1414-PVB-FCC-ICL-PVSK-007-01 LV Panel Test

COLD COMMISSIONING TEST CHECK
LIST PV SKID LV PANEL
Project: IBRI II Solar PV Independent

Power Project
Document Title COLD COMMISSIONING TEST OF PV SKID LV PANEL

Document NO. 1414-PVB-FCC-ICL-PVSK-007-01
PV SKID NO: Date
Temperature Humidity
INDEX
SR# Description of tests Page#
1 LV Panel data and characteristics 2
2 Mechanical check and viusal inspection 2
3 Current transformer Test 3
4 Contact Resistance Measurement Test 5
5 Insulation Resistance Test 5
Page | 1
TEST DATE:
TESTING ENGINEER HDEC- ENGINEER WITNESSED BY: OE ENGINEER
Signature: Signature: ________________ Signature: ________________

________________
Name : Name : ________________ Name : ________________
________________

Power Project
Have all relevant safety instructions been followed? Yes [ ] No [ ]

Have LOTO procedure applied and permit received? Yes [ ] No [ ]
LV Panel data and characteristics
Make: Location Code: Rated Voltage:

Manufacturer: Rated max
Serial number:
Current:
Mechanical check and viusal inspection
Description Remarks
1) Inspection for physical damage.
2) Check proper operation of all devices.
3) Check for correct breaker position indication (breaker open/closed).
4) Check for correct spring status indication (spring charged/discharged)
5) Check and verify rating of each circuit breaker per design drawings.
6) Check that ON/OFF/TRIP Indication are in working condition
7) Check Tightness of all bolted connections.
8) Check the Operating /charging mechanism
9) Check the Protection Relay Operation (Over current, Earth fault & Transformer, Protection)
10) check the connection to the ground ok

11) Inspect and verify ACDB Rating Plate, check bus-bar rating, short
circuit withstand current & main MCCBs rating
12) Check nameplates as per specification and schematic drawings.

13) Circuit Breaker
-ACB and MCCB are all open. The setting values are completely the same with user provided value.
14) Copper bus
-There is no visible deformation of copper bus. No foreign matter is on the bus bar.
15) Fuse Type Disconnector
-Measure resistance of the fuses. Three phase resistance should be small value and closed to each other
16) Lightning Arrestor
-The indictor of the lightning arrestor is green.
17) Current Meter, Voltage Meter
-Current meter and voltage meter should be no display.
Page | 2
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
18) Cables
-Cable installation screws are all tighten. All cables should be loosen when dragging.
19) Cable Hole Sealing
-All cable holes are sealed.
20) Component-Each component does not have visible damage.
21) Foreign Matter

-Clean all sundries in the panel, such as tools, remaining installation material and etc.
22)Check the tools and instructions availability to operate the Breakers into the panel.
Page | 3
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
TEST INSTRUMENTS DETAILS AND CALIBRATION STATUS:

Sr. Calibration
Instrument Description Instrument Sr.No. Range
No Status
1.
2.
3.
4.
5.
Note: Calibration Test Certificate submitted at the time of testing.
CURRENT TRANSFORMER TEST
1. CT NAME PLATE DETAILS:
Core
Make
Type
Mfg. RΦ
Year / YΦ
Sr. No. BΦ
Pri.
RATIO
Sec
CLASS
Vk or Ual (V) ≥
Imag at Vk/2 (mA)
Rct (Ohms) @75 C
Burden (VA)
RΦ
CT Sec.
YΦ
Ter. No.
BΦ
RΦ
CT TB
YΦ
Ter. No.
BΦ
Function
MECHANICAL AND ELECTERICAL CHECKS
Page | 4
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
DESCRIPTION R Y B
General Visual Inspection
Name Plate Detail as Rear and LV panel side
Primary side P1 and P2 Marking
Tightness checks at CT sec and TB LV Compartment
Position of P1 towards Bus/Line
Star formation – S1/S2
Earthing of Star formation
INSULATION RESISTANCE MEASUREMENT
DESCRIPTION APPLIED VOLTAGE DC R Y B
Primary to earth 5KV
CT1 Primary to core 1 5KV
CT1 core 1 to earth 500V
CT1 core 1 to core 2 500V
DESCRIPTION APPLIED VOLTAGE DC R Y B
Page | 5
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
CT2 core 1 to core 2 500V
Criteria for IR value: Insulation resistance should be approximately 10 MΩ for each 1kV of operating voltage, with a
minimum value of 1MΩ.
Equipment Name Make & Model Serial Number Calibration Validity
Insulation Tester Kyoristu / 3125A
CT POLARITY CHECKS
R Y B
CT CORE CT Terminal Polarity CT Terminal Polarity CT Terminal Polarity
block Ok / Not Ok block Ok / Not Ok block Ok / Not Ok
CT1 / core 1 / core ref
CT Analyser Omicron
WINDING RESISTANCE MEASUREMENT
Ambient Temperature…………oC
R Y B
Terminal
Core
Block No.
Rct (Ω) Rct @75 oC Rct (Ω) Rct @75 oC Rct (Ω) Rct @75 oC
Page | 6
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
Resistance at 75 oC = Rct (1+0.00393 (75-t))
Criteria: The deviation error shall be within ± 1 % from FAT report
CT Analyser Omicron
MAGNETIZING CURVES FOR Vk.
Frequency of supply Hz Function:

Magnetizing Current measured in mA
Termina
V at 1A
CORE
Ratio
PH
l
Page | 7
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
Frequency of supply Hz Function:

Magnetizing Current measured in mA
Terminal
V at 1A
CORE
Ratio
PH
Criteria: The deviation error shall be within ± 1 % from FAT report
CT Analyser Omicron
RATIO TEST
R Y B
Ratio
Core
Injected Measured Injected Measured Injected Measured

Primary Sec. Current Primary Sec. Current Primary Sec. Current
Current (A) (A) Current (A) (A) Current (A) (A)
Criteria: The deviation error shall be within ± 1 %
Page | 8
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
CT Analyser Omicron
SECONDARY INJECTION
Measured Current (A)

Secondary
Phase
Current (A)
R Y B N R Y B N
R-E
R-Y
R-B

Secondary
Phase
Current (A)
R Y B N R Y B N
R-E
R-Y
R-B

Secondary
Phase
Current (A)
R Y B N R Y B N
R-E
R-Y
Page | 9
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

Power Project
R-B
Secondary Injection Omicron / Programma
Contact Resistance Measurement of main BB:
Measuring Portion Measured Value for each phase in Micro OHM

R- Phase Y Phase B-Phase
Acceptance criteria: Results to be match with the FAT reports and shall be more than 20% OEM
recommendation.
IR TEST OF BB:
APPLY 5 KV INSULATION VALUE (G OHM)

FOR 1 Minute R-N Y-N B-N
Acceptance criteria: Results to be match with the FAT reports and shall be more
than >1MΩ/KV.
Conclusion: Tests Pass [ ] Fail [ ]
Remarks:
Page | 10
TEST DATE:

________________
Name : Name : ________________ Name : ________________
________________

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COLD COMMISSIONING TEST CHECK

LIST PV SKID LV PANEL

Project: IBRI II Solar PV Independent

Document Title COLD COMMISSIONING TEST OF PV SKID LV PANEL

SR# Description of tests Page#

1 LV Panel data and characteristics 2

2 Mechanical check and viusal inspection 2

3 Current transformer Test 3

4 Contact Resistance Measurement Test 5

5 Insulation Resistance Test 5

TESTING ENGINEER HDEC- ENGINEER WITNESSED BY: OE ENGINEER

Signature: Signature: ________________ Signature: ________________

Project: IBRI II Solar PV Independent

Have all relevant safety instructions been followed? Yes [ ] No [ ]

LV Panel data and characteristics

Make: Location Code: Rated Voltage:

Mechanical check and viusal inspection

1) Inspection for physical damage.

2) Check proper operation of all devices.

3) Check for correct breaker position indication (breaker open/closed).

4) Check for correct spring status indication (spring charged/discharged)

6) Check that ON/OFF/TRIP Indication are in working condition

7) Check Tightness of all bolted connections.

8) Check the Operating /charging mechanism

10) check the connection to the ground ok

12) Check nameplates as per specification and schematic drawings.

TESTING ENGINEER HDEC- ENGINEER WITNESSED BY: OE ENGINEER

Signature: Signature: ________________ Signature: ________________

Project: IBRI II Solar PV Independent

21) Foreign Matter

TESTING ENGINEER HDEC- ENGINEER WITNESSED BY: OE ENGINEER

Signature: Signature: ________________ Signature: ________________

Project: IBRI II Solar PV Independent

TEST INSTRUMENTS DETAILS AND CALIBRATION STATUS:

CURRENT TRANSFORMER TEST

1. CT NAME PLATE DETAILS:

MECHANICAL AND ELECTERICAL CHECKS

TESTING ENGINEER HDEC- ENGINEER WITNESSED BY: OE ENGINEER

Signature: Signature: ________________ Signature: ________________

Project: IBRI II Solar PV Independent

General Visual Inspection

Name Plate Detail as Rear and LV panel side

Primary side P1 and P2 Marking

Tightness checks at CT sec and TB LV Compartment

Position of P1 towards Bus/Line

Star formation – S1/S2

Earthing of Star formation

INSULATION RESISTANCE MEASUREMENT

DESCRIPTION APPLIED VOLTAGE DC R Y B

Primary to earth 5KV

CT1 Primary to core 1 5KV

CT1 Primary to core 2 5KV

CT1 core 1 to earth 500V

CT1 core 2 to earth 500V

CT1 core 1 to core 2 500V

DESCRIPTION APPLIED VOLTAGE DC R Y B

CT2 Primary to core 1 5KV

CT2 Primary to core 2 5KV

CT2 core 1 to earth 500V

TESTING ENGINEER HDEC- ENGINEER WITNESSED BY: OE ENGINEER

Signature: Signature: Signature:

Signature: Signature: Signature:

Signature: Signature: Signature:

Signature: Signature: Signature:

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Signature: Signature: Signature:

Signature: Signature: Signature:

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Signature: Signature: Signature:

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