JEB

SB
A B C D E F G
O v e rspeed Safety Machine Mechanical Locking Pit Pit Gov.
RCD1 Buffer G o venor Overtravel Gear Room Device for Stop L a d d e r We i g ht
Control Switch Switch Limit Switch S to p s Machi ne mai ntenance Switch Switch Switch
F1 - 6A Tra nsformer F2 - 2A TP+ OTL OSG SGS Switch MSS PSS
1 2 1 2 Safety Line
MSL Page. 2
240 55
240vAC
M a i n ta i n e d 240 110
OTF T1 T2
Supply
Page. 3 53 53 9 10
0 55 BSC NSC
MSN 54 54
5 0 0 VA TP- (Panel) (Panel)
Almega 240 O /R i de Switch T/N Switch
Tra nsformer
Page. 6 0 B10 Aux
Block
RCD2
UP 11 14 LSF WIRE C a r To p
Te s t / N o r m .
6 5
Switch
DN (In Norm Pos.)
DX3 SCN 1 2 See A
6 5
TTS TS
H and Winding Hand Set See B
sw itch S top Push Pit
BM2-24 / Te s t / N o r m .
CG2-13 (In off pos.)
DX3 SCN Switch
(In Norm Pos.)
TR
0 31 0 21 TS2 TS1 TPS
43 44
A Mo v e a b l e
Ballustrade PRR TR PTR
X-OUT (in norm. pos)
ON
RB
For Reduced 12 11 31 32 22 21
DRIVE contactor
R e mo te To p C l e a r a n c e 31 PTR
D ri v e I F F IT T E D PRR
034 34
Plate 11 14
011 22
TS HPC
21

ST MB B 21
H e a d r o o m P ro p PPC
f a u l t brake U n d er 22
C o u n t e rw e i g h t
0 14 024 (in norm. pos)
For Reduced 6
To p C l e a r a n c e
DX1 DX2 SCN Panel
Pit Prop T/N
Under Car Switch
(in norm. pos) Car & Locks &
(In Norm. Pos.) L a n d ing Prelocks
For Reduced Bypass Bypass
7 8
DX1 DX2 SCN Bottom Clearance N ormal N ormal
STR 1 2 1 2 T1 T2 T3
2 1
Me c h a n i c al To e G a u r d
A1 A1 A1 Locking C ontact
A1 A1 A1 A1 A1 A1
Device In Retracted
UDT UDR STR1 STR2 STR BR BRT PTR TR Machine P osition
Off A2 A2 A2 A2 S S On A2 A2 S M a i n te n a n c e
Delay A2 A2 Delay A2
2 sec 2 sec
TP- Page. 2
Up/Down Start Start B ra ke B ra ke Panel Te s t
Ti me r & R e l ay Monitor Relays Relay R e l a y R e s i s ta n c e Te s t Relay
One Two Ti me r Relay

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey = Almega board terminals
Schematic drawing for a
Collective VF CR0 4RR = D r i v e Te r m i n a l s
WORKS NO: 949
Lift control panel c/w = wires to hand test control
Fully auto doors TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667 = I n t e r c o n n e c t i o n Te r m i n a l s / C a b l e B e t w e e n D r i v e & M R L
PAGE NO: 1 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k = D i n R a i l Te r m i n a l s
 A B C D E F G
Car Safety Landing Door Landing Door
Switches Lock Contacts Prelock Contacts
G1 G2 G4 (Ramp) G5 CG1 CG2
Safety Line
Page. 1 13 14 14 13

EMER LANL LV1

24
Car Gate Almega II BM2
C ontact 21
For Lock Bypass
O p e ra ti o n 21
UP/DN-6
R e f e r t o P a g e . 11 Page. 1 BM1
Hand set 24
G3 P a n e l Te s t P u s h e s
CARL
Almega II G3 22
Up Dn SMR
21
TUL 4 3 TDL
1 1

Te s t / N o r m . S w i t c h
72 DN UP 21

(In Norm Pos.)

TR 2 2 STR
71 22

G2 Run
5 22
31 PTR BR
21
32 34 TR
22 21
14 13
DZR TR
11 14
TFP TFH TF1
UDX
TP+

Almega II

Almega II
A1 A1

UP

DN
OC CC 31 Car & Pit
A2 A2 D oor ASR Inspection
34 UP DN
Te s t Control
G4 G2 Switch See Page. 8
TO
DTF
TC TD

07W
22 11 14
CC

Almega II

Door Zone
TUL TDL TU
08W

Stop In
21 34

07
PCR 11 14

Te s t D o w n
Almega II
21

21

Te s t U p
31 DO DC 31

Limit

Limit
PRC
TD

TU

OC
Almega II

Almega II

34

07O
24

24

34 34 G3
DO

DC

TU TD
08O

31 31 22 22
G3 TU TD
22 DN UP
GR DX
21 21
21
A1 A1 A1 A1 A1 A1 A1 A1 A1
Delay On
RCR DOT 4 Secs GR 62 PCR TU TD CG1 CG2 UP DN
S A2 A2 TR A2 A2 A2 S S S S
A2 61 A2 A2 A2
A2 Line
Page. 1
R etiring D oor G ate Open / Close Processor Te s t Te s t Car Gate Car Gate Up Dn
Ramp Open Relay Door Relays C u t O ff Up Down Relay 1 Relay 2 C ontactor C ontactor
Relay Ti me r Relay Relay Relay

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey = Almega board terminals
Schematic drawing for a
Collective VF CR0 4RR = D r i v e Te r m i n a l s
WORKS NO: 949
Lift control panel c/w = wires to hand test control
Fully auto doors TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667 = I n t e r c o n n e c t i o n Te r m i n a l s / C a b l e B e t w e e n D r i v e & M R L
PAGE NO: 2 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k = D i n R a i l Te r m i n a l s
 A B C D E F G
P H A S E FA IL U R E /
PHASE REVERSAL AND
THERMISTOR PROTECTION RELAY
F3 - 2A
1 2
L1 P o w e r L ED
PFRR On = Healthy
/
TPR Other LEDs
3 4
L2 On = Fault

5 6
L3
T1 T2

EARTH
THA THB
N (NEUTRAL) N
Lift Power
4 Pole
MCB 32A
NSC Hoist Motor Thermistors

L1 L1A
2 1 1 2
NOTE
3 phase To V F I n v e r t e r
Mains Supply L2 L2A
4 3 3 4 Page 4

L3 L3A
6 5 5 6
4 mm2
ULI UNI

4mm2 8 7

BSC TP+
Low battery 11 12 14
Signal L1 N PE 4 mm2
(optional) UPS PRM 1 2 14 12
Magnetek B10 Aux
LPF Blcok 11
NMR
6kva
LBS ARD Unit 3 4
1
F4- 10A

L N PE
15 15
4mm2 5 6 NST BST
2 220vAC Maintained 18 18
Supply 18
PFRR 22 22
ULO UNO 15 NSC
BSC
21 21

A1 A1 A1
NMR NST NSC BSC BST
MSL
D e l a y A2 S S D e l a y A2
220vAC Maintained supply A2 On On
MSN 3 sec. 3 sec.
TP-
EBL Brake Release Supply N ormal Mains Normal Supply Backup Supply
Page. 5 Relay Timer / Contactor Contactor / Timer
110vAC
1.5 mm

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
EMERGENCY POWER
CR0 4RR To p r e v e n t e m e r g e n c y r u n d o w n f i r s t s w i t c h o f f
WORKS NO: 949 SUPPLY CONTROLS
4 Pole Isolator in control panel before isolating
TEL: 020 8288 0668 Incomi ng Mains Supply
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 3 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G
V F Supply Page.3 2nd Pole of
NSC-2 NSC-4 NSC-6 Alarm Push
L1A L 2A L 3A Almega II
AF1 AFW
AF AFC A F 2
Alarm TP+ TP-
S o u n d er Alarm
L1A L2A L3A E To A u t o - D i a l e r 12vDC Push
If required 110vAC
Rescue Service AL- ALS
O verri de Switch AL+ L N E B-
Note
Tri ckle B+
C h a rg e r
L1A L2A L3A E R emote Drive
Alarm + -
Plate
Indi cation
H and Winding M+ M- S+ S-
Buzzer In Off Pos'n
Note DZR 12v
AL+ AL- battery
L1 L2 L3 E
SCN SCN 34 31
X1
P1 BR2 DX9 DX9
A2 A2 A2 A2
B rake monitor
XMT

11
P2 LED HWR HWRA HWRB DZR D oor
BR1 DX10 DX10
X -MON 12 A1 A1 A1 A1 RZeone
lay
ZETADYN 4C +24V_B DX11 DX11 BM1
H andwinding (12vDC)
13
VVVF DRIVE BM2 14 11 R e l a y s (1 2 v D C )

14 11
BR Door / Floor
Level Zone
5 +24 TB1 proximity Switch
X -MON 6 BC AL- DZO
7 TB2 1
blue Black
R
-DC R
X2
+DC DC+
E E

REGULATOR SIGNALS (Zetadyn 4C) Remote Drive Plate

X -STO X-OUT X-IN X-CAN
+24V RF PARA2 GND
X3 +24 GND S TO _ A GND STO_B +24V IN 101 1 08 IN GND 0V CL SCN CH Almega II, Page. 4
U V W E (6) (5) (4) (3) (2) (1) 0 51 054 (1) (2) (3) (10) (11) (12) (1) (2) (3) (4)
POS
L H

SCN DX14 DX15 SCN DX16 SCN DX4 DX5 DX6 DX7 DX8 SCN DX12 SCN DX13

SCN DX14 DX15 SCN DX16 SCN DX4 DX5 DX6 DX7 DX8 SCN DX12 SCN DX13

Can Filter
For None Ziehl Motor 14 14
Use D-SUB Plug Provided STR1 STR2 14 84 IN OUT

SCN
EH
EL
3 11 11
For Encoder Connections UDR BSC CH CH
11 83 CL CL CEDES
See Note DELV OVR P ositioning
Almega II S c re ened Device
Used screened and filtered
Drive Level Speed Feedback C A N C o mms
MOTOR WINDINGS mains cable V < V- G 1 O p e n W h e n > = 0 . 3 m / s Cable

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

Z E TA DYN 4C U n i t D , 1 8 I m p e r i a l Wa y STO inputs MUST be wired in two separate jacketed cables as shown
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
Drive and drive signals " " = Te rminals are on drive.
CR0 4RR
WORKS NO: 949 Door / Floor
Level Zone Sensor = Almega board terminals
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667
= Interconnection Cable Between Drive & MRL
PAGE NO: 4 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k
 A B C D E F G
24vDC - 5A
Power Supply

ARD UNIT
L (-) Brake Release
V- 2 4 v D C s u p p l y.
220v Supply
N 24v Energised when
switched to Page. 2
V+ ( + ) H and Winding
E EBL MSN
NMR
B rake Monitor SM+ HJ-
Mi cro Switches 31 34
TFT Supply
NMR Page. 8

Contact makes
when solenoid
HJ+

energi ses
41 44
BS1 BS3 BS2

2 4V 15
UDT 14 24
SMS 18 G o v e rn o r HWR HWR
K e y s w i tc h 11 21
(2 pos. spring
A2 A2 A2 A2 return to centre) B ra ke
BM1 BM2 SMR ASR B ra ke Pul se
Push Ti me r
A1 A1 A1 A1 BPT
(Panel)
HWR HWR R e s et Te s t
OVR A1 A2
B rake Mi cro S witch Solenoid A n t i - S l i d e 31 34 44 41
Monitoring M o v e me n t ASR ASR PCR AS+ On
Relays 24vDC Relays 24vDC Delay
GOVR GOVT 5 sec
11 14 24 21 11 12 15
E mode

UUUUU

UUUUU

UUUUU
BPT
18
HWRB 11
EBL
14 12 Va r i
ARD UNIT
Brake Release stor
AS- R e s et Te s t
Supply Anti-Slide ~
Page. 3 HWRB 21 Governor Solenoids
220vAC - +
24 22
~
BRT
15 16 REC 2
RCD2
Va r i
stor B ra ke B2+
F5 - 4A Push
1 2 BR BR BR (Panel)
MSL - + N o te
1 2 4 3 5 6
B+
240vAC
M a i n ta i n e d STR STR
- +
Supply 3 4 6 5 B1+
REC 3
Page. 3

UUUUU

UUUUU
Brake Coils
MSN BVAR Lift at 207vDC
REC 1 Hold at 103vDC
B1-
B10 Aux 11 12 14
NR 2 3 0 v A C R C D P r o t e c t e d
Blcok
Door Gear Supply
U p/Dn. 5 LR See Page. 10 B-

UDR-A1
B2-

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Brake Coil, By Removing Links, individual brakes can be isolated and our
Croydon, Surrey
U P S B a c k U p S u p p l y, " B a r k e Te s t U n i t " c a n b e u s e d t o e n e r g i s e t h e b r a k e s o l e n o i d
CR0 4RR
WORKS NO: 949 Brake moitoring Contacts, for the duration of the brake test.
& Governor Solenoids When performing the test, brake monitoring will need to be
TEL: 020 8288 0668
SITE REF: Empire House disabled in the software (pasword level 3 required).
FAX: 020 8288 0667
For the brake test Unit and Level 3 Password please contact us
PAGE NO: 5 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k and we will arrange this to be sent.
 CPU

(See Note)
Tra nsformer 24vDC Supply

Fire Control
240 Energised when

Fire Alarm
C o n tro l Tra n sformer 4 15

(Zero speed)
Switched to

Ziehl Drive
Page. 1 Hand winding

(X-OUT)
0 240

S e c o n d a ry

S e c o n d a ry
0 See Page. 5
(-)

Pri mary

Pri mary
(+)
0 28 0 18
2 8 V, 5 A 18V,2A

TP+

25

LPF
150VA 4 0 VA

G2
TPR

0VR
Motor Room

O41
26

Te mp.

22

24
13
OTF
TP-

STR
G2

G3

G4

G5
TU

TD

HWRA
21
14

44
62

12

FCS2
FAR2
14

DLEV

FCS1
FAR1
BSC

DZR

LBS
O3

21
31

31

MTS
BM1

BM2

DZR
HWRA
TR

41

11
61

24
O4

34

34

Red
S T /D Z

THERM
NORM
EMER

CARL

BM02
N

LANL

BM01

RUN
TUP

TDN

LV 2
LV1
BOTTOM BOARD FCS1

CAC 2A FA C28 - 5A FAC 18 - 2A

FCS2

ET2

ET3

ET4

ET5

ET6
LCSL Cartop

ET1
A

B
LAC 2A
Vi c SP Board AC28 AC18 MIDDLE BOARD
E+ E- FAR1
PIC 2A
SPI INT MST SPI INT
2 4IO 2A USB LOOP I2C XGT LOOP
ALMEGA II FAR2

F U S E S 2 5 0ma
2 4E 2A TOP BOARD
2 TOUCH SCREEN
F9 - 1A

Ty p e B

LCD DLEV
DC24 5A Micro 2 Micro 1
CAC
1 CAC
SP1
LAC
LAC
HWRA 41 PI+
SP2
44 42 PIC
USB/PC
2 4E Interface Wi Fi SP3
HWRA 31 0VR
34 32 S T /D Z

CPF CAR LAN SW1 GRP POS R S 4 22

O7W

O8W
AFW

CLW

O7O

O8O
O7C

O8C

+5V
AFC
UDX

CLC

0VR
2 4V
DO
DN

DC

CH
UP

DX

R+
CL

0V

T+

R-
T-
H

H
ET7/SCN

1
2

L
LPF
(+) (-)
24vDC Supply PI-
Energised when
Switched to
H and Winding
AF2

P C R -A 1
ASR-34

See Page. 5 Page. 1 Page. 1

R C R -A 1
G4
AF1

Car Light
Page. 11
Page. 7

Page. 2

Page. 2

SCN
GH

EH
SCN

SCN

SCN

GL

EL
OVR

CCH
2 4V

CCL

LCH
LCL
IO Modules Page. 5

Car L a n d ing Group P ositioning

If Device
P o s i t i o n / Vo i c e R e q u ired Page. 12

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y Te r m i n a l s m a r k e d are output terminals on DIN rail
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
CR0 4RR Te r m i n a l s m a r k e d are on Almega 2 board
WORKS NO: 949 ALEMGA 2 PROCESSOR
Te r m i n a l s m a r k e d are on Magnatec VVVF drive
TEL: 020 8288 0668
SITE REF: Empire House Vo l t F r e e F i r e A l a r m a n d F i re S ervi ce si gnal s are vi a N ormal l y O pen
FAX: 020 8288 0667
contacts, made in Normal Service and open whe Fire Control/Alarm
PAGE NO: 6 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k is activated.
 A B C D E F G

Slot 2
Slot 1 Power Relay
MAINS INPUT Conn 5
PI+ 2W
Conn 3
(N o E ntry) 1W
G2 TP- TP- G2 FA I 2NO
N N PI-

Fire Alarm 1NC

illumination 4W
CG1 SMR OC.14
IP4 IP8 U MD Fault Detected
21 22 14 11 Front Door
Car Gate 4NO
1NO

Page. 9
M o n i to r OP
Inputs CG2 PCR Stop In Door Conn 4
IP3 IP7 Zone Monitor
21 22 24 21 5W 3W

Side Door
NSC 5NO
N ormal 3NC
Supply IP2 IP6 OPS
63 64

6W
B a ckup
BSC DOT 3NO
Supply IP1 IP5
73 74 16 15
6NO

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
ALMEGA 2 PROCESSOR
CR0 4RR
WORKS NO: 949
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 7 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G

F7 - 4A
FERMATOR VVVF DOOR GEAR R+ RCR RCR RCR 2 1
6 5 3 4 2 1
TYPE ECC

UUUUUU

UUUUUU
Ramp
Coil
220vAC

R-

Front Doors F6 - 4A
DM1 2 1
L LR

J100
240vAC

J209
Set PE M a i n ta i n e d

2ENT 1ENT
Jumper Supply
To 2ENT Page. 2
DM2
For Open N NR
& Close
Inputs

Slot 2
OP OC
J200 Open 8 3NO FDR 3W 14 11

Com 10
L 3A N
CL CC
Close 12
14 11
1
Opens at Floor 1, 2 & 3 F8 - 6A

2
Side Doors DM1
L CFL
J100
J209

Set PE
2ENT 1ENT

Jumper
To 2ENT DM2 Hoi st
For Open N M o to r
Thermal
& Close Additional Door Close Liimts Switch
Inputs (Breaks when doors close)
VIC-SP VIC-SP
B o a rd I3 IC B o a rd CFN
Slot 2 Page. 16 Page. 16
OPS
Open 8 4NO SDR 4W
J200

This contact is a 2nd Car door closed switch 1

Shown with the doors Fully Closed
Com 10

Cooling
Close 12 Fan

Opens at Floor G & 4

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
Fermator ECC Door Gear AUTOMATIC CAR DOORS
CR0 4RR
WORKS NO: 949 & Motor Cooling Fan.
MANUAL HINGED LANDING DOORS
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 8 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G

PI- PI+
AL+

PR1 41
PRR
42

UUUUU
R e s et 11 73 11 11 15 31
Solenoid PMR PPC HMR HME ST PPC
12 74 12 12 16 32

HRI HGI PPS 32

PRI PGI HPC
31

S o u n d er
g re e n

g re e n
A1

red

red
Door release Switch

UUUUU
At all landings giving R e s et ST
A c c e s s t o C a r To p Solenoid A2
(breaks when landing door
release key used) Pit Prop Monitor H eadroom Prop Monitor PI-
L a n d ing L a n d ing Indi cators Indi cators
Access Access S o u n d er
Red = Prop In Inactive Position (Fully Retracted) Ti me r
R e s et R e s et
Green = Prop In Active Position (Fully Extended) Delay On 60s
(1) (1)
T h e s o u n d e r w i l l be switched off after 60 seconds
R e mo te In panel
Provided that the prop is in the extended position.
UUUUU

R e s et PR3
TP+
Solenoid

RH1

R e d u c e d H e a d ro o m R e d u c e d H e a d ro o m R e d u c e d H e a d ro o m
P rop Switch P rop Switch P rop Switch
Under Counterweight Under Counterweight Under Counterweight
Door release Switch
UUUUU

R e s et Contact breaks when Contact breaks when Contact makes when

Giving Acces to Pit
Solenoid Prop is fully Prop is fully Prop is fully
(breaks when landing door
R etracted E x te n d e d E x te n d e d
release key used)
RH4 RH7 RH5
Reduced Pit Reduced Pit Mo v e a b l e
PR2 P rop Switch P rop Switch B al ustrade
PR4 Under Car Under Car On Car
PR6
Contact breaks when Contact makes when Contact makes when
Prop is fully Prop is fully fully extended
L a n d ing L a n d ing
Access Access 21 R etracted E x te n d e d I F F IT T E D
R e s et R e s et PRR RH2 RH3 RH6
(2) (2) 24
In panel R e mo te

PR5 A1 A1 A1 A1 A1
A2
PMR PPC HMR HME HPC
Connect to PRR S S
Suitable Supply A2 A2 A2 A2 A2
A1
TP-
Only required for Bi-Stable swtiches with AL- Pit Prop Pit H e a d r o o m P ro p H e a d r o o m P ro p R e d u c e d H e a d ro o m
reset solenoids M o n i to r P ro p M o n i to r M o n i to r P ro p
Pit Access Relay C ontactor Relay Relay C ontactor
R e s et
Rel ay 12vDC

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
R e d u c e d H e a d ro o m A N D
CR0 4RR
WORKS NO: 949 R educed Pit Depth
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667
PAGE NO: 9 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k
 A B C D E F G

CAR/LANDING LOCK BYPASS

(Contacts Shown In Normal Position)

UP Bypass
Car/Landing 3 4 S o u n d er
12v dc
Bypass
3 4 DN BPA AL-
AL+
3 4
Bypass
1 Beacon

3 P O S IT IO N BYPASS CAM SWITCH

( s h o w n i n N O R M A L p o s i ti o n )

NORMAL
1 Bypass Bypass
L
A L a n d ing Locks

1
7
N C
7 8 7 8
D A G2 G4
I R
N

2
6

4
1 2

8
G
BYPASS
Bypass
Prelocks
c o n t a c t s 1 & 2 m a k e N O R M A L p o s i t i o n o n l y. 5 6
G5
contacts 3 & 4 , 7 & 8 make LANDING position only
contacts 3 & 4 , 5 & 6 make CAR position only 2

3 P O S IT IO N BYPASS CAM SWITCH

( s h o w n i n N O R M A L p o s i ti o n ) Bypass
Car Gate
NORMAL P
2 R
E G2 5 6 G3
L
5

1
7

O L
C O 1
K C
S K
2
6

4
8

S
BYPASS

c o n t a c t s 1 & 2 m a k e N O R M A L p o s i t i o n o n l y.
contacts 3 & 4 , 7 & 8 make LOCKS position only Car/Landing Locks/Prelocks
contacts 3 & 4 , 5 & 6 make PRELOCKS position only Bypass Bypass
1 2 1 2
8 TR -A1

1 See Page 1 2

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
EN81-20 CR0 4RR
WORKS NO: 949
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 10 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G
TS
TS
H eadroom Pit Prop
B al ustrade P rop Switch Switch
Switch Under Counterweight
O n C a r To p TFP TF1 TFH Under Car
PPC PPC HPC HPC (In Norm Pos.) (In Norm Pos.)
(In Norm Pos.)
I F F IT T E D 43 44 14 13 13 14 44 43 Wire In Series With
Pit Stop Switch
TS1 TTS TTS TS2 TPS PS1 PS2

7 3 4 6 5 1 2

Te s t / N o r m . Te s t / N o r m .
Switch Switch
(In Norm Pos.) (In Norm Pos.) Stop
Run Up Switch
TFUA PPC HPC TFU Up
9
53 54 54 53
Dn
TFDA PPC HPC TFD 10 Dn

Inspection Controls 83 84 84 83 Inspection Controls

O n C a r To p In Pit
Run

TF
8

Te s t / N o r m . Te s t / N o r m .
Switch Switch
(In Norm Pos.) (In Norm Pos.)

Run Run

Up Dn
Dn Up

Dn Up

11 12

TUL

TDL

INSPECTION CONTROLS FOR DUAL MOVEMENT CONTROL

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES
U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Inspection Run Up/Down
Controls On Car Croydon, Surrey 12 + earth cable required pit test handset to terminal box
And In Pit CR0 4RR
WORKS NO: 949
WITH REDUCED HEADROOM AND
REDUCED PIT DEPTH TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 11 o f 1 9 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G

Ma x . 2M
L . E . D S t rip

S i n g l e P h a se
4mm2 Cable
Supply
N(M) L(M) Page. 2
+ -
N
NSC. 1 NSC. 3 NSC. 5 BSC. 3

Panel
Light
Switch

N RCD3 1 B10 1 3 5 7

6 6 4 6 4 32
AMP AMP AMP AMP AMP AMP

V+ V-
MCB1 MCB2 MCB3 MCB4 MCB5 11
12vDC
P o w er L1 L2 L3 N e u t r a l Te r m i n a l s
C o n tro l Pit S haft Car Car 12
Supply N N
Panel Socket Lighting P o w er Lighting L I F T P O W E R
Lighting 14
1 2 3 4 5 N 2 2 4 6 8
E N L
CLW

N EARTH
Almega II

ULO
CL

E
Earth N (BLUE)
6 way Block
CLC

Neutral Link Block

Mains
Incoming
CLO

CNO

ABB L3 (GREY) Supply

230vAC Output

415v
2
3 +
N eutral
Li ve

N eutral

1 3 L2 (BLACK)

2 Wa y L1 (BROWN)
Shaft Lighting
Switch

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
CR0 4RR
WORKS NO: 949 SUPPLY DISTRIBUTION
CIRCUIT BREAKERS
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 12 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G

LC SL C artop SP Board
Page. 16

CONN 7 CONN 7 CONN 5 CONN 6

1 2

CA CA

-IC -IC

Service Control
CP1 I1 I1

RED
GREEN

WHITE
BLACK
G Switch

Green
White

Black
R ed
Door Close
CP2 I2 I2
1 Push

V S 3 Vo i c e U n i t

L J9
L
H
Door Open

J5
CP3 I3 I3

H
+
-
2 Push
24vDC

10
1
Door Open
CP4 I4 Push I4
3 ON
Illumination

Car
CP5 I5 I5
4

I6 I6 S p eaker

SPK
I7 I7

8 IO 8 IO
I8 CAR NODE (1) I8 CAR NODE (1)

Gong

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd C ar Wi ring
Croydon, Surrey
S eri al B us C onnections Run Pre-Wired Screen Cable from each serial Board
CR0 4RR
WORKS NO: 949 COP t o t e r m i n a l s S C N , C P F, C A C , C C L , C C H o n c a r j u n c t i o n b o x
These terminals must be kept close together
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 13 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G
10m 18m

Te r m i n a t o r R e s i s t o r
screen
Ye l l o w
SCN CL
Black
LCL SCN
Green

CONN1
CONN1

CONN1

CONN1

CONN1

CONN1

CONN1

CONN1
LCH CH FLEXIBUS
B ro wn
HJ+ 2 4V
W h i te
HJ- 0VR

Connect 5 Floor Push Node

& Indi cator w hen R equired

3m
LANDING NODE (5)

LANDING NODE (4)

LANDING NODE (3)

LANDING NODE (2)

NODE (1)
2 IO

2 IO

2 IO

2 IO

2 IO
I2 LANDING
1A

2A

1A

2A

1A

2A

1A

2A

1A

2A
IC

IC

IC

IC

IC
I1

I2

I1

I2

I1

I2

I1

I2

I1
Indicator

Indicator

Indicator

Indicator

Indicator
Green

Green

Green

Green

Green
White

White

White

White

White
Black

Black

Black

Black

Black
R ed

R ed

R ed

R ed

R ed
Push

Push

Push

Push

Push
L J9

L J9

L J9

L J9

L J9
J5

J5

J5

J5

J5
LP5D

LP4U

LP4D

LP3U

LP3D

LP2U

LP2D

LP1U
H

H
+

+
-

-
24vDC 24vDC 24vDC 24vDC 24vDC
10

10

10

10

10
1

1
ON ON ON ON ON
LANDING

LANDING

LANDING

LANDING

LANDING
SPK

SPK

SPK

SPK

SPK
LANDING LANDING LANDING LANDING LANDING

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Landing Wiring
Croydon, Surrey
S eri al B us C onnections
CR0 4RR
WORKS NO: 949
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 14 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 A B C D E F G

Si ngl e Phase
Mains Supply 415vAC Supply 240vAC
G o v e rn o r Hoist Motor Thermistors
Solenoid (220vAC)
L1 L2 L3 N LM NM THA THB
AS+ UUUUUUU AS-
Anti-slide (If Not Fitted Link THA to THB)

GOVT UUUUUUU
Te s t
Hoist Motor

(See Notes) GOVR UUUUUUU

U R e s et
Brake Coil
Pick up 207vDC
V 3 Hold at 103vDC
Governor Anti-Slide
C ontact
SM+ SMS B+ UUUUUUU B-
W
B rake Monitor
Mi cro Switches

O v e r s p e e d G o v e n o r S w i tc h BS1 BS3 BS2

OSG SGS

Machine Mechanical Locking

Room Device for
S to p s Machi ne mai ntenance
For None Ziehl Motor
Use D-SUB Plug Provided
For Encoder Connections MSS PSS
Building Fire
Alarm contacts
LPF FAR2 T1 T2
S e c o n d a ry

LPF FAR1
Refer to Manufactuters Data Pri mary
For encoder connections

M o t o r R o o m Te m p e r a t u r e S w i t c h
G2 (if fitted) MTS

Makes at 40 C

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd N = N O . O F FLOORS.
Croydon, Surrey
CR0 4RR
WORKS NO: 949 Machine Room Wiring It is recommended that the Safety line wiring is connected in
TEL: 020 8288 0668 a minimum size of 1.5mm2 cable
SITE REF: Empire House FAX: 020 8288 0667 U s e s c r e e n e d m o t o r c a b l e b e t w e e n i s o l a t o r + c o n t r o l l e r,
a n d c o n t r o l l e r t o h o i s t m o t o r.
PAGE NO: 15 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k Mains supply = 3 415v 4 wire
 A B C D E F G
L E S T E R C O N T R O LS C A R TO P C O N T R O L

TEST/NORM FERMATOR VVVF DOOR GEAR FERMATOR VVVF DOOR GEAR

UP DN D oor
SWITCH TYPE ECC TYPE ECC
Open / Close

RUN
STOP Te s t S w i t c h ALARM DM1 DM1
PUSH PUSH L L
Light +

J100

J100
T E S T P U S H ES Socket
PE PE
GIA G2 TTS TS TS1 TF TF1 TFU TU TD TFD DTF DO DC A L + ALS L N E DM2 DM2
N N

OP OPS
G2 TF TFUA TDL TFDA OP A L + ALS L N E
Open 8 Open 8

J200

J200
2 4 0 VA C C A R
G1 TTS TS1 TFP TUL DTF CL LIGHTING + POWER
Com 10 Com 10
CL CL
Close 12 Close 12
RH5

B al ustrade Front Side

Switches TDL TUL Schmersal bi-stable switches
Made When Made When are shown in the operated state
L o wered R a ised

Door Close
after the magnet (in shaft) Supply 240/
I F F IT T E D TD TU has passed in the up direction as 110VAC

Limits
R e q u ired Supply
TS RH6

N / C

11 0 % O v e rl o ad
Electronic

9 0 % B y pass
D etector
COM

Swi t ch
Edge/

Swi t ch
Photocell

CAC
CCH
Unit

CCL

CPF
N / O

EH
E+

EL
E-
Bypass
S o u n d er

Detector edge
Overtravel Safety
24vDC Me c h a n i c al

Safety edge
Limit Gear
Switches BPA AL-
Safety edge

HJ+

HJ-
C ontact
SGS MSS (If Fitted)
Bypass
Beacon
OTF

CONN 17
CONN 2

CONN 3
CONN 1

PI+
SCN

SCN

I1
CAC
EH
E+

PI-

IC
EL

CH

I2

I3

I4

I5

I6

I7

I8
CL

ET

CA
CPF
E-

Red Door / Floor

HRI Level Zone Car Node 10
proximity Switch
LC SL C artop SP Board
CEDES

Speech

Green AL- DZO

Car Nodes
Ind

CONN 15
blue Black
CONN 4

CONN 5

CONN 6

CONN 7
HGI PI-

H eadroom Prop Monitor Car Gate Contacts 1 2 3 4 5 6 7 8 9

Indi cators
Al arm Push (12vDC) G2 G3

AL+ ALS

AL- O v e r S p e e d G o v e n o r S w i tc h
OSG SGS Vo i c e HDI Car Node's
Alarm Indicator (12vDC) CEDES Unit IND COP
(If Fitted) Unit Page. 14 Page. 14

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey
CR0 4RR
WORKS NO: 949 C ar and Machine Room Wiring
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 16 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 Down Slowing
bi-stable swiches

U p Te s t
Schmersal

Ma gnet
On Car

Ma gnet
Limit

Limit

(mounted on car)
Door zone
Sensor
Shaft Encoder

CEDES CODED TAPE

tape retention brackets Note 2
s p r i ng tension
bracket in pit

FCS2
FCS1

AL-
Car Alarm Bell (24vDC)
G5

Fire Control Switch

Fire Control Switch

LANDING DOOR PRELOCK (RAMP) CONTACTS

S e c o n d a ry
G4

Pri mary
5 4 3 2 1
G2

LANDING LOCKS

LPF

LPF

ALS
DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES
U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd N = No of floors.
Croydon, Surrey
CR0 4RR
WORKS NO: 949 Shaft Wiring
TEL: 020 8288 0668
SITE REF: Empire House NOTE 2
FAX: 020 8288 0667
It is recommended that the Cedes tape retention
PAGE NO: 17 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k b r a c e t s b e f i t t e d t o p , b o t t o m a n d a t e v e r y o t h e r i n t e r m e d i a t e f l o o r.
 H eadroom
P rop Switch
Under Counterweight
(Shown Fully retracted)
PR4 PR6 PR1 PR2
ONLY WIRED WITH
MOVEABLE BALUSTRADE
Pre-Wired Pit Inspection
RH7
Junction Box Controls
UUUUU

R e s et Red RH5 TTS

TTS Must be
Solenoid HRI TS2 permanently
TS2 installed to be
Green operable within
RH1 TPS
TPS 0.3m of a
HGI PI- RH4

H eadroom Prop Monitor TS TS

Indi cators TFH
UUUUU

TF1
R e s et
Solenoid TF
TF
TFU
TFU
TFD
TFD
D oor rel ease Switches TDL
At all landings TDL STOP
PPS PI- PUSH
(breaks when landing door
UUUUU

S o u n d er Pit Prop
R e s et release key used) Switch TUL
Solenoid TUL
Under Car
(Shown Fully retracted)

PSS
PS1

RH1 PS2
Red RH3
PRI We i g ht Pit
UUUUU

R e s et Switch Stop
Solenoid (If Fitted) Switch
Green
G1
PGI PI- RH2

Pit Prop Monitor

Indi cators

Red = Prop In Inactive Position (Fully Retracted)

Green = Prop In Active Position (Fully Extended)
T h e s o u n d e r w i l l be switched off after 60 seconds
Provided that the prop is in the extended position.

L a n d ing
Access
R eset S witch

PR1 PR3

PR4 PR5

Only required with Bi-Stable Switches

Having Reset Solenoids

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd N = No of floors.
Croydon, Surrey
Shaft Wiring
CR0 4RR
WORKS NO: 949 WITH REDUCED HEADROM
AND REDUCED PIT DEPTH
TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 18 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k

 X -STO
C onnecti on i n D rive 13 ZA pad

6
5
4
3
2
1
on remote drive plate 12
11
10
9

X -MON
13
7 12
6 11 X - PA D
5 10
9
3 8

X-IN
2 7
1 6
5
4 Te r m i n a l s I n
3 Main Controller
2
DX16
1
SCN
X-OUT X - PA D DX15
DX14

024

034

044

054
0 14
0 21

0 31

0 41

0 51
011
SCN
4

X-CAN
DX13
3
DX12
2
SCN
1
DX11
DX10
DX9
DX8
DX7
DX6
DX5
X1 X2 X3 DX4
DX3
DX2

-DC
+DC
ETH

ETH
PE
DX1
L1
L2
L3

W
R

U
V
SCN

L 3A
L 2A
L1A
E

DX10

DX12
DX13

DX14
DX15

DX16
DX11
SCN

SCN

SCN

SCN
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX1
3
Connect to
B rake Resistor
Ref to page. 21
Zi ehl Manual
C onnect Motor
Direct to Drive
Ref to page. 20
Zi ehl Manual

Connection Cables
Ty p e L e n g th S i zm
e
m2
Mains Cable 10M 4.0
Signal Cable 10M 0.75
X-Pad Cable 15M N /A

DATE: 20/08/2018 PAGE TITLE LESTER CONTROL SYSTEMS LTD NOTES

U n i t D , 1 8 I m p e r i a l Wa y
COMPANY: Amalgamated Lifts Ltd Croydon, Surrey STO inputs MUST be wired in two separate jacketed cables as shown
CR0 4RR and sheilding must be earthed refer to drive manufacturer's date
WORKS NO: 949 Cable Loom
C o n n e c ti o n s TEL: 020 8288 0668
SITE REF: Empire House FAX: 020 8288 0667

PAGE NO: 19 of 19 LC 31693 EMAIL: i n f o @ l e s t e r c o n t r o l s . c o . u k