RESUME SUNIL A.

NAIR
Objective
To acquire much more knowledge & concept in the field of technology, thus to grow with the growth of the company & to be prosperous with the prosperity of the company.

Experience details
Present Employment Employer Designation Duration : : : DOW Chemical International Pvt. Ltd. India Engineering Centre, Chennai CAE Engineer-II November2007- Till Date

Company Profile :
Dow is a diversified chemical company with world wide presence & is ranked amongst the top most chemical manufacturer in the world. IEC provides a broad range of project and support based engineering services including Design Engineering, Construction Management, Process Automation, Process Engineering, Process Safety and Project Controls. Work Experience Installation, configuration and maintenance of CAE applications like SP3D, SP Layout, SP Review, Micro station, MARIAN, Shape 2D etc. Installed configuration of RDBMS (Oracle, MSSQL). Relevant Experience Roles and responsibilities as SP3D Plant Admin including RDB setup, Spec Creation, IFC Setup etc, Isometrics generation. Design and implementation of SP 3D work-share procedures to execute projects between IEC, HDC and also DCG. Testing and implementing new software/automation tools/ utilities on projects. Installation and configuration of RDMBS (Oracle, MSSQL), SP3D and related software and Engineering application / utilities to suit project requirements. Responsible for backup and recovery procedures. Setup of FTP mechanism for data transfer. Procuring, allocating and monitoring software license usage in line with location directives. SP3D Interference checking setup, scheduling and inter-discipline coordination for Clash resolution. Co-ordination with the Satellite offices.
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 Provide support to the SP3D team in various issues like customizing templates, drawing styles, MTO etc. Study/Review key SP3D activities like interference detection and To-do list. Test and develop the various SP3D tools like work sharing, database synchronization between sites, object ownership management etc. Develop/coordinate SP3D Practices and procedures for all disciplines. Work-share project with concurrent modeling at India, Houston and India, Germany on SP3D 7.0 and also on SP3D 9.0. Being a prime office, responsible for the RDB updates and setting up the project and procedures. System Performance tests. SP3D System Installation Carrying out SP3D System installation at customer sites. Installation and configuration of RDBMS (Oracle & SQL), Micro Station, SP3D, SP Layout, SPR and related software. Implementing backup and system security at customer sites. Imparting Training on all modules of SP3D/SPLayout/SPR/Microstation after installation. Providing assistance to the customer in setting up project and backup and security policies for a project. Providing assistance to the customer in customizing the following SP3D Reference data e.g. Specs, Catalogs, PCMCD, All code List, etc. Has knowledge of usage of ASME Standards. Isometrics Lookout of Isometrics, customization of ISO options file. Smart Plant Review Material assignment, creation of color pallets etc. Setting up of SP3D Projects. Setting up and configuring SP3D projects as per DOW standards including RDB setup, ISOGEN setup, IFC setup etc. Design and implementation of SP3D work-share procedures to execute projects between DOW India and other international offices of DOW/JV. Installation and configuration of RDMBS (Oracle), SP3D and related software and Engineering application/utilities to suit project requirements. Responsible for backup and recovery procedures. Setup of FTP mechanism for data transfer.. SP3D RDB Updates and Maintenance. Training project team members on usage of new software / utilities. Implementation of SP3D procedures, in modeling and generation of various deliverables, as setup for overall project. SP3D Interference checking setup, scheduling, report generation and interdiscipline coordination for Clash resolution. Day to day troubleshooting. Co-ordination with the prime office. Manage the deployment and integration of system tools, required to produce project deliverables. Manage electronic deliverables in a format and medium that meets clients requirements. Work with IT and Engineering Applications (EA) to develop technology roadmap for projects.
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Project Experience 1) Piping, Equipment & Civil Modeling (Chlorine-7 Project) (November 08-July-09) Activities: Collection & verification of Input Data / piping paper spec. Attending meetings with the Engineering Solutions- Houston Creation of Project 2) Piping, Equipment & Civil Modeling (Cornerstone-II Project) (January 08-June08) INTERGRAPHS Smart Plant 3D - Piping Spec. Customization Project 3) Piping, Equipment & Civil Modeling (OPTIMAL Project) (May08 Nov08) 4) Piping, Equipment & Civil Modeling (U-CAT Project) (April09 Oct09) 5) Piping, Equipment & Civil Modeling (Coatings Project) (Sept09 Till date) Activities : Administration tasks like backup, Interference checker, Imports, Synchronize, restoring of databases, installation of software and also trouble shooting of errors during installation etc. Attending meetings with the Engineering Solutions- Houston for discussing & solving various issues. Creation of projects in Smart Plant 3D. Set-up and run scheduled tasks like SPR sessions, Database Integrity and also trouble shooting of errors in extraction of isometrics, drawings. Providing support to piping & civil users in solving their various issues pertaining to specs, model, software issues and also co-coordinating with various departments. Collection & verification of Input Data / piping paper spec. Coordinating with team to Customize Piping specification, Piping Catalog & All Code List according to input. Bulk loading of spec. on SP3D. Trouble shooting of errors detected in log files & Inconsistency reports. Study of Plot Plan, Piping layout & all data provided by customer. Creation of Project in Smart Plant 3D Preparation of Piping Spec. Piping, Equipment & Structural Modeling. Other Important Activities 1) Has conducted training of SP3D various modules for India Engineering Centre (Chennai). 2) Has successfully upgraded SP3D version 7.0 with service pack 3 to Version 7.0 with service pack 5 for ongoing projects in IEC. 3) Has successfully undergone training from Intergraph for Smart Plant3D Modeling, SP3D Admin Training, RDB Management training.
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4) Has implemented SP3D in DCG ,Terneuzen, Midland, Plaquemine. Smart Plant Layout : Currently involved in the setup & testing of Smart Plant Layout V7.0 SP4 & V7.0 SP5. This includes testing of Smart Plant Layout with respect to project point of view sorting out the bugs in the tool and the also working on the improvements that has to be made in tool. Filing Service Requests with Intergraph and following them up to resolve the issues. Having meetings with Engineering Solutions-Houston and Intergraph to discuss and resolve the issues in the tool. TECHNICAL SKILL Intergraphs Smart Plant suite covering all 3D Modules. SP3D Piping spec. Customization. Micro station Smart Plant Layout Report Customization Replication (Work Share) PDS Smart Plant Review Shape 2D

Previous Employment
Employer : ROLTA India Limited, Mumbai, India Designation : Management Associate I Duration : December 2005 October 2007 Worked as a Management Associate I in Piping Department of Plant Design Automation Solutions & Services group of ROLTA India Limited. Company Profile : ROLTA India Limited is an ISO 9001-2000 certified provider of software, hardware, training and related services headquartered in Mumbai, India. 1. Project Customer Duration : Translation of PDS Spec. to Smart Plant 3D Spec. : GE Gas Turbines, Greenville LLC., U.S.A. : September07 Oct07

Activities : Loading all the libraries, PCD and PMC to PDS. Updating the Piping Translation Rules & All code list.xls files to SP3D. Translating PDS Reference Data & Populating the Dimension Table Name Piping Rule.xls
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Loading the spec and resolving the errors. Placement checking for the pipe and components.

2. Project : INTERGRAPHS Smart Plant 3D - Piping Spec. Customization Project. Customer : GE Gas Turbines, Greenville LLC., U.S.A. Duration : April07 August07 Worked as a LEAD ENGINEER for this project. Activities : Collection & verification of Input Data / piping paper spec. Coordination with the team and allocation of work to manpower. Attending weekly conference calls with the client. Customize Piping specification, Piping Catalog & All Code List according to input. Bulk loading of spec. on SP3D & placement checking of various piping components as per spec. requirements. Trouble shooting of errors detected in log files & Inconsistency reports. 3. Project Customer Duration : MARIAN 6i- Piping Spec. Customization Project. : Burns & Mac Donell (Intergraph) : April06 Sep06 & Feb07

Activities : Collection & Verification of Input Data / Piping paper spec. Customize Piping Specification, Piping Catalog & All Code List according to input. Trouble shooting of errors detected in Log files & Inconsistency Reports. MARIAN Spec. Item preparation through MLCL Spec. Item S.50.06, and PDS & SP3D Spec generation through PDS interface and SP3D interface. Calculation of branching stress for selection of proper branching component. Bulk loading of spec. on SP3D & placement checking of various piping components as per spec. requirements. Attending Interwise sessions with Intergraph (Marian Service CentreGermany) for solving issues pertaining to project. 4. Project : Piping & Equipment modeling ONGC B-55 Well Platform (Pilot Project). Customer : ONGC , India Duration : Feb 06- Mar06
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Activities : Study of Plot Plan, Piping layout & all data provided by customer. Creation of Project in Smart Plant 3D Preparation of Piping Spec. Piping , Equipment & Structural Modeling 5. Project : INTERGRAPHS Smart Plant 3D - Piping Spec. Customization Project. Customer : Jacobs Suncor Energy Inc. U.S.A. Duration : Mar07 Activities : Collection & verification of Input Data / piping paper spec. Customize Piping specification, Piping Catalog & All Code List according to input. Bulk loading of Spec. On SP3D & Placement Checking of Various Piping Components as per Spec. Requirements. 6. Project Customer Duration : MARIAN 6i-PDS Spec. Migration through MARIAN : INCAN-COLT (Intergraph) : Oct06 Jan07

Activities : Collection & Verification of Input Data / Piping paper spec. Customize Piping specification, Piping catalog & All Code List according to input. Trouble shooting of errors detected in Log files & Inconsistency Reports. MARIAN Spec. Item preparation through MLCL Spec. Item S.50.06 and PDS Spec generation through PDS interface & SP3D spec generation through SP3D interface. Bulk loading of spec. on SP3D & Placement checking of various piping components as per spec requirements. Skills Development 1. Modules Smart Plant 3D Activity (Training taken) Smart Plant 3D Overview Smart Plant 3D Piping Modeling Smart Plant 3D Equipment Modeling Smart Plant 3D Structural Modeling Smart Plant 3D drawing & Report Smart Plant 3D Isometric Smart Plant 3D Reference Data
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 Smart Plant 3D Administrative Tool Micro station 2. Activity (Training Taken) Spoolgen & I-Sketch TECHNICAL SKILL Intergraphs Smart Plant suite covering 3D Modules. SP3D Piping spec. Customization to develop Isometrics. MARIAN 6i-MLCL Spoolgen I-Sketch. Administration Activities of SP3D 1. Creation of site & site DB 2. Backup of the catalog DB 3. Raising of the Database 4. Setup of Smart Plant 3D V6.01.33.22 5. Setup of Smart Plant 3D V7.00.40.02 6. Setup of Smart Plant Layout version V7.0 SP4 7. Setup of Oracle 10.2.000 as Database for SP3D 8. Setup of SQL Server 2005 as Database for SP3D. 9. Trouble shooting of the error generated during installation Administration Activities of PDS (Plant Design System) 1. PDS administration tasks like back-ups, archiving, import, clash etc. 2. Set-up and run scheduled daily tasks like SPR sessions, RDB conflict, Integrity etc. 3. Setup of PDS. 4. Setup of Oracle 9i as Database for PDS. 5. Trouble shooting of the error generated during installation. Other Activities : Administration tasks like backup, Interference checker, Imports, Synchronize, restoring of databases, installation of software and also trouble shooting of errors during installation etc. Attending meetings with the Clients for discussing & solving various issues. Creation of projects in Smart Plant 3D. Set-up and run scheduled tasks like SPR sessions, Database Integrity and also trouble shooting of errors in extraction of isometrics, drawings. Providing support to piping & civil users in solving their various issues pertaining to specs, model, software issues and also co-coordinating with various departments.
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Other Important Activities 1) Checking of the physical data sheet against API, ASME, ASTM, AWWA, MSS standards & vendor catalogs for consistency & validate to ensure the usage of correct dimensional data. 2) Has conducted training of SP3D Setup & Administration for ENGINEERING & DESIGNS TECHNIMONT ICB PVT. LTD. Previous Employment Organisation Type Designation Period : IMC LIMITED Bulk Liquid Storage Terminal Sr. Engineer -Operations Nov2003 to Nov2005

: : :

Company Profile : M/S. IMC LIMITED is one of the largest bulk liquid storage companies in the private sector having storage terminal in all the major ports in India, for storage and handling of petroleum products, petrochemicals and other bulk liquid cargo. Job Responsibilities : a. Exposure to handling of highly inflammable petroleum products, chemicals, petrochemicals and other liquid cargo of class A, B, C and Unclassified type. b. My responsibilities include operation activities of the storage terminal particularly receipt from the tanker vessels, storage and delivery to lorry tankers, rail tanker wagons and to vessels of both hazardous and nonhazardous liquid cargo. c. Exposure to product pigging of about 5.5 KM pipeline for change of grade of cargo. d. Allocation of work to man power. e. Accessing of quality and quantity of the cargo handled and volume of cargo stored in tank. f. Following adequate SHE and industrial safety standard procedures and implementing same in day-to-day life. Attending as well as arranging regular training programs to have a clean, safe operation condition at the terminal. g. Updating the shipment schedule, making necessary arrangements for import and export operations at the terminal / jetty, and handling the vessels with out any delay and demurrages. h. Updating the stock record regularly of the chemical cargo with respect to the tanks. i. Exposure to daily loading and unloading operations, monitoring 200 tanker trucks loading with respective of all safety aspects. j. Well versed with permit procedures (as per O.I.S.D. standards) of installation and maintenance of safety equipments. k. Preparation of operation manuals and procedures including maintenance
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of records in line with ISO accreditation. Previous Employment Organisation Plant products Plant capacity Designation Period : F. S. Chemicals P. Ltd. :Naphtha, Kerosene & NGL fractions & distillations :1,12,300 TPA :Process Engineer :4 Years

Erection and commissioning a. Experience in erection and commissioning of petrochemical unit. (Naphtha, NGL & SKO distillation). Capacity of the plant is 1,12,300 TPA. b. P & ID checking and punch list preparation, rotating equipments trial run, pipelines & columns pressure testing, vessels and columns internal inspection and other start up preparation of the system. c. My work included project planning, control, co-ordination & execution of site Work. d. Packings in distillation column was carried out at site as per drawings and other details provided by Koch-Glitsch which is a German firm. e. Knowledge of alignment of pumps. Shift responsibilities a. Exposure to continuous process plant, hands on experience in the field. b. My responsibilities include monitoring and control of process parameters through control room in various unit operations and equipments. c. Allocation of work to manpower for various units. d. Active participation in troubleshooting and co-ordinate with the technical & maintenance departments to solve the problems. e. Making the products at required specification & shift calculas relevant to plant efficiency and production. f. Quality assurance of process and products. g. Implementation of various capital/ modification jobs with in plant at various locations. h. Production planning, quality of the product and co-ordination with other departments are the key functions of the job profile. i. Handling of raw material and finished goods. Equipments Handled a. Pumps Single stage & Multi stage centrifugal pumps, Gear pumps, Water ring vacuum pump. b. Distillation Multicomponent atmospheric and vacuum distillation, Packed bed. c. Heaters Vertical and Horizontal fired heaters
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Thermic fluid heaters Capacity : 1) 6 lakh kcal / hr 2) 10 lakh kcal / hr (L. D. O. fired thermic fluid heaters) d. Heat exchangers Shell & tube exchangers, Condensers, U- tube heat exchangers, Kettle type reboilers. e. Utilities operation Cooling tower, Nitrogen generating system (Pressure swing adsorption), Single acting air compressors & Two stage air compressors, Air driers. f. Other equipments handled Agitators, Blenders, Furnace, Plate and frame type filter, Ball mills, Steel ball mills, All types of isolation valves, Control valves & N.R.V. g. Fire fighting System, Refrigeration Plant, Effluent treatment Plant. Control Systems 1) Microprocessor based pneumatic control system. 2) Saab tank radar system Erection & Commissioning 1) 1,12,300 TPA Naphtha, Kerosene & NGL fractionating and distillation. (F. S. Chemicals P. Ltd.)

Personal details
Educational qualification 1) B. E. (Chemical) : Projects Seminar 2) H. S. C. with58% 3) S. S. C. with74% : : : : Shivaji University : Passed with60%

Modeling and Simulation of extraction column Application of membrane technology in waste Water management. Bombay board Bombay board : : Passed Passed

4) M.B.A. (Distance learning : Madurai Kamraj University : Completed Program) 5) Post Graduate Diploma in Piping Technology Institute : ELITE Institute of Technology, Mumbai Year of Passing : 2007 6) Additional qualification (DAST) Certification course in SQL Server and Visual Basic 6.0.
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Institute Address Date of birth Mobile No. Passport No. Telephone E-mail Area of interest Marital status Languages Known :

CSC

: James House, A-wing, Flat no.17, Dsouzawadi, Checknaka, Thane-400604, Maharashtra, India. : : : : 27th March 9486814971 A-9799486 9486814971

sunilnair771@rediffmail.com, sunilnair771@yahoo.com : : : Playing football, Interacting with people. Married English, Hindi, Marathi, Malayalam,Tamil.

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