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Asea Ac5sv-3 Om

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for the ASEA Power Systems

Model AC55SV-3, AC63SV-3,


AC75V-3, AC90V-3, and AC100V-3
3 Phase Yacht Power Converters
P/N 605051
Issued 7/23/2005
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....2

CERTIFICATION

ASEA Power Systems certifies that this product was thoroughly tested and inspected and found to meet or
exceed its published specifications when shipped from the factory.

WARRANTY

ASEA Power Systems warrants each unit to be free from defects in material and workmanship. For a period
of 18 months after purchase or 12 months after installation (whichever is shorter), ASEA Power Systems will
repair or replace any defective module provided the unit has been installed and operated in a manner
according to this manual. A thorough inventory of spare parts & modules is maintained at our factory. Our
world wide sales/support facilities also inventory a complement of spare parts and modules.

ASEA Power Systems is not responsible for consequential damage arising from the use of its equipment. It
does not apply to extensively modified or non-standard systems. Debit memos for returned units are not
accepted, and will cause return of the system without repair.

LIFE SUPPORT POLICY

ASEA Power Systems does not authorize the use of any of its products or systems for use an AC voltage
supply (source) for life support systems. Life support systems are devices which support or sustain life, and
whose failure to perform, when properly used in accordance with this Operations Manual, can be reasonably
expected to result in significant injury to the user.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....3

1 USING THIS MANUAL


This manual has been written as an Operations Manual. Installation, Operations, and Preventative
Maintenance are covered in detail. This manual will cover the following models:

AC55SV-3 55kVA 3 Phase Yacht Power Converter


AC63SV-3 63kVA 3 Phase Yacht Power Converter
AC75SV-3 75kVA 3 Phase Yacht Power Converter
AC90SV-3 90kVA 3 Phase Yacht Power Converter
AC100SV-3 100kVA 3 Phase Yacht Power Converter

Please note that each converter is capable of being paralleled for higher power applications.

The Model AC55SV-3 can be paralleled to produce the following models:


AC110SV-3/2 110kVA 3 Phase Yacht Power Converter
AC165SV-3/3 165kVA 3 Phase Yacht Power Converter
AC220SV-3/4 220kVA 3 Phase Yacht Power Converter

The Model AC63SV-3 can be paralleled to produce the following models:


AC125SV-3/2 125kVA 3 Phase Yacht Power Converter
AC190SV-3/3 190kVA 3 Phase Yacht Power Converter
AC250SV-3/4 250kVA 3 Phase Yacht Power Converter

The Model AC75SV-3 can be paralleled to produce the following models:


AC150SV-3/2 150kVA 3 Phase Yacht Power Converter
AC225SV-3/3 225kVA 3 Phase Yacht Power Converter
AC300SV-3/4 300kVA 3 Phase Yacht Power Converter

The Model AC90SV-3 can be paralleled to produce the following models:


AC180SV-3/2 180kVA 3 Phase Yacht Power Converter
AC270SV-3/3 270kVA 3 Phase Yacht Power Converter
AC360SV-3/4 360kVA 3 Phase Yacht Power Converter

The Model AC100SV-3 can be paralleled to produce the following models:


AC200SV-3/2 200kVA 3 Phase Yacht Power Converter
AC300SV-3/3 300kVA 3 Phase Yacht Power Converter
AC400SV-3/4 400kVA 3 Phase Yacht Power Converter
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....4

It is important that the operator reads this manual prior to installing and operating the converter. A
thorough understanding of the information covered in this manual is required for proper installation
and operation.

If any questions arise while reading this manual, the user is encouraged to call ASEA Power
Systems. ASEA Power Systems is located at:

ASEA Power Systems


15602 Commerce Lane
Huntington Beach, CA. 92649
Phone (714) 841-0540
FAX (714) 841-0560
Web http://www.aseapower.com
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....5

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1 USING THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 SAFETY NOTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 INTRODUCTION TO THE AC55SV-3, AC63SV-3, AC75SV-3, AC90SV-3, AND


AC100SV-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 ELECTRICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.1 Input Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.2 Output Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.3 Control, Metering, and Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 PHYSICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.1 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.2 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.1 Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.2 Output Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.3 Seamless Transfer Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.4 Multi-Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 POWER TURN-ON PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1.1 Systems Without Seamless Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1.2 Systems With Seamless Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.2 MULTI-CABINET TURN-ON PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3 AUTO-RESTART FEATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4 TURN-OFF PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.4.1 Systems Without Seamless Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.4.2 Systems With Seamless Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.5 REMOTE COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....6

TABLE OF CONTENTS, cont.

7 SOFTWARE FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2 LOAD MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.3 LOAD MANAGEMENT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.3.1 Shore Cord Alarm, Single, Master, and Slave converters . . . . . . . . . . . . 47
7.3.2 Shore Cord Setup, Single, Master, or Slave Converters . . . . . . . . . . . . . 49
7.3.3 Load Sharing, Slave converters with Shore Cord Management Option . 50
7.3.4 Voltage Droop, Single or Master Converters . . . . . . . . . . . . . . . . . . . . . 52
7.3.5 Automatic Transfer to Generator, Single or Master Converters (Seamless
Transfer installed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.3.6 Quick Setup of Shore Cord Alarm, Single, Master, or Slave Converters 55
7.3.7 Expert Load Sharing Use, Paralleled Converters . . . . . . . . . . . . . . . . . . 56
7.4 GENERATOR FREQUENCY ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.5 CONVERTER OUTPUT IMPEDANCE CONTROL . . . . . . . . . . . . . . . . . . . . . 57
7.6 AGC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.7 kW-HOUR METER AND MAXIMUM POWER LEVEL DISPLAY . . . . . . . . 59
7.8 CONVERTER OUTPUT VOLTAGE CONTROL . . . . . . . . . . . . . . . . . . . . . . . 60
7.9 EVENT LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8 DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9 CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11 INTERNATIONAL POWER FORM REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

FIGURES
1 SYSTEM BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 MECHANICAL OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 INPUT AND OUTPUT CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 SEAMLESS TRANSFER PCB CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 FRONT PANEL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7 RS-232C PINOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 STATUS WORD BIT DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....7

2 SAFETY NOTICES
Each shore power converter is capable of transferring large amounts of electrical energy very
quickly. This quality is fundamental to a high performance power converter. International symbols
are used throughout this manual to stress important information. Read the text below each symbol
carefully and use professional skills and prudent care when performing the actions described by the
text.

THE CAUTION SYMBOL (TRIANGLE ENCLOSING AN EXCLAMATION POINT)


INDICATES A CONDITION THAT COULD SERIOUSLY DAMAGE EQUIPMENT AND
POSSIBLY INJURE PERSONNEL. CAUTIONS WILL BE PRESENTED IN THIS FORM.
ALL CAUTIONS SHOULD BE RIGOROUSLY OBSERVED.

THE WARNING SYMBOL (TRIANGLE WITH A LIGHTNING BOLT) IS USED TO


SIGNAL THE PRESENCE OF A POSSIBLE SERIOUS, LIFE THREATENING
CONDITION. A CONDITION THAT IS HAZARDOUS TO BOTH PERSONNEL AND
EQUIPMENT WILL BE ISSUED AS A WARNING. ALL WARNINGS WILL BE
PRESENTED IN THIS FORM.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....8

THIS EQUIPMENT CONTAINS HIGH ENERGY, LOW IMPEDANCE CIRCUITS!


LETHAL POTENTIALS ARE CONTAINED WITHIN THE SYSTEM EVEN WHEN
IT IS APPARENTLY NOT OPERATING.
CARE MUST BE EXERCISED WHEN SERVICING THIS EQUIPMENT IN ORDER
TO PREVENT SERIOUS OPERATOR INJURY OR EQUIPMENT DAMAGE.
DO NOT WORK ON OR OPERATE THIS EQUIPMENT UNLESS YOU ARE
FULLY QUALIFIED TO DO SO. NEVER WORK ALONE.
THE EQUIPMENT IS NOT IGNITION RATED, IT MUST NOT BE OPERATED IN
AREAS WHERE COMBUSTIBLE GASES MAY ACCUMULATE.
OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE
REQUIRED:
REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING THIS
EQUIPMENT. THIS PREVENTS THE POSSIBILITY OF SHORTING THROUGH
THE JEWELRY, OR ELECTROCUTION OF THE OPERATOR.
WEAR SAFETY GLASSES WHEN SERVICING THIS EQUIPMENT TO PREVENT
EYE INJURY DUE TO FLYING PARTICLES CAUSED BY ACCIDENTAL SHORT
CIRCUIT CONDITIONS.
DO NOT REMOVE ANY PANELS OR COVERS WITHOUT FIRST OPENING ALL
SHORE POWER AND SWITCHGEAR CIRCUIT BREAKERS DISTRIBUTING
POWER TO AND FROM THE CONVERTER, AND THEN REMOVING THE
INPUT SERVICE.
SERVICE SHOULD BE REFERRED TO PERSONNEL AUTHORIZED BY THE
FACTORY TO SERVICE THIS EQUIPMENT.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....9

3 INTRODUCTION TO THE CONVERTERS


Each model is a high performance Yacht Power Converter utilizing dual-conversion technology.
The systems will accept any three phase input service with a frequency between 40-70Hertz, and
a voltage between 170-520VAC.

The output power form has been programmed at the factory for the voltage and frequency required
by your yacht.

Dual-conversion technology is the preferred technique for AC power conversion, and was chosen
for each system. In this technology, the shore power service is isolated by the transformer, then
converted to DC power by the phase multiplier power supplies. The output inverters then convert
the DC power back to the required AC form (both voltage and frequency) required by the yacht.
Being a converter designed from the ground up specifically for the yachting industry, all efforts have

METER AND CONTROL 4x40 LCD


KEYPAD DISPLAY

DISCONNECT SERIAL INTERFACE (RS232C)


SWITCH
LOW VOLTAGE GENERATOR VOLTAGE SENSE
POWER SUPPLY
CONTROL GENERATOR MATCH COMMAND SEAMLESS
15A FUSES AND DISPLAY TRANSFER
CIRCUITS GENERATOR CONTACTOR CONFIRM ONLY
INPUT
POWER GENERATOR CONTACTOR CONTROL
CONTROL

ISOLATION
TRANSFORMERS POWER MODULE #1 OUTPUT
POWER
CONTROL

DC LINK DC/AC NOISE


INVERTER FILTERS

POWER MODULE #2

INPUT POWER AC/DC


SHORE FORM CONTROL POWER DC LINK DC/AC NOISE SHIPS
POWER CIRCUITS SUPPLY INVERTER FILTERS POWER
MODULE

POWER MODULE #3

DC LINK DC/AC NOISE


INVERTER FILTERS

FIGURE 1 SYSTEM BLOCK DIAGRAM


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....10

been made to produce a system capable of withstanding the marine environment. All system
components are packaged in one drip-proof, dust-resistant stainless steel enclosure. Major
components are internally modular, allowing a simple exchange in the unlikely event of failure.
Complete maintenance and service can be provided with only top and front access to the system.
Three lightweight power modules can be removed and replaced through the front panel for repair
or power level upgrade.

System operation is managed through three basic operators. A safety disconnect on the front of the
enclosure is used for securing input service during maintenance and service. Three membrane
switch groups in the control console, SHORE POWER, CONVERTER POWER, and SHIP S
POWER, provide normal operation of the system. Each switch group contains an ON and OFF
switch with associated LED indicators.

In addition to the basic function of power conversion, each converter provides the user with a
sophisticated power analysis and monitoring capacity. All parameters for input and output power,
along with operations and status information, are available on the front panel display console.
Various displays are selected through a long life, sealed membrane switch panel.

For additional information on controls and indicators, please refer to Section 6.


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....11

4 SPECIFICATIONS
4.1 ELECTRICAL SPECIFICATIONS

Parameter AC55SV-3 AC63SV-3 AC75SV-3

4.1.1 Input Service


Input Power Form Three Phase Three Phase Three Phase
Input Voltage Range 170-520VAC 170-520VAC 170-520VAC
Input Frequency Range 40-70 Hertz 40-70 Hertz 40-70 Hertz
Input Current, Max. Three Phase 160 ARMS 170 ARMS 209 ARMS
Input Current, Soft Start, Max. 20 ARM 20 ARMS 20 ARMS
Input Current Distortion <8% THD @ rated load <8% THD @ rated load <8% THD @ rated load
Input Power Factor >0.98 @ rated load >0.98 @ rated load >0.98 @ rated load

4.1.2 Output Service


Output Power Rating 55kVA @ 0.85 p.f. 63kVA @ 0.85 p.f. 75kVA @ 0.85 p.f.
Output Power Form Three-Phase 120/208VAC, 127/220VAC, 220/380 VAC, 230/400 VAC, 240/416 VAC,
254/440 VAC, and 277/480VAC
Output Frequency 50 or 60 Hertz 50 or 60 Hertz 50 or 60 Hertz
Output Frequency Accuracy 0.01% 0.01% 0.01%
Output Voltage Distortion < 1% THD < 1% THD < 1% THD
Output Voltage Line Regulation 0.50% 0.50% 0.50%
Output Voltage Load Regulation 1.0% 1.0% 1.0%
Output Voltage Response Time 0.20 msec. 0.20 msec. 0.20 msec.
Output Current, Continuous Refer to Table 1 on the following page for basic ratings.
Output Current, Peak 625% of cont. rating 540% of cont. rating 460% of cont. rating
Output Current, Surge 435% of cont. rating 380% of cont. rating 320% of cont. rating
Conversion Efficiency 92% @ rated load 93% @ rated load 93% @ rated load
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....12

4 SPECIFICATIONS, cont.
4.1 ELECTRICAL SPECIFICATIONS, cont.

Parameter AC90-3 AC100-3

4.1.1 Input Service


Input Power Form Three Phase Three Phase
Input Voltage Range 170-520VAC 170-520VAC
Input Frequency Range 40-70 Hertz 40-70 Hertz
Input Current, Max. Three Phase 250 ARMS 278 ARMS
Input Current, Soft Start, Max. 20 ARMS 20 ARMS
Input Current Distortion <8% THD @ rated load <8% THD @ rated load
Input Power Factor >0.98 @ rated load >0.98 @ rated load

4.1.2 Output Service


Output Power Rating 90kVA @ 0.85 p.f. 100kVA @ 0.85 p.f.
Output Power Form Three-Phase 120/208VAC, 127/220VAC, 220/380 VAC, 230/400 VAC, 240/416 VAC,
254/440 VAC, and 277/480VAC
Output Frequency 50 or 60 Hertz 50 or 60 Hertz
Output Frequency Accuracy 0.01% 0.01%
Output Voltage Distortion < 1% THD < 1% THD
Output Voltage Line Regulation 0.50% 0.50%
Output Voltage Load Regulation 1.0% 1.0%
Output Voltage Response Time 0.20 msec. 0.20 msec.
Output Current, Continuous Refer to Table 1 on the following page for basic ratings.
Output Current, Peak 380% of cont. rating 350% of cont. rating
Output Current, Surge 270% of cont. rating 250% of cont. rating
Conversion Efficiency 93% @ rated load 93% @ rated load
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....13

4 SPECIFICATIONS
4.1 ELECTRICAL SPECIFICATIONS, cont.

4.1.2 Output Service, cont.


Table 1 - Output Current, Rated Continuous RMS

Output Form AC55SV-3 AC63SV-3 AC75SV-3 AC90SV-3 AC100SV-3

3Ø, 277/480VRMS * 66ARMS/Ø 76ARMS/Ø 90ARMS/Ø 108ARMS/Ø 120ARMS/Ø

3Ø, 254/440VRMS 72ARMS/Ø 83ARMS/Ø 98ARMS/Ø 118ARMS/Ø 131ARMS/Ø

3Ø, 240/416VRMS 76ARMS/Ø 88ARMS/Ø 104ARMS/Ø 125ARMS/Ø 139ARMS/Ø

3Ø, 230/400VRMS 80ARMS/Ø 91ARMS/Ø 109ARMS/Ø 131ARMS/Ø 145ARMS/Ø

3Ø, 220/380VRMS 83ARMS/Ø 95ARMS/Ø 114ARMS/Ø 136ARMS/Ø 156ARMS/Ø

3Ø, 127/220VRMS 144ARMS/Ø 165ARMS/Ø 197ARMS/Ø 237ARMS/Ø 263ARMS/Ø

3Ø, 120/208VRMS 152ARMS/Ø 175ARMS/Ø 209ARMS/Ø 250ARMS/Ø 278ARMS/Ø

* The 480V power form requires the use of 3 ea. auto-transformers.

Auto-transformer specifications
Dimensions: 7 7/8" Height, 8 1/16" Width, 7 1/4" Depth (w/o secondary bus terminals and 9 1/4"
Depth w/ secondary bus terminals)
Weight: 80 lbs. each
Heat dissipation under full load: 30 degrees C over ambient at full load measured at a hot spot near
the center steel leg.
Part Number: AC531039
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....14

4 SPECIFICATIONS, cont.
4.1 ELECTRICAL SPECIFICATIONS, cont.
4.1.3 Control, Metering, and Status

Input Power Control Input Service Disconnect Switch, 2 pos.


Shore Power Control Membrane Switch, Input ON/OFF Control
Ship s Power Control Membrane Switch, Output ON/OFF Control,
Converter Power Control Generator/Shore Power Transfer Control
Shore Power Metering Voltage, Current, Frequency, kVA, kW, %Load
Converter Power Metering Voltage, Current, Frequency, kVA, kW, %Load
Generator Power Metering Generator 1 & 2 Voltage, Frequency
(Optional) Current, kVA, kW, %Load
System Status Operational status, Diagnostics, Software Calibration

4.2 PHYSICAL SPECIFICATIONS

Parameter 4.2.1 Mechanical


Height 48.25"/123cm

Width, Enclosure 23.38"/59.4cm

Depth 28.50"/72.4cm"

Weight AC55/63/75SV-3 1240lbs / 562.5kg

AC90/100SV-3 1400lbs / 6362.5kg

4.2.2 Environmental
Ambient Temperature Range 0-50°C non-condensing
Air Exchange Rate 1000CFM
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....15

5 INSTALLATION
The installation section is divided into two parts. The first will cover mechanical installation, the
second, electrical installation.

Read this manual thoroughly prior to attempting the installation. Improper installation is the most
significant cause of system start-up problems and service issues over the product s life. Upon
receipt of the equipment, perform an external visual inspection. Verify that nameplate information
is consistent with the ship s power requirements (required form, voltage, and frequency).

Proper planning will speed up installation, location, and connection of the equipment. Follow the
suggested minimum clearances provided in Table 2. Ensure the room/compartment has adequate
ventilation and cooling. The thermal load presented by the converter will be substantial,
approximately 15,235BTU/Hr at maximum continuous load for the AC75V-3, approximately
18,282BTU/Hr at maximum continuous load for the AC90V-3, and approximately
20,313BTU/Hr at maximum continuous load for the AC100V-3.

THE CONVERTERS ARE HEAVY, WEIGHING UP TO 1400lbs


DEPENDING UPON MODEL AND INSTALLED OPTIONS. EXTREME
CAUTION MUST BE EXERCISED IN HANDLING AND INSTALLATION
TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. AN
ADEQUATE MATERIAL HANDLING DEVICE SHOULD BE USED FOR
UNLOADING, MOVING, AND POSITIONING THE SYSTEM.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....16

5.1 MECHANICAL INSTALLATION


The converters were designed for deck mount installations and as such are provided with six
mounting holes, three per side. Mounting holes have been provided with ½ (12.7mm) diameters;
stainless steel hardware in the range of 3/8 to 7/16 (10-11mm) diameter is required.

The mounting surface should be flat and dimensionally stable to within 1/16 (1.5mm) to prevent
torsional stresses being applied to the structure of the converter. Spacers (shim stock) may be added
between the mounting surface and the converter mounting flanges to adjust the mounting plane. If
the system is to be mounted in a high vibration/shock environment, then the factory must be
consulted concerning the application. Drawings for approved shock mounting assemblies will be
supplied.

Due to the available variations in the SV series cabinet configurations, please refer to the
specific Installation and Mounting Drawing for clearance and ventilation paths .

Air intake grillwork is provided on the bottom, rear, and lower side panels of the equipment. A total
intake area of 300 in2 must be provided through a combination of surfaces, excluding that area
provided by the bottom. Please contact factory engineers for review of the installation plan if unsure
on any specification or requirement.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....17

5.1 MECHANICAL INSTALLATION, cont.

MOUNTING BASE VIEW

REAR VIEW LEFT SIDE VIEW


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....18

5.1 MECHANICAL INSTALLATION, cont.

EXHAUST PORT

TOP VIEW

SHORE CONVERTER SHIPS


POWER POWER POWER
ON

ON ON
OFF

F1 F2 F3 F4 F5

SHORE GENERATOR CONVERTER SYSTEM


OFF OFF
POWER POWER POWER STATUS CALIBRATE

FRONT VIEW
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....19

5.2 ELECTRICAL INSTALLATION


This procedure assumes the physical installation of the converter has been completed. It is the users
responsibility to provide input service over-current protection and disconnect means. Follow the
table below for shore power wiring.

MAXIMUM CURRENTS UNDER LOW-LINE CONDITIONS:

Model AC55SV-3 AC63SV-3 AC75SV-3 AC90SV-3 AC100SV-3


Shore Voltage
170-290V 180A 200A 230A 275A 306A
330-520V 90A 105A 125A 150A 167A

Output Current Refer to Table 1, page 11

All power wiring requires the removal of the front panel, the interior safety cover, and the power
cable access cover (cabinet bottom). This cover is secured with 6 ea 1/4-20 x ½ stainless steel
screws. Drill or punch the appropriate holes for the selected strain reliefs. Re-install the input
service panel using the removed hardware. Place the disconnect switch in the OFF position.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....20

INPUT WIRING MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN FAMILIAR


WITH STANDARD SAFEGUARDS AND PROCEDURES REQUIRED BY THE
INSTALLATION OF THIS TYPE OF EQUIPMENT. POWER MUST BE REMOVED
FROM THE INPUT DISTRIBUTION SYSTEMS SUPPLYING POWER TO THE
AC75V/AC90V/AC100V-3 PRIOR TO THE START OF THE FOLLOWING STEPS. INPUT
POWER MUST BE SECURED (LOCKED) IN THE OFF (DE-ENERGIZED) STATE UNTIL
INSTRUCTED OTHERWISE BY THIS DOCUMENT. ALSO SECURE IN THE OFF
STATE ANY CIRCUIT BREAKER(S) IN THE SWITCHGEAR PANEL THAT MAY BE
SUPPLYING SHIP S BUS POWER TO THE CONVERTER OUTPUT TERMINAL BLOCK.
FAILURE TO FOLLOW THESE PROCEDURES CAN RESULT IN DAMAGE TO THE
EQUIPMENT, AND CAN PRESENT THE RISK OF INJURY OR DEATH TO THE
INSTALLER OR THE OPERATOR.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....21

5.2.1 Input Power Connections


The converter is supplied with compression type terminal blocks for input power connections.
These terminal blocks accept wires in the range of 350MCM to 6AWG. Refer to the applicable
standards for selection of required wire gauge and type.
In two or more cabinet systems, one shore cord is connected to each converter shore power terminal
block.
5.2.2 Output Power Connections
Each system is supplied with compression type terminal blocks for output power connections. These
terminal blocks accept wires in the range of 350MCM to 6AWG. Refer to the applicable standard
for selection of the required wire gauge and type. The output ground wire is to be connected to a
3/8" stud. Please refer to the Figure 4 on the previous page for additional detail.

WARNING
REPLACE FUSES WITH SAME TYPE AND
RATING: 15 AMP/600 VOLT

FAULT
GROUND ØA ØB ØC ØA ØB ØC N
SHORE POWER INPUT CONVERTER POWER OUTPUT
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....22

THE CONVERTER ISOLATES THE OUTPUT POWER FROM THE INPUT


POWER AND EQUIPMENT (SAFETY) GROUNDS SIMILAR TO AN ISOLATION
TRANSFORMER. THE INSTALLER MUST RE-ESTABLISH THE GROUND
REFERENCE FOR THE EQUIPMENT AT TIME OF INSTALLATION. NEUTRAL
AND EQUIPMENT (SAFETY) GROUNDS TO BE CONNECTED PER ABYC
STANDARDS.

Prepare the power cable by removing the outer cable insulation approximately 6". Strip the
insulation back exposing ½" of bare conductor on all three conductors. Insert the prepared
cable and strain relief assembly into the forward hole in the input service panel. Insert the
wire ends into the output terminal block and tighten.

Replace the power cable access cover and front panel using the removed hardware.

Multi-cabinet systems connect outputs at the switchgear panel. It is recommended that


connection be made to the distribution bus through a manually operated disconnect device
such as a molded case switch or circuit breaker (rated for the total system amperage) for ease
and safety of service in the event of converter failure. The internal power contactors manage
power control to the distribution bus applying power through keypad, Auto-Restart, and
remote control based commands.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....23

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AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....24

5.2.3 Seamless Transfer Connections


If the Seamless Transfer Option was ordered with the system, connections must be made
between the generator and the converter. These connections are used by the converter to
successfully manage the seamless transfer operation and are comprised of control, signal,
and feedback functions. These connections are only required on the Master cabinet of a
multi-cabinet installation. The use of 14-18AWG wire is recommended for signal and
control wiring.

Figure 5 on page 22 depicts the power and signal connections for a typical installation. A
single generator s wiring is shown for clarity.

Contact the factory for complete and specific system wiring drawings. These can be
supplied in either printed or electronic format.

A motorized circuit breaker is used for generator transfer in the example, with line voltage
operated actuator coils. The control signals provided by the converter are momentary. The
control pulse width for the momentary control signals is 0.6 seconds for both the open and
close commands. The contacts used for generator control are rated for a maximum of 8A
@250VAC or 5A @24VDC. The generator contactor or circuit breaker must be equipped
with an auxiliary switch contact set--closed when the main contacts are closed.

The generator voltage sense wires are used by the converter to match its output voltage,
frequency, and phase angle to the generator s and should be fused at the generator.
5.2.3
PHASE A

PHASE B
SHIPS DISTRIBUTION SYSTEM
PHASE C

Seamless Transfer Connections, cont.


NEUTRAL

OPEN COIL

CLOSE COIL

GEN 1 CONTACTOR CONFIRM 1 CONTACTOR OR

3 2 1
MOTORIZED CIRCUIT BREAKER

AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....25


GEN 1 CONTACTOR CONFIRM 2

P40A 220V,50Hz

GEN 1 CB CLOSE
1 2 3 4 5 6 7 8 9 10 11 12

W
NC

TB11
GEN 1 CB COMMON

9 8 7 6 5 4
NO GEN 2 CONTACTOR CONFIRM 1
AUX SWITCH

GEN 1 CB OPEN
W GEN 2 CONTACTOR CONFIRM 2
NEUTRAL
NC F1
TB10

GEN 1 CB COMMON
NO
GEN 2 CB CLOSE
W F2
NC
GEN 2 CB COMMON
NO
GEN 2 CB OPEN F3
W
NEUT GEN VOLTS
6 5 4 3 2 1

NC
GEN 2 CB COMMON GEN 1 ØA VOLTS
NO F4
GEN 1 ØB VOLTS

GEN 1 ØC VOLTS
F5
NEUT GEN VOLTS

GEN 2 ØA VOLTS
P17A

F6
TB12

F7

GEN 2 ØB VOLTS
P13A
9 8 7

F8 GEN 2 ØC VOLTS

NEUTRAL

PHASE C
CONVERTER OUTPUT TERMINAL BLOCK
PHASE B

PHASE A

FIGURE 5 SEAMLESS TRANSFER PCB CONNECTIONS


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....26

5.2.4 Multi-Cabinet System Interconnection


All multi-cabinet systems are constructed from one cabinet which serves as the system
Master, and a second cabinet which serves as the Slave. A paralleling cable assembly (P/N
605150) is shipped pre-connected to the Slave cabinet and coiled at the base of the cabinet
near the Input and Output connection terminal blocks. It must be connected to the interface
connector at the base of the Master cabinet (see Figure 4 on page 18 for details). Do not
substitute cable assemblies. If a longer cable is needed for a given installation, contact the
factory for the appropriate cable.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....27

6 OPERATION
6.1 POWER TURN-ON PROCEDURE
Close the shore power (input) circuit breaker or switch to the converter. Turn the disconnect
(14) switch to the ON position. After 1-3 seconds, fans will be heard, and the display will
become active. Allow the converter to initialize (the display LOAD LEVEL field will
change from 0.0 % to a small reading after initialization) before attempting to operate it.

13 1 7 8 9

7A 8A 9A

SHORE CONVERTER SHIPS


POWER POWER POWER

ON ON

F1 F2 F3 F4 F5

SHORE GENERATOR CONVERTER SYSTEM


OFF OFF
CALIBRATE
POWER POWER POWER STATUS

2 3 4 5 6 10A 11A 12A

10 11 12 14

ON

OFF

FIGURE 6 FRONT PANEL CONTROLS


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....28

6.1 POWER TURN-ON PROCEDURE, cont.


The display will sequence to the SUMMARY DISPLAY indicating the converter s
operational state. Both input and output (converter) should indicate OFFLINE at this time.
Return to this screen at any time by pressing the SYSTEM STATUS (5) button.

SUMMARY DISPLAY AC75 MASTER


INPUT#1:OFFLINE STATUS: OK
LOAD LEVEL: 0.0 % CONVERTER: OFFLINE
AUTO-RESTART: OFF 00:00:00

At this time both of the red LED indicators next to the OFF buttons (10A & 11A) should be
lit. If the system has been ordered with the Seamless Transfer option, and the generator is
on-line, the green LED (12A) to the left of the GENERATOR (12) button will be lit.

Press the SHORE POWER (2) display button. The display will indicate basic shore power
information: voltage, current, and kVA. Press the F2 (13) button to view kW, Power Factor,
frequency, and form. Verify the displayed voltages indicate the expected voltages and
frequency. If not, do not proceed until contacting factory personnel. Additional SHORE
POWER information can be obtained by pressing the F3 and F4 (13) buttons: peak currents
and crest currents, percent of system rating, and kVAR. Return to the primary screen by
pressing the F1 (13) button.

INPUT #1 PHASE A-B PHASE B-C PHASE C-A


VOLTAGE: 208V 208V 208V
CURRENT: 0A 0A 0A
LOAD: 0.0 kVA 0.0 kVA 0.0 kVA
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....29

6.1 POWER TURN-ON PROCEDURE, cont.


Press the CONVERTER POWER (4) button and the screen will now change. As with the
shore power displays, the F1-F4 (13) buttons will cycle through a variety of converter power
data. Output voltages and currents should indicate zero.

CONVERTER PHASE A PHASE B PHASE C


VOLTAGE: 0/0V 0/0V 0/0V
CURRENT: 0A 0A 0A
LOAD: 0.0 kVA 0.0 kVA 0.0 kVA

To turn on the converter, press the SHORE POWER - ON (7) button. The converter will
begin a soft-start procedure which requires approximately 2 seconds to complete. At the
conclusion of this process, the indicator LEDs (10A & 7A) in the SHORE POWER control
area of the display should change from red to green. View the display information for
CONVERTER POWER (4) and verify that the displayed voltage is at the desired potential,
frequency, and form. The system is now in the Standby State.

NOTE: It is normal under no load conditions for the currents to indicate 3-6 Amps
flowing. This level of current is due to the internal filters and will not reduce the
converter s power rating.

6.1.1 Systems Not Equipped With The Seamless Transfer Option


When ready to transfer the ship s load to the converter, press the CONVERTER POWER -
ON (8) button on the control panel. This will place voltage at the output terminals of the
converter. The green ON indicator LED (8A) should now be lit. The ship s load may be
transferred to the converter at this time if additional, external switchgear is involved. The
transfer must be performed in a break-before-make method to prevent damage to the
converter or generator(s). The converter and generator(s) may not be operated in parallel
at any time.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....30

6.1 POWER TURN-ON PROCEDURE, cont.


6.1.2 Systems Equipped With The Seamless Transfer Option
With the converter in the Standby State (as left at the end of Section 6.1), press the
GENERATOR POWER (3) display button. The generator voltage and form will now be
displayed. If two generators are installed, select Generator #1 or Generator #2 by pressing
the F1 (13) or F2 (13) button after selecting the GENERATOR metering screen.

NOTE: Unlike the converter and shore power displays, generator load current is not
measured by the system, and as such no data can be displayed for current, kW, or kVA.

To determine generator status to the electrical system, observe the SHIP S POWER button
group. Two LEDs are included in this group, one next to the SHIP S POWER -
CONVERTER (9) button, the other next to the SHIP S POWER - GENERATOR (12)
button. The LED (9A) next to the CONVERTER button will be lit when the converter is on
and supplying power to the ship s distribution grid. The LED (12A) next to the
GENERATOR button will be lit when the generator is supplying power. The SHIP S
POWER LEDs should never be lit at the same time: only one source of energy should be
connected to the ship s distribution system at any point in time. If the GENERATOR LED
is lit, but the GENERATOR metering display indicates no power present, then the
GENERATOR is connected to the distribution grid through its circuit breaker, but the
generator is off.

NEVER ASSUME A CIRCUIT IS INACTIVE (WITHOUT VOLTAGE) BY RELYING


UPON THE SHOREPOWER CONVERTER S METERING SYSTEM. DO NOT
ACCESS THE ELECTRICAL SYSTEM WITHOUT PROPERLY VERIFYING THE
SAFETY OF THE SITUATION USING ALTERNATE MEANS.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....31

6.1 POWER TURN-ON PROCEDURE, cont.


6.1.2 Systems Equipped With The Seamless Transfer Option, cont.
If the generator is supplying power to the ship, the SHIP S POWER - GENERATOR LED
(12A) is lit, and the GENERATOR metering display indicates approximately the same
voltage as the CONVERTER metering display, then proceed by pressing the SHIP S
POWER - CONVERTER (9) button. In dual-generator installations, a display will appear
requesting that the appropriate generator be selected via the F1 and F2 (13) buttons. In
single-generator installations, the transfer will proceed. The converter will match the
generator in voltage, frequency, and phase. When the two power forms are matched, the
converter will place itself momentarily in parallel with the generator, then open the generator
circuit breaker removing the generator from the distribution grid. The entire process may
take up to 5 seconds to complete. The generator can now be secured from operation.

If the generator is off-line as indicated by the SHIP S POWER - GENERATOR LED (12A)
being off, the converter will immediately place itself on the ships distribution system, with
no synchronization period required, when the CONVERTER (9) button is pushed.

When attempting transfer from the converter to the generator and the generator is off, or if
its voltage is outside the allowed voltage or frequency limits, the transfer will be aborted.

When load has been transferred to the converter, monitor the converter load currents and
voltages. Ensure the load is within the system ratings as indicated by the STATUS display.
Monitor the shore power voltage and current levels with load applied to avoid tripping
shorepower breakers. Refer to published rating curves for maximum current, kVA, and kW
levels. Additional loading information may be obtained on shore power and converter
loading by selecting the desired source button (2, 4), then pressing F2, F3, and F4 (13). To
return to the default metering display, press F1 (13).
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....32

6.2 MULTI-CABINET OPERATION


Multi-cabinet systems are operated from the Master s control panel. Each cabinet retains
its own control panel and metering display for individual monitoring. A load management
option exists that allows individual cabinets to load according to shore cord size: contact the
factory for details.

Apply shore power to both cabinets and turn the disconnect switch (14) on each cabinet to
the on position. Within 1-3 seconds each cabinet will start, fans will be heard, and the
display will become active. Using the SHORE POWER (2) button on each cabinet, verify
the applied shore power measures the expected form. Use the Figure 7, Front Panel Controls
on page 24 for button references.

Press the SHORE POWER ON (7) button on the Master cabinet, bringing the Master and
Slave cabinets to the standby state. The green shore power LED (7A) on the Master and
Slave cabinets should now be lit. Measure the voltage being produced by the system by
pressing the CONVERTER POWER (4) buttons on the Master and Slave cabinets: they
should indicate the desired form and be within 5% of each other.

When ready to place the converter onto the ship s distribution system, press the
CONVERTER POWER ON (8) button on the Master cabinet. This will close the output
contactors of both the Master and Slave cabinets simultaneously. The green LED (8A)
should light on the Master and Slave cabinets. With the ship s loads now supplied by the
converter, measure the load power being supplied by each cabinet to ensure compliance to
the system ratings. The system status display will indicate a summary load percentage,
based upon a worst case measurement of all parameters.

If the system is equipped with the Seamless Transfer option, press the SHIP S POWER -
CONVERTER (9) button on the Master cabinet to transfer power from the generator to the
converter. The system will operate as per the description in Section 6.1.2 .
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....33

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AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....34

6.3 AUTO-RESTART FEATURE


The Auto-Restart feature will safely and automatically bring the shore power converter
back on-line following a power failure and recovery event. Highlights include:
Automatically routes power from the dock to the ships power buss.
Front panel controls allow auto-restart to be enabled or disabled.
Auto-Restart status displayed on the LCD STATUS screen.
Fault tolerant to guarantee safe operation.
Valid shore power verified prior to restart.
Handles repeated power failures without operator intervention.

LETHAL VOLTAGES ARE AUTOMATICALLY ROUTED WITHIN THE


CONVERTER WHEN (1) INPUT POWER IS PRESENT, (2)THE DISCONNECT
SWITCH IS IN THE ON POSITION, AND (3) AUTO-RESTART IS ENABLED.
LETHAL VOLTAGES WILL BE AUTOMATICALLY ROUTED TO THE
CONVERTER OUTPUT AND THE OUTPUT CONTACTOR WILL
AUTOMATICALLY CLOSE WHEN (1) INPUT POWER IS PRESENT, (2)THE
DISCONNECT SWITCH IS IN THE ON POSITION, AND (3) AUTO-
RESTART IS ENABLED.
NEVER REMOVE ANY PANELS OR COVERS WITHOUT SECURING
(REMOVING) SHORE POWER WHEN AUTO-RESTART IS ENABLED.
NEVER PERFORM MAINTENANCE OR SERVICE WHILE AUTO-RESTART
IS ENABLED.
NEVER ASSUME AUTO-RESTART IS DISABLED.
NEVER USER THE DISCONNECT SWITCH TO TURN THE CONVERTER
OFF WITH AUTO-RESTART ENABLED. THE CONVERTER CANNOT
DISTINGUISH BETWEEN A VALID POWER FAILURE AND IMPROPER USE
OF THE DISCONNECT SWITCH.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....35

6.3 AUTO-RESTART FEATURE, cont.


6.3.1 Operation
Auto-Restart must be enabled from the converter front panel by simultaneously pressing two
buttons. Anytime the system status is FAILURE, the converter will disable the Auto-
Restart feature. The converter must be ON and ONLINE before Auto-Restart may be
enabled. Pressing the SYSTEM STATUS button (5) will display the SUMMARY
DISPLAY which will indicate the Auto-Restart status.

CONVERTER ACTION FRONT PANEL OPERATION


Enable Auto-Restart CONVERTER POWER(4) & F1(13)
Disable Auto-Restart CONVERTER POWER(4) & F2(13)
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....36

6.4 TURN-OFF PROCEDURE


6.4.1 Systems Not Equipped With The Seamless Transfer Option
Transfer power from the converter to the generator. This must be performed in a break-
before-make method, that is, at no time can the generator(s) and shore power converter be
operated in parallel.

Disable the Auto-Restart feature if enabled.

Press the CONVERTER POWER - OFF (11) button. The red Converter Power OFF
indicator LED (11A) should now be lit. If the SUMMARY DISPLAY is active, it should
indicate CONVERTER: OFFLINE. Power has now been removed from the output, but the
system remains active. The system is now in the standby state.

Next press the SHORE POWER - OFF (10) button. The red Shore Power indicator LED
(10A) should now be lit. This will initiate the inverter shutdown. The system will complete
the shutdown process within 10 seconds.

Turn the Disconnect Switch (14) to the OFF position. Open the shore power (input) circuit
breaker or switch to the converter.

The converter is now shut down.


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....37

6.4.2 Systems Equipped With The Seamless Transfer Option


The generator must be started and be prepared to accept the ships s electrical loads.

Measure the generator voltage using the converter s metering display, selecting the
GENERATOR POWER (3) function. The voltage and frequency must be the same as the
converter s output in order for the seamless transfer option to successfully transfer power.
The SHORE POWER LED (7A) must be lit at this time.

When the generator is ready to accept the ships s loads, press the SHIP S POWER -
GENERATOR button (12). In dual-generator installations, a display will appear requesting
that the appropriate generator be selected via the F1 and F2 (13) buttons. In single-generator
installations, the transfer will proceed. The converter will match the generator in frequency,
voltage, and phase over a several second period. When the power forms are matched, the
converter will close the generator circuit breaker, then open the converter output contactor,
with both briefly operating in parallel. The SHIP S POWER - CONVERTER LED (9A)
should now be off, and the SHIP S POWER - GENERATOR LED (12A) should now be lit.

With the ship s loads now being serviced by the generator, the converter may be shut down.
Press the CONVERTER POWER - OFF button (11). The red OFF LED (11A) should now
be lit. The converter is now in the standby state.

Next press the SHORE POWER - OFF button (10). The red OFF LED (10A) should now
be lit, and the converter will begin an orderly shutdown. The complete shutdown process
will take about 10 seconds. The converter power metering display, if observed during the
process, will indicate a slow decay in the output voltage to zero. Rotate the disconnect
switch (14) to the OFF position. The system is now off and power can be removed from the
equipment.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....38

6.5 REMOTE COMMUNICATIONS

The converter can be controlled remotely through the use of its RS-232C (Recommended
Standard-232C) interface. The Baud Rate and fixed serial port settings can be viewed in the
REMOTE INTERFACE CONFIGURATION DISPLAY (as depicted below) by pressing the
SYSTEM STATUS (5) and F3 (13) buttons simultaneously.

REMOTE INTERFACE CONFIGURATION


BAUD: 19000 8-DATA BITS,1 START,1 STOP
PARITY: NONE EOS: CR/LF DEVICE: DCE
HANDSHAKING: NONE HALF-DUP

The Baud Rate can be increased by pressing the F1 (13) button, and decreased by pressing
the F2 (13) button. Pressing SYSTEM STATUS (5) saves the setting. Standard baud rates
are 1200, 2400, 4800, 9600, 19200, and 38400 where 19200 is the standard for
communication with ASEA Power Systems Touch Screens.

The RS-232C serial port is a DE9S (female, 9-pin D-subminiature connector). The pinout
of the connector is standard for an RS-232C DCE (Data Communication Device). Figure
8 on page 34 demonstrates connection from a DCE to a DTE (Data Terminal Device as
standard PC s are configured) or from a DCE to a DCE. Use of a shielded, jacketed, four-
wire (two twisted pairs), color-coded cable for each converter and DSC in the system is
required.

The RS-232C serial port is located at the upper-right side of the Input/Output connection
panel (refer to Figure 4).

The TxD signal originating in the converter is approximately +15V when High and -15V
when Low. The GND (ground) wire is connected to the chassis-ground of the converter.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....39

6.5 REMOTE COMMUNICATIONS, cont.

FIGURE 7 RS-232C PIN-OUT


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....40

6.5 REMOTE COMMUNICATIONS, cont.


Remote control can be accomplished with the use of an ASEA Power Systems defined
Remote Communication Command Set, or through visual touch screen software that is
described elsewhere. Many standard serial communication programs have been tested with
the RS-232C Command Set and were found to function adequately.

What follows is a listing of the available commands through standard serial protocol. The
commands are given in the form that they should be sent: the colons and upper-case
characters are mandatory; the question marks and lower-case letters are optional. The
commands may be sent in either lower-case or upper-case characters with a carriage return
[Enter] following each command (except for the Immediate Commands which execute
instantly after the two characters have been typed). Contact the factory for questions
regarding the use of commands listed herein.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....41

6.5 REMOTE COMMUNICATIONS, cont.

Command Description Comment


:SHORe:ON Shore Power ON Same as pressing
the Shore Power
ON button on the
panel.
:SHORe:OFF Shore Power OFF Same as pressing the
Shore Power OFF button
on the panel.
:CONVerter:ON Converter Power ON Same as pressing
the
Converter Power
ON bttn
on the panel.
:CONVerter:OFF Converter Power OFF Same as pressing
the
Converter Power
OFF bttn
on the panel.
:TS:CONVerter:ON Transfer from Generator to Converter
:TS:GENerator:ON Transfer from Converter to Generator
:TS:G1:MASTer Set Generator 1 as transfer master Same as pressing
the
GENERATOR
display button,
then F1
:TS:G2:MASTer Set Generator 2 as transfer master Same as pressing
the
GENERATOR
display
button, then F2
:AUTOSTART:ON Enable AutoRestart function
:AUTOSTART:OFF Disable AutoRestart function
:AUTOSTART:STATe? State query 1=Enabled,
0=Disabled
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....42

Command Description Return Value


Range
:SYSTem:CONFiguration System Configuration Integer, 0-65535
:STATus:SW0 Status Word #0 Integer, 0-65535
:STATus:SW1 Status Word #1 Integer, 0-65535
:STATus:SW2 Status Word #2 Integer, 0-65535
:STATus:SW3 Status Word #3 Integer, 0-65535

:STATus:G1 Generator #1 Status I n t e g e r ,


0=OFFLINE,
1=ONLINE
:STATus:G2 Generator #2 Status I n t e g e r ,
0=OFFLINE,
1=ONLINE
:SYST:ERR 0=Successful Communiqué
-100=Command Error (includes: parity,
framing, and overrun errors)
-200=Execution Error
-300=Device Specific Error
-400=Query Error
!~ Immediate command, Shore Off
!# Immediate command, :STATus:SW0
:MEASure:SP1:FREQuency Shore Power Frequency Real number, 0 to
100
:MEASure:SP1:VLL1 Shore Power A-B Voltage Real number, 0 to
1000
:MEASure:SP1:VLLL Shore Power B-C Voltage Real number, 0 to
1000
:MEASure:SP1:VLL3 Shore Power C-A Voltage Real number, 0 to
1000
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....43

6.5 REMOTE COMMUNICATIONS, cont.

Command Description Return Value


Range
:MEASure:SP1:CURRent1 Shore Power A RMS Current Real number, 0 to
1000
:MEASure:SP1:CURRent2 Shore Power B RMS Current Real number, 0 to
1000
:MEASure:SP1:CURRent3 Shore Power C RMS Current Real number, 0 to
1000
:MEASure:SP1:KVA1 Shore Power Phase A kVA Real number, 0 to
1000
:MEASure:SP1:KVA2 Shore Power Phase B kVA Real number, 0 to
1000
:MEASure:SP1:KVA3 Shore Power Phase C kVA Real number, 0 to
1000
:MEASure:SP1:POWer1 Shore Power Phase A kW Real number, 0 to
1000
:MEASure:SP1:POWer2 Shore Power Phase B kW Real number, 0 to
1000
:MEASure:SP1:POWer3 Shore Power Phase C kW Real number, 0 to
1000
:MEASure:SP1:PF1 Shore Power Phase A Power Factor Real number, 0 to
1.00
:MEASure:SP1:PF2 Shore Power Phase B Power Factor Real number, 0 to
1.00
:MEASure:SP1:PF3 Shore Power Phase C Power Factor Real number, 0 to
1.00
:MEASure:SP1:ALL VLL1,VLL2,VLL3,CURR1, See above,
expressed in
CURR2,CURR3,FREQ 3.2 precision
:MEASure:CONVerter:FREQuency Converter Output Frequency Real number, 0 to
100
:MEASure:CONVerter:VOLTage1 Converter Phase A Output Voltage Real number, 0 to
1000
:MEASure:CONVerter:VOLTage2 Converter Phase B Output Voltage Real number, 0 to
1000
:MEASure:CONVerter:VOLTage3 Converter Phase C Output Voltage Real number, 0 to
1000
:MEASure:CONVerter:VLL1 Converter Phase A-B Output Voltage Real number, 0 to
1000
:MEASure:CONVerter:VLL2 Converter Phase B-C Output Voltage Real number, 0 to
1000
:MEASure:CONVerter:VLL3 Converter Phase C-A Output Voltage Real number, 0 to
1000
:MEASure:CONVerter:CURRent1 Converter A RMS Current Real number, 0 to
1000
:MEASure:CONVerter:CURRent2 Converter B RMS Current Real number, 0 to
1000
:MEASure:CONVerter:CURRent3 Converter C RMS Current Real number, 0 to
1000
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....44

:MEASure:CONVerter:KVA1 Converter Phase A kVA Real number, 0 to


1000
:MEASure:CONVerter:KVA2 Converter Phase B kVA Real number, 0 to
1000
:MEASure:CONVerter:KVA3 Converter Phase C kVA Real number, 0 to
1000
:MEASure:CONVerter:POWer1 Converter Phase A kW Real number, 0 to
1000
:MEASure:CONVerter:POWer2 Converter Phase B kW Real number, 0 to
1000
:MEASure:CONVerter:POWer3 Converter Phase C kW Real number, 0 to
1000
:MEASure:CONVerter:PF1 Converter Phase A Power Factor Real number, 0 to
1.00
:MEASure:CONVerter:PF2 Converter Phase B Power Factor Real number, 0 to
1.00
:MEASure:CONVerter:PF3 Converter Phase C Power Factor Real number, 0 to
1.00
:MEASure:CONVerter:ALL VOLT1, VOLT2, VOLT3, CURR1, See above,
expressed in
CURR2, CURR3, FREQ 3.2 precision
:MEASure:GENerator1:FREQuency Generator #1 Output Frequency Real number, 0 to
100
:MEASure:GENerator1:VOLTage1 Generator #1 Phase A Output Voltage Real number, 0 to
1000
:MEASure:GENerator1:VOLTage2 Generator #1 Phase B Output Voltage Real number, 0 to
1000
:MEASure:GENerator1:VOLTage3 Generator #1 Phase C Output Voltage Real number, 0 to
1000
:MEASure:GENerator2:FREQuency Generator #2 Output Frequency Real number, 0 to
100
:MEASure:GENerator2:VOLTage1 Generator #2 Phase A Output Voltage Real number, 0 to
1000
:MEASure:GENerator2:VOLTage2 Generator #2 Phase A Output Voltage Real number, 0 to
1000
:MEASure:GENerator2:VOLTage3 Generator #2 Phase A Output Voltage Real number, 0 to
1000
:MEASure:GENerator:ALL (GEN1) VOLT1, VOLT2, VOLT3, See above,
reduced to
FREQ, (GEN2) VOLT1, VOLT2, 3.2 resolution
VOLT3, FREQ
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....45

7 SOFTWARE FEATURES
7.1 GENERAL
ASEA Power Systems' shore power converters provide a variety of software-based
resources. Each major function is described in detail in the following pages.

BOLD upper-case text indicates when a display button is being referenced. Where two
buttons are given as BUTTON + BUTTON, the buttons must be pressed simultaneously.

7.2 LOAD MANAGEMENT


ASEA Power Systems' shore power converters now provide a comprehensive Load
Management System. Additionally, paralleled shore power converters now provide a Load
Sharing system that manages the use of different capacity shore cords. The various features
are discussed in detail below.

Shore Cord Alarm


The Shore Cord Alarm drives the Voltage Droop and Automatic Transfer to Generator
features of the Load Management System. The user selects a percentage between 50% and
100% at which to begin alarming. This feature may be enabled or disabled by the user.

Shore Cord Setup


The actual shore cord amperage is selected by the user from a table of available,
international shore cord sizes. This selection causes the converter to now display load level
and alarm based on the true available shore cord energy. The new, actual converter capacity
(if less than the converter s capacity) is displayed for reference.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....46

7.2 LOAD MANAGEMENT, cont.


Load Sharing
The slave converter of a paralleled converter system can be forced to draw less current than
the master converter, if attached to a shore cord with lesser available power due to lower
amperage, or lower voltage. This is accomplished via Load Sharing which causes a sharing
ratio between the converters identical to the ratio between the two shore cords (up 2:1).

Voltage Droop
If the yacht s electrical system does not include a power management system that allows for
automatic load-shed, the converter s Voltage Droop feature may be used to save up to 10%
capacity by reducing the converter output voltage up to 5% (1% to 5% range). This feature
may be enabled or disabled by the user and droops upon Shore Cord Alarm.

Automatic Transfer to Generator


The converter system may be set to automatically transfer to generator (assuming the
existence of the Seamless Transfer Option) upon Shore Cord Alarm. The Automatic
Transfer would only occur after the Voltage Droop had taken effect if both were enabled.
This feature may be enabled or disabled by the user. A signal generated by the converter
may be used to start the selected generator. Also, a programmable warm-up delay is
available.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....47

7.3 LOAD MANAGEMENT OPERATION


7.3.1 Shore Cord Alarm, Single, Master, and Slave converters
If the yacht s electrical system includes a power management or load-shed feature, the Shore
Cord Alarm can be used to effect a change in loading when the converter reaches a
programmed load threshold, or simply draw the yacht engineer s attention.

The Shore Cord Alarm drives a relay s normally open contact pair that is provided at a
terminal block near the converter s Shore Power Input terminal block. The contact pair is
rated for 8A @ 250VAC or 5A @ 24VDC.

From the front panel, press the SHORE POWER + F2 buttons to access the following
screen (The DROOP and TRANSFER choices do not apply to a Slave converter):

LOAD MANAGEMENT CONFIGURATION


SHORE CORD RATING = 200 AMPS
ALARM AT 100% OF RATING, ALARM ENABLED
Cord Droop Transfer Cursor Exit

The Shore Cord Alarm may be Enabled on both the Master and Slave Converters. An alarm
signal will be issued whenever the Alarm is enabled and the converter's input current equals
or exceeds the Alarm Level (percentage) of the shore cord Rating. Note that the Alarm
MUST be Enabled for the Droop and/or Automatic Transfer to Generator features to
function. Press Cord (F1) for the Shore Cord Setup screen, Droop (F2) for the Voltage
Droop screen, Transfer (F3) for the Automatic Transfer to Generator screen, Cursor (F4) to
move the cursor between the ALARM AT % and ALARM enable settings, and Exit (F5) to
save the settings and exit the screen.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....48

When the cursor is on the ALARM AT % or ALARM enable settings, the Cord/Droop
buttons will change to More/Less and Enable/Disable respectively to allow for setting
adjustment.
Default Range Units
ALARM AT % 100% 50 - 100% % of cord capacity
ALARM enable DISABLED Disabled, Enabled

SHORE CORD RATING is displayed for reference and adjusted in the Shore Cord Setup
screen.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....49

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.2 Shore Cord Setup, Single, Master, or Slave Converters
The Shore Cord Setup screen is used to set the actual shore cord ampacity based on the
marina s dock or pedestal circuit breaker. The converter s new, programmed CONV.
CAPACITY is then displayed for reference. The converter s Load Level and Power
indicators for Shore Power and Converter Power will then display the actual converter
capacity usage based on the programmed CONV. CAPACITY.

It is important to understand that this is an indication device, and affects reporting and
alarming only. The peak and average overload capabilities are not affected by this setting.
Dynamic response to loading and equipment startup surges is unaffected. The intent here
is to prevent tripping of dockside circuit breakers by average loading when a smaller than
desired shore supply is used.

From the front panel, press the SHORE POWER + F2 buttons, and then Cord (F1) to
access the following screen:

SHORE CORD SETUP CONV.CAPACITY:75.0kVA


MASTER CORD CAPACITY: 200 Amps
VOLTAGE: 208 Vac, FORM: 3Ø, Freq.: 60Hz
More Less Exit

Press More (F1) or Less (F2) to adjust the MASTER CORD CAPACITY, and Exit (F5) to
save the settings and exit the screen.
Default Range Units
CONV. CAPACITY true capacity based on cord capacity, voltage, and form kVA
CORD CAPACITY 250 30, 32, 50, 60, 63, 100, 125, 150, 200, 250 Amps

The CONV. CAPACITY is calculated as: VL-L A 3 and is never greater than the
converter s actual rating if the shore supply size has a greater capacity than the converter.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....50

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.3 Load Sharing, Slave converters with Shore Cord Management Option
The function of this special Slave converter screen includes those functions of the normal
Shore Cord Setup screen described on the previous page with one addition: Load Sharing
between the two converters of a paralleled converter system is controlled by entering the
MASTER CAPACITY here.

The slave converter of a paralleled converter system can be forced to draw less current than
the master converter, if connected to a shore supply with lesser available power due to lower
amperage or lower voltage. The ratio between the two shore cords can be up to 2:1. Further
difference will continue to be handled at the maximum 2:1 ratio. The Slave converter MUST
always have the smaller of the two shore supplies. This way, peak demands that could
possibly trip the Master s dockside circuit breaker, which would shutdown the paralleled set,
would trip the Slave s dockside circuit breaker instead preserving Master converter
operation. Load Sharing output impedance will take precedence over the Slave s
programmable Converter Output Impedance Control settings if used in a manual adjustment
mode.

For example, a Master converter connected to a 230/400Vac, 125A, 3-Phase shore supply
has an available capacity of 86kVA. A Slave converter connected to a 230/400Vac, 63A,
3-Phase shore supply has an available capacity of 43kVA. By programming this information
into the converters, the slave will then share at a 2:1 ratio using its true available capacity
at the same rate that the Master converter uses its available capacity. Using this method, the
Slave converter would not trip the dockside breaker when the converter system power
exceeds 86kVA. Instead, the paralleled set can draw the full 129kVA (depending on module
number) available from the two shore supplies.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....51

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.3 Load Sharing, Slave converters with Shore Cord Management Option, cont.
From the front panel, press the SHORE POWER + F2 buttons, and then Cord (F1) to
access the following screen:

LOAD SHARING MASTER CAPACITY:75.0kVA


SLAVE CORD CAPACITY: 125 Amps -> 75.0kVA
VOLTAGE: 400 Vac, FORM: 3Ø, Freq.: 50Hz
More Less Forward Back Exit

Press More (F1) or Less (F2) to adjust the MASTER CAPACITY and SLAVE CORD
CAPACITY, Forward (F3) to advance the cursor to the SLAVE CORD CAPACITY, Back
(F4) to advance the cursor to the MASTER CAPACITY, and Exit (F5) to save the settings
and exit the screen.
Default Range
MASTER CAPACITY Slave s max. rating 5kVA - Slave s max. rating
SLAVE CORD CAPACITY 250 30, 32, 50, 60, 63, 100, 125, 150,
200, 250
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....52

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.4 Voltage Droop, Single or Master Converters

Upon Shore Alarm, the Voltage Droop feature may be used to save up to 10% converter
capacity by reducing the converter output voltage up to 5%. This is offered as a solution
where the yacht does not already have power management and load-shed capabilities that
can be triggered with the Shore Cord Alarm signal. A recovery time is provided so that the
system does not alarm and droop in an oscillatory manner as the load level moves above and
below the alarm threshold. 30 minutes is the default setting and can be adjusted as
appropriate to the yacht s conditions. This recovery time is the time the droop will remain
in place, regardless of alarm or load level, until returning to the nominal converter output
voltage. Voltage Droop will take precedence over Programmable Output Voltage settings
if used.

From the front panel, press the SHORE POWER + F2 buttons, and then Droop (F2) to
access the following screen:

LOAD MANAGEMENT DROOP CONTROL


Droop 5% of Vout at Shore Cord Alarm
Droop: DISABLED, Recovery in 30 minutes
More Less Forward Back Exit
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....53

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.4 Voltage Droop, Single or Master Converters

Press the F1 or F2 buttons to adjust the DROOP %, DROOP enable, and Recovery settings;
Forward (F3) to advance the cursor through the three settings; Back (F4) to return the cursor
through the three settings, and Exit (F5) to save the settings and exit the screen. When the
cursor is on the DROOP % or Recovery settings, the F1/F2 buttons will read More/Less.
When the cursor is on the DROOP enable setting, the F1/F2 buttons will read
Enable/Disable.

Default Range Units


DROOP % 5% 1 - 5% in 1% increments % of Vout
DROOP enable DISABLED DISABLED/ENABLED
Recovery 30 minutes 1 - 60 mins in 1 min increment minutes
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....54

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.5 Automatic Transfer to Generator, Single or Master Converters (Seamless Transfer
installed)

Upon Shore Alarm, the Automatic Transfer to Generator feature may be used to perform a
Seamless Transfer to a pre-selected generator. This implies connection and setting of the
Generator Autostart Control feature (needed to signal a generator to start and hold the set
warm-up time before transferring). The transfer is not initiated until Voltage Droop has
occurred as the load savings afforded may have taken the converter out of Shore Cord
Alarm.

From the front panel, press the SHORE POWER + F2 buttons, and then Transfer (F3) to
access the following screen:

TRANSFER ON OVERLOAD CONTROL


Feature: Disabled, Select Genset: 1

Enable Disable Forward Back Exit

Press the F1 or F2 buttons to adjust the Feature or Select Genset settings; Forward (F3) to
advance the cursor to the Select Genset setting; Back (F4) to return the cursor to the Feature
setting, and Exit (F5) to save the settings and exit the screen. When the cursor is on the
Feature setting, the F1/F2 buttons will read Enable/Disable. When the cursor is on the
Select Genset setting, the F1/F2 buttons will read More/Less.

Default Range
Feature DISABLED DISABLED/ENABLED
Genset 1-4
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....55

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.6 Quick Setup of Shore Cord Alarm, Single, Master, or Slave Converters
1. Turn on the red Disconnect switch of both converters and wait 15-20 seconds for
initialization.
2. Press the SHORE POWER + F2 buttons on both converters.
3. Press the Cursor (F4) button to advance to the ALARM AT % setting.
4. Set the converter ALARM AT % using the More/Less (F1/F2) buttons.
5. Press the Cursor (F4) button to advance to the ALARM enable setting.
6. Set the converter ALARM enable using the Enable/Disable (F1/F2) buttons.
7. Press the Exit (F5) button to save the settings and exit.
8. Turn on the converters and place online as usual. Alarm will occur when loading reaches
the ALARM AT % setting.

Quick Setup of Load Sharing, paralleled Converters


1. Turn on the red Disconnect switch of both converters and wait 15-20 seconds for
initialization.
2. Press the SHORE POWER + F2 buttons on both converters.
3. Press CORD (F1) on both converters.
4. Set the Master s SHORE CORD AMPACITY in amps using the More/Less (F1/F2)
buttons.
5. Set the Slave s MASTER CAPACITY in kVA (read from the Master s Shore Cord Setup
screen) using the More/Less (F1/F2) buttons.
6. Advance to the Slave s SLAVE CORD AMPACITY using the Forward (F3) button and
set the amps using the More/Less (F1/F2) buttons.
7. Press the Exit (F5) button twice on both converters to save the settings and exit.
8. Turn on the converters and place online as usual, and verify an imbalanced share in Load
Level % or individual Converter Output Amps at a ratio approximate to that ratio between
the converter s programmed capacities.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....56

7.3 LOAD MANAGEMENT OPERATION, cont.


7.3.7 Expert Load Sharing Use, Paralleled Converters
The Load Sharing system described in this document has been programmed for simple use
and comprehensive gathering of all pertinent data into a few, simple screens. However, the
controls can be bypassed and Load Sharing implemented by the user directly via the Slave s
programmable Converter Output Impedance Control. At the users discretion, Load Sharing
may be implemented with smaller cords connected to the Master than the Slave converter
as well as the reverse, or at ratios somewhat larger than those implemented in the Load
Sharing system. This can be accomplished via manual adjustment of the Slave converter s
Converter Output Impedance Control or integrated using RS-232C serial commands.

Please contact the factory regarding this feature and we will be happy to instruct the user in
this matter.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....57

7.4 GENERATOR FREQUENCY ANALYSIS


Press the SYSTEM STATUS + GENERATOR POWER buttons to access the Generator
Frequency Analysis Display. Used for observing lifetime generator frequency range.

GENERATOR FREQUENCY ANALYSIS DISPLAY


Generator MIN Frequency: XX.XXHz
Generator MAX Frequency: XX.XXHz
Refresh Exit

7.5 CONVERTER OUTPUT IMPEDANCE CONTROL


Press the SHORE POWER + F3 (Master converter) buttons to access the CONVERTER
OUTPUT IMPEDANCE CONTROL display.

CONVERTER OUTPUT IMPEDANCE CONTROL


Nominal Impedance (Zo) Duty Cycle: 50%
Transfer Impedance Duty Cycle: 100%
More Less Forward Back Exit

Press the More (F1) button to increase the setting, the Less (F2) button to decrease the
setting, the Forward (F3) button to advance to the Transfer Impedance setting, the Back (F4)
button to return to the Nominal Impedance setting, and the Exit (F5) button to save the
settings and exit.
Default Range Increments
Nominal Impedance Duty Cycle 50% 0 - 100% 1%
Transfer Impedance Duty Cycle 100% 0 - 100% 1%

Application: if loading-based, line-drop losses in a yacht are such that locations remote of
the converter and Ship's Bus experience undesirable, lower-than-expected voltages, the
Nominal Impedance Duty Cycle can be lowered via this control to increase output voltage.
AGC (Automatic Gain Control-see page 51) must be disabled when using this function or
the modified voltage level will be re-compensated by it. Initially, a small change (start with
5%) should be used in conjunction with re-measurement at the remote location to determine
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....58

the correction needed. Drastic changes in Duty Cycle will result in equally drastic voltage
changes. Transfer Impedance is usually only modified by factory trained personnel when
commissioning a converter. It can be used to fine-tune the Seamless Transfer function.

7.6 AGC CONTROL


Press the SHORE POWER + F4 buttons to access the Automatic Gain Control (AGC)
CONTROL display.

AGC CONTROL SCREEN


Automatic Gain Control is: ENABLED

Enable Disable Exit

This function enables or disables AGC. Press the Enable (F1) button to enable the feature,
the Disable (F2) button to disable the feature, and the Exit (F5) button to save the settings
and exit.

Default Range
Automatic Gain Control Enabled Enabled, Disabled

Application: this function will compensate for changes in output voltage not already
corrected by hardware and software calibration such as load-dependent output voltage
variances. This function should be disabled before calibrating the hardware oscillator and
current compensation pots on the Modulator Interface PCB (usually only done when initially
setting the output voltage configuration at the factory). It must be disabled when using
Converter Output Impedance Control (see page 50).
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....59

7.7 kW-HOUR METER AND MAXIMUM POWER LEVEL DISPLAY


Press the SHORE POWER + CONVERTER POWER buttons to access the Automatic KW-
HOUR METER and maximum power level display.

KW-HOUR METER
kW-Hours:XXXXXXX.XX Run Time. XX:XX:XX:XX
Max. Level: XXX.X% Max. Power: XX.XXkW
Clear Exit

Press the Clear (F1) button to clear all data and the Exit (F5) button to exit.

Application: this reference kW-hour meter can be used to check the billing received in a
marina. Immediately after connecting shore power and turning the converter's red
disconnect switch, clear the data in this screen. When ready to leave, take down the kW-
hours and run time before disconnecting the shore power. Additionally, this screen can be
used to diagnose converter shutdowns. Since the Max. Level and Max. Power data are
updated with slow-response metering (approximately 1 second), only average use data are
represented. Instantaneous motor-start surges and such will not be represented by the data.
If the Max. Level exceeds 110%, and a shutdown of the Shore Power has occurred, it is very
likely the average loading is exceeding the converter's capacity. The Max. Power is
provided since Max. Level is affected by Shore Cord Setup settings.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....60

7.8 CONVERTER OUTPUT VOLTAGE CONTROL


Press the CONVERTER POWER + F5 buttons to access the CONVERTER OUTPUT
VOLTAGE CONTROL display.

CONVERTER OUTPUT VOLTAGE CONTROL


Vout = XXX.X

More Less XXXV Exit

This function allows the user to increase or decrease the converter output voltage (Vout).
Press the More (F1) button to increase the Vout, the Less (F2) button to decrease the Vout,
the XXXV (F3) button to return Vout to the factory programmed setting, and the Exit (F5)
button to save the setting and exit.

Default Range Increments


Vout factory prog. voltage +/-5% 0.5 volts

Application: if the line-drop losses in a yacht are such that locations remote of the converter
and Ship's Bus experience undesirable, lower-than-expected voltages, the programmed Vout
can be raised up to 5% via this function. Also, to decrease total power usage, the Vout could
be reduced up to 5%. The new, programmed Vout will be used as the basis for AGC,
Seamless Transfer, and all other voltage dependent functions.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....61

7.9 EVENT LOG


Press the EVENT LOG (or CALIBRATE on older converters) button to access the
EVENT LOG display.

EVENT LOG CONTROL SCREEN


F1: EVENT LOG VIEWER XXXX Events
F2: EVENT LOG TRACKER
F3: EVENT LOG REGISTRY

This is for monitoring internal converter logic operation. Press the SYSTEM STATUS
button in any screen to exit.

Press the F1 button to access the EVENT LOG VIEWER display.

EVENT LOG VIEWER


XXX:XX:XX:XX:XX ****START_LOG****
XXX:XX:XX:XX:XX
XXX:XX:XX:XX:XX

This is for reviewing all past events (1000 max.) since the log was last cleared. Press the
F1 button to scroll down (newer events). Press the F2 button to scroll up (older events).

Press the F2 button to access the EVENT LOG TRACKER display.

XXX:XX:XX:XX: XX
XXX:XX:XX:XX: XX
XXX:XX:XX:XX: XX
XXX:XX:XX:XX: XX

This is for reviewing events as they occur.


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....62

7.9 EVENT LOG, cont.

Press the F3 button to access the EVENT LOG REGISTRY display.

EVENT LOG REGISTRY


PRESS: SHORE POWER to edit Registry,
The F1 for log On & F2 for log Off.
Press: F4 to CLEAR EVENT LOG.

This is for accessing the editing display and for clearing the log.

Press the SHORE POWER button to access the EVENT LOG REGISTRY edit display.

EVENT LOG REGISTRY


Event Name: Ev VOID ID: 0
Logging for the Event is : ON
Press: F4 to CLEAR EVENT LOG.

This is for editing which events are logged and clearing the log. Press the F1 button to
turn logging ON for the Event. Press the F2 button to turn logging OFF for the Event.

Press the F4 button to access the EVENT LOG REGISTRY CLEARED display.

EVENT LOG REGISTRY


PRESS: SHORE POWER to edit Registry,
The F1 for log On & F2 for log Off.
ALL EVENT LOG ENTRIES CLEARED.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....63

8 DIAGNOSTICS
As previously described in paragraph 6.1, the converter s LCD display will initiate on turn-
on in the SUMMARY DISPLAY indicating the converter s operational state. Return to this
screen at any time by pressing the SYSTEM STATUS (5) button. In the event of a converter
failure or over-temperature condition, WARNING or FAILURE may flash in the upper-
right-hand corner of this display. If this occurs, press the F5 (13) button to bring up a plain-
language display which details the cause of the warning or failure condition. By pressing
the F1 and F2 (13) buttons simultaneously, the warning or failure condition will clear if the
event causing the warning or failure has ended and WARNING or FAILURE will
discontinue flashing. Pressing the F5 (13) button will now bring up the SYSTEM
IDENTIFICATION DISPLAY where the software version can be read from.

ASEA MARINE CONVERTER SYSTEM STATUS: OK


AC MARINE POWER CONVERTER Version X.XX
©200X ASEA POWER SYSTEMS
HOURS OF OPERATION XX:XX:XX
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....64

8 DIAGNOSTICS, cont.
To aid in system diagnostics, three status words have been provided in the STATUS WORD
DISPLAY which is accessed by pressing the SYSTEM STATUS (5) and F2 (13) buttons
simultaneously.

BIT: FEDCBA9876543210 CON: XXXXXXXX


SW1: XXXXXXXXXXXXXXXX STATUS1: XXXX
SW2: XXXXXXXXXXXXXXXX STATUS2: XXXX
SW3: XXXXXXXXXXXXXXXX STATUS3: XXXX

Each word is comprised of 16 digits, each indicating a separate internal logic term (see
Figure 8 on the following page for a description of the individual bits). On the right-hand
side of the STATUS WORD DISPLAY, the same information is given in HEX format. If
reporting problems to the factory, please use the HEX format (example... STATUS 1: DF85)
to reduce the chance of transcription error.

If a problem has been encountered by the system, carefully record the status words before
removing power to the system. When calling the factory for assistance, please have the
config word in hex, status words in hex, model number, serial number, and software version.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....65

8 DIAGNOSTICS, cont.

REV_D_PCB
HVDC-A>120
HVDC-A>210
INV-A TST OK
PFC-A TST OK
INV-A OT
PFC-A OT
HVDC_PS_OT
7 6 5 4 3 2 1 0 (REFERENCE ONLY)
SW1: X X X X X X X X X X X X X X X X
F E D C B A 9 8
LVDC_OK
ØA-B_LO
ØA-B_HI
ØA-B_OK
PFC ENABLE
INV ENABLE
OUTPUT ENABLE
INPUT ENABLE

UNUSED
HVDC-B>120
HVDC-B>210
INV-B TST OK
PFC-B TST OK
INV-B OT
PFC-B OT
XFMR-B OT
7 6 5 4 3 2 1 0
SW2: X X X X X X X X X X X X X X X X
F E D C B A 9 8
UNUSED
LATCH_LO
LATCH_HI
V_OUT_OK
UNUSED
1Ø_MODE
LATCH_1Ø_MODE
MOD ENABLE

UNUSED
HVDC-C>120
HVDC-C>210
INV-C TST OK
PFC-C TST OK
INV-C OT
PFC-C OT
AMBIENT_OT
7 6 5 4 3 2 1 0
SW3: X X X X X X X X X X X X X X X X
F E D C B A 9 8
INPUT_OVLD
OUTPUT_OVLD
T1_OT
UNUSED
K4_CLOSE_CMD
UNUSED
UNUSED
K2_CLOSE_CMD

FIGURE 8 STATUS WORD BIT DEFINITIONS


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....66

9 CALIBRATION
In an uncalibrated state the input and output voltage and input current metering system should
be within 3%. The uncalibrated output current meter is normally 5% low. For calibration an
external reference voltmeter will be required along with a calibrated current transformer or
probe. If the system is to be calibrated on board using the yacht s loads, attempt to shut down
all transient (fluctuating) loads if possible. Cyclic loads will complicate the current meter
calibration process.

This procedure must also be followed after replacing the battery on a maintenance basis

1) Turn the system off and secure input power. Remove the front cover.

2) Remove the lower front protective panel from the system, and set it aside. The input and
output power terminal blocks will be located at the bottom of the power panel located
in the lower compartment. Refer to the installation section of the Operations Manual for
additional information. Re-apply power to the system and bring the system on-line.
Transfer the yacht s load (or external test load bank) to the converter.

3) Shore Power Calibration - Press the SHORE POWER (2) button under the LCD (1)
display. Use an external reference meter and current transformer or clamp to measure the
input (shore power) power at the input terminal block. To enter the meter calibration
screen, press and hold the SHORE POWER (2) button down for 7 seconds, or until the
calibration display appears, then release the button. Use the SHORE POWER (2) button
to move the cursor to the parameter to be calibrated, voltage or current. Change the
selected parameter by pressing the F1 button to increment and the F2 button to
decrement the displayed value. When all displayed values equal the values measured by
the reference meter, pressing the SYSTEM STATUS (5) will store the new calibration
values and return the display to the System Status display. Press the SHORE POWER
(2) button to verify proper shore power meter calibration.
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....67

9 CALIBRATION, cont.
4) Converter Power Calibration - The CONVERTER POWER calibration works in a
fashion similar to the SHORE POWER calibration described above. Press and hold
the CONVERTER POWER (4) button for 7 seconds, or until the converter power
calibration display appears. Move the reference meter probes from the input to the
output terminal blocks. Then use the CONVERTER POWER (4) button to move the
cursor to the parameter to be calibrated. The F1 button will increment the displayed
value, the F2 button will decrement it. Press the SYSTEM STATUS (5) button to
exit the calibration function. Select the CONVERTER POWER (4) display to verify
the calibration correction factors have been stored.

5) Generator Power Calibration - Use an external reference voltmeter to measure the


generator voltage at the generator terminals located on TB12-1, 2, 3, 4. To enter the
meter calibration screen, press and hold the GENERATOR POWER (3) button down for
7 seconds, or until the calibration display appears, then release the button. Use the
GENERATOR POWER (3) button to move the cursor to the voltage phase to be
calibrated. Calibrate the selected parameter by pressing the F1 button to increment and
the F2 button to decrement the displayed value. When all displayed values equal the
values measured by the reference meter, pressing the SYSTEM STATUS (5) will store
the new calibration values and return the display to the System Status display. Press the
GENERATOR POWER (3) button to verify proper shore power meter calibration.

NOTE : Calibration of the Generator Metering Display is required only when the
Seamless Transfer option is installed
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....68

10 MAINTENANCE
Due to the design and construction of the converter, preventative maintenance is held to a
modest
level. The following table lists minimum recommended tasks and frequency.

TASK FREQUENCY COMMENTS


Tighten electrical Every 6 months Must be adjusted by the user based upon
connections experience in the environment.
Frequency will vary due to wire
gauge, wire type, and applied
vibration.

Refer to licenced electrician or factory


authorized technician.
CPU Battery replacement Every 3 years May require greater frequency with
elevated ambient temperature, or
extended periods of non-
operation.

Refer to factory authorized technician.


Calibration Every year May require additional calibration after
battery replacement. Lack of
calibration may result in a 5%
increase in metering and voltage
programming accuracy.

Refer to factory authorized technician.


AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....69

11 INTERNATIONAL POWER FORM REFERENCE

Country Frequency Nominal Voltage Comments


American Samoa 60Hz 120/240
277/480
Antigua 60Hz 230/400
Argentina 50Hz 220/380
Aruba 60Hz 127/220
115/230
Australia 50Hz 240/415
250/435
Azores 50Hz 110/190
220/380
Bahamas 60Hz 120/240
120/208
Bahrain 50Hz 230/400
60Hz 110/220
Balearic Islands 50Hz 127/220
220/380
Barbados 50Hz 115/230
115/200
Belgium 50Hz 220/380, 230/400
Belize 60Hz 110/220
250/440
Benin 50Hz 220/380
Bermuda 60Hz 120/240
120/208
Brazil 60Hz 115/230
127/220
220/380
Brunei 50Hz 240/415
Bulgaria 50Hz 220/380
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....70

Burma 50Hz 230/400


Canada 60Hz 120/240
120/208
277/480
Canary Islands 50Hz 127/220
220/380
Cape Verde 50Hz 220/380
Cayman Islands 60Hz 120/240
120/208
Chile 50Hz 220/380
China (PRC) 50Hz 220/380
Columbia 60Hz 110/220
120/208
150/260
Costa Rica 60Hz 120/240
120/208
Cyprus 50Hz 240/415
Denmark 50Hz 220/380
Dominica 50Hz 230/400
Dominican 60Hz 120/240
Republic 120/208
Ecuador 60Hz 120/240
120/208
Fiji 50Hz 240/415
Finland 50Hz 220/380
France 50Hz 115/230, 115/200
220/380, 230/400
Gibralter 50Hz 240/415
Greece 50Hz 220/380
Greenland 50Hz 220/380
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....71

Grenada 50Hz 230/400


Guadeloupe 50Hz 220/380
Guam 60Hz 110/220
120/208
Guatemala 60Hz 120/240
120/208
Haiti 60Hz 110/220
120/208
Honduras 60Hz 110/220
120/208
Hong Kong 50Hz 220/380
Ireland 50Hz 220/380
Israel 50Hz 230/400
Italy 50Hz 127/220, 220/380,
230/400
Jamaica 50Hz 110/220
Japan 50Hz 100/200
60Hz 100/200
Korea 60Hz 110/220
220/380
Kuwait 50Hz 240/415
Madagascar 50Hz 127/220
220/380
Malaysia 50hz 240/415
Maldives 50Hz 230/400
Malta 50Hz 240/415
Martinique 50Hz 220/380
Mauritius 50Hz 230/400
Mexico 60Hz 127/220
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....72

Monaco 50Hz 127/220


220/380
Montserrat 60Hz 230/400
Morocco 50Hz 127/220, 220/380,
230/400
Netherlands 50Hz 220/380, 230/400
Netherlands 50Hz 127/220
Antilles 220/380
60Hz 120/240
New Caledonia 50Hz 220/380
New Zealand 50Hz 230/400
Norway 50Hz 230/400
Panama 60Hz 110/220
120/208
Philippines 60Hz 115/230
Portugal 50Hz 220/380
Puerto Rico 60Hz 120/240
120/208
St. Kitts 60Hz 230/400
St. Lucia 50Hz 240/415
St. Vincent 50Hz 230/400
Saudi Arabia 60Hz 127/220
Seychelles 50Hz 240/415
Sierra Leone 50Hz 230/400
Singapore 50Hz 230/400
South Africa 50Hz 220/380
Spain 50Hz 127/220, 220/380,
230/400
Sweden 50Hz 220/380
AC55SV-3 / AC63SV-3 / 75V-3 / AC90V-3 / AC100V-3 Operations Manual....73

Tahiti 60Hz 127/220


Taiwan 60Hz 110/220
120/208
Thailand 50Hz 220/380
Togo 50Hz 127/220
220/380
Trinidad 60Hz 115/230
230/400
Tunisia 50Hz 127/220
220/380
United Arab 50Hz 230/400
Emirates
United Kingdom 50Hz 240/415
Uruguay 50Hz 220/380
Venezuela 60Hz 120/240
120/208
Amer. Virgin 60Hz 120/240
Islands 120/208

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