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Condensate Line Sizing

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Assumptions :

Most of the flow patterns for steam condensate headers fall within the annular or
1 . dispersed region on the baker map. Flow pattern falls in slug flow region.
2 . Flashed steam is less than 30% by weight.
Vapour-Liquid mixture throughout the condensate line is represented by mixture
3.
condition near the end of the Line.

Method :

1 . Amount of condensate flashed is calculated.


Further to above the density of the mixture (Condensate + Flashed steam ) is
2 . found out.
3 . Using two pressure drop co-relations, Pressure per 100 ft is calculated.
4 . If the velocity is lower than 5000 foot/min, the specified line size is said to be
adequate.
Sr.no Parameters Value SI Unit Value
Input data :

1 Pipe Diameter 2 Inch


2 Mass Flow Rate of Condensate 1000000 Kg/hr 2204600 lb/hr
3 Condensate Pressure Before Flashing 8 Kg/cm2G 128.007 psia
4 Flasher Condesate Header Pressure 4 Kg/cm2G 71.115 psia

1 Constant A 0.1805

2 Constant X 2.154407

3 Constant B 0.009662

Weight Fraction of Condensate flashed to


4 0.046977
Vapour

5 Flashed Steam Flow Rate 46976.66 Kg/hr 103564.7 lb/hr

6 Flashed Condensate Liquid Flow 953023.3 Kg/hr 2101035 lb/hr

7 Temperature of Flashed Condensate 174.6291 °C 346.3324 °F

8 Flashed Steam Density 2.536139 kg/m3 0.158321 lb/ft3

9 Flashed Condensate Liquid Density 916.9277 kg/m3 57.24001 lb/ft3

Density of Mixture (Flashed


10 51.11881 kg/m3 3.191136
Condensate/Steam) lb/ft3

For Turbulent Flow

1 Friction Factor 0.019137

Pressure Drop of Flashed Condensate


2 306036.1 psi/100ft
mixture

3 Velocity of Flashed Condensate mixture 527464.9 ft/min

Line Size has to be increased


Sr.no Parameters Value SI Unit Value
Input data :

1 Pipe Diameter 2 Inch


2 Mass Flow Rate of Condensate 1000000 Kg/hr 2204600 lb/hr
3 Condensate Pressure Before Flashing 8 Kg/cm2G 128.007 psia
4 Flasher Condesate Header Pressure 4 Kg/cm2G 71.115 psia

1 Constant A 0.1805

2 Constant X 2.154407

3 Constant B 0.009662

Weight Fraction of Condensate flashed to


4 0.046977
Vapour

5 Flashed Steam Flow Rate 46976.66 Kg/hr 103564.7 lb/hr

6 Flashed Condensate Liquid Flow 953023.3 Kg/hr 2101035 lb/hr

7 Temperature of Flashed Condensate 174.6291 °C 346.3324 °F

8 Flashed Steam Density 2.536139 kg/m3 0.158321 lb/ft3

9 Flashed Condensate Liquid Density 916.9277 kg/m3 57.24001 lb/ft3

Density of Mixture (Flashed


10 51.11881 kg/m3 3.191136
Condensate/Steam) lb/ft3

For Turbulent Flow

1 Friction Factor 0.019137

Pressure Drop of Flashed Condensate


2 306036.1 psi/100ft
mixture

3 Velocity of Flashed Condensate mixture 527464.9 ft/min

Line Size has to be increased

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