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Fastener Tightening Specifications

Specification
Application Metric English
CHMSL to Rear Liftgate Spoiler Screw 2.5 N·m 22 lb in
Dome Lamp Screw 2 N·m 18 lb in
Fog Lamp Bracket Nut 3 N·m 27 lb in
Fog Lamp Bracket to Fascia Screws 1.5 N·m 13 lb in
Front Fog Lamp Opening Cover Screw 1.5 N·m 13 lb in
Headlamp Assembly Bolts-Base 7.5 N·m 66 lb in
Headlamp Assembly Bolts-Redline 7.5 N·m 66 lb in
Headlamp Housing Bracket Assembly Screw 2.5 N·m 22 lb in
Key Hole Lamp Retaining Screw 2.5 N·m 22 lb in
License Plate Bulb Assembly Screws .9 N·m 8 lb in
Rear Bumper Reflector Nut .5 N·m 4 lb in
Tail Lamp Screws 2.5 N·m 22 lb in
Headlights Controls
Headlights/DRL
Fog Lights Schematics
Backup Lamps
Turn/Hazard Lamps
Park Lamps and License Lamp
Marker Lamps
Stop Lamps
Stop Lamp Switch Adjustment

Callout Component Name


Stop Lamp Switch

Procedure
1. Cycle the brake pedal to ensure free brake pedal movement and full return
prior to setting the switch.
2. Slide the brake stop lamp switch into the retainer until the switch plunger is
touching against the striker plate.
3. Once the switch barrel is against the strike plate, twist clockwise 60 degrees
1 until the travel stop has been reached to lock it in place.

Caution: Proper stoplamp switch adjustment is essential. Improper stoplamp


switch adjustment could cause brake drag and excessive brake lining wear.

4. With the switch properly adjusted, there will be a 0.2-1.2 mm (0.008-0.47 in)
clearance between the end of the switch barrel and the striker plate on the
pedal arm.
5. Cycle the brake pedal to ensure the brake switch electrical connector is fully
seated, and that the switch remains in place.
6. Verify the operation of the brake stop lamp.
Stop Lamp Switch Replacement

Callout Component Name


Stop Lamp Switch Assembly

Procedure
1
1. Disconnect the electrical connection.
2. Rotate the stop lamp switch counterclockwise to remove it from the pedal
assembly.
3. Refer to Stop Lamp Switch Adjustment
Headlamp Switch Replacement

Callout Component Name


Headlamp and Instrument Panel Lamp Dimmer and Fog Lamp Switch Assembly

Procedure
1
1. Carefully use a plastic flat bladed tool to remove the switch assembly from the
instrument panel.
2. Disconnect the electrical connector.
Hazard Warning Switch Replacement

The hazard warning switch (1) located in the driver information display assembly can not be
serviced separately. Should the switch assembly need to be replaced, the entire driver information
display assembly will need to be replaced. Refer to Driver Information Display Switch
Replacement .
Headlamp Automatic Control Ambient Light Sensor
Replacement

Callout Component Name

Preliminary Procedure
Remove the radio front speaker. Refer to Radio Front Speaker Replacement .
Headlamp Auto Control Ambient Light Sensor Assembly

1 Procedure
1. Twist and pull down to remove.
2. Disconnect electrical connector.
Reading Lamp Bulb Replacement

Callout Component Name

Preliminary Procedure
Remove the reading lamp assembly. Refer to Roof Console Replacement .
1 Reading Lamp Bulb (Qty: 2)
Door Lamp Replacement

Callout Component Name

Preliminary Procedure
Remove the front side door trim. Refer to Front Side Door Trim Panel Replacement.
1 Front Side Door Courtesy Lamp Lens
Front Side Door Courtesy Lamp Retainer Assembly

2 Procedure
Disconnect the electrical connector.
3 Front Side Door Courtesy Lamp Bulb
Ignition Lock Cylinder Bulb Replacement

Callout Component Name

Preliminary Procedure
Remove the steering column upper trim cover. Refer to Steering Column Upper Trim Cover
Replacement.
Key Hole Lamp Retaining Screw

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
2.5 N·m (22 lb ft)
Ignition Key Alarm Switch Assembly

2 Procedure
1. Disconnect the electrical connectors.
2. Twist to release the key hole lamp bulb.
Overhead Console Reading Lamp and Bulb Replacement

Callout Component Name


Second Row DVD Push Lens (Qty: 2)

1 Procedure
Carefully use a plastic flat bladed tool, and release the tabs retaining the lens to the
roof console assembly.
2 Reading Lamp Bulb (Qty: 2)
Instrument Panel Compartment Lamp Replacement

Callout Component Name


Instrument Panel Compartment Lamp Assembly

Procedure
1
1. Use a plastic flat bladed trim tool in order to release the lamp assembly from
the instrument panel compartment housing.
2. Disconnect the electrical connection.
Instrument Panel Compartment Lamp Switch
Replacement

Callout Component Name

Preliminary Procedure
Remove the instrument panel compartment. Refer to Instrument Panel Compartment
Replacement.
Instrument Panel Compartment Lamp Switch Assembly

1 Procedure
1. Disconnect the electrical connection.
2. Push the tabs in to release the lamp switch from the housing.
Sunshade Illuminated Mirror Lamp Bulb Replacement

Callout Component Name


Sunshade Illuminated Mirror Lamp Lens

1 Procedure
Carefully use a flat bladed tool, and release the tabs retaining the lamp lens to the
sunshade assembly.
2 Sunshade Illuminated Mirror Lamp Bulb
Dome Lamp Replacement

Callout Component Name


Dome Lamp Lens

1 Procedure
Carefully use a plastic flat-bladed tool to remove the lens from the dome lamp
assembly.
Dome Lamp Screw (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.


2

Tighten
2 N·m (18 lb in)
Dome Lamp Assembly

3 Procedure
Disconnect the electrical connection.
4 Reading Lamp Bulb (Qty: 2)
Headlamp Replacement

Callout Component Name

Preliminary Procedure
Remove the radiator opening upper cover. Refer to Radiator Opening Upper Cover
Replacement.
Headlamp Assembly Bolt (Qty 3)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
7.5 N·m (66 lb in)
Headlamp Assembly

Procedure
1. Pull on the outer edge of the headlamp assembly in order to release the
headlamp housing bracket locator pin from the fender flange.
2. Disconnect the connector positive assurance connector.
2 3. Disconnect the electrical connectors from the headlamp assembly.
4. Upon assembly, secure the headlamp housing bracket locator pin to the
fender flange.
5. Align the locator pin on the headlamp to the front impact and upper tie bar
locations.
6. Snap the locator pin into the retainer.
7. Secure the headlamp bolts
8. Adjust the headlamp aim. Refer to Headlamp Aiming.
Headlamp Bulb Replacement (High Beam)

Callout Component Name


Warning: Refer to Halogen Bulb Warning in the Preface section.

Procedure
Remove the headlamp assembly. Refer to Headlamp Replacement.
Headlamp Bulb Accessory Cover (Qty: 2)
1
Tip
Ensure the cover seal is in workable condition.
Headlamp Bulb Assembly (High Beam)
2
Tip
Remove the bulb and disconnect the electrical connector.
Headlamp Bulb Replacement (Low Beam)

Callout Component Name


Warning: Refer to Halogen Bulb Warning in the Preface section.

Procedure
Remove the headlamp assembly. Refer to Headlamp Replacement.
1 Headlamp Bulb Accessory Cover (Qty: 2)
Headlamp Bulb Assembly (Low Beam)
2
Tip
Remove the bulb and disconnect the electrical connector.
Headlamp Bracket Replacement

Callout Component Name

Preliminary Procedure
Remove the headlamp assembly. Refer to Headlamp Replacement.
Headlamp Housing Bracket Assembly Screw (Qty: 3)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
2.5 N·m (22 lb in)
2 Headlamp Housing Bracket Assembly
Headlamp Aiming
The vehicle has a visual optical headlamp aiming system. The aim has been preset at the factory
and should need no further adjustment

However, If the vehicle is damaged in an accident, the headlamp aim may be affected and
adjustment may be necessary.

If oncoming vehicles flash their high beams at you, this may also mean the vertical aim needs to
be adjusted.

It is recommended that the vehicle is taken to your dealer for service if the headlamps need to be
re-aimed. It is possible however, to re-aim the headlamps as described in the following procedure.

The vehicle should be properly prepared as follows:

• The vehicle should be placed so the headlamps are 25 ft (7.6 m) from a light colored wall or
other flat surface.
• The vehicle must have all four tires on a perfectly level surface which is level all the way to
the wall or other flat surface.
• The vehicle should be placed so it is perpendicular to the wall or other flat surface.
• The vehicle should not have any snow, ice or mud on it.
• The vehicle should be fully assembled and all other work stopped while headlamp aiming is
being done.
• The vehicle should be normally loaded with a full tank of fuel and one person or 160 lbs
(75 kg) on the driver seat.
• Tires should be properly inflated.

Headlamp aiming is done with the vehicle low-beam headlamps. The high-beam headlamps will be
correctly aimed if the low-beam headlamps are aimed properly.

1. To adjust the vertical aim on the headlamps, complete the following:


2. Find the aim dots on the lens of the lamp assembly.
3. Measure the distance from the ground to the aim dot on the lamp with the hood in the closed
position. Record the distance.
4. At the wall or other flat surface, measure from the ground upward the recorded distance and
draw or tape a horizontal line the width of the vehicle.

Caution: Do not cover a headlamp to improve beam cut-off when aiming. Covering a
headlamp may cause excessive heat build-up which may cause damage to the headlamp.

5. Turn on the low-beam headlamps and place a piece of cardboard or equivalent in front of the
headlamp not being aimed. This should allow only the beam of light from the headlamp being
aimed to be seen on the flat surface.
6. Adjust the vertical headlamp adjustment screw until the Hot Spot (Center of mass of the
Bright Area) is set at 8.0 inches (2) below the headlamp horizontal access (1) within +/- 2
inches when measured at 25 feet.

7. Adjust the vertical headlamp adjustment screw until the Right Gradient Line (Cutoff Line) is
set at the Horizontal Axis within +/- 2.0 inches (2) measured at 25 feet.
8. Repeat steps 5, 6 and 7 for the opposite headlamp.
Front Fog Lamp Replacement

Callout Component Name

Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
1 Front Fog Lamp Assembly Electrical Connector
Front Fog Lamp Assembly Screw (Qty: 3)

Caution: Refer to Fastener Caution in the Preface section.


2

Tighten
1.5 N·m (13 lb in)
Front Fog Lamp Assembly

3 Procedure
Aim the front fog lamps after replacement. Refer to Fog Lamp Aiming.
Front Fog Lamp Bulb Replacement

Callout Component Name


Warning: Refer to Halogen Bulb Warning in the Preface section.

Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
1 Front Fog Lamp Assembly Electrical Connector
Front Fog Lamp Assembly Bulb
2
Rotate and remove the bulb socket assembly from the fog lamp housing.
Front Fog Lamp Cover Replacement

Callout Component Name

Preliminary Procedure
Remove the wheelhouse liner in order to access the front fog lamp opening cover. Refer to
Front Wheelhouse Liner Replacement.
Front Fog Lamp Opening Cover Screw (Qty: 3)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
1.5 N·m (13 lb in)
Front Fog Lamp Opening Cover
2
Tip
Inspect the retainer clips and replace if damaged.
Fog Lamp Aiming

Callout Component Name

Preliminary Procedures
1. Completely assemble all of the components on the vehicle.
2. Place the vehicle on a level surface.
3. Stop all work on the vehicle that could affect the ride height of the vehicle.
4. Close all doors and verify that the luggage compartment is empty.
5. Stabilize the suspension.
6. Ensure the fuel level is full.
7. Ensure the tires are inflated to proper specification, see the tire placard, inside edge of
the driver's door.
8. Ensure that the driver or a similar weight, approximately 75kg (165 lbs) is in the
driver seat.
9. Park the vehicle 7.6 m (25 ft) away from the target screen.
10. Measure from the center of the fog lamp to the ground line. Using this measurement,
mark the horizontal centerline of the fog lamp line on the target screen directly in front
of the vehicle.
11. Turn on the fog lamps.
12. The top of the fog lamp beam image on the target screen should be 102 mm (4 in)
below the center of the fog lamp lens height.
13. Adjust the fog lamp beam as required using the adjusting screw just above the fog
lamp lens, exterior side of the vehicle.
14. Turn off the fog lamps after adjustment has been achieved.

Adjuster Screw

1 Procedure
Minimal turning of the adjuster screw will achieve maximum adjustment results on
the screen.
j g p y
turning the adjuster screw located at the top of the fog lamp, from the exterior side
of the lower bumper fascia.
Front Side Marker Lamp Replacement

Callout Component Name

Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement .
Forward Lamp Harness Electrical Connector
1
Tip
Disconnect the electrical connector from the lamp socket.
Front Side Marker Lamp Assembly

Procedure
2
1. Squeeze the rearward lamp assembly tab forward.
2. Push outward from the rear edge of the lamp.
3. Pull the lamp rearward to remove from the upper bumper fascia.
Front Side Marker Lamp Bulb Replacement

Callout Component Name


Warning: Refer to Halogen Bulb Warning in the Preface section.

Preliminary Procedure
Remove the front wheelhouse liner in order to access the front side marker lamp bulb. Refer
to Front Wheelhouse Liner Replacement.
1 Forward Lamp Harness Electrical Connector
2 Front Side Marker Lamp Bulb Socket
Front Side Marker Lamp Bulb
3
Pull the bulb straight from the lamp socket.
Rear Side Marker Lamp Replacement

Callout Component Name

Preliminary Procedure
Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement .
Rear Side Marker Lamp Assembly

1 Tip
Push the forward clip edge of the lamp assembly outward from the rear bumper
fascia.
2 Rear Side Marker Lamp Assembly Bulb Socket
Rear Side Marker Lamp Bulb Replacement

Callout Component Name

Preliminary Procedure
Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement .
Rear Side Marker Lamp Assembly Bulb Socket
1
Tip
Rotate the bulb socket a quarter turn counter-clockwise and remove.
2 Rear Side Marker Lamp Bulb
Front Side Turn Signal Lamp Replacement

Callout Component Name

Preliminary Procedure
Remove the front fender center molding. Refer to Front Fender Center Molding
Replacement .
1 Front Fender Center Molding Assembly
Front Side Turn Signal Lamp Assembly

2 Procedure
Disconnect the electrical lamp socket prior to removing bulb socket from the front
fender center molding assembly.
Parking and Turn Signal Lamp Bulb Replacement

Callout Component Name

Preliminary Procedures
1. Remove the headlamp assembly. Refer to Headlamp Replacement.
2. Disconnect the front turn signal bulb electrical connector from the bulb socket.
Park and Turn Signal Lamp Bulb Socket (Qty: 2)

Procedure
1
1. Rotate the bulb sockets counter clockwise in order to access and remove the
bulbs.
2. Aim the headlamps after the bulb replacement. Refer to Headlamp Aiming.
2 Front Park and Turn Signal Lamp Bulb
High Mount Stop Lamp Replacement
Removal Procedure
1. Remove the rear spoiler. Refer to Rear Spoiler Replacement.
2. Invert the spoiler and place on a clean dry, protected surface.

3. Remove the spoiler to high mounted stop lamp screws (1).


4. Disengage the washer hose from the spoiler.
5. Disengage the electrical connector (2) from the spoiler bracket.
6. Lift the high mounted stop lamp (3) from the spoiler.
9. Remove the high mounted stop lamp assembly (4).

Installation Procedure

1. Install the washer nozzles (3) into the rear high mounted stop lamp assembly (4).

Caution: Refer to Fastener Caution in the Preface section.

2. Install the rear window washer nozzle screws (1). Tighten the screws to 2 N·m (18 lb in).
Tighten the screws 2 N·m (18 lb in).
5. Position and secure the high mounted stop lamp electrical connector (2) to the spoiler
bracket.
6. Secure the washer hose to the spoiler.
7. Install the rear spoiler to the vehicle. Refer to Rear Spoiler Replacement.
Rear License Plate Lamp Replacement

Callout Component Name


License Lamp Screw (Qty: 4)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
.9 N·m (8 lb in)
2 License Lamp Lens (Qty: 2)
3 License Lamp Housing
4 License Plate Lamp Bulbs (Qty: 2)
Tail Lamp Replacement

Callout Component Name

Preliminary Procedure
Open the rear liftgate in order to access and remove the tail lamp screws.
Tail Lamp Screw (Qty 2)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
2.5 N·m (22 lb in)
Tail Lamp Assembly

2 Procedure
Pull on the outer edge of the tail lamp assembly in order to release the tail lamp
locator pins from the rear bodyside panel.
3 Tail Lamp Electrical Connector
Tail Lamp Bulb Replacement (Stop Lamp)

Callout Component Name

Preliminary Procedure
Remove the rear tail lamp assembly. Refer to Tail Lamp Replacement.
Turn Signal Bulb

Warning: Refer to Halogen Bulb Warning in the Preface section.

1
Procedure
1. Rotate the bulb socket counterclockwise from the tail lamp assembly.
2. Pull the bulb from the bulb socket.
Tail Lamp Bulb Replacement (Back Up Turn Signal)

Callout Component Name

Preliminary Procedure
Remove the rear tail lamp assembly. Refer to Tail Lamp Replacement.
Turn Signal Bulb

Warning: Refer to Halogen Bulb Warning in the Preface section.

1
Procedure
1. Rotate the bulb socket counterclockwise from the tail lamp assembly.
2. Pull the bulb from the bulb socket.
Back Up Bulb

Warning: Refer to Halogen Bulb Warning in the Preface section.

2
Procedure
1. Rotate the bulb socket counterclockwise from the tail lamp assembly.
2. Pull the bulb from the bulb socket.
Rear Compartment Courtesy Lamp Replacement

Callout Component Name


Rear Compartment Courtesy Lamp Assembly

Procedure
1
1. Use a plastic flat bladed trim tool in order to release the lamp assembly from
the rear quarter trim panel.
2. Disconnect the electrical connection.
2 Rear Compartment Courtesy Lamp Bulb

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