the optimal screening this housing must be metalised.
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2.1.4 Full-bridge
Figure 1 shows the connection of a full straingauge-bridge. This is the most reliable
configuration. The leadwire-resistances affect only the sensitivity of the bridge. For instance
6Ω resistances in both the +EX as well as the -EX wire, connected to a 120Ω bridge, give a
decrease in outputsignal of 9.1%. This can be compensated by using the internal sense
circuit. However, that does not compensate the temperature-influence on the leadwire-
resistance. A temperature-coefficient of 0.4%/°C on 12Ω of copperwire, connected to a
120Ω bridge, will still give 0.04%/°C change in sensitivity. Short, thick cabling is therefore
recommended.
+EX +EX
-EX
+SE -SE
6 1
+IN -IN
SIGNAL
9 polig
male Sub D 9 5
+IN
+SE -EX
+SE -SE
6 1
+IN -IN
SIGNAL
9 polig
male Sub D 9 5
+IN
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2.1.5 Half-bridge
Figure 2 shows half-bridge configured straingauges. The ½-bridge completion-resistors are
internally connected to -IN.
+EX +EX
-EX
+SE -SE
6 1
+IN
9 polig
male Sub D 9 5
+IN
+SE -EX
+SE -SE
6 1
+IN
9 polig
male Sub D 9 5
+IN
The connection of the ½-bridge completion to -IN sets the amplifier for positive gain: so
connecting the +IN signal to +EX gives a positive outputsignal (although in overload).
Half-bridge connections are more critical than full-bridge. The leadwire-resistances in the
±EX-lines are in series with the 2 straingauges, in the Wheatstone bridge. Any slight
unbalance in these leadwire-resistances will give rise to signal-offset. Every 1mΩ difference
in resistance on a 120Ω bridge gives 2 µV/V offset. This may be compensated by use of the
internal balance circuit. However, temperature-influence can not be compensated. Short,
thick cabling is highly recommended
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+SE -SE
6 1
+IN
9 polig
9 5
male Sub D
+IN
The internal balance-compensation range is 65 mV/V at 5 volt excitation. This allows for
1.25Ω total leadwire-resistance in series with a 120Ω straingauge. A bridge-voltage of 0.5
volt however gives a 10 times balance-range and enables 12.5Ω leadwire in series with a
120Ω straingauge.
The temperature-influence on the cable-resistance cannot be compensated. The
temperature- coefficient of copper of 0.4%/°C will give rise to 8.3 µV/V offset-change for
each Ω in series with a 120Ω straingauge. Short and thick cabling is evidently necessary!
1/4
+SE -SE
6 1
+IN
-1/4
9 polig 9 5
male Sub D
+IN
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A similar situation as with the ½-bridge connection method has appeared. Every 1 mΩ of
difference in resistance, when using 120Ω straingauges, gives a change in signal-offset of 2
µV/V. This may be compensated internally by the balance circuit. However, the
temperature-influence cannot be compensated for. Short and thick cabling is again highly
recommended.
-EX
+IN
+SE -SE
6 1
9 polig
male Sub D 9 5
+IN
+EX +EX
-EX
+SE -SE
6 1
+IN
9 polig
male Sub D 9 5
+IN
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+EX +EX
-EX
+SE -SE
+IN 6 1
9 polig
male Sub D 9 5
+IN
When measuring a Potentiometer based sensor, the mid position of the potentiometer will
be the zero point. Moving the potentiometer to the minimum or maximum position, the
output value will be in the range of –full range to +full range.(-100% to +100%).
Based on the actual input resistance of the CA2CF of about 50K, the following non-linearity
will be present when measuring a potentiometer with a higher value:
potentiometer value linearity
500 ohm 0.15 %
1000 ohm 0.3 %
5000 ohm 1.45 %
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At the back side of PICAS for each CA4AI card 4 detachable screw terminals with each 6
terminals are present, on which the signals/sensors can be connected.
Also each CA4AI cards holds another detachable screw terminals with 2 terminals. On this
terminals an 24VDC/80mA power supply is present which can be used as a power supply
for electronic sensors.
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(Pin 1 is on the left side of each terminal, when one is looking at the rear site of PICAS.
1
2
5V 1mA 3
5
to chassis 6
Figure 11: Interne connection of the analog input
pin 1 : + 24VDC
pin 2 : - 24VDC
(Pin 1 is on the left side of each terminal, when one is looking at the rear site of PICAS.
1
+
24V
-
2
Figure 12: Interne connection of the 24VDC supply
This power supply can deliver 80 mA maximum, and is galvanic isolated from PICAS.
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5
screen gnd 6
5
screen gnd 6
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1
2
5V 1mA 3 V
5
to chassis 6
1
+
24V
Active 4-20
mA sensor
-
2
1
2
5V 1mA 3
5
to chassis 6
note: make sure that the sensor can handle the 24VDC supply.
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1
2
5V 1mA 3 I
5
to chassis 6
1
2
5V 1mA 3 V
5
to chassis 6
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2.3 Outputs
Note: The Channels from the CA4AI card do not have an analog output. Not on the board
itself and not on this combined analog output connector!!
Pin 2
Imax = 300 mA
Input 1 Input 2
2.3.3 Digital Inputs
Pin 9 Pin 12
On the same connector 2 digital
inputs are present. These
inputs are connected through 5 – 24VDC V
optocouplers to the processor.
Pin 10 Pin 11
Imax = 2 mA
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pin 1 : -
pin 2 : RXD
pin 3 : TXD
pin 4 : -
pin 5 : Ground
pin 6 : -
pin 7 : -
pin 8 : -
pin 9 : -
2.4.2 USB
This interface is only present on the fast controller. It is used for data communication
between the PICAS and the PC.
The PICAS is a USB device, and the USB connector on the back side is a type B
connector. It is a USB V1.1 interface.
When the PICAS has a USB interface, only 1 RS485 connector is present.
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Cable screen should be connected to the connector case. Do not connect to pin 5!
Note: on the PICAS with the fast controller only 1 RS485 connector is present. A separate external adapter
can be ordered which holds 2 RS485 connectors.
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The sum value will be available on the analog output of channel 3, and the difference value
will be available on the analog output of channel 4.
These sum and difference values are also presented on the display.( see 3.4.3)
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3.1 General
3.1.1 Power up
When the power switch at the rear of the instrument is switched ON („I”), for a short time,
the display shows the PEEKEL Instruments logo, after which it comes into the operational
mode for Channel 1, Menu 1.
The instrument has to be switched on for at least 15 minutes, before the instrument will
operate within the specified accuracy.
3.1.3 Conventions
In this manual, the following conventions are being used:
Any line in a menu shall firstly be selected by putting the cursor in front of it, using the UP /
DOWN buttons. After this, the following controls may be used:
adjustable means that a value can be entered and edited by using the keyboard. To start
editing push ENTER. To leave this mode, push ENTER again.
selectable means that a choice can be made from a pre-defined list of expressions etc.
which can be scrolled by using the LEFT / RIGHT buttons
adjustable and selectable means that, after adjusting the numerical value, the suffix can be
selected with the UP / DOWN buttons.
<execute> means that a command can be given by pressing the ENTER button, after which
the required command is then being executed.
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When the instrument is delivered, the password is set to 00000. With this password the
protection is off.
There are 3 modes in which the instrument can be regarding to the password protection,
these are:
1. Protection is active
In the “memory menu” an extra line is displayed, to enter the password. On top of
this menu at the selection of the actions the “Store setup” command is not available
The “Password menu” is also not available
2. The user is logged on
To do this, the right password must be entered on the bottom line of the “Memory
menu”. After this, the selection of the “Store setup” is available again. Also the
“password menu” can be selected, by pushing 3 times on “Menu +”.
3. The protection is switched off
In this case the password is set at “0”. This is also the default condition of the
instrument. The “Password menu” is available and the extra line at the “Memory
menu” is not displayed, because there is no need to log in.
How to enter a new password is explained at the description of the password menu.
DEVICE + : scrolls through the various Picas The 4 CURSOR-keys are for navigating through the
devices if connected at the RS-485 bus. display (UP-DOWN-RIGHT-LEFT)
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CHANNEL + : scrolls through the 4 channels of the ENTER : to acknowledge an edited command or to
Picas device selected. initiate an action if <ENTER> is required.
MENU + : scrolls through the menu selected SPACE : to type a space when editing.
(either SYSTEM- or CHANNEL-)
CANCEL : to cancel a manually edited command
The example above shows the MEASURE display with one channel large (in engineering units)
and all 4 output-signals small in volts.
GENERAL (1) :Shortcut to Channel-menu: GENERAL; (decimal "1" when entering data)
SENSOR (2) :Shortcut to Channel-menu: SENSOR; (decimal "2" when entering data)
STRAIN (3) :Shortcut to Channel-menu: STRAIN; (decimal "3" when entering data)
RANGE (4) :Shortcut to Channel-menu: RANGE; (decimal "4" when entering data)
BALANCE (5) :Shortcut to Channel-menu: BALANCE; (decimal "5" when entering data)
TRIPS (6) :Shortcut to Channel-menu: TRIPS; (decimal "6" when entering data)
ACTIONS (7) :Shortcut to System-menu: ACTIONS; (decimal "7" when entering data)
MEMORY (8) :Shortcut to System-menu: MEMORY; (decimal "8" when entering data)
Logging (0) :Shortcut to System menu: Logging, (decimal 0 when entering data)
SYSTEM (.) :Shortcut to System-menu: GENERAL; (decimal dot (.) when entering data)
SET MEAS (<-EXP) :Shortcut to System-menu: MEAS.PARMS; (scroll downward through exponents
or engineering unit-suffixes when entering data)
MEASURE (EXP->) :Shortcut to measuring display (large figures); (scroll upward through exponents
or engineering unit-suffixes when entering data)
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General
At the LCD screen, three different groups of displays can be shown:
SYSTEM menu’s
CHANNEL menus
MEASURE display.
With the SYSTEM menus, the various settings of a DEVICE can be set. With the
CHANNEL menu’s, the behavior of each of the CHANNELS of a DEVICE can be set. The
MEASURE display is generally used when actually measuring. It shows 1 selected channel
in large figures and all other channel-outputs of a DEVICE selected in small figures.
For the SYSTEM- and CHANNEL-menu’s, the LCD screen is divided in 3 columns. At the
left are the various menu names, device- and channel number as selected by the
pushbuttons. In the middle are the specific functions, which belong to the menu, chosen
and at the right are the individual settings (fields). Some fields can be chosen or set by the
user, some cannot be changed and are dictated by the system.
The upper-left portion of the display shows the device as chosen by the –DEVICE+
pushbutton. With only one device in use (one PICAS instrument), this will always show “1”.
If more PICAS instruments are connected to the RS-485 bus, these other DEVICES can be
selected and displayed.
The next line shows the selected channel.
Each one of the 4 channels is selected with the -CHANNEL+ button.
The third line (the first in the next box) shows the active menu-, followed by the name of
that menu in the next line.
The menu of your choice is selected with the -MENU+ button. This will bring you through all
settings for the selected channel.
A quicker method is to use one of the short-cut keys 1...6 of the lower row of 14
pushbuttons. These will bring you directly to a specific channel-menu. The names of these
menus are also printed on these keys.
The keys ACTIONS, MEMORY, SYSTEM and set SET MEAS will bring you directly to one
of the system-menu.
Use the up/down-keys to go to the required line, indicated by a black cursor in front of the
name of that field in the middle column.
3.3.2 Fields
The column at the right of the LCD-display (largest area) shows the fields with the
parameters (settings) of the currently selected menu.
Fields which represent actions (like CALIBRATION in the GENERAL channel menu) can
be activated by pushing the ENTER key. (Such a field shows <execute> and switches
temporarily to <wait> during when the action is being executed.
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cursor to the right and makes it a small edit- (underline-) character. Then the numbered
keys, the decimal dot, the +/- key and/or the exponent-keys can be used to type the
required value.
The <-EXP and EXP-> -keys switch the value-suffix or the physical unit suffix between
p, n, µ, m, none, k, M, G and T for micro, milli, none, kilo, mega, giga en tera.
Use ENTER to accept this edited value or CANCEL to restore the previous value.
Notice that, when channel-information is shown, at the bottom-left of the screen a
measurement of the amplifier-output voltage is shown.
This enables directly viewing the effect of the settings on the amplifier-status.
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Actual the actual value of the selected channel will be presented on the
PICAS display in a large font.
Peak values the low and high peak values of each channel will be presented on the
display.
Sum & Diff the sum and difference value of channel 1&2 and channel 3&4 will be
presented on the display
Bar graph for each channel a ‘bar graph’ is presented on the display. The actual
value is presented as a level in the bar graph. The actual values are
also presented in numbers, if there is room on the display.
When more then 4 channels are present in the PICAS, scrolling through the list of channel
values can be done with the arrow up / down keys.
Pressing the measure button, the selected view will be presented on the display.
Pressing this button again, will select the next display layout.
DEVICE 1
+ 04.738
+ 01.546
+ 06.432
+ 09.089
V
V
V
V
+04.738
CHANNEL 1 V
Pressing the enter button, will change the unit of the presentation of the values in Signal
V/V, which presents the value of the input signal, Output V, which presents the output
voltage of the amplifier and Physic. Unit, which present the physical unit of the measured
signal. This selection can also be made in the presentation line on System menu 5.
When a measured value reaches the level of trip setting in channel menu, this trip status
will be presented on the display as follows:
DEVICE 1
+ 04.738 V
+ 08.734↑V
+ 06.432 V
+ 09.089 V
+08.734
CHANNEL 2 TRIPPED V
When this display is presented, and the measure button is pressed again, the peak value
display will be presented.
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Peak values
DEVICE 1
Low Peak High Peak .
+01.789 +05.645
+ 04.738 V
+ 08.734 V -03.342 +09.786
+ 06.432 V +04.536 +07.687
+ 09.089 V +03.879 +09.123
Reset Runn
At the right side of the display the low and high peak values of each channel are displayed.
Those values are updated whenever the peak values changes. On the bottom of the display
2 commands are present. As shown above, none of these commands are selected. With
the left and right cursor keys a command can be selected. A selected command is
displayed between brackets, like <Reset>. The selected command can be given with the
enter Button.
When no command is selected, the enter button has the same functionality as by the
actual values display.
When the <Runn> is displayed, it means that the peak holding function is running. Pressing
the enter button when the <runn> command is selected, will stop the peak holding option.
The last peak values remain on the display, but will not be updated anymore. The <Runn>
text will be changed in <Hold>.
When the peak holding option is running, this function will be activated all the time, even
when the peak holding display is not on the screen.
The Hold/Runn and Reset commands can also be given in Set Meas.menu.
When a channel or system menu is displayed, and the measure button is pressed, the
setting in Set Meas. menu will determine, whether the actual value or the peak value
display is shown.
When the <Reset> command is given, the low peak values will be set at “++.+++”, and the
high peak values will be set at “--.---“.
If the Peak option is not running, and the reset command is given, the following display will
be presented:
Peak values
DEVICE 1
Low Peak High Peak .
+++.+++ ---.---
+ 04.738 V
+ 08.734 V +++.+++ ---.---
+ 06.432 V +++.+++ ---.---
+ 09.089 V +++.+++ ---.---
<Reset> Hold
When the peak holding option is on, every 10 milli seconds, 1 channel is measured. This
value is used for the peak holding determination. In this way every channel is converted
every 40 milli seconds.
When this display is presented, and the measure button is pressed again, the Sum-diff
value display will be presented.
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DEVICE 1
Sum & diff. values .
1 + 2 +06.472
+ 04.738 V
+ 01.734 V 1 - 2 +03.004
+ 06.432 V 3 + 4 +08.521
+ 02.089 V 3 - 4 +04.343
On the right side the sum and difference values of channel 1 & 2 and channel 3 & 4 are
displayed. In case of a 2 channel PICAS the values related to channel 3 & 4 are not
displayed.
When this display is presented, and the measure button is pressed again, the Bar graph
value display will be presented.
1 2
- -
- -
- - 1: -04.472 mV/V
- -
- - 2: +06.143 mV/V
- -
- -
- -
DEVICE 1
The actual value of the channels is presented on the left in a bar graph view. On the right
the actrual values are presented as numbers.
When this display is presented, and the measure button is pressed again, the Actual
value display will be presented.
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3.5 System-menu’s
SYSTEM menu structure (Overview)
The device (or PICAS unit) with which the keyboard/display is communicating
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Functional Description
Language: can be toggled here between English, German (Deutsch) and Dutch
(Nederlands). If you want to start-up always with the same language, you must specifically
save the system-settings from within the system -menu 3: “memory”.
Device Address: can be selected from 1 to 99 and is to be used when more than one
PICAS are connected to the bus.
Carrier frequency: this is automatically displayed and cannot be altered
CF-master: should always be set to yes if the device is operated separately. If more than
one PICAS is connected to the bus, only one is to be called the “master” and the other(s),
being “slaves”, should be set to no
When more PICAS systems are connected to each other through the RS485 bus, all the
PICAS systems should be master, or just 1 PICAS is master and all the other systems are
slave. If more then 1 PICAS is “master”, the synchronization frequency on the RS485 will
be the sum of the frequencies send by each PICAS. This signal will be out of specification
to be used for synchronizing the PICAS units. In this case the slave PICAS will not operate
within specifications.
Serial number: this is automatically displayed and cannot be altered
Firmware (version no.): this is the automatically displayed version-number of the firmware
installed and cannot be altered
Contrast: this is the contrast setting of the display. A higher number will darken the display.
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Functional Description
In the first and second line you can select the Baudrate with which to communicate with the
external device(s). (It shall be noticed that the other device(s) are set to the same
Baudrate).
The device from which you can communicate with the other(s) is always device number 1.
Device 1 thus is the Master on the RS-485 bus.
For Devices numbered 2, 3, 4, the serial numbers can be entered. Serial numbers can be
found at the labelsticker but are also fixed in the firmware and can be read in System Menu
1 “General”
With the cursor at configure and pressing ENTER, device number 1 sends a broadcast
over the bus, informing the devices with the respective serial numbers that from then on
they are named Device 2, 3, and so on.
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Functional Description
In the first line you can select the required action, hence you can have the instrument
<execute> that action by selecting the second line and pressing ENTER.
With Source Chan. you can select any one of 4 channels from which to copy parameters
Channel 1 ... Channel 4 can be set to YES or NO to instruct if such channel is taking part in
the centralized ACTION.
ACTION Description
Calibration When this command is given, the bridge supply will be calibrated with the
use of the sense lines.
Copy Params Copies the parameter from the source channel to the selected channel.
Auto Balance Performs an auto balance action to all selected channels.
Disable Bal Switches OFF the use of the balance function for the selected channels.
Use Balance Switches ON the use of the balance function for the selected channels.
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* These items are only available on the PICAS with the USB controller
Functional Description
With action you select if you want to store setup-, load setup- or get default- parameters.
The default values are factory-set and can always be used as a safe starting point with
known values. The action “Store setup” is only available when the instrument is not in the
protected mode.
The scope allows you to save/recall the settings of the channels only, the system only or
both the system + channels at the same time. As the system-parameters do not need a
change too often, here it is usually sufficient to select channels.
4 different channel settings can be saved. At start-up, PICAS will always load Setup 1.
If the cursor of this menu points to memory, pressing the ENTER button saves all current
Channel- and System- settings into the instrument’s non-volatile memory.
What is saved exactly, is defined by the action and scope settings (see corresponding
paragraphs).
Note that you must deliberately save parameters before they can be recalled. Changes
in amplifier-settings are not automatically stored.
Note that PICAS always starts up with loading channel Setup 1. If you do not save your
settings deliberately, the saved settings may be those from earlier measurements with
totally different settings. Therefore, first check all parameters for your application or load
default values.
The Date and Time lines will display the actual date/time when the menu is selected. The
values will only be updated when the complete menu is updated. To set the date/time just
enter the actual value and the instruments will active this date/time when entered.
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On the last line a password can be entered. When the correct password is entered, the
selection of the action “Store Setup” will be possible. When the password is set at “0”, this
last
Functional description
The presentation parameter defines how measurements are presented on the display .
When set to amplif.Vout the value represents the output voltage of the amplifier. When set
to amplifier the value represents the input signal of the amplifier in V/V ( volts-per-volt).
When set to physic.unit, the display shows the physical unit, as chosen in Channel Menu
4: Range with the range of parameter. In that case the presentation can be either with the
sensor-unit, the straingauge-unit or again the amplifier-signal in V/V.
The value disp.time(s) indicates the display update time-interval. Depending on the time
chosen, the instrument calculates the average value of the number of actually measured
values in that time. This average time is only used when the channel value is displayed in a
large font, and by the calculation of the trip values.
The setting of Display will influence the presentation.
Actual the actual value of the selected channel will be presented on the
PICAS display in a large font.
Peak values the low and high peak values of each channel will be presented on the
display.
Sum & Diff the sum and difference value of channel 1&2 and channel 3&4 will be
presented on the display
Bar graph for each channel a ‘bar graph’ is presented on the display. The actual
value is presented as a level in the bar graph. The actual values are
also presented in numbers, if there is room on the display.
When PICAS is in measuring mode, the presentation can be changed with the “enter” key.
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The differences in this function between the PB6000 and PB6100 controller are mentioned
in the text.
Functional Description
To store a measurement in RAM, the buffer must be empty. The device can not store
several different measurements in RAM. Select the clear buffer function and press ENTER
to remove previous measurement data. Beware: once the buffer has been cleared, the
measurement data can not be recovered.
To configure a measurement, the measurement interval must be configured for all
channels. The interval for all channels can be selected in steps.
PB6000: the selectable steps are 10 msec or 1 second.
For each channel, a number can be entered. This number, multiplied by the factor,
indicates the measurement interval for the channel. When '000' is entered for a
channel, that channel will not be measured.
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To start the measurement, select 'cyclic log' or 'log & fill RAM' on the datalog line. In 'log &
fill RAM' mode, the device will measure until the available RAM is full. In 'cyclic log' mode,
the device will continue measuring until stopped manually, overwriting old measurement
data when the buffer is full. The percentage on the left side of the display shows the current
usage of the buffer.
The buffer can contain up to about 29500 for the PB6000 and 500000 for the PB6100
measurement values. Due to bookkeeping overhead, this total amount will be lower when
the interval times are higher (ie. for slower measurements).
PB6000: If you attempt to start a new measurement while there is still data in the buffer, the
message 'Clear buffer first!' will be displayed and the measurement will not start.
Use the 'clear buffer' function to remove the previous measurement, or transfer it
to a PC first.
If the configured measurement speed can not be matched, a message 'Datalog speed too
high!' will be displayed and the measurement will not start.
PB6000: The device can perform up to 100 measurements per second.
PB6100: The device can perform up to `10000 measurement per second.
Up to 20000 measurement per second can be achieved when all the channel
intervals are the same. This setting can only be done using a PC with the
appropriated software.
It is possible to filter the storage of measurement values based on digital inputs or trips.
When the Logfilter option is set to a digital input, logging will only be performed when the
input is activated. The display shows 'armed' while logging is active without the input being
active (no measurement values are stored), and 'logging' when the input is active.
When the Logfilter option is set to an active trip on a channel, logging will only be
performed when the channel is tripped.
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Functional Description
This menu is only available when the correct password is entered in the “Memory menu” or
if the password protection is not activated.At the first line a password can be entered.
Choose a numeric value between –32000 and 32000, enter this value and give the
command “Set password”. Now the password is saved in nonvolatile memory. To enter the
protected mode, give the command “Log off”. Because this menu is only available in the
non-protected mode, this menu will immediately disappear when the “Log off” command is
entered.
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Functional Description
The first line bridge-volt defines the excitation-voltage of the transducer or straingauges.
Values from 0.5 … 5 volt are possible. There is a 10% margin to compensate cable-losses
when using 6-wire connections (sensing). This allows for (e.g.) 12 Ω total cable-resistance
when using 120 Ω straingauges at 5 volt excitation.
After the value is accepted for bridge-volt, the amplifier will automatically perform a
calibration. It measures the real bridge-voltage using the sense-lines and corrects any
deviation. It is therefore necessary that the sense-lines are connected on the bridge-
connector. When sensing is not used to compensate cable-losses, it is still necessary to
connect the sense-lines on the connector itself.
This calibration can also be done later with the calibration-parameter. It is even necessary
when another sensor or straingauge with different resistance is connected to the amplifier.
Just press the ENTER-button at this line, while the sensor and sense-lines are connected.
Notice that the output voltage of the amplifier will be disturbed during the calibration. Null
and full-scale reference-measurements are done and will be visible in the amplifier output
signal.
The local display will not show any error, because it just does not measure during the
calibration.
The polarity parameter gives an easy method of changing the polarity of the output voltage
without changing the wiring. But use normal if you do not need inverted polarity.
Inverted polarity is the same as a negative gain. When such a negative gain is entered, the
polarity will be on inverted mode.
The signal-mode is usually set to normal. In capacitive mode, the amplifier does not
measure the normal resistive signal from the straingauges but the capacitive, phase-shifted
signal, caused by cable-capacitance and other parasitic causes. Although the amplifier is
designed to distinguish between the desired measurement and error-signals, when this
signal is large (full-scale or more) it can affect the accuracy of the normal measurement.
Capacitive unbalance is mostly observed in quarter-bridge configurations with several
meters of cabling.
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At the Bridge load line, the bridge load seen from the input of the amplifier must be
entered. This value is used, together with the input impedance from the amplifier (about
50KΩ), to optimize the measurement value. When a bridge with a large impedance is used,
this value becomes more important, because the voltage division at the input will cause an
error in the measurement.
At the Bridge compl. line, the internal bridge complementation can be selected. A selection
can be made from the following options:
1/1 bridge: with this selection a full bridge must be connected
½ bridge: with this selection the internal ½ bridge is connected toe the –IN pin.
The external ½ bridge must be connected to the +IN pin
¼ 120Ω with this selection a 120 Ω resistor is internally connected between the
¼ pin and the +EX pin. Just connect 1 120Ω staingauge between the –
EX and the ¼ pin, to measure this strain gauge.
¼ 350 Ω with this selection a 350 Ω resistor is internally connected between the
¼ pin and the +EX pin. Just connect 1 350Ω staingauge between the –
EX and the ¼ pin, to measure this strain gauge.
With the presentation setting, the presentation of the value on the display is influenced.
When it is set to default, the presentation will follow the setting in System menu 5. When it
is set to another value, this setting will overrule the setting in the system menu 5.
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Functional Description
Sensor-range specifies the physical stimulus (force, displacement) that will generate
sensor v/v at the amplifier-input. In the shown example a load-cell is specified that gives 1
mV/V signal if a force of 10000 Newton is applied. These values can often be read from the
datasheet and represent mostly full-load signals. But the values in the sensor-menu can
also be obtained from in-house calibration and they do not necessarily have to be full-load
signals. If you have measured and know that your 10kN load-cell produces 0.83mV/V if
8.3kN is applied, those values would do the job as well.
The parameter physic.unit specifies the physical unit of the sensor. A load-cell could have
t or N as unit and an lvdt could have m (meter, as in centimeter, millimeter) as unit.
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Functional Description
The k-factor can be copied from the datasheet of the manufacturer of the strain gauges.
The bridge-factor is basically equal to the number of active strain gauges in the bridge. If
applicable it can also be used for the correction of Poisson effects in strain gauges
configurations.
When using half- and quarter ridge configurations be sure to connect the internal bridge-
completion resistors through the bridge-connector. These built-in bridge-completion
resistors are: 120 Ω for 1/4 bridge-completion and 2 x 240 Ω for 1/2 bridge-completion (see
page 5).
The above parameters allow calculation of the signal into the strain unit m/m. If further
calculations are to be done to obtain the stress in the material, the e-modulus parameters
may be set. Set the use e-modul line to yes and set the e-modulus-unit and -value as
appropriate for the material to be tested.
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Functional Description
The parameter range of determines the interpretation of the range-parameter. As it is set
to amplifier the range represents the amplifier-range in V/V. When it is set to sensor, the
range takes into account the values from the sensor-menu and the range is shown with the
physical unit from the sensor-menu. If range of is set to strain, the range is calculated using
the values in the strain-menu and the physical unit will be m/m, g/mm2 or N/mm2. As the
range of parameter is changed, the unit parameter will change as well. That unit can not be
modified from within this menu but only in the sensor- and strain gauge-menu’s.
The range of parameter also determines how measurements are shown on the display,
when the presentation parameter in the system menu 5 (behind the set meas button) is set
to physic. unit.
The electrical range of the amplifier (when range of is set to amplifier) can be set between
100uV/V and 1 V/V. Using smaller bridge-voltages than 5 volt, this has limitations on the
smallest value that can be set as the range.
If the range is adjusted wrongly, an indication:
Calc. gain too large ! !
Settings adjusted ! !
appears in the lower part of the LCD-display. The settings are adjusted to the highest
possible gain.
The value for Output V determines the output-voltage when full-scale input signals are
applied. It is thereby possible to match to data-acquisition equipment, connected to the
amplifier-output.
Most modern systems accept the -10…+10 volt signals that PICAS delivers by default.
Note that the full-scale output voltage, as specified with Output V, is not the same
as the maximum output voltage. Even when 5 volt full-scale is chosen, a maximum of
14 volt may arise on the output during overload-conditions.
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Functional Description
If a sensor or strain gauge-bridge is connected with known unbalance, that unbalance-value
can be entered as ...-balance. That value is then electronically subtracted from the input
signal in the amplifier.
The use of the input balance can temporarily be disabled by setting use balance to no. The
value does not change and can be used again by setting use balance to yes again.
When a sensor or strain gauge-bridge with unknown unbalance is connected, it is possible
to use the auto-balance-function. If enter is pressed on the appropriate line, a
measurement is done and the result is placed on the ..-balance lines. The output of the
amplifier should be near 0 volt. In the larger ranges, an output signal of a few millivolts may
be left.
In the 100uV/V range however a maximum of 50mV may be left at the output because of
the 0.5uV/V resolution of the input balance.
The balance values are displayed and entered in the unit, displayed in this menu. The unit
value cannot be changed in this menu.
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Functional Description
Of each PICAS, each one of 4 channels can be selected in this menu by CHANNEL (up or
down).
Before setting the trip-levels, all other parameters have to be set. Adjusting Trip-Levels is
practically the last adjustment before actual measuring starts.
The trip-value can be set to a numerical value at which a switching action of the tripping
function has to work. This value shall be any level from within the measuring range (see
range menu).
Hysteresis can be set as the value at which the trip function goes back to normal again.
Normally this is a percentage of the trip-value.
(Example: you wish to get a trip at 98% of the maximum measured value, of, say “100”. You
then set the Trip-Value at “98”. If you now adjust the hysteresis at “3”, the trip mechanism
will perform a switch action at the digital output (for connections see 3.5.3). This digital
output will switch back to normal when the measured value reaches a value of “98 - 3 = 95”.
The digital output switches again if the measured value then comes to 98 again.)
Trip-Control offers the facility of either not tripping at all, tripping when a high level, or
tripping when a low level of the measured value is reached.
Act.Period (Activation Period) determines the minimum time span during which a trip will
remain active. When set to anything other than 0, the trip will stay active for at least the
given amount of time. If after this time the trip is still active, another span of the same
duration is entered.
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Device 1 Excitation : 5V
Channel 3 Meas. Type : Voltage
Presentation : Default
Menu General: MENU
General
+00.006 V
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Device 1 Excitation : 5V
Channel 3 Meas. Type : Voltage
Presentation : Default
MENU
General
+00.006 V
Thermocouple measurement.
This is a special case measurement, because 2 temperatures has to be measured. First of
course the signal on the terminals of the CA4AI card. Somewhere in the connection of the
thermocouple a junction is present. The temperature of this point must be known to
determine the correct temperature measured by the thermocouple. This extra measurement
must be done with channel 1. The selected type must be CJC, and a PT100 must be
connected to the input of channel 1. This PT100 must be placed near the junction of the
thermocouple connection.
A special item is available to measure the temperature of the terminal of channel 1.
Due to this, no more then 3 thermocouple signal can be measured on each CA4AI card.
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Functional Description
When the range information of a sensor is known, this information can be entered in this
menu. At the fields Sensor max and Sensor min the physical limits of the sensor are
entered. At the field Signal max and Signal min the electrical signal values belonging to
the mentioned physical limits are entered.
PICAS will now calculate the correct physical value from each measured signal value.
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Functional Description
The selection of Range of selection will influence the presentation of the measured value in
physical units. When Sensor is selected, the displayed value will be in the units entered in
the Sensor menu.
The selection of the Range value depends on the type of measurement selected in the
General menu and are:
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Functional Description
When a measured signal is at ‘zero’ level this command can be given. The presented value
will be corrected by the value displayed at the “Tare” line.
This correction is activated by the “Auto Tare” command.
The balance values are displayed and entered in the unit, displayed in this menu. The unit
value cannot be changed in this menu.
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Functional Description
Before setting the trip-levels, all other parameters have to be set. Adjusting Trip-Levels is
practically the last adjustment before actual measuring starts.
The trip-value can be set to a numerical value at which a switching action of the tripping
function has to work. This value shall be any level from within the measuring range (see
range menu).
Hysteresis can be set as the value at which the trip function goes back to normal again.
Normally this is a percentage of the trip-value.
(Example: you wish to get a trip at 98% of the maximum measured value, of, say “100”. You
then set the Trip-Value at “98”. If you now adjust the hysteresis at “3”, the trip mechanism
will perform a switch action at the digital output (for connections see 3.5.3). This digital
output will switch back to normal when the measured value reaches a value of “98 - 3 = 95”.
The digital output switches again if the measured value then comes to 98 again.)
Trip-Control offers the facility of either not tripping at all, tripping when a high level, or
tripping when a low level of the measured value is reached.
Act.Period (Activation Period) determines the minimum time span during which a trip will
remain active. When set to anything other than 0, the trip will stay active for at least the
given amount of time. If after this time the trip is still active, another span of the same
duration is entered.
Only channel 1 to 4 have a digital output on the trip status. When a channel exceeds the
trip level the output will be activated.
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4 Problem resolving
Error description Possible course
The connected sensor does not generate any Is the sensor supply present?
signal 1. Is the CF-MASTER in the general system menu
selected to ‘YES”
2. If 2 or more PICAS units are used and the CF
are synchronized, only 1 PICAS must have the
CF-MASTER to ‘YES’, At the other units the CF-
MASTER must be at ‘NO’.
Check the cabling of the RS485 connectors.
The measurement signal is changing with a slow When more PICAS units are used together, it is
sinus wave form. possible that the different carrier frequencies will
influence each other. In this case the PICAS units
must be synchronized (see General system menu)
The linearity of the signal is not within When the sensors have a higher impedance, a
specifications. error may occur at the input. To compensate this,
the correct impedance must be entered in the
general channel menu.
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5 Technical Specifications
Carrier frequency inputs of the CA2CF-card
General
Typical accuracy class 0.1%
Bandwidth (-3 dB) 2000 Hz
Maximum cable length: 500m
Sensor connection 2-, 3-, 4-, or 6-wire configurations
Balance control
R-balance +/- 65 mV/V
C-Balance at 120 Ω bridge up to 10 nF
Output
Full scale voltage +/- 10 V
Protection long-term short circuit allowed
Maximum capacitive load 10 nF
Maximum cable length 100 m (@100 pF/m)
Frequency (-3 dB) < 2000 Hz
Filter type 7-pole low pass Butter worth -42 dB/Octave
General
Typical accuracy class 0.1%
Bandwidth (-3dB) 10 Hz
Sensor connections 2-, 3-, or 4-wire configuratieons
Sensor supply:
Voltage: 5V ± 0.1% (max. 50 mA)
(Maximum for 4 channels together is 100 mA)
Current: 1mA ± 5% (max. 7,5kΩ)
Power for active sensors 24VDC (max 80mA)
(galvanic separated from inputs)
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Input:
Measurement range : Voltage: ± 20 mV - ± 10V
Current: ± 5 mA - ± 100 mA
Resistor 100Ω - 7500Ω
Temperature PT100 -200 - +590 °C
PT1000 -200 - +590 °C
Type B +250 - + 1820 °C
Type E -200 - + 1000 °C
Type J -200 - + 1200 °C
Type K -200 - + 1370 °C
Type N -200 - + 1300 °C
Type R - 50 - + 1760 °C
Type S - 50 - + 1760 °C
Type T - 50 - + 390 °C
Cold Junction Compensation with
a PT100 on channel 1 of the CA4AI-card.
Input filter (-3 dB) 10 Hz
Filter type: 2-pole low pass Butter worth
Input resistance: 10 MΩ
Max. input voltage: ±35V
Max. input current (only is current mode): 120 mA
Common Mode voltage ±12V
The CA4AI board does not have an analog output for each input channel!
Controller Boards
PB6000 PB6100
A/D-converter 16 Bit
Amplifier calibration per Software and D/A-converter
Synchronization of carrier frequency digital (with other PICAS units)
Interfaces 1x RS232
1x RS485
1x USB V1.1
Digital outputs (solid state switch) for trip generation
max. 48VAC/DC / 300mA
Max total conversion speed: 100 Hz 20.000Hz
Measurement value storage 29.000 values 500.000 values
Housing
PICAS 250 x 330 x 110 mm (B x T x H)
Power supply 100 - 240 VAC / 50/60 Hz
Operating temperature 0 -..+50°C
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