MOBILE DIESEL GENERATOR SET

MODEL

HRVW-625 T4F EPA

60Hz MOBILE/PRIME/STANDBY POWER 500kW/60Hz/Mobile/1800RPM

VOLTAGE VAC 120/208V 139/240V 277/480V 347/600V**

RATING Prime Standby Prime Standby Prime Standby Prime Standby

PHASE 3 3 3 3

PF 0.8 0.8 0.8 0.8

HZ 60 60 60 60

KW 500 550 500 550 500 550 500 550

KVA 625 680 625 680 625 680 625 680

AMPS `1734 1887 1503 1636 752 818 602 654

SKVA@30%
VOLTAGE 2070 2070 2070 N/A
DIP

MLCB
2000 2000 2000 600
(AMPS)

* Photo depicts a typical model but may not include options such as trailer.

Description Fuel Tank: Environmentally friendly steel base welded sub-base fuel tank with
® internal filling system and 110% containment capability for any diesel fuel, coolant or
HIPOWER Mobile generators are an efficient, reliable and versatile source of mobile
electrical power. Designed to operate in the most extreme working conditions. All engine oil spills. Easy access for maintenance activities.
®
HIPOWER Mobile Generators combine an innovative design and the use of high Enclosure: Fully sound attenuated enclosure, fabricated in 11-gauge steel, powder
quality materials that provide the user with the most dependable power that you can coated with finish that exceeds 1400-hr salt spray test, curved edges, minimum
rely on for non-stop power with easy to operate controls. outside fasteners and single point lift. Ample layer of durable Rockwool sound
Powered by a radiator-cooled, industrial VOLVO PENTA Diesel engine, which meets insulating material placed all around the inside of the container, doors and ducting
current Environmental Protection Agency (EPA) TIER 4 Final non-road exhaust with metal retaining frames. It can be cleaned with high-pressure water and is
emission regulations, driving a single bearing, four-pole, three-phase alternator, with oil and fire resistant. Vertical air discharge for quiet operation. Wide steel lockable
IP23 protection. The Prime Power kVA rating for generator set is given with a 105 access doors with rubber seals, easy access for maintenance and service activities,
degree o C alternator winding temperature rise. lift off stainless steel hinges, corrosion resistant hardware and fasteners.
®
HIPOWER Features and Benefits Fuel Filtration: Standard and secondary water separator with visible level on fuel
VOLVO PENTA Diesel Engine: Long-life, heavy-duty, 4-cycle, direct injection engine filters.

for economy of operation and maximum reliability and durability. Capable of full rated Voltage Change Over Board: Two-position, manual change over board. 120/208
load acceptance in one step. and 277/480V 3-phase.

Cooling: Radiator with belt driven pusher fan. Controls: Digital control panel with manual and automatic start and stop features.
Air Filter: Heavy-duty replaceable element air-cleaner. Many programmable automatic functions for local and remote controls with LED
lights, tamper proof engine hour recorder. Load Connections: Covered distribution
Alternator: Single bearing, rotating field, self-excited, self-ventilated, 12-wire re-
panel for easy access to cable power outlets, receptacles, lugs and Camloks.
connectable, 60Hz brushless alternator with permanent magnetic generator (PMG),
with Class F insulation. Automatic voltage regulator (AVR) providing close voltage
regulation and skVA starting capability for electric motor loads.
Certification: ISO 8528-5.

Codes and Standards Compliances used where applicable

HIMOINSA POWER SYSTEMS, INC.
16600 South Theden Street, Olathe, KS 66062
Tel: 913 495 5557 | Fax: 913 495 5575 www. hipowersystems.com
APPLICATION DATA
ENGINE SPECIFICATION

Manufacturer VOLVO PENTA

Model TWD 1672 GE

EPA certified Tier 4 FINAL

Crankshaft speed 1,800 rpm

Type Diesel, 4-stroke

Injection Direct

Aspiration Turbocharged

Number of Cylinders 6

Cylinder arrangement In-line

Displacement CID (liters) 983.9 (16.12)

Bore and Stroke ins (mm) 5.67 x 6.5 (144 x 165)

Nominal power 796 HP

Cooling Liquid

Governor Electronic

Governor Regulation Class ISO 8528 Part 1 Class G3

Frequency Regulation Isochronous

Starting motor & alternator 12 volt

Compression ratio 16.8:1

Air cleaner type Heavy duty - single cartridge

Exhaust gas flow cu. ft./minute (cu.m. /minute) 4025 (114)

Max. Exhaust temp at full load degrees o

F (o C) 793 (423)

Max. permissible back pressure - ins H2O (kPA ) 76 (19)

COOLING SYSTEM

Engine cooling air flow - cu. ft./min (cu. m/min) 30,207 (912)

Alternator cooling flow - cu. ft./min (cu. m/min) 2100 (59)

Total cooling air flow (engine + alternator + combustion) - cu. ft./min (cu. m/min) TBD

Total cooling capacity - US gallons (liters) 25.3 (96)

Max. Operating Temperature F ( C)

o o
113 (45)

LUBRICATION SYSTEM

11.1 (42)
Oil pan capacity - US gallons (liters)

Oil pan capacity with filter - US gallons (liters) 12.7 (48)

Oil cooler Liquid

Recommended lubricating oil grade SAE 10W-40 conventional DH4 (refer to owners manual)

Oil consumption at full load < 0.1% of fuel consumption

Oil pressure – psi (kPA) 58 (399)

ENGINE ELECTRICAL SYSTEM

Starting motor voltage 24 volt

Cold Cranking Amps - minimum 300 Amp X 2

Battery charging Alternantor N/A

Battery capacity 225 Amps X 2

Codes and Standards Compliances used where applicable

HIMOINSA POWER SYSTEMS, INC.
16600 South Theden Street, Olathe, KS 66062
Tel: 913 495 5557 | Fax: 913 495 5575 www. hipowersystems.com
APPLICATION DATA
FUEL SYSTEM

Recommended fuel # 2 - ULSD

Fuel supply line, min. ID mm(in.) 9.5 (3/8”)

Fuel return line,min. ID, mm (in.) 9.5 (3/8”)

Max. lift, fuel pump, type, m (ft) TBD

Fuel filter Secondary 5 Microns @ 98% Efficiency

DEF Tank capacity - US Gal. 42.3

FUEL and DEF COMPSUMTION FUEL (Prime Power Rating) DEF (% of fuel consumption)

100% load – US gallons/hour (L/hr) 31.1 (105.6) 7.1 %

75% load - US gallons/hour (L/hr) 25 (94.6) TBA

50% load - US gallons/hour (L/hr) 17.3 (65.4) TBA

25% load - US gallons/hour (L/hr) 9.9 (37.4) TBA

ALTERNATOR SPECIFICATION

Manufacturer STAMFORD

Model HCI 534 E with PMG

Voltages 120/208V - 277/480

Alternator Type Four pole, rotating field

Excitation System Brushless. PMG-excited

Power factor 0.8 / 1.0

Number of leads 12 leads, reconnectable

Stator Pitch 2/3

Insulation Class H

Windings – Temperature Rise Class F (105/40° C)

Enclosure (IEC-34-S) IP23

Bearing Single, sealed

Coupling Flexible disc

Amortisseur windings Full

Voltage regulation – no load to full load with MX341 AVR ± 1%

TIF <50

Radio Frequency Emissions compliance Meets requirements of most industrial and commercial applications

Line harmonics 5% maximum

STANDARD ACCESSORIES
• Air Filter Restriction Indicator • Leak Proof Tray
• Leakage Detection Sensor • MLCB Auxiliary Contacts
• Battery Switch • Shunt Trip on MLCB
• Crankcase Ventilation Filter • 2 Positions Voltage Change Over Board
• Oil/Coolant Drain Extention • PMG Excitation on Alternator
• Distribution Panel 2000A • Low Coolant Level Sensor
• Water Jacket Heater

•Distribution power panel *See image RH back-page -

NEMA 3R/IP67 0.09” aluminum panel, black powder coated, weather proof rated; 2 x15A 125V NEMA 5-15P Shore line connector; 6 sets
400A single pin Camlocks rated 400A with snap covers; color coded Camlocks 3Ø - 5W black, red blue, white & green; pad lockable 1/4 turn
door access with cable trap; auxiliary bus bars with mechanical lugs; 1 single barrel lug per phase; mechanical lugs up to 2 x 600MCM cable
OPTIONAL ACCESSORIES
• Battery Blanket • Variable speed fan LCV220 - Viscous Clutch
• Hydronic heater (5 kw) • Engineered Options available upon request
• 3-Way Fuel valve • Control Panel Heater
• 6 Amp - 10 Amp battery charger, 12/24V, UL Listed • Oil Pan Heater

• Trailer
Codes and Standards Compliances used where applicable
HIMOINSA POWER SYSTEMS, INC.
16600 South Theden Street, Olathe, KS 66062
Tel: 913 495 5557 | Fax: 913 495 5575 www. hipowersystems.com
CONTROL SYSTEMS STANDARD FEATURES - Generator Digital Control Panel

HIPOWER® COMAP IntelliGen NT Control Panel: The IntelliGen NT digital

control panel is back-lit with icon LCD text display, and is PC configurable.
IInteliGen NT is a comprehensive controller for both single and multiple
gen-sets operating in standby or parallel modes. Compact construction is
optimized for these purposes and various modifications allow customers to
select the optimum type for a particular application. A built-in synchronizer
and digital isochronous load sharer allow a total integrated solution for gen-
sets in standby, island parallel or mains parallel. Native cooperation of up to
32 gen-sets is a standard feature. InteliGen NT supports many standard ECU
types and is specially designed to easily integrate new ones.
Engine alarms included: High coolant temperature, low oil pressure, low
coolant level, unexpected shutdown, low fuel level, stop failure, low battery
voltage, battery charging alternator failure, over-speed, under-speed, start
failure and emergency stop. Support of engines with ECU (J1939, Modbus
and other proprietary interfaces); alarm codes displayed in text form.

Alternator alarms included: Overload, unbalanced voltage, over voltage,

under voltage, over frequency, under frequency, short circuit, reverse power,
and incorrect phase sequence.

Codes and Standards Compliances used where applicable

HIMOINSA POWER SYSTEMS, INC.
16600 South Theden Street, Olathe, KS 66062
Tel: 913 495 5557 | Fax: 913 495 5575 www. hipowersystems.com
 DIMENSIONS, WEIGHTS & SOUND LEVELS

ENCLOSED SET

Fuel Tank Data (base option) Generator Data *

CONFIGURATION Run Time
Capacity (Gals) L = Length W = Width H = Height Weight lbs dBA
Hours
Enclosed Set 19 600 200” 81” 112” 18700 72

ENCLOSED SET WITH TRAILER

Fuel Tank Data (base option) Generator Data *

CONFIGURATION Run Time
Capacity (Gals) L = Length W = Width H = Height Weight lbs dBA
Hours
Enclosed Set with Trailer 19 600 347” 102” 152” 26160 72

* All measurements are approximate and for estimation purposes only. Weights are without fuel tank. Sound levels measured at 23ft (7m) and does not account for ambient site conditions.

REV3

Codes and Standards Compliances used where applicable

HIMOINSA POWER SYSTEMS, INC.
16600 South Theden Street, Olathe, KS 66062
Tel: 913 495 5557 | Fax: 913 495 5575 www. hipowersystems.com