TM610
TM610
TM610
Revision History……………………………………………………………………
General………………………………………………………………………………
Radio Overview…………………………………………………………….………
Software Specification…………………………………………………………
Circuit Description…………………………………..…………………………..
Semiconductor Data………………………………………………………….
Component Description…………………………..…………………………
TM-610 Parts List 1…………………………………………………….…………
V Tx-Rx Unit……………………………….…………………………………………….…………
U1 Tx-Rx Unit……..……………………………………………………….………………………
U1 VCO Unit…………….……………………………………………….…………………………
U2 Tx-Rx Unit………………..…………………………………………….………………………
U2 VCO Unit………….………………………………………………….…………………………
Tu n i n g De s c r i p ti o n … … … … … … … … … … … … … … … … … … … . … …
Tr o u b l e s h o o ti n g F l ow Ch a r t… … … … … … … … … … . . … … … … … …
Disassembly and Reassembly for Repair…………………………………..
Exploded View……………………………………………………..……………
TM-610 Parts List 2…………………………………………………..………….
Packing………………………………………………...…………………………
Te r m i na l F u n c ti on … … … … … … … … … … … … … … … … … … … … … …
PC Board View………………………………………………………………………..
Schematic Diagram…………………………………………………………….
Block Diagram……………………………………………………………….…
Specifications……………………………………………….…………………
Revision History
Version Date Contents Revised
Parts No. 2006 October Initial release
General
Manual Scope
This manual is intended for use by experienced technicians familiar with similar types of
communication equipment. It contains all service information required for the equipment
and is current as of the publication date.
Precautions
Safety Standards
● DO NOT operate your radio when someone is either touching or standing within
2 or 3 feet of the antenna, to avoid the possibility of radio frequency burns or
related physical injury.
● DO NOT operate the radio near electrical blasting caps or in an explosive
atmosphere.
● Switch OFF the radio while refueling or parking at gas station.
● Turn off your radio in any place where posted notices instruct you to do so.
● DO NOT modify the radio for any reason.
● DO NOT expose the radio to direct sunlight over a long time, nor place it close to
heating source.
● DO NOT place the radio in excessively dusty, humid areas, nor on unstable
surfaces.
● Refer the service to qualified technicians only.
Operation Safety Guidelines
● For vehicles equipped with electronic anti-skid braking systems, electronic
ignition systems or electronic fuel injection systems, interferences may occur
during the radio transmission. If the foregoing electronic equipments are
installed on your vehicle, please contact your dealer for further assistance to
make sure that the radio transmission will not interfere with these equipments.
● For radio installation in vehicles fueled by LP gas with LP gas container within
interior of the vehicles, the following precautions are recommended for personal
safety.
(1) Any space containing radio equipment shall be isolated by a seal from the
space in which the LP gas container and its fittings are located.
1
(2) Remote (outside) fitting connections shall be used.
(3) Good ventilation is required for the container space.
Installation Safety Guidelines
● Do not mount the mobile radio overhead or on a sidewall unless you take special
precautions.
● If someone were to remove the radio and fail to replace it properly, road shock
could bump the radio loose, and the falling radio could, in some circumstances,
cause serious injury to the driver or a passenger. In a crash, even when properly
installed, the radio could break loose and become a dangerous projectile.
2
Radio Overview
Front Panel
② LCD Indicator
④ LED Indicator
⑤ Speaker
⑥ Power Switch
⑧ Mic Jack
3
Rear Panel Overview
Used to connect external speaker and only available for the plug of 3.5 mm
③ Power Inlet
④ Antenna Pedestal
Microphone
4
▇ LED Indicator
Indicator Description
▇ LCD Display
5
Indicator Description
1. Display zone / channel number.
2. Display zone / channel label
3. Display DTMF digit
4. Display channel Frequency
5. Display menu, setting items, etc.
scan list.
channel.
6
Software Specification
1. Frame of Radio Modes
PC Mode
7
----------- Connect PC with mobile radio via
1. User Mode
Turn the power to enter this mode, common use mode.
2. Panel Tuning Mode
The operations of Tuning Mode are described as following:
1) Press [P1] to power on the radio. The radio enters Tuning Mode.
2) Use [Up]/[Down] to select setting items. Press [P4] to enter the sub-item of the
selected item.
3) Press [P4] to enter the sub-item. Press [Up]/[Down] to adjust the parameter. Press [P4]
again to save data and move to next item; or press [P1] to return to previous menu
without saving data.
Setting items and display( ***:1-256)
Wideband/
Setting item Main LCD Narrowband Frequency Sub LCD Description
8
Certer _C *** CTCSS: 67.0Hz
Wideband Low _L *** CTCSS: 67.0Hz
CTC.DEV_L High _H *** CTCSS: 67.0Hz
Medium Center M_C *** CTCSS: 67.0Hz
Narrowband Center N_C *** CTCSS: 67.0Hz
Center _C *** CTCSS: 151.4Hz
Wideband Low _L *** CTCSS: 151.4Hz
CTCSS Deviation CTC.DEV_M High _H *** CTCSS: 151.4Hz
Medium Center M_C *** CTCSS: 151.4Hz
Narrowband Center N_C *** CTCSS: 151.4Hz
Center _C *** CTCSS: 254.1Hz
Wideband Low _L *** CTCSS: 254.1Hz
CTC.DEV_H High _H *** CTCSS: 254.1Hz
Medium Center M_C *** CTCSS: 254.1Hz
Narrowband Center N_C *** CTCSS: 254.1Hz
Center _C *** CDCSS: 023N
Wideband
Low _L *** CDCSS: 023N
CDCSS
CDCSS.DEV High _H *** CDCSS: 023N
Deviation
Medium Center M_C *** CDCSS: 023N
Narrowband Center N_C *** CDCSS: 023N
Center _C *** DTMF: 9
Wideband Low _L *** DTMF: 9
DTMF Deviation DTMF.DEV High _H *** DTMF: 9
Medium Center M_C *** DTMF: 9
Narrowband Center N_C *** DTMF: 9
Center _C *** 0XAAA…
Wideband Low _L *** 0XAAA…
MSK Deviation MSK.DEV High _H *** 0XAAA…
Medium Center M_C *** 0XAAA…
Narrowband Center N_C *** 0XAAA…
Center _C *** 1KHz
Wideband Low _L *** 1KHz
Single Tone
TONE DEV High _H *** 1KHz
Deviation
Medium Center M_C *** 1KHz
Narrowband Center N_C *** 1KHz
9
- Low
_L ***
No signalling ,SQL off
-
Low-medium
frequency _LC ***
No signalling,SQL off
SENSITVITY
No signalling,SQL off
Rx Sensitivity
TY - Center _C ***
10
2) Press [Up]/[Down] to choose model No. 0-5.
3) Press [P4] to confirm. LED glows orange with “WAIT”on LCD; then the radio
enters User Mode after reset.
Note: 1. Once [P4] key is pressed to set the new model, the previously stored channel
data (frequency, CTCSS/CDCSS, channel function settings) will be cleared, and part of
functions also changes. Therefore, do not make this operation unless it’s very necessary,
such as replacing the EEPROM, etc.
2. Initialization Data Table and frequency range (FL: lowest frequency- FH: highest
frequency -FC: center frequency) of different models are shown in the following table.
TM-610V:136-174;
TM-610U1:400-470;
TM-610U2:450-500;
TM-610U3:480-530;
TM-610U4:350-400;
CH 1 2 3 4 5 6 7 8
CTS67.0H
CTCSS RX OFF OFF OFF OFF DI454 151.4 DI454
Z
CTS67.0H
CDCSS TX OFF OFF OFF OFF DI454 151.4 DI454
Z
PWR TX H H H L L L L L
CH CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8
NAME Wide Wide Wide N Wide Wide N N
11
4. Clone Mode
Data can be transferred from radio to radio either by wired cloning or wireless cloning
■ Wired Clone Mode
1) Press and hold down [P3] to power on the source radio. The radio enters Clone
mode with “CLONE” displayed on numeric display. Or the radio enters User Mode when
Clone Mode is set OFF by your local dealer.
2) Press [P3] to toggle between Dealer Clone and Factory Clone Mode. “DEACLONE”
or “FACCLONE.” appears on the display when the corresponding mode is selected.
The display reverts to the original after 5 seconds. The Dealer Clone Mode does not
clone adjusted data, embedded information,etc. While Factory Clone Mode clones all
data. The default clone mode is Dealer Clone Mode.
3) Connect the source radio with wired clone cable and power it on.
4) Press [P4] to start cloning. The LED of source radio glows red and the data is
transferred from source radio to the target radio. When receiving data, the target
glows green with “PROGRAM” on LCD. When the cloning is completed, the source
radio displays “END”. The target radio automatically enters user mode after
receiving all data.
5) Press [P4] to return the source radio to clone mode. “CLONE” appears on LCD.
Repeat the above steps to continue wired clone.
■ Wireless Clone Mode
1)Press [P3] to power on the source radio. The radio enters Clone Mode with “CLONE”
displayed on the display. Or the radio enters User Mode when Clone Mode is set OFF
by your local dealer.
2 )Press [P1] to enter Wireless Clone Mode and “WIRELESS” appears on LCD. Channel
frequency of wireless clone displays on LCD after two seconds (proceeding wireless
clone at this frequency). Press [P1] again to return to Clone Mode. Press [Down] to
switch to Wireless Clone channel.
3 )Press [P3] to toggle between Dealer Clone and Factory Clone Mode in Clone Mode or
Wireless Clone Mode. “DEACLONE" and“FACCLONE”appears on the display when
the corresponding mode is selected. The display reverts to the original after 5 seconds.
The Dealer Clone Mode does not clone adjusted data, embedded information,etc.
While Factory Clone Mode clones all data. The default clone mode is Dealer Clone
Mode.
)
4 Repeat step 1-2 to operate the target radio, the frequency is set the same as that of
source radio. Place the target radio next to the source radio and Press [P4] on the
source radio to start cloning.
5) The LED of source radio glows red and the data is transferred from source radio to the
target radio. “ TX 00% ” appears on LCD. 00 bit on the left side of LCD indicates data
cloning rate and increases at a basic unit of one as data is continuously transferred.
The target radio glows orange when receiving data with “ RX 00% ” and “BUSY” icon
12
on LCD. 00 bit on the left side of LCD indicates data cloning rate and increases at a
basic unit of one as data is continuously received.
6) The source radio flashes orange with “END” on LCD after the data transmission. Clone
frequency appears when [P1] is pressed. Repeat the above steps to continue cloning.
While the target radio reverts to Users Mode after receiving all data.
Note: Clone Mode can be enabled/disabled by your local dealer. Cloning is accessible
only when Clone Mode is enabled.
5. Firmware Version Display Mode
Press [P4] to power on the mobile radio and Firmware Version Display Mode appears
on LCD. Release [P4] to enter User Mode automatically.
6. PC Mode
Connect the mobile radio with PC via programming cable. The data can be written
to the radio from PC, and then saved into the EEPROM. Data programming and radio
adjustment are accessible by programming software.
1) “PROGRAMM” appears on LCD after data is transferred to the mobile radio from
the computer. LED glows green when data is written to the radio and red when data is
read from the radio. Radio will restart automatically when programming is completed.
2) The following parameters can be set through the programming software.
● High TX Power
● Low TX Power
● Maximum Frequency Deviation
● CDCSS Balance
● CTCSS Deviation
● CDCSS Deviation
● DTMF Deviation
● MSK Deviation
● Single Tone Deviation
● Rx sensitivity
● Squelch Level 9
● Squelch Level 3
13
3 .Key Assignment
Programmable functional keys [P1]-[P4] and [▲] / [▼].
Key Assignment
CH Up Channel up
P1 CH Up
Zone up Zone up
P1 Zone Up
14
Sel 2-Tone Select 2-Tone encode
P1 Sel 2-Tone
P1 Del channnel
Scrambler Scrambler
P1 Scramble Icon
Compander Compander
P1 Compand Icon
15
2 [ P2]
Off None
P2 Off
CH Up Channel up
P2 CH Up
Zone up Zone up
P2 Zone Up
MONI A MONI A:
P2 MoniA Icon
MONI C:
MONI C [Default]
P2 MoniC Icon Carrier Squelch-Momentary
MONI D:
MONI D
P2 MoniD Icon Carrier Squelch-Toggle
16
Sel 2-Tone Select 2-Tone encode
P2 Sel 2-Tone
P2 Del channnel
Scrambler Scrambler
P2 Scramble Icon
Compander Compander
P2 Compand Icon
17
3 [ P3]
Off None
P3 Off
CH Up Channel up
P3 CH Up
Zone up Zone up
P3 Zone Up
MONI A MONI A:
P3 MoniA Icon
MONI C:
MONI C [Default]
P3 MoniC Icon Carrier Squelch-Momentary
MONI D:
MONI D
P3 MoniD Icon Carrier Squelch-Toggle
18
Sel 2-Tone Select 2-Tone encode
P3 Sel2-Tone
P3 Del channnel
Scrambler Scrambler
P3 Scramble Icon
Compander Compander
P3 Compand Icon
19
4 [P4]
Off None
P4 Off
CH Up Channel up
P4 CH Up
Zone up Zone up
P4 Zone Up
MONI A MONI A:
P4 MoniA Icon
MONI C:
MONI C [Default]
P4 MoniC Icon Carrier Squelch-Momentary
MONI D:
MONI D
P4 MoniD Icon Carrier Squelch-Toggle
20
Sel 2-Tone Select 2-Tone encode
P4 Sel 2-Tone
Scrambler Scrambler
P4 Scramble Icon
Compander Compander
P4 Compand Icon
21
5 [▲]
Off None
( [UP] ) UP Off
CH Up [Default] Channel up
UP CH Up
Zone up Zone up
UP Zone Up
MONI A MONI A:
UP MoniA Icon
MONI C:
MONI C
UP MoniC Icon Carrier Squelch-Momentary
MONI D:
MONI D UP MoniD Icon Carrier Squelch-Toggle
UP UserTone CTCSS/DCS
User Selectable Tone
22
Sel 2-Tone Select 2-Tone encode
UP Sel 2-Tone
UP Del channel
Scrambler Scrambler
UP Scramble Icon
Compander Compander
UP CompanD Icon
23
6 [▼] DOWN
Off None
( [DOWN] ) Off
DOWN
CH Up Channel up
CH Up
DOWN
CH Down [Default] Channle down
CH Down
DOWN
Zone up Zone up
Zone Up
DOWN
Zone down Zone down
Zone Down
DOWN MONI C:
MONI C
MoniC Icon Carrier Squelch-Momentary
DOWN MONI D:
MONI D
MoniD Icon Carrier Squelch-Toggle
DOWN
Display CH Freq. Display Frequency
DFreq
24
DOWN
Sel 2-Tone Select 2-Tone encode
Sel2-Tone
DOWN
Tx Power Display at low TX power
TX Power Icon
DOWN
Scan [Default] Scan
Scan
Add/Delete
DOWN Temperarily Deletee nuisance
Del channel
Reverse DOWN
Reverse frequency
Reverse
DOWN
Talk Around Talk Around
TA
DOWN
SEL SQL Selecte SQL
SELSQL
DOWN
Home CH Home channel
HomeCH
DOWN
Public Address Public address
PA
DOWN
Scrambler Scrambler
Scramble Icon
DOWN
Compander Compander
Compand Icon
DOWN
Emergency call Emergency call
Emergency
25
7 Hook/ Selected when portable
Hook detect
Monitor Palm Mic (Hook) microphone is used
Selector
8 VOL knob Volume control knob
knob
26
Circuit Description
1. Frequency Configuration
The receiver utilizes double conversion superheterodyne. The first IF is 49.95MHz and the
second is 450KHz. The first local oscillator signal is supplied by PLL circuit; and the
second (50.4MHz) is generated from the frequency tripling of TCXO (16.8MHz). The PLL
circuit generates the frequencies required for transmission. (See Fig.1).
Frequency Range: 136MHz—174MHz;
400MHz—470MHz;
450MHz—500MHz;
480MHz—530MHz;
350MHz—400MHz;
2. Receiver Circuit
The receiver section configuration is shown as Fig. 1.
2.3 IF Amplifier
27
The first IF signal is amplified by Q113 and then enters IC102 (TA31136FN), where the
signal is mixed again with the second local oscillator signal (50.4MHz) to become a
450KHz second IF signal. The second IF signal is then fed through a ceramic filter (N:
CF202; W: CF203) to eliminate unwanted signal. The resulting signal then is detected by
IC102 and output from Pin 9 as an AF signal.
2.4 AF Amplifier
The audio signal obtained from IC102 is amplified and filted by IC402 before being
amplified by IC401 (the received signalling inputted into CPU for decode). The processed
signalling passes through Q405 (AF MUTE) and is amplified by IC405. The amplified
signal is fed to K301 (volume control) and Q511 (SP MUTE) on the front panel before
entering AF AMP (IC511). The outputted AF signal drives the Speaker.
2.4 Squelch
The output AF signal from IC102 passes through IC102 Pin8 and is amplified by IC102
again, then is filted and rectified to produce an ASQ level. The ASQ level is comparaed
with the existing reference level in CPU (IC502) to genereate a level to control AF MUTE
and SP MUTE, which determines whether to output sounds from speaker by controlling
Q405 and Q511.
3. Transmitter Circuit
The transmitter circuit is composed of MIC circuit, modulation circuit, RFdirver, final power
amplification circuit and APC circuit.
28
The audio signal from MIC is amplified by IC405 before being pre-emphasized and
encoded by IC401. The output audio is added into signalling and then is fed through VCO
for modulation.
RF Driver and Final Power Amplification Circuit
The TX-RF signal outputted from Q703 in VCO circuit is amplified by Q101, driver Q110
and Q109, The amplified signal is then fed to IC101 (final PA) and passes through LPF
before reaching the antenna terminal.
3.3 APC
The APC circuit stablizes the output power at a predetermined level. D101 and D102
transform the signal from detector to DC voltage, which is then compared with the
reference voltage from CPU in IC104 and outputted as DC control voltage. The DC control
voltage controls the output power by controlling the grid of IC101.
4. PLL Circuit
The transmit signal and the receive first L.O. signal are generated by PLL circuit. PLL
circuit consists of TX frequency oscillator (Q701), RX frequency oscillator (Q702), buffer
amplifier (Q703), RF amplifier (Q102), PLL IC (IC801), LPF and TX/RX VCO control
switch (Q704, Q706).
In transmit mode, IC120 transmits the frequency data to PLL IC. Q704 is turned on to
activate TX VCO. The outputted signal is amplified by Q703, Q102, and then divided by
PLL IC into 2.5KHz, 5KHz or 6.25KHz signal. The divided signal is compared with 2.5KHz,
5KHz or 6.25KHz reference signal from 16.8MHz crystal oscillator (2.5 PPM frequency
stability) in the phase comparator. The frequency control voltage outputted from the phase
comparator is sent to TX VCO after passing through LPF (Q802, Q803). In the meantime,
modulation signal (TX) is passed to TX VCO for frequency modulation.
The working principle in receive mode is similar to that in transmit mode.
29
5. Control Circuit
The control circuit is composed of CPU, reset IC and power supply control circuit.
5.1 CPU
IC502 (CPU) operates at 9.8304MHz. CPU controls the data transmission among
E2PROM (IC501), Rx circuit, Tx circuit, control circuit, display circuit and peripheral
circuit.
31
Fig 6. Display Circuit
32
Semiconductor Data
1. Voltage regulator (positive pole): TA7805F (Power Unit IC602), TA7808S (POWER
Unit).
2. EEPROM: AT24C256N10SI2.7 (CPU unit IC501)
2-1 Pin Function
Pin No. Name I/O Function
1 ~3 A0 A2~ I Address input
4 GND GND
5 SDA I/O Serial data
6 SCL Serial clock input
7 TEST Test
8 VCC +5V.
33
4. AF Power Amplifier: TDA7297D (AF Pwr unit IC511)
4-1 Pin Function
34
25~28 BP0~BP3 O LCD base panel output
29~32 S0~S4 O Output LCD
33 N.C. .
34 ~47 S5~S18 O Output LCD
48 N.C.
49、50 、
S19 S20 O Output LCD
51~64 S21~S34 O Output LCD
6. Amplifier: TA75W558FU (AFPr unit IC404), TC75W51FU (AFPr unit IC402, AFPr unit
IC405, AFPr unit IC403), TA75S01F (RF unit IC1037), TA75W01FU (RF unit IC404).
7. IF detector: TA31136FN (RF unit IC102).
8. Dual D-type trigger: TC4013BF (AFPwr unit IC512).
9. RF PLL Frequency Synthesizers: MB15A02 (PLL unit IC801).
10. CPU: M30624FCPGP#U5C (CPU unit IC502)
10-1 Pin Function
35
26 P72/TA1out AFDIR O Baseband chip I/O control pin (DIR)
27 P71/RXD2 RXD2 I Cannot use
28 P70/TXD2 TXD2 I Cannot use
29 P67/TXD1 TXD1 O Serial data output PTT ON: L
30 P66/RXD1 RXD1 I Palm Mic HOOK input/serial data input On: L
31 P65 AUX4 I/O AUX4——optional circuit board port 5 (output)
32 P64 AUX5 I/O AUX5——optional circuit board port 6 (output)
33 P63 TXD2 O Acc comm0 (serial data output)
34 P62 RXD2 I Acc comm0 (serial data input)
35 P61 MICDAT I/O Palm Mic key code data input/output
36 P60 AUX2 I/O AUX2——optional circuit board port 2 (input)
37 P57 RDY I Pull Up
38 P56 NC Cannot use (left floating)
36
71 P17 8RC O 8R power control Rx: H
72 P16 8TC O 8T power control Tx: H
73 P15 RX O TX/RX VCO switch Rx: L
74 P14 EEPDAT I/O EEPROM data input/output
75 P13 EEPCLK O EEPROM clock output
76 P12 PLLUL I PLL unlock detect Unlock: L
77 P11 PLLSTB O PLL strobe output Lock: L
78 P10 AFMUTE O Receive AF mute Mute: H
79 P07 /IGN I Ignition sense input H: off L: on
80 P06 PWR I [PWR] key input On: L
81 P05 TYPE I TM-610/TM-610 Selection input H: TM-610; L: TM-610
82 P04 NC I Left floating
83 P03 P4 I P4 key input On: L (external pull-up resistor)
84 P02 P3 I P3 key input On: L (external pull-up resistor)
85 P01 P2 I P2 key input On: L (external pull-up resistor)
86 P00 P1 I P1 key input On: L (external pull-up resistor)
87 AN7 Cannot use (left floating)
88 AN6 Volume I Volume Tuning input
89 AN5 DTMF soft decode preserve
90 AN4 DTMF soft decode preserve
91 AN3 Temperature I Temperature data input
92 AN2 RSSI I RSSI input
93 AN1 SQL I SQL analog input
94 AVss AVss GND
37
Component Description
1. TX-RX Unit
38
Part List 1
V Tx-Rx Unit
U1 Tx-Rx Unit
U1 VCO Unit
U2 Tx-Rx Unit
U2 VCO Unit
39
Tuning Description
I. Key Functions
1-1 Front Panel
① Volume Knob
Rotate the knob clockwise to increase the volume, while rotate counterclockwise
② LCD display
Please refer to “LCD display” section.
③ Progammable function keys ([▲] / [▼] )
[▲] / [▼] keys can be progammed with various auxiliary functions by your dealer.
Please refer to “Progammable function keys” section.
④ LED status indicator
⑤ Loudspeaker
⑥ Power switch
⑦ Programmable function keys ([P1]/[P2]/[P3]/[P4] )
[P1]/[P2]/[P3]/[P4] keys can be programmed with various auxiliary functions by your
dealer.
Please refer to “Progammable function keys” section.
⑧ Mic jack
Used to insert microphone plug.
Ⅱ Panel Tuning Mode
2-1 Basic Operations in Panel Tuning Mode
The transceiver is tuned in this mode.Operations are as following:
1) Press [P1] to power on the radio and enter tuning mode.
2) Select the item with [Up]/[Down] key. Press [P4] to enter the selected sub-item.
3) Press [P4] to enter the sub-item and tune the data with [Up]/[Down] key. Then press [P4]
to save the data and enter the next sub-item. Press [P1] to go back to the previous item
40
without saving the data.
2-2 Enter Panel Tuning Mode
Press [P1] key to turn on the radio and LED flash red twice. Press [P4] to enter tuning
mode.
Within the adjustment items, all the frequency and signalling, other than the maximum
deviation and sensitivity, return to the values valid for the test frequency channel and test
signalling channel before entering the panel tuning mode.
No Dealer Mode
1 Tx high power
2 Tx low power
3 Max. Frequency Deviation
4 CDCSS balance
5 CTCSS Frequency Deviation
6 CDCSS Frequency Deviation
7 DTMF Frequency Deviation
8 MSK Frequency Deviation
9 Single Tone Frequency Deviation
10 Rx Sensitivity
11 Squelch on level
12 Squelch off level
41
Center _C *** 100Hz square wave
Wideband Low _L *** 100Hz square wave
CDCSS Balance CDCSS.BAL High _H *** 100Hz square wave
Medium band Center M_C *** 100Hz square wave
Narrow band Center N_C *** 100Hz square wave
Ceter _C *** CTCSS: 67.0Hz
Wideband Low _L *** CTCSS: 67.0Hz
CTC.DEV_L High _H *** CTCSS: 67.0Hz
Medium band Ceter M_C *** CTCSS: 67.0Hz
Narrow band Ceter N_C *** CTCSS: 67.0Hz
Ceter _C *** CTCSS: 151.4Hz
Wideband Low _L *** CTCSS: 151.4Hz
CTCSS.Deviation High _H *** CTCSS: 151.4Hz
CTC.DEV_M
Medium band Ceter N_C *** CTCSS: 151.4Hz
Narrow band Ceter N_C *** CTCSS: 151.4Hz
Ceter _C *** CTCSS: 254.1Hz
Wideband Low _L *** CTCSS: 254.1Hz
CTC.DEV_H High _H *** CTCSS: 254.1Hz
Medium band Ceter M_C *** CTCSS: 254.1Hz
Narrow band Ceter N_C *** CTCSS: 254.1Hz
Ceter _C *** CDCSS: 023N
Wideband Low _L *** CDCSS: 023N
CDCSS.Deviation CDCSS.DEV High _H *** CDCSS: 023N
Medium band Ceter M_C *** CDCSS: 023N
Narrow band Ceter N_C *** CDCSS: 023N
Ceter _C *** DTMF: 9
Wideband Low _L *** DTMF: 9
DTMF Deviation DTMF.DEV High _H *** DTMF: 9
Medium band Ceter M_C *** DTMF: 9
Narrow band Ceter N_C *** DTMF: 9
Ceter _C *** 0XAAA…
Wideband Low _L *** 0XAAA…
MSK Deviation MSK.DEV High _H *** 0XAAA…
Medium band Ceter M_C *** 0XAAA…
Narrow band Ceter N_C *** 0XAAA…
Center _C *** 1KHz
Wideband Low _L *** 1KHz
Single Tone Deviation TONE DEV High _H *** 1KHz
Medium Center M_C *** 1KHz
Narrowband Center N_C *** 1KHz
42
- Low
_L ***
No signalling ,SQL off
-
Low-medium
frequency _LC ***
No signalling,SQL off
SENSITVITY
No signalling,SQL off
Rx Sensitivity
TY - Center _C ***
44
[P4]
Sensitivity Rx Sensitivity(Low)
[P4]
Rx Sensitivity(CL)
[P4]
Rx Sensitivity(Center)
[P4]
Rx Sensitivity(HC)
[P4]
Rx Sensitivity(High)
[P4]
[Up]/[Down] KEY
[P4]
open Squelch 9/3 open Squelch(Center)
[P4]
open Squelch(Low)
[P4]
open Squelch(High)
[P4]
open Squelch(middle
Center)
[P4]
open Squelch(narrow
Center)
[P4]
open Squelch(narrow
Low)
[P4]
open Squelch(narrow
High)
[P4]
[Up]/[Down] KEY
[P4]
Close Squelch 9/3 Close Squelch (Center)
[P4]
Close Squelch (Low)
[P4]
Close Squelch (High)
[P4]
Close Squelch (middle
Center)
[P4]
Close Squelch (narrow
Center)
[P4]
Close Squelch (narrow
Low)
[P4]
Close Squelch (narrow
High)
[P4]
[Up]/[Down] KEY
TxHIGH
45
Ⅲ. Test Instrument for Alignment
Instrument Method Major Specifications
Standard Signal Frequency VHF: 136-174 MHz ;UHF: 400-470 MHz 450-500 MHz
Generator (SSG) Modulation Frequency modulation and external modulation
Output power 0.1uV to 1mV above
Power Meter Input Impedance 50Ω
Operation Frequency ;
VHF: 136-174 MHz UHF: 400-470 MHz 450-500 MHz or
above
Measurement Capability About 25W (high power)/5W (low power)
Tuning Meter Frequency range ;
VHF: 136-174 MHz UHF: 400-470 MHz 450-500 MHz
Digital Voltmeter (DVM) Measuring Range 1 to 20V DC
Accuracy High input impedance for minimum circuit loading
Oscilloscope DC to 30MHz AC
Ω DUMMY
4
T0
SP
AF VIVM
Distortion SP
Meter
HOOK
T0
MIC
AG
MICG PTT
AF VTVM
END
CUT
8 PIN
1:CM 5:PTT/TXD
2:HOOK/RXD 6:GND
3.MIC 7:PSB
4:ME 8:MBL
This mobile radio can only be tuned via programming software or manually. Manual
Tuning is described as follows. (Refer to ‘Test Mode” and ‘Tuning Mode” in the section
Radio Modes.)
Instrument:
Radio Communication Test Set 1 set
Spectrum Analyzer 1 set
20A/30V Power Supply 1 set
Digital Voltmeter 1 set
Power Meter 1 set
Signal Line (with dummy load) 1 set
TM-610V:136-174;
TM-610U1:400-470;
TM-610U2:450-500;
TM-610U3:480-530;
TM-610U4:350-400;
48
VCO
Measurement Tuning
Item Condition Specification/Remarks
Test Instrument Terminal Part Method
1. Power supply
1. Power Supply
voltage DC 13.6V
Note: 1. This radio can only be installed in negative grounding electrical system.
Reverse polarity will cause the cable fuse to blow. Check the vehicle ground
polarity before the installation to avoid wasted time and effort.
2. If DC power is to be controlled by the vehicle ignition switch, a switch relay
should be used to switch the positive power lead. The vehicle ignition switch then
controls DC to the relay coil.
VHF:6.0V±0.1V
2. VCO Lock 1.CH: TX HI
TC1 UHF:6.0±0.1V
Voltage (Tx )
2.CH: TX LO Check >1.0V
Digital Voltmeter CV VHF:6.0V±0.1V
1.CH: RX HI
3. VCO Lock UHF:6.5±0.1V
Voltage (Rx)
TC2
VHF>1.2V
UHF>1.0V
2.CH: RX LO Check
49
Transmitter
Measurement Tuning Specification
Item Condition
/Remarks
Test Instrument Terminal Part Method
Radio
4. Tx Not enter tuning item, Tuning channel
Communication ANT Tuning VR801 Error<50Hz
Frequency but switch to CH_2 frequency
Test Set
“N_C”、”N_L”、”N_H”
next item. Check the deviation of
75mV Hi/Mid/Low channel:
1. 9±0.1KHz (N)
Check deviation:
7. Radio 2.6KHz-3.4KHz (W)
Modulation Communication 2.2KHz-2.7KHz (M)
Sensitivity 1. Each CH Test Set
ANT 1.3KHz-1.7KHz (N)
corresponds to a Filter: Check
MIC Jack
0.05-15KHz
:
specific TX freq.
8. AF 1KHz
Modulation
7.5mV
≤5%
Distortion
Radio
Each CH corresponds
Communication Use “UP”, “DN”
9. CDCSS to a specific TX freq; Check
Test Set ANT key to set
Balance enter item waveform
Filter CDCSS
“CDCSS.BAL”
LPF: 300Hz
50
Each CH corresponds
to a specific TX freq;
Radio
enter item Tuning deviation to
10. CTCSS “CTC.L_DEV”、 Communication Use “UP”, “DN”
0.75KHz±0.10KHz (W)
“CTC.C_DEV”、
Test Set ANT key to set
Deviation 0.60KHz±0.10KHz (M)
Filter CDCSS
“CTC.H_DEV” tuning 0.37KHz±0.05KHz (N)
LPF: 300Hz
67Hz/151.4Hz/254.1Hz
CTCSS
Radio
Each CH corresponds Tuning deviation to
Communication Use “UP”, “DN”
11. CDCSS to a specific TX freq; 0.75KHz±0.10KHz (W)
Test Set ANT key to set
Deviation enter item 0.60KHz±0.10KHz (M)
Filter CDCSS
“CDCSS.DEV” 0.37KHz±0.05KHz (N)
LPF: 300Hz
Radio Use “UP”, “DN”
Each CH corresponds Communication key to set 3.0KHz±0.1KHz (W)
12.DTMF
to a specific TX freq; Test Set ANT CDCSS 2.4KHz±0.1KHz (M)
Deviation
enter item “DTMF.DEV” Filter 1.5KHz±0.1KHz (N)
LPF: 3KHz
Radio Use “UP”, “DN”
Each CH corresponds Communication key to set 3.0KHz±0.1KHz (W)
13. MSK to a specific TX freq; Test Set ANT CDCSS 2.4KHz±0.1KHz (M)
enter item “MSK.DEV” Filter 1.5KHz±0.1KHz (N)
LPF: 3KHz
Radio
Each CH corresponds Tuning deviation to
14. Single Communication Use “UP”, “DN”
to a specific TX freq; 3.0KHz±0.10KHz (W)
tone Test Set ANT key to set
enter item “TONE 2.4KHz±0.10KHz (M)
(2-/5-Tone) Filter CDCSS
DEV” 1.5KHz±0.1KHz (N)
LPF: 3KHz
51
Receiver
Measurement Tuning Specification
Item Condition
/Remarks
Test Instrument Terminal Part Method
Set the gain
value to the
max; the
First
corresponding
manually
Enter item“SENSITVITY”; frequency of
15. RF tuning
Each CH corresponds to a Scanner ANT . TP1 VHF and UHF is
bandpass filter TC101, then
specific Tx freq. on the rightmost
the software
and leftmost of
setting
the bandpass
wave. Press [P4]
key to save.
Radio
First Tuning
Communication
K301. Tuning the
Test Set
volume to rated
Frequency: Rx Center; SSG Output:
output. Take the Check Max.
16. Max. tuning to CH_1(C); -47dBm
K301 record of max volume:
SINAD corresponds to a specific MOD: 1KHz
SINAD and 4.2V or above
freq. DEV: ±3KHz(W) ANT
Tuning K301 to
±1.5KHz(N) SP Jack
the max volume
Filter:
output.
0.3-3.0KHz
52
Radio
Communication Continuously
Enter in turn the No need to tuning
Test Set press[P2] key
item“OPENSQL9”(Level 9 software setting
SSG Output: twice for CPU
18. SQLOpen on), “OPENSQL3” (Level 3 at SQ Level 3/9;
on); tuning CH to “_C” 、 -119dBm (Level 3)
press [P4] twice
reading and
、 ”、“M_C”、“N_C”
“_L” “_H SSG Output: to save.
SQL
writing
level
Note: The radio must be covered with aluminum chassis during the tuning of sensitivity, Tx
power, signalling waveform, frequency deviation, Rx Squelch. Connect an RF power
meter to the antenna connector during transmission. Connect the SINAD meter with
16ohm load to the external [SP] Jack.
53
54
Troubleshooting Flow Chart
VCO
Check
Yes
No
Yes
Replace Q706 Yes
Q703 outputs No
Check Q703
normally?
`
Yes
Normal No
feedback? Check Q102
Yes
Yes
55
MCU
Check
No
Yes
`
Yes
Yes Reset
No Replace
Q117 works
normally? Q117
Yes
Pin10 is of No
Check 5V
high level?
Yes
56
57
No output
Yes
Power supply No Check power
works normally? supply circuit
High
Check transistor
Bias voltage and
low pass network
Check driver stage.
Repair VCO
Driver stage is Yes
transmission maintenance
network. normal? Flow chart
No
No
Yes
Yes
Completed Normal power?
Completed
Replace Q109
Yes
Normal power?
Completed
No
Replace Q110
58
Disassembly and Reassembly for Repair
Disassembly
1. Power off the radio; disconnect the power cable and screw out the antenna connector.
2. Remove the upper cover.
3. Loosen the 8 screws locking the shield cover and pedestal of the aluminum chassis.
Then remove the shield cover and disconnect FFC and speaker connection cable which
bind control board PCB and main unit PCB.
4. Loosen the two screws shown in the following figure, and detach the front panel from
the main unit.
59
5. Pull out the volume knob. Screw out the copper nut from the potentiometer Tuninging
volume. Then loosen 4 screws fixing the front case and remove the control board.
6. Use electric iron and screwdriver to take apart the antenna connector, power cable,
external board and water-proof gasket on this board.
60
Assembly
1. Fix the bracket (main unit) by using four self-tapping screws.
2. Tighten the four tuning screws (each with one shrapnel and one shim).
3. Plug the connector (Remote SP MIC) to the jack (Remote SP MIC); when the remote
SP MIC is not in use, hang it on the bracket (Remote SP MIC).
61
62
Exploded View
1
2
6
7
8
9
10
11
43 12
42
41
40
39
38
37 13
36 14
35 15
34 16
33 17
32 18
31 19
30
29
28
27 26 25 24 23 22 21 20
63
Part List 2
No. Material No. Description Qty.
1 6000234100000 TM-610 upper cover 1
2 7500171000000 TM-610 absorbing sponge 1
3 7102623020000 Selt tapping screw ST2.6*23mm 8
4 6300037000000 TM-610 main unit shield cover 1
5 7102508000100 Machine screwM2.5*8.0mm 4
6 4405100001000 TM-610 antenna pedestal 1
7 6100145000000 TM-610 antenna pedestal water-proof ring 1
8 5205000000280 Speaker jack HSJ1456-010320 HOSIDEN 1
9 4200215000100 TM-610 mobile radio power cable module 4
10 7102606021000 Selt tapping screw ST2.6*6.0mm 7
11 6201186000000 TM-610 external board 1
12 6100144000000 TM-610 External board water-proof ring 1
13 3608002002090 Power managementIC TA7808 1
14 7600028000000 TM-610 PA module shielding electricity 8
conductive fabric
15 6201190000010 TM800 power amplification shield cover 1
16 3601001000530 RF PA module 1317M-101 1
17 6300026000000 TM-610 aluminum chasis bracket 1
18 7500159000100 TM-610 Heat sink silica gel 9
19 4210150000100 speaker (with plug) connect wire 1
20 6100142000000 TM-610 Front panel water-proof ring 1
21 7500157000000 TM-610 speaker sponge cushion 1
22 5001020000000 Speaker 1
23 6100199000000 NM0 mobile radio speaker water-proof ring 1
24 7500158000000 TM-610 speaker net 1
25 860M800500100 TM-800 HYT-LOGO label 1
26 6000505000010 TM-610 front panel module 1
27 6000231000000 TM800 light guide 1
28 6100263000000 TM-610 eyt 1
29 6000235000000 TM-610 volume knob 1
30 7212001500000 Nut 12*1.5mm 1
31 6201066000000 TC-278/378 knob inner liner 1
32 6201374000000 TM-610LCD bracket .40mm 1
33 5110000000320 TM-610LCD Tianma 1
34 7600026000000 TM-610 conductive rubber connector 1
35 6000473000000 TM-610 light guide panel 1
36 7400144000000 TM-610 light reflector 1
37 5205000000260 Earphone Jack 1
38 4310020000000 TM-610 volume knob 1
64
39 410M610100030 TM-610 PCB 1
40 4210100000400 TM-610 32pin signal cable 1
41 6300037000000 TM-610 main unit shield cover 1
42 7102606020000 Self-tapping screwST2.6*6.0mm 8
43 6100143000000 TM-610 main unit Water-proof ring 1
65
Packing
66
Terminal Function
1. Display Unit
67
31 LED6 Channel display control
32 LED4 Channel display control
2. TX-RX Unit
68
2 RXD1 Serial data output
3 MIC2 External MIC signal output.
4 ME MIC ground
5 AF-OUT Filtered Audio output.
6 TI Filtered CTCSS/CDCSS output.
7 PA1 MIC signal output
8 PA2 MIC signal output
9 E Ground
10 IGN Ignition sense input
11 SB Power input after power switch (13.6V+15%).
12 AUX1 Programmable auxiliary port
13 AUX2 Programmable auxiliary port
14 AUX4 Programmable auxiliary port
15 AUX5 Programmable auxiliary port
69
Specifications
General
VHF: 136-174MHz
Frequency Range
UHF: 400-470MHz 450-500MHz
Channel Capacity 128
Channel Spacing 25KHz / 20KHz / 12.5KHz
PLL Step 2.5KHz / 5KHz / 6.25KHz / 7.5KHz
Operating Voltage 13.6V±15%
Duty Cycle Transmit: 20%
Operating Temperature -30℃~+60℃
Frequency Stability ±2.5ppm
Antenna Impedance 50Ω
Transmitter
Receiver
Sensitivity 0.28µV / 0.33µv / 0.35µV
Selectivity 75dB / 70dB / 65dB
Intermodulation 70dB / 70dB / 65dB
Spurious Response Rejection 70dB
Type of Emission 16KΦF3E/11KΦF3E
S/N 45dB(25KHz/20KHz)/40dB(12.5KHz)
External Audio Output 12W (@8Ω 3% distortion),13W (@8Ω 5% distortion)
Internal Audio Output 3W (@16Ω 3% distortion),5W (@16Ω 5% distortion)
70