HT Notes Module-2
HT Notes Module-2
HT Notes Module-2
Module-2
Fins are used to enhance the rate of heat transfer from a surface. Without Fins the heat transfer
from the surface is purely by convection. Fins are plates or rod like piece of metals with high
thermal conductivity attached to the surface. They increase the heat dissipation rate by conducting
heat through the fins at the same time convection heat transfer also takes place from the surface of
the fins.
Types of fins
a) Straight fin
b) Annular fin
Consider a fin of cross-sectional area Ac (May be circular, rectangular or any other uniform cross
section) and length L attached to a surface whose temperature is maintained at T o. The ambient
temperature is Ta. Let us take the energy balance of an element of length dx which is at x distance
away from the root (base) of the fin.
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PDS, Dr.TTIT
dT
The heat flow in to the element, Qx kAc
dx
d dT d dT
The heat flowing out of the element, Qx dx Qx (Qx ) kAc kAc
dx dx dx dx
d dT d dT
The convection from the surface of the element, Qx dx Qx (Qx ) kAc kAc
dx dx dx dx
Qc hAT hPdx(T Ta )
By energy balance,
Heat flow in to the element = Heat flowing out of the element + The convection heat flow from
the surface of the element
ie. Qx Qx dx hPdx(T Ta )
d (Qx )
Qx Qx dx hPdx(T Ta )
dx
d (Qx )
dx hPdx(T Ta ) =0
dx
d dT
kAc hP (T Ta ) 0
dx dx
d 2T
kAc 2 hP(T Ta ) 0
dx
d 2
kAc hP 0
dx 2
2
PDS, Dr.TTIT
d 2 hP
0
dx 2 kAc
d 2 hP
2
m2 0 where, m
dx kAc
C1 cosh mx C 2 sinh mx
This is the general solution for the temperature difference for a fin at a distance x from its root.
1) Long Fin
The general solution for the temperature difference for a fin is,
o C1 x1 C 2 x 0
C1 o (2)
For a long fin the temperature at the end of the fin tends to be atmospheric.
ie. At x L, T Ta 0
0 o cosh mL C 2 sinh mL
C 2 o coth mL (4)
o cosh mx o sinh mx
o cosh mx sinh mx or o e mx or e mx
o
d
Q kAc
dx x 0
3
PDS, Dr.TTIT
Q kAc om sinh mx om cosh mx x0
Q kAc 0 om
Q kAcm o
Examples
1. A very long Aluminium rod is connected to a wall at one end, while the other end protrudes
in to a room air temperature 25oC. The wall ia at a temperature of 200oC. The rod is 5mm
in diameter and the heat transfer coefficient between the surface of the rod and environment
is 300w/m2K. If the thermal conductivity of the rod is 150W/mK, calculate the heat
dissipated by the rod.
To = 200oC, Ta = 25oC
h = 300w/m2K, k = 150W/mK
Diameter of the rod d = 5mm = 0.005m
hP h x d 4h
m
kAc kd
k d2
4
4 x 300
m 40
150 x 0.005
150 x 0.0052 x 40 x (200 25)
4
Q 20.617W
2) Fin with negligible heat flow from the end or end insulated Fin
The end may be insulated which blocks the flow of heat from the end or if the cross sectional area
of the fin is small the heat flow from the end will be negligibly small.
The general solution for the temperature difference for a fin is,
o C1 x1 C 2 x 0
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PDS, Dr.TTIT
C1 o (2)
If the heat flow from the end is negligible or no heat flow is permitted from the end by insulating
the end the temperature gradient tends to be negligible.
d
om sinh mx C 2 m cosh mx
dx
dT d
ie. X L, 0 or 0
dx dx
d
om sinh mL C2 m cosh mL 0
dx x L
C2 o tanh mL (4)
sinh mL
o cosh mx sinh mx
cosh mL
cosh m L x
o
cosh mL
cosh m L x
(6)
o cosh mL
d
Q kAc
dx x 0
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PDS, Dr.TTIT
Q kAc 0 om tanh mL
Q kAcm o tanh mL
Efectiveness of fin
Effectiveness of a fin is defined as the ratio of heat transfer with fin to the heat transfer without
fin. Heat transfer in the absence of fin is by convection from the area occupied by the fin.
kAcm o tanh mL
hAc o
km
tanh mL
h
Eficiency of fin
Efficiency of a fin is defined as the ratio of heat transfer with fin to the heat transfer from the fin
when the entire surface of the fin is maintained at root temperature. It is an ideal case which is
only possible if the material of the fin has infinite thermal conductivity.
kAcm o tanh mL
hpL o
m tanh mL
m2 L
tanh mL
mL
Examples
1. A carbon steel (k=54W/moC) rod with a cross section of an equilateral triangle (each side
5mm) is 80mm long. It is attached to a plane wall which is maintained at a temperature of
400oC. The surrounding environment is at 50oC and unit surface conductance is 90W/m2oC.
Compute the heat dissipated by the rod (assuming tip is insulated).
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PDS, Dr.TTIT
To = 400oC, Ta = 50oC
h = 90w/m2oC, k = 54W/moC
Side of the equilateral triangle = 5mm = 0.005m
Altitude of the triangle = (0.005/2) tan60 = 0.00433m
1 1
Area of cross section, Ac x b x h = x 0.005 x 0.00433 = 1.0825 x 10-5
2 2
hP 90 x 0.005 x 3
m 48.057
kAc 54 x1.0825 x105
To = 150oC, Ta = 40oC
h = 20w/m2oC, k = 65W/moC, L = 2.5cm = 0.025m
Breadth =1m, thickness = 0.75mm = 0.00075m
Area of cross section, Ac 1x 0.0075 = 0.0075m2
hP 20 x (1 0.00075) x 2
m 28.66
kAc 65 x1x 0.00075
Heat Transfer through fin
Heat transfer through one fin, Q kAcm o tanh mL
65 x 0.00075x28.66 (150 40) tanh( 28.66x 0.025)
= 94.45W
Heat transfer through 12 fin = 94.45 x 12 = 1133.4 W
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PDS, Dr.TTIT
Total Heat transfer through cylinder= Heat transfer through fins+ Heat flow directly from
the exposed cylinder surface.
x = L/2 = 0.0125m
cosh m L x
o
cosh mL
= 92.39oC
km
Effectiveness of the fin, tanh mL
h
65 x 28.66
tanh 28.66 x 0.025
20
57.26
2) Short Fin
When the fin is short the heat flow from the end is not negligible.
The general solution for the temperature difference for a fin is,
o C1 x1 C 2 x 0
C1 o (2)
For a short fin the heat conducted to the end of the fin is convected from the end of the fin.
d
ie. kAc hAc L
dx x L
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PDS, Dr.TTIT
kAc om sinh mx C 2m cosh mx xL hAc o cosh mx C 2 sinh mx x L
C 2 o
h cosh mL km sinh mL
km cosh mL h sinh mL
km
1 tanh mL
C 2 o
h
km
tanh mL
h
km
1 tanh mL
o cosh mx o sinh mx (4)
h
km
tanh mL
h
d
Q kAc
dx x 0
km km
1 tanh mL 1 tanh mL
d
om sinh mx om cosh mx om
h h
dx x 0 km km
tanh mL tanh mL
h x 0 h
km
1 tanh mL
Q kAc x om
h
tanh mL
km
h
km
1 tanh mL
Q kAcm o
h
km
tanh mL
h
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PDS, Dr.TTIT
Heat flow through a fin connected to two temperature source
When the fin is short the heat flow from the end is not negligible.
The general solution for the temperature difference for a fin is,
o C1 x1 C 2 x 0
C1 o (2)
When x=L, 1
1 o cosh mL C 2 sinh mL
1 o cosh mL
C2 (4)
sinh mL
1 o cosh mL
o cosh mx sinh mx
sinh mL
o sinh m L x 1 sinh mx
sinh mL
Heat transfer from the fin surface is obtained by finding the heat loss by convection from the entire
surface of the fin.
L
0 sinh m L x 1 sinh mx
Q hpdx hp dx
0
sinh mL
0 cosh m L x 1 cosh mx
L
hp
m sinh mL m sinh mL 0
0 0 cosh mL 1 cosh mL 1
hp
m sinh mL m sinh mL m sinh mL m sinh mL
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PDS, Dr.TTIT
hp
m sinh mL
0 cosh mL 1 1 cosh mL 1
hp cosh mL 1
Q 0 1
m sinh mL
Examples
1. A rod 8mm diameter spans the distance between two plates maintained at 180oC and 110oC.
If the distance between the plates is 0.8m and the ambient temperature is 20 oC find the heat
flow through the rod to the surroundings and the temperature of the rod at a distance 0.3 m
from the plate maintained at 180oC. Take, h=35W/m2oC, k=85W/moC.
hP h x d 4h
m
kAc kd
k d2
4
4 x 35
m 14.349
85 x 0.008
hp cosh mL 1
Q 0 1
m sinh mL
35 x x 0.008 cosh 14.349 x 0.8 1
160 90
14.349sinh 14.349 x 0.8
o sinh m L x 1 sinh mx
sinh mL
=1.689oC
Often in the temperature measurements of fluids flowing through the pipe lines thermometer
pockets or wells are used to insert the thermometers. These thermometer pockets can act like a fin
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PDS, Dr.TTIT
and heat can flow from the pipe wall to the tip of the pockets. This will affect the measured
temperature to a great extend. The thermometer inserted in the pocket shows the temperature of
the pocket at the end (TL) where as the true temperature is the surrounding fluid temperature T g.
These pockets can be considered as fins with negligible heat transfer from the ends.
Taking Tw as the wall temperature, the root temperature of the fin To = Tw.
cosh m L x
Hence for the temperature difference o
cosh mL
1
o cosh mL
TL Tg 1
Tw Tg cosh mL
From this equation the true gas temperature T g flowing through the pipe can be obtained.
Examples
4 x 95 x 0.018
52.3 0.0182 0.0162
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PDS, Dr.TTIT
= 43.86
TL Tg 1
Tw Tg cosh mL
294 300 1
130 300 cosh 43.86L
L= 0.09204m = 92.04mm
Thermometers
92
.04
90
Tg Tl
Since the diameter of the pipe is only 90mm the thermometer pocket with a length of
92.04mm has to be installed in an inclined position.
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PDS, Dr.TTIT
Unsteady state heat transfer
Heat transfer process in which the temperatures vary with respect to time is known as unsteady
state heat transfer. In an unsteady state heat transfer temperature can vary with respect to spatial
coordinates and also with time. The analysis when the temperature varies with respect to both time
and space is very complex.
When the internal resistance is negligible the variation of temperature within the body is negligible.
In such case the temperature can be assumed to vary only with respect to time. Such an analysis
of unsteady heat transfer process where we neglect the internal resistance and neglect variation of
temperature within the body is known as lumped heat analysis. For such an analysis to be accurate
the internal resistance has to be negligible compared to the external convection resistance. Hence
high thermal conductivity and low heat transfer coefficient and minimum heat flow distance will
make such an analysis more reliable. In short for Lumped heat analysis to be accurate Biot
number should be less than 0.1.
Biot number
It is defined as a ratio of the internal resistance to the external resistance to heat transfer.
hL
Bi
k
Ti
Ta
The heat flowing in to the body by convection at any instant = Rate of change of internal energy
dT
hA(T Ta ) mCp
dt
dT
hA(T Ta ) VCp
dt
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PDS, Dr.TTIT
d
hA VCp Substituting (T Ta ) as
dt
Rearranging
d hAdt
VCp
Integrating between from the starting of the cooling or heating process to a time‘t’.
t
hAt
log i
VCp 0
hAt
log
i VCp
hAt
VCp
e
i
hAt hAt
i e VCp or T Ta Ti Ta e
VCp
Exponential Variation of
Temperature T
Process
Exponential Variation of
Temperature during heating
Process
Time t Time t
Fourier number
It is a non dimensional number and is defined as the ratio of the diffusion rate of heat transfer to
the rate of storage of energy within the body.
t
Fo
L2
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PDS, Dr.TTIT
Bi Fo
Toshow that i e
hAt
First derive i e
VCp as shown earlier.
hAt ht ht
VCp V LCp
Cp
A
hL K t
x
K L LCp
hL Kt
x
K CpL2
hL t
x
K L2
Bi x Fo
Bi Fo
i e
Instantaneous heat transfer is the rate at which the heat is flowing in to or out of the body at any
given instant. The instantaneous heat transfer rate is maximum at the starting of a heating or
cooling process, since the temperature difference is maximum at the starting. Its unit is watts (W)
or J/s.
hAt
= hAi e
VCp
Total heat transfer is the total amount of heat transferred into or out of the body for a given time
period. In a steady heat transfer process the instantaneous heat transfer is same at any given time.
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PDS, Dr.TTIT
To find the total heat transfer in such situations we can multiply the heat transfer rate with the time
interval. In an unsteady heat transfer process the instantaneous heat transfer changes with respect
to time. Hence to find the total heat transfer over a period of time we have to integrate the
instantaneous heat transfer equation from time ‘0’ to time‘t’. The unit of total heat transfer is Joules
(J) , KJ or MJ.
hAt
VCp
t
Total heat transfer from starting t given time 't' , QT = hAi e
0
hAt
VCp
t
=hAi e
0
t
hAt
VCp
e
=hAi
hA
VCp
0
hAt
VCp 1
QT = -VCpi e
hAt
VCp
QT = VCpi 1 e
hAt
VCp
QT =VCp i i e
QT =VCp i
Examples
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PDS, Dr.TTIT
Ti=640oC, Ta=25oC, T=420oC
k=160W/mK, h=110W/m2K
=2790kg/m
Cp=0.88KJ/kgK=880J/kgK
hL 110 x 0.004
Bi 0.00275 0.1 , Lumped heat analysis is applicable.
k 160
hAt ht
VCp LCp
e e
i
ht
LCp
e
i
110t
395
e 2790x0.004x880
615
k=205W/mK, h=45W/m2 K
=2700kg/m
Cp=900J/kgK
4
m V x r 3
3
4 3
5.5 2700 x r
3
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PDS, Dr.TTIT
r = 0.001528m
0.045
0.045m 2 / hr 1.25 x105 m 2 / s
3600
k k
1.25 x105
Cp 7850 x 475
k 1.25 x105 x 7850 x 475 46.61W/mK
Characteristic length for a plate L = r/3= 12/3 = 4mm = 0.004m
hL 114 x 0.004
Bi 0.00978 0.1 , Lumped heat capacity analysis is applicable.
k 46.61
hAt ht
VCp LCp
e e
i
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PDS, Dr.TTIT
ht
LCp
e
i
114t
68
e 7850x0.004x475
513
hAt ht
VCp e LCp
e
i
ht
LCp
e
i
114x120
e 7850x0.004x475
513
42.212W
hAt
VCp
Total heat transfer, QT =VCpi 1 e
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PDS, Dr.TTIT
hAt
4 3 VCp
= r Cpi 1 e
3
hAt
4 VCp
= r 3Cp i i e
3
4
= r 3Cp i
3
4
=7850 x x x 0.0123 x 475 513 205.014
3
=8312.4J 8.312KJ
Heisler’s Charts
When the internal resistance is considerable, the variation of temperature within the body cannot
be neglected and in such cases the problems are solved with the help of Heisler’s charts. In using
the charts the characteristics lengths are taken as follows.
1. A 5cm thick iron plate with k=60W/mK, Cp=460J/kgoC, =7850kg/m3, =1.6x10-5 m2/s is
initially at 225oC. Suddenly both the surfaces are exposed to an environmental temperature
of 25oC with a convective heat transfer coefficient of 500W/m2 K. Calculate
i) The centre temperature at t = 2 min after start of cooling.
ii) The temperature at a depth of 1cm from the surface at t = 2min after the start of
cooling.
iii) The energy removed from the plate per m2 during this time.
hL 500x0.025
Biot Number, Bi 0.2083
k 60
t 1.6x10-5 x120
Fourier Number, Fo 3.072
L2 0.0252
From the first chart of Heisler’s chart for infinite plate we get,
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PDS, Dr.TTIT
o
0.58
i
To o Ta 116 25 141o C
x L
1
L L
From the second chart of Heisler’s chart for infinite plate we get,
0.9
o
T Ta 104.4 25 129.4o C
Bi 2 Fo
From the third chart of Heisler’s chart for infinite plate we get,
Q
0.45
Qi
0.45 x 7850x (1x2x0.025)x 460(225 25) Considering one side surface area A=1
Q 16249500 16.24MJ/m2
If we consider both sides of the surface 2A=1 ( ie. Total convection heat transfer area)
Q 8124750 8.124MJ/m2
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PDS, Dr.TTIT