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Allied Heat Transfer

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DISTRIBUTOR CATALOGUE

This catalogue contains 4 sections:

Each section starts with a description and contents page followed by dimensional and
performance data for the product listed in the section.

A Water to Oil Coolers and Heat Exchangers


Cooling oil with water. This section contains shell & tube coolers, stainless steel coolers
and plate heat exchangers. See the description page at the start of section A.

B Air to Oil Cooling Systems


Cooling oil with air HP aluminium oil cooling and ST steel oil cooling systems are listed
in section B.

C Oil Cooler Panels


contains our ‘off the shelf’ stock of cooler panels including aluminium, copper, steel,
etc., along with replacements for common oil coolers.

D Accessories
Section D includes strainers, 3 way thermo valves, thermo by-pass valves, fans, temp
operated fan switches, etc.

This catalogue is designed to assist our distributors by giving an easy reference to our product.
We endeavor to keep the items listed in the catalogue on our shelves, however it pays to
check availability with our office. It is important to remember that we are a heat exchanger
company, we design and manufacture, so if you can not find what you need in the following
pages, please contact us. In addition to making oil coolers, we also service them, so coolers
can be sent to us for cleaning, repair and rebuild.

We support our distributors with backup advice, technical support and design software. For
any heat exchanger enquiry contact us at the offices below.
NOTES
WATER/OIL COOLER DATA SHEET section A
page 1

OIL COOLERS
DC RANGE

NOW WITH RUBBER ENDS

SUITABLE FOR SALTWATER COOLING FLOW

OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves
• Pressure check valves
• Pump controllers
• Flow controllers
See ACCESSORIES
section of this catalogue

OD oil port net dry


Model No Size (mm) water pipe thread (BSPP) weight

DC 50 205 x 60 22mm/28mm 1
/2" 0.7

DC 60 240 x 60 22mm/28mm 1
/2" 0.9

DC 90 314 x 60 22mm/28mm 1
/2" 1.1

DC 120 396 x 60 22mm/28mm 1


/2" 1.4

3
/8" available
on special order

Materials of construction Tubes : 90/10 Cupro Nickel

Tubeplate : Naval Brass

End Caps : Rubber

Shell : Brass

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
section A
WATER/OIL COOLER TECHNICAL DATA SHEET page 2

REMOVABLE TUBESTACK COOLER


ENDS AVAILABLE FOR
THIS MODEL
(other sizes on request)

3 PASS A
1 PASS 2 PASS
HOSE TAIL B
32mm, 38mm,
3
/4" BSPP
3
/4" BSPP
45mm
11/2" BSPP OIL OIL
OUT IN
OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves D WATER
• Pressure check valves OUT
• Pump controllers WATER
• Flow controllers IN Oil Drain Water Drain
Plug Plug
C
See ACCESSORIES
Working pressure rating . ....... 20 bar
section of this catalogue
Working temperature rating..... 120˚C 3 pass version shown

A B C D
MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION
NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE
kg mm mm mm mm BSPP

EC80 2.4 174 60 60 86 1


/2"

EC100 3.2 260 140 104 86 3


/4"

EC120 3.8 346 226 190 86 3


/4"

EC140 4.8 444 324 288 86 3


/4"

EC160 5.7 572 452 416 86 3


/4"

MATERIALS OF Tubes : 90/10 Cupro nickel Other materials available


CONSTRUCTION Tubeplate : Naval Brass (including stainless steel)
End Caps : Cast bronze or cast iron
Shell : Cast aluminium on request.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
section A
WATER/OIL COOLER TECHNICAL DATA SHEET page 3

REMOVABLE TUBESTACK COOLER


ENDS AVAILABLE FOR
THIS MODEL
(other sizes on request)

3 PASS A
1 PASS 2 PASS
HOSE TAIL 1" BSPP 1" BSPP B
45mm
58mm
2" BSPP OIL OIL
OUT IN
OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves D WATER
• Pressure check valves OUT
• Pump controllers WATER
• Flow controllers IN Oil Drain Water Drain
Plug Plug
C
See ACCESSORIES
Working pressure rating . ....... 20 bar
section of this catalogue
Working temperature rating..... 120˚C 3 pass version shown

A B C D
MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION
NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE
kg mm mm mm mm BSPP

FC80 5.5 272 116 104 108 1"

FC100 6.3 358 202 190 108 1"

FC120 7.3 456 300 288 108 1"

FC140 9.4 584 428 288 108 1"

FC160 11.0 730 574 434 108 1"

MATERIALS OF Tubes : 90/10 Cupro nickel Other materials available


CONSTRUCTION Tubeplate : Naval Brass (including stainless steel)
End Caps : Cast bronze or cast iron
Shell : Cast aluminium on request.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
section A
WATER/OIL COOLER TECHNICAL DATA SHEET page 4

REMOVABLE TUBESTACK COOLER


ENDS AVAILABLE FOR
THIS MODEL
(other sizes on request)

3 PASS A
1 PASS 2 PASS
HOSE TAIL 11/4" BSPP 11/4" BSPP B
45mm, 58mm
21/2" BSPP
OIL OIL
OUT IN
OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves D WATER
• Pressure check valves OUT
• Pump controllers WATER
• Flow controllers IN Oil Drain Water Drain
Plug Plug
C
See ACCESSORIES
Working pressure rating . ....... 20 bar
section of this catalogue
Working temperature rating..... 120˚C 3 pass version shown

A B C D
MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION
NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE
kg mm mm mm mm BSPP

FG 80 8.5 374 196 92 128 11/4"

FG100 10.0 472 294 190 128 11/4"

FG120 12.0 600 422 318 128 11/4"

FG140 14.5 746 568 464 128 11/4"

FG160 17.5 924 746 642 128 11/4"

MATERIALS OF Tubes : 90/10 Cupro nickel Other materials available


CONSTRUCTION Tubeplate : Naval Brass (including stainless steel)
End Caps : Cast bronze or cast iron
Shell : Cast aluminium on request.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
section A
WATER/OIL COOLER TECHNICAL DATA SHEET page 5

REMOVABLE TUBESTACK COOLER


ENDS AVAILABLE FOR
THIS MODEL
(other sizes on request)

3 PASS A
1 PASS 2 PASS
B
3" BSPP 11/2" BSPP 11/2" BSPP
OIL OIL
OUT IN
OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves D WATER
• Pressure check valves OUT
• Pump controllers WATER
• Flow controllers IN Oil Drain Water Drain
Plug Plug
C
See ACCESSORIES
Working pressure rating . ....... 20 bar
section of this catalogue
Working temperature rating..... 120˚C 3 pass version shown

A B C D
MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION
NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE
kg mm mm mm mm BSPP

GL140 18 502 272 108 162 11/2"

GL180 21 630 400 236 162 11/2"

GL240 25 776 546 382 162 11/2"

GL320 30 954 724 560 162 11/2"

GL400 36 1156 926 762 162 11/2"

GL480 42 1360 1130 966 162 11/2"

MATERIALS OF Tubes : 90/10 Cupro nickel Other materials available


CONSTRUCTION Tubeplate : Naval Brass (including stainless steel)
End Caps : Cast bronze or cast iron
Shell : Cast aluminium on request.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
section A
WATER/OIL COOLER TECHNICAL DATA SHEET page 6

REMOVABLE TUBESTACK COOLER


ENDS AVAILABLE FOR
THIS MODEL
(other sizes on request)

3 PASS A
1 PASS 2 PASS
B
FLANGE 2" BSPP 2" BSPP
104mm Ø
OIL OIL
OUT IN
OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves D WATER
• Pressure check valves OUT
• Pump controllers WATER
• Flow controllers IN Oil Drain Water Drain
Plug Plug
C
See ACCESSORIES
Working pressure rating . ....... 20 bar
section of this catalogue
Working temperature rating..... 120˚C 3 pass version shown

A B C D
MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION
NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE
kg mm mm mm mm BSPP

GK190 34 674 370 236 198 2"

GK250 39 820 516 382 198 2"

GK320 46 998 694 560 198 2"

GK400 54 1200 896 762 198 2"

GK480 62 1404 1100 966 198 2"

GK600 74 1708 1404 1270 198 2"

MATERIALS OF Tubes : 90/10 Cupro nickel Other materials available


CONSTRUCTION Tubeplate : Naval Brass (including stainless steel)
End Caps : Cast bronze or cast iron
Shell : Cast aluminium on request.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
section A
WATER/OIL COOLER TECHNICAL DATA SHEET page 7

REMOVABLE TUBESTACK COOLER


ENDS AVAILABLE FOR
THIS MODEL
(other sizes on request)

3 PASS A
1 PASS 2 PASS
B
FLANGE 2 /2" BSPP
1 21/2" BSPP
130mm Ø OIL
OIL
OUT IN
OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves D WATER
• Pressure check valves OUT
• Pump controllers WATER
• Flow controllers IN Oil Drain Water Drain
Plug Plug
C
See ACCESSORIES
Working pressure rating . ....... 20 bar
section of this catalogue
Working temperature rating..... 120˚C 3 pass version shown

A B C D
MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION
NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE
kg mm mm mm mm BSPP

JK190 58 704 340 236 232 21/2"

JK250 66 850 486 382 232 21/2"

JK320 78 1028 664 560 232 21/2"


JK400 92 1230 866 762 232 21/2"

JK480 105 1434 1070 966 232 21/2"

JK600 126 1738 1374 1270 232 21/2"

MATERIALS OF Tubes : 90/10 Cupro nickel Other materials available


CONSTRUCTION Tubeplate : Naval Brass (including stainless steel)
End Caps : Cast bronze or cast iron
Shell : Cast aluminium on request.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
section A
WATER/OIL COOLER TECHNICAL DATA SHEET page 8

REMOVABLE TUBESTACK COOLER


ENDS AVAILABLE FOR
THIS MODEL
(other sizes on request)

3 PASS A
1 PASS 2 PASS
B
FLANGE 3" BSPP 3" BSPP
150mm Ø
OIL OIL
OUT IN
OPTIONAL PRODUCTS
• Water strainers
• Thermo by pass valves D WATER
• Pressure check valves OUT
• Pump controllers WATER
• Flow controllers IN Oil Drain Water Drain
Plug Plug
C
See ACCESSORIES
Working pressure rating . ....... 20 bar
section of this catalogue
Working temperature rating..... 120˚C 3 pass version shown

A B C D
MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION
NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE
kg mm mm mm mm BSPP

PK190 81 754 330 236 278 3"

PK250 94 900 476 382 278 3"

PK320 110 1078 654 560 278 3"

PK400 125 1280 856 762 278 3"

PK480 140 1484 1060 966 278 3"

PK600 158 1788 1364 1270 278 3"

MATERIALS OF Tubes : 90/10 Cupro nickel Other materials available


CONSTRUCTION Tubeplate : Naval Brass (including stainless steel)
End Caps : Cast bronze or cast iron
Shell : Cast aluminium on request.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
STAINLESS STEEL COOLERS section A
page 9
1 PASS OPTION
M A
B
K

J
H
D
L
F
G

3 PASS OPTION
M
4 x ØN
C

K These extremely robust heat exchangers are built entirely

J from 316 stainless steel. Tubes are expanded into tubeplates


H
and ends are removable for tube cleaning.
F
G

A B C D E F G H J K L M N
MODEL mm mm mm mm mm mm mm mm mm mm BSPP BSPP mm

SB 4507-2 480 266 310 89 136 60 90 75 22 75 G1 G1 9


SB 4507-4 754 540 584 89 136 60 90 75 22 75 G1 G1 9
SB 4507-6 1134 920 964 89 136 60 90 75 22 75 G1 G1 9

SC 4508-4 764 520 584 114 160 80 110 90 28 85 G11/4 G11/4 9


SC 4508-6 1144 900 964 114 160 80 110 90 28 85 G11/4 G11/4 9
SC 4508-8 1652 1408 1472 114 160 80 110 90 28 85 G11/4 G11/4 9

SD 4509-4 794 510 584 141 194 100 130 105 35 105 G11/2 G11/2 11
SD 4509-6 1174 890 964 141 194 100 130 105 35 105 G11/2 G11/2 11
SD 4509-8 1682 1398 1472 141 194 100 130 105 35 105 G11/2 G11/2 11

SE 4510-4 804 490 584 168 220 130 160 120 45 120 G2 G2 11
SE 4510-6 1184 870 964 168 220 130 160 120 45 120 G2 G2 11
SE 4510-8 1692 1378 1472 168 220 130 160 120 45 120 G2 G2 11
SE 4510-9 2200 1886 1980 168 220 130 160 120 45 120 G2 G2 11

SF 4511-4 8343 470 574 219 284 180 220 150 60 150 G21/2 G21/2 14
SF 4511-6 1214 850 954 219 284 180 220 150 60 150 G21/2 G21/2 14
SF 4511-8 1722 1358 1462 219 284 180 220 150 60 150 G21/2 G21/2 14
SF 4511-9 2230 1866 1970 219 284 180 220 150 60 150 G21/2 G21/2 14

SG 4512-4 844 430 574 273 340 250 290 180 70 180 G3 G3 14
SG 4512-6 1224 810 954 273 340 250 290 180 70 180 G3 G3 14
SG 4512-8 1732 1318 1462 273 340 250 290 180 70 180 G3 G3 14
SG 4512-9 2240 1826 1970 273 340 250 290 180 70 180 G3 G3 14

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
WATER/OIL COOLER COOLING PERFORMANCE section A
page 10

EC RANGE
28
kW DISSIPATED when oil outlet temperature

Heat dissipation
exceeds the water inlet temperature by 25˚C

24
EC160

20

EC140
16

EC120
12

EC100
8

EC80
4

20 40 60 80 100 120 140


Oil flow rate in litres per minute

Temperature Difference Water Flow Rate


Correction factors

When the oil outlet temperature exceeds the The heat dissipation figures are based on a water
water inlet temperature by other than 25˚C flow rate which is 50% of the oil flow. For other
multiply the kW dissipation figure by the water flow rates, multiply the dissipation figure
following correction factor – by the following correction factor –
15˚C 20˚C 25˚C 30˚C 35˚C 25% 50% 100%
0.6 0.8 1 1.2 1.4 0.8 1 1.2

EC EC EC EC EC
160 140 80 160 140
140 Oil pressure drop 35 Water pressure drop EC
Shell Tellus 37 Oil at 50˚C outlet EC
120 120 30 Water at 25˚C 120
Pressure drop kPa

Pressure drop kPa

EC
100 EC 25 100
100
80 20 EC
80
60 15

40 10

20 5

10 20 30 40 50 60 70 80 90 100 110 120 5 10 15 20 25 30 35 40 45 50 55 60


Oil flow (litre/min) Water flow (litre/min)

For dimensions see water/oil cooler technical data sheet in this catalogue

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
WATER/OIL COOLER COOLING PERFORMANCE section A
page 11

FC RANGE
32
FC160 FC140
28
kW DISSIPATED when oil outlet temperature
exceeds the water inlet temperature by 25˚C

24
FC120
20

FC100
16

12
FC80

4 Heat dissipation
50 70 90 110 130 150 170 190
Oil flow (litre/min)

Temperature Difference Water Flow Rate


Correction factors

When the oil outlet temperature exceeds the The heat dissipation figures are based on a water
water inlet temperature by other than 25˚C flow rate which is 50% of the oil flow. For other
multiply the kW dissipation figure by the water flow rates, multiply the dissipation figure
following correction factor – by the following correction factor –
15˚C 20˚C 25˚C 30˚C 35˚C 25% 50% 100%
0.6 0.8 1 1.2 1.4 0.8 1 1.2

FC FC FC FC
160 140 120 160
140 Oil pressure drop 35 Water pressure drop FC
140
Shell Tellus 37 Oil at 50˚C outlet 30 Water at 25˚C
120 FC FC
Pressure drop kPa

120
Pressure drop kPa

100
100 25
FC FC
80 20 100
80
FC
60 15 80

40 10

20 5

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 10 20 30 40 50 60 70 80 90 100


Oil flow (litre/min) Water flow (litre/min)

For dimensions see water/oil cooler technical data sheet in this catalogue

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
WATER/OIL COOLER COOLING PERFORMANCE section A
page 12

FG RANGE
90

Heat dissipation
75
kW DISSIPATED when oil outlet temperature
exceeds the water inlet temperature by 25˚C

FG160
60
FG140

45 FG120

FG100

30
FG80

15

25 50 75 100 125 150 175 200 225 250 275 300


Oil flow (litre/min)
Temperature Difference Water Flow Rate
Correction factors

When the oil outlet temperature exceeds the The heat dissipation figures are based on a water
water inlet temperature by other than 25˚C flow rate which is 50% of the oil flow. For other
multiply the kW dissipation figure by the water flow rates, multiply the dissipation figure
following correction factor – by the following correction factor –
15˚C 20˚C 25˚C 30˚C 35˚C 25% 50% 100%
0.6 0.8 1 1.2 1.4 0.8 1 1.2

FG FG FG FG FG FG
160 140 120 FG 160 140 120
100 FG
FG 100
140 Oil pressure drop 80 35 Water pressure drop FG
Shell Tellus 37 Oil at 50˚C outlet 30 Water at 25˚C 80
120
Pressure drop kPa

Pressure drop kPa

100 25

80 20

60 15

40 10

20 5

20 40 60 80 100 120 140 160 180 200 220 240 25 50 75 100 125 150
Oil flow (litre/min) Water flow (litre/min)

For dimensions see water/oil cooler technical data sheet in this catalogue

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
WATER/OIL COOLER COOLING PERFORMANCE section A
page 13

GL RANGE
120

Heat dissipation GL480 GL400


kW DISSIPATED when oil outlet temperature
exceeds the water inlet temperature by 25˚C

105

90 GL320

75
GL240

60
GL180

45 GL140

30
100 125 150 175 200 225 250 275 300
Oil flow (litre/min)

Temperature Difference Water Flow Rate


Correction factors

When the oil outlet temperature exceeds the The heat dissipation figures are based on a water
water inlet temperature by other than 25˚C flow rate which is 50% of the oil flow. For other
multiply the kW dissipation figure by the water flow rates, multiply the dissipation figure
following correction factor – by the following correction factor –
15˚C 20˚C 25˚C 30˚C 35˚C 25% 50% 100%
0.6 0.8 1 1.2 1.4 0.8 1 1.2

GL GL GL
480 400 320 GL GL
GL 480 400
240 GL
GL 320
140 Oil pressure drop 180 35 Water pressure drop GL
Shell Tellus 37 Oil at 50˚C outlet GL 30 Water at 25˚C 240
120
140 GL
Pressure drop kPa

Pressure drop kPa

100 25 180
GL
80 20 140

60 15

40 10

20 5

30 60 90 120 150 180 210 240 270 300 330 360 25 50 75 100 125 150 175 200
Oil flow (litre/min) Water flow (litre/min)

For dimensions see water/oil cooler technical data sheet in this catalogue

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
WATER/OIL COOLER COOLING PERFORMANCE section A
page 14

GK RANGE
350

Heat dissipation
kW DISSIPATED when oil outlet temperature
exceeds the water inlet temperature by 25˚C

GK600
300

GK480
250

GK400
200
GK320

150 GK250

GK190
100

50

150 200 250 300 350 400 450 500 550 600
Oil flow (litre/min)

Temperature Difference Water Flow Rate


Correction factors

When the oil outlet temperature exceeds the The heat dissipation figures are based on a water
water inlet temperature by other than 25˚C flow rate which is 50% of the oil flow. For other
multiply the kW dissipation figure by the water flow rates, multiply the dissipation figure
following correction factor – by the following correction factor –
15˚C 20˚C 25˚C 30˚C 35˚C 25% 50% 100%
0.6 0.8 1 1.2 1.4 0.8 1 1.2

GK GK GK
600 480 400 GK
320 GK600
GK
140 Oil pressure drop 250 70 Water pressure drop GK480
Shell Tellus 37 Oil at 50˚C outlet GK 60 Water at 25˚C
120 GK400
190
Pressure drop kPa

Pressure drop kPa

100 50 GK320
GK250
80 40
GK190
60 30

40 20

20 10

50 100 150 200 250 300 350 400 450 500 550 600 30 60 90 120 150 180 210 240 270 300 330 360
Oil flow (litre/min) Water flow (litre/min)

For dimensions see water/oil cooler technical data sheet in this catalogue

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
WATER/OIL COOLER COOLING PERFORMANCE section A
page 15

JK RANGE
400
JK600
350 Heat dissipation
kW DISSIPATED when oil outlet temperature
exceeds the water inlet temperature by 25˚C

300 JK480

250 JK400

200 JK320

150 JK250

JK190
100

50

75 150 225 300 375 450 525 600 675 750 825 900
Oil flow (litre/min)
Temperature Difference Water Flow Rate
Correction factors

When the oil outlet temperature exceeds the The heat dissipation figures are based on a water
water inlet temperature by other than 25˚C flow rate which is 50% of the oil flow. For other
multiply the kW dissipation figure by the water flow rates, multiply the dissipation figure
following correction factor – by the following correction factor –
15˚C 20˚C 25˚C 30˚C 35˚C 25% 50% 100%
0.6 0.8 1 1.2 1.4 0.8 1 1.2

JK JK
JK 480 320
480 JK400 JK JK JK JK
JK 600 400 250 190
600 JK320
140 Oil pressure drop JK250 35 Water
120
Shell Tellus 37 Oil at 50˚C outlet 30 pressure drop
Pressure drop kPa

JK190
Pressure drop kPa

Water at 25˚C
100 25

80 20

60 15

40 10

20 5

75 150 225 300 375 450 525 600 675 750 825 900 50 100 150 200 250 300 350 400 450 500 550 600
Oil flow (litre/min) Water flow (litre/min)
For dimensions see water/oil cooler technical data sheet in this catalogue

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
WATER/OIL COOLER COOLING PERFORMANCE section A
page 16

PK RANGE
600

525 Heat dissipation PK600


kW DISSIPATED when oil outlet temperature
exceeds the water inlet temperature by 25˚C

450
PK480

375

PK400
300
PK320
225
PK250

150
PK190

75

100 200 300 400 500 600 700 800 900 1000 1100 1200
Oil flow (litre/min)

Temperature Difference Water Flow Rate


Correction factors

When the oil outlet temperature exceeds the The heat dissipation figures are based on a water
water inlet temperature by other than 25˚C flow rate which is 50% of the oil flow. For other
multiply the kW dissipation figure by the water flow rates, multiply the dissipation figure
following correction factor – by the following correction factor –
15˚C 20˚C 25˚C 30˚C 35˚C 25% 50% 100%
0.6 0.8 1 1.2 1.4 0.8 1 1.2

PK600 PK600 PK480


PK480 PK
140 Oil pressure drop 70 Water pressure drop 400
Shell Tellus 37 Oil at 50˚C outlet PK400 60 Water at 25˚C PK
120
320
Pressure drop kPa

Pressure drop kPa

PK320
100 50 PK
PK250 250
80 PK190 40 PK
190
60 30

40 20

20 10

100 200 300 400 500 600 700 800 900 1000 1100 1200 75 150 225 300 375 450 525 600 675 750 825 900
Oil flow (litre/min) Water flow (litre/min)

For dimensions see water/oil cooler technical data sheet in this catalogue

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
BRAZED PLATE HEAT EXCHANGERS section A
page 17

316 stainless steel heat transfer plates vacuum-brazed together to form a brazed plate heat exchanger

H K L

A
4 x ∅D

F-CRS
A

G G

B
M C

MODEL A B C D E F G H K L M WEIGHT VOLUME


mm mm mm mm mm mm mm mm mm mm mm kg litre
10-5 106 50 – – 25 – 1
/2" 11 24 16 3 0.8 0.05
10-9 106 50 – – 25 – 1
/2" 11 37 16 3 0.9 0.11
10-13 106 50 – – 25 – 1
/2" 11 50 16 3 1.1 0.16
10-17 106 50 – – 25 – 1
/2" 11 63 16 3 1.2 0.21
10-21 106 50 – – 25 – 1
/2" 11 76 16 3 1.3 0.26
10-25 106 50 – – 25 – 1
/2" 11 90 16 3 1.6 0.32
10-29 106 50 – – 25 – 1
/2" 11 103 16 3 2.0 0.37
15-5 159 75 165 7 37.5 45 3
/4" 12 34 20 4 2.5 0.18
15-9 159 75 165 7 37.5 45 3
/4" 12 54 20 4 2.9 0.36
15-13 159 75 165 7 37.5 45 3
/4" 12 74 20 4 3.3 0.54
15-17 159 75 165 7 37.5 45 3
/4" 12 94 20 4 3.7 0.72
15-21 159 75 165 7 37.5 45 3
/4" 12 112 20 4 4.1 0.90
15-25 159 75 165 7 37.5 45 3
/4" 12 132 20 4 4.5 1.09
15-29 159 75 165 7 37.5 45 3
/4" 12 152 20 4 5.0 1.27
20-5 212 100 220 7 50 60 1" 12 45 24 5 5.4 0.44
20-9 212 100 220 7 50 60 1" 12 71 24 5 6.1 0.88
20-13 212 100 220 7 50 60 1" 12 97 24 5 6.6 1.32
20-17 212 100 220 7 50 60 1" 12 123 24 5 7.5 1.76
20-21 212 100 220 7 50 60 1" 12 149 24 5 8.4 2.20
20-25 212 100 220 7 50 60 1" 12 175 24 5 9.3 2.64
20-29 212 100 220 7 50 60 1" 12 201 24 5 10.2 3.08
25-5 265 125 275 9 62.5 75 11/4" 15 57 26 6 9.7 0.66
25-9 265 125 275 9 62.5 75 11/4" 15 89 26 6 11.0 1.72
25-13 265 125 275 9 62.5 75 11/4" 15 121 26 6 12.4 2.58
25-17 265 125 275 9 62.5 75 11/4" 15 153 26 6 13.8 3.44
25-21 265 125 275 9 62.5 75 11/4" 15 185 26 6 15.2 4.30
25-25 265 125 275 9 62.5 75 11/4" 15 217 26 6 16.6 5.16
25-29 265 125 275 9 62.5 75 11/4" 15 249 26 6 18.8 6.02
30-5 318 150 330 9 75 90 11/2" 18 69 32 8 18.5 1.47
30-9 318 150 330 9 75 90 11/2" 18 107 32 8 21.4 2.93
30-13 318 150 330 9 75 90 11/2" 18 145 32 8 24.3 4.40
30-17 318 150 330 9 75 90 11/2" 18 183 32 8 27.2 5.87
30-21 318 150 330 9 75 90 11/2" 18 221 32 8 30.1 7.34
30-25 318 150 330 9 75 90 11/2" 18 259 32 8 33.0 8.80
30-29 318 150 330 9 75 90 11/2" 18 297 32 8 35.9 10.27

Maximum working pressure 20 bar Maximum working temperature 185˚C

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NOTES
HPC COOLING SYSTEM WITH INTEGRATED OIL PUMP section
page
B
1
The HPC oil cooler with integrated oil pump functions as a separate cooling circuit which pumps
the oil direct from the tank through the cooler and back to tank.

I J Max suction height from tank to


pump 2 m.
For filter connection see installation
data sheet.

A H

G
Ø12x20 (4x) F D E
B M C

• High efficiency compact cooling • Suitable for high viscosity oil max 2000 cSt
• High performance pump with integrated • Low noise
pressure by pass • Corrosion resistant

Dimensions
Model A B C D E F G H I J K* L M
HPC 1/2 367 319 475 100 155 243 55.5 289 45 60 1/2" ø12 59
HPC1 468 400 495 100 200 300 56 389 45 155 1/2" 3/4" 60
HPC2 572 500 605 123 225 350 56 489 63 155 1" 11/4" 100
HPC3 672 614 630 123 225 450 56 589 63 155 1" 11/4" 100

* all threads BSPP


Performance
Cooling Oil flow Air flow Motor Noise level Pressure- Weight
performance [l/min] [m3/sec] [kW/rpm] 1 m [dB(A)] bypass [kg]
[kW/˚C] [bar] [bar]
HPC 1/2 0.05 5.0 0.08 0.37/1370 – – 19
HPC1 0.20 15.3 0.43 0.55/1380 72 3 23
HPC2 0.48 43.1 0.82 1.1 /1380 81 3 38
HPC3 0.78 53.8 1.58 1.5 /1390 85 3 51
+-3dB(A)

Materials Powder Coated Finish Electric motors See also data sheets on:
Cooler Aluminium, black RAL 9005 Voltage 3PH 415 V Installation & maintenance
Cowling, feet Steel, black RAL 9005 Safety class Ip 55
Fan PPG selection of a cooler oil
Insulation class F
Fan guard Steel, yellow-chromated Temperature class B pressure losses.

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HP COOLING SYSTEM 12 or 24 volt DC section
page
B
2
E
D 1” (3x)
• High efficiency ø9x12 (8)

compact cooler
• High pressure
H
26 bar static
20 bar dynamic A F H
• Low noise
H
• 1 or 2 pass versions
for high or low oil G
flow
B C

Model No. A B C D E F G H I*
HP 5 340 297 189 45 271 290 105 130 1/2"
HP 10 420 342 217 63 317 36 110 100 1"
HP 20 420 342 248 94 317 360 110 100 1"
HP 30 520 480 210 63 455 460 95 110 1"
HP 40 520 480 241 94 455 460 95 110 1"
* all threads BSPP
Power consumption (A) Air flow Noise level Noise level Weight Order
12V 24V [m3/sec] 1 m[dB(A)] 7 m[dB(A)] [kg] code*
HP5 9.7 5 0.23 – – 8 HP5-X/U
HP10 18.5 10.0 0.49 79 64 10 HP10-X/U
HP20 18.5 10.0 0.45 79 64 13 HP20-X/U
HP30 21.8 10.7 0.84 84 67 17 HP30-X/U
HP40 21.8 10.7 0.74 84 67 24 HP40-X/U
X = 1- or 2-pass, U = 12 V or 24 V +-3dB(A)
kW˚C
Cooling performance
See also data sheets on 0.7
Pressure loss
Installation
Selection 0.6 40-1
40-2
Maintenance
30-1
30-2
Also available 0.5
Core Protection Guards
Thermostatic Fan Control Switch
Thermostatic by-pass valves 0.4
Water/oil coolers
20-2 20-1
0.3 10-2
10-1
FOR FURTHER INFORMATION
OR OTHER SIZES PLEASE 0.2
CONTACT OUR SALES OFFICE HP5-2
HP5-1

0.1
FOR more information or other sizes
PLEASE CONTACT OUR SALES OFFICE l/m
www.alliedheattransfer.com.au
25 50 75 100 125 150 175 200 225 250
HP COOLING SYSTEM 415 volt section
page
B
3

Models HP 10 to HP 60
For models Hp 70 to Hp 100 see separate data sheet I J
= =

• High pressure rating. K

• 26 Bar static
• 20 Bar dynamic
A H
• Low noise
• 1 or 2 pass versions
for high or low oil
flow G

F Ø12x20 (4) D E
B C

Model A B C D E F G H I J K*
HP10 432 342 395 199 100 239 42 360 63 130 1"
HP20 432 342 425 230 100 239 42 360 94 130 1"
HP30 550 480 420 220 130 377 60 460 63 160 1"
HP40 550 480 450 251 130 377 60 460 94 160 1"
HP50 714 652 470 224 130 554 70 610 63 180 11/2"
HP60 714 652 500 255 130 554 70 610 94 180 11/2"
* all threads BSPP

Motor Power Air flow Noise level Noise level Weight Order
[kW/rpm] consumption [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code
HP10 0.55/2820 1.21 0.49 77 62 17 HP10-X/415V/2-pole
HP10 0.37/1410 1.03 0.29 64 50 17 HP10-1/415V/4-pole
HP20 0.55/2820 1.21 0.50 79 64 20 HP20-X/415V/2-pole
HP30 0.37/1410 1.03 0.74 73 58 25 HP30-X/415V/4-pole
HP30 0.18/ 900 0.72 0.59 65 51 26 HP30-1/415V/6-pole
HP40 0.37/1410 1.03 0.76 75 63 32 HP40-X/415V/4-pole
HP50 0.55/1455 1.35 1.70 80 70 40 HP50-X/415V/4-pole
HP50 0.18/ 900 0.72 1.06 70 57 37 HP50-1/415V/6-pole
HP60 0.55/1455 1.35 1.50 80 70 49 HP60-X/415V/4-pole
*X=1- or 2-pass +-3dB(A)

See separate data sheets on


Materials Powder Coated Finish Electric motors Performance
Cooler Aluminium, grey RAL 9006 Voltage 3PH 415V Oil pressure losses
SELECTION
Cowling, feet Steel, black RAL 9005 Safety class IP 55 INSTALLATION & MAINTENANCE
Fan PPG Insulation class F Also available
Fan guard Steel, yellow-chromated Temperature class B Core Protection Guard
Thermostatic fan control
MODELS HP10–HP40 can also be supplied with a 240V motor Thermostatic by-pass valves
KW : 0.37 RPM : 1410 Power consumption : 3.1A Water/oil coolers

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HP COOLING SYSTEM 415 volt section
page
B
4

Models HP 70 to HP 100
for models Hp 10 to Hp 60 see separate data sheet I
= =
J
K
• High Efficiency
compact cooling
system
• High pressure A
rating H

• 26 Bar static
• 20 Bar dynamic
G
• Low noise
Ø15 (4x)
F D E
B C

Dimensions in millimetres
MODEL A B C D E F G H I J K*
HP70-1 887 784 555 119 175 759 87 760 94 225 2"
HP80-1 987 898 580 119 175 873 87 860 94 225 2"
HP90-1 1087 998 665 119 200 973 87 960 94 250 2"
HP100-1 1187 1065 665 119 200 1040 87 1060 94 250 2"
* all threads BSPP

Motor Power Air flow Noise level Noise level Weight Order
[kW/rpm] consumption [A] m /sec
3
1 m [dB(A)] 7 m [dB(A)] [kg] code
HP70-1 0.75/920 2.06 2.14 77 64 91 HP70-1/415V/6-pole
HP70-1 0.37/690 1.53 1.56 69 56 91 HP70-1/415V/8-pole
HP80-1 1.1/930 3.38 3.38 79 68 111 HP80-1/415V/6-pole
HP80-1 0.55/700 2.16 2.46 72 60 111 HP80-1/415V/8-pole
HP90-1 2.2/940 6.01 4.32 85 72 137 HP90-1/415V/6-pole
HP90-1 1.1/710 3.36 3.07 76 64 131 HP90-1/415V/8-pole
HP100-1 2.2/940 6.01 5.38 84 71 157 HP100-1/415V/6pole
HP100-1 1.1/710 3.36 3.84 76 64 151 HP100-1/415V/8pole
+-3dB(A)
Materials Powder Coated Finish See separate data sheets on
Cooler Aluminium, grey RAL 9006 Performance
Cowling, feet Steel, black RAL 9005 Oil pressure losses
Fan PPG SELECTION
INSTALLATION & MAINTENANCE
Fan guard Steel, yellow-chromated
Also available
Electric Motors Core Protection Guard
Voltage 3PH 415V Thermostatic fan control
Safety class IP 55 Thermostatic by-pass valves
Insulation class F Water/oil coolers
Temperature class B

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HP HYD SYSTEM WITH HYDRAULIC MOTOR section
page
B
5

HP HYD10 to HP HYD 60 C
for MODELS 70 - 100 see separate data sheet I J
= =
K
• High efficiency
• Compact cooling
• Low noise
• 1 or 2 pass versions for H
A
high or low oil flow
• Working pressure
26 bar static
20 bar dynamic
G

F Ø12 (x20) (4) D E


B

Dimensions
Model A B C* D E F G H I J K* Weight [kg] Order Code
HP10 432 342 314 199 100 239 42 360 63 130 1" 17 HP10-X/HYD/Y
HP20 432 342 345 230 100 239 42 360 94 130 1" 20 HP20-X/HYD/Y
HP30 550 480 344 220 130 377 60 460 63 160 1" 26 HP30-X/HYD/Y
HP40 550 480 375 251 130 377 60 460 94 160 1" 33 HP40-X/HYD/Y
HP50 714 652 364 224 130 554 70 610 63 180 11/2 " 36 HP50-X/HYD/Y
HP60 714 652 395 255 130 554 70 610 94 180 1 /2 "
1
45 HP60-X/HYD/Y
* all threads BSPP
* Dimension for a 27 cm3/rev hydraulic motor
X = 1 or 2 pass, Y = 6, 8, 11, 16 ,19 or 27 cm3/rev

Hydraulic Motors Materials Powder Coated Finish Noise Level


The following hydraulic motor Cooler Aluminium, grey RAL Indicated noise level may vary + 3
sizes can be chosen: 9006 dB(A). This is due to possible reflection
6, 8, 11, 16, 19 and 27 cm3/rev. Cowling, feet Steel, black RAL 9005 from surrounding items, eigenfrequen-
max, working pressure: 200-276 Fan PPG cies and the like. The noise measure-
bar Fan guard Steel, yellow- ments are carried out at half spherical
Please note that the max. number chromated spreading.
of revolutions indicated on the
graphs must not be exceeded.
See performance data sheet.

See separate data sheets on Also available


Performance Core Protection Guard
Selecting a HP cooling system Thermostatic fan control
Oil pressure losses Thermostatic by-pass valves
INSTALLATION & MAINTENANCE Water/oil coolers
Other models

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HP HYD SYSTEM WITH HYDRAULIC MOTOR section
page
B
6
HP HYD70 to HP HYD100
(for MODELS 10 to 60 see separate data sheet) I J
= =

K
• High efficiency
• Compact cooling
• Low noise
• Working pressure H
26 bar (static) A
20 bar (dynamic)

F Ø15 (4x) D E
C
B

Dimensions
Model A B C D E F G H I J K Weight (kg) Order Code
HP70-1 887 784 494 119 175 759 87 760 94 225 2" 80 HP70-1/HYD/Y
HP80-1 987 898 494 119 175 873 87 860 94 225 2" 97 HP80-1/HYD/Y
HP90-1 1087 998 517 119 200 973 87 960 94 250 2" 113 HP90-1/HYD/Y
HP100-1 1187 1065 517 119 200 1060 87 1060 94 250 2" 133 HP100-1HYD/Y
*Dimension for a 27 cm3/rev.hydraulic motor *X = 1- or 2-pass, Y=6,8,11,16,19 or 27 cm/rev. * all threads BSPP

Hydraulic motors Materials Powder Coated Finish Noise level


The following hydraulic motor sizes Cooler Aluminium, grey RAL The indicated noise level may vary
can be chosen: 9006 ±3 dB(A). This is due to possible
6,8,11,16,19 and 27 cm/rev. Cowling, feet Steel,black RAL9005 reflection from surrounding items,
Max working pressure: 200-276 bar Fan PPG eigenfrequencies and the like. The
Please note that the maximum Fan guard Steel, yellow-chromat- noise measurements are carried out
number of revolutions indicated on ed at halfspherical spreading.
the graphs must not be exceeded.
See performance data sheet.

See separate data sheets on Also available


Performance Core Protection Guard
Selecting a HP cooling system Thermostatic fan control
Oil Pressure losses Thermostatic bypass valves
INSTALLATION & MAINTENANCE Water/oil coolers
Other models

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
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B
HP COOLING SYSTEM COOLING PERFORMANCE section
page 7

Models HP10 to HP60 415 V 3PH

Heat rejection in kW per


˚C temperature difference
between oil entering the
cooler and ambient air

kW/˚C

1.3 Model
1 2 1 = HP60-2/415V/4-pole
1.2
2 = HP60-1/415V/4-pole
1.1 3 = HP50-2/415V/4-pole
3 4
1.0 4 = HP50-1/415V/4-pole

5 = HP50-1/415V/6-pole
0.9 5
6 = HP40-2/415V/4-pole

0.8 7 = HP40-1/415V/4-pole

8 = HP30-2/415V/4-poLe
0.7
9 = HP30-1/415V/4-pole
7
0.6 6 10 = HP30-1/415V/6-pole
8 9 11 = HP20-2/415V/2-pole
0.5
10 12 = HP20-1/415V/2-pole
0.4
11 12 13 = HP10-2/415V/2-pole

0.3 13 14 14 = HP10-1/415V/2-pole

15 = HP10-1/415V/4-pole
0.2 15

0.1

50 100 150 200 250 300 350 400


Oil flow rate in litres per minute

PRESSURE RATING 26 BAR STATIC


20 BAR DYNAMIC
See also data sheets on
Selecting a HP cooler
Oil pressure losses
Dimensions
Installation & maintenance

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HP COOLING SYSTEM COOLING PERFORMANCE section
page
B
8

Models HP 70 to HP 100 415 V 3 PH


Heat rejection in kW per ˚C
temperature difference between oil
entering the cooler and ambient air
kW/˚C

4.0
Model
3.8 1 1 = HP100-1/415V/6-pole
3.6 2 = HP100-1/415V/8-pole

3 = HP 90-1/415V/6-pole
3.4
4 = HP 90-1/415V/8-pole
3.2 2 5 = HP 80-1/415V/6-pole
3.0 3 6 = HP 80-1/415V/8-pole

2.8 7 = HP 70-1/415V/6-pole

8 = HP 70-1/415V/8-pole
2.6 4 5
2.4

2.2
6
2.0

1.8
7
1.6

1.4 8

1.2

Oil flow rate in litres


100 150 200 250 300 350 400 450 500 550 per minute

PRESSURE RATING 26 BAR STATIC


20 BAR DYNAMIC
See also data sheets on
Selecting a HP cooler
Oil pressure losses
Dimensions
Installation & maintenance

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
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HP SYSTEMS WITH HYDRAULIC MOTOR section
page
B
9

Cooling performance (HYDRAULIC MOTOR - continued)


kW/˚C

HP 10
0.35 Motor Air flow Power Noise level
3
1 MODEL [rpm] [m3/sec] kW [dB(A) 1m]

1 HP10-2 2300 0.59 0.44


4
0.30 2
2 HP10-2 2730 0.49 0.25 77

3 HP10-1 3300 0.59 0.44


0.25
4 HP10-1 2730 0.49 0.25 77

5 HP10-1 1350 0.29 0.05 64


5
0.20

0.15

25 50 75 100 125 150 1/min


kW/˚C

0.45
HP 20
3 Motor Air flow Power Noise level
1
MODEL [rpm] [m3/sec] kW [dB(A) 1m]
0.40
1 HP20-2 2300 0.60 0.65
4
2 2 HP20-2 2730 1.14 0.37 79
0.35 3 HP20-1 3300 0.60 0.65

4 HP20-1 2730 0.50 0.37 79

0.30

0.25

25 50 75 100 125 150 1/min

Hydraulic motors Noise level See also data sheets on


Following hydraulic motor sizes can The indicated noise level may vary
±3 dB(A). Selecting a HP cooling system
be chosen:
This is due to possible reflection from Oil pressure losses
6, 8, 11, 16, 19 and 27 cm3/rev.
surrounding items, eigenfrequencies INSTALLATION & MAINTENANCE
Max. working pressure: 200-276
and the like. The noise measure- Other models
bar
Please note that the max. number of ments are carried out at halfspherical
revolutions indicated on the graphs spreading.
must not be exceeded.

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HP SYSTEMS WITH HYDRAULIC MOTOR section B
page 10

Cooling performance (HYDRAULIC MOTOR - continued)


kW/˚C

0.8
4 HP 30
1 Motor Air flow Power Noise level
0.7 MODEL [rpm] [m3/sec] kW [dB(A) 1m]

5 1 HP30-2 2600 1.56 1.15


2
2 HP30-2 2000 1.20 0.53
0.6
3 HP30-2 1350 0.74 0.16 73

3 4 HP30-1 2600 1.56 1.15


0.5 6
5 HP30-1 2000 1.20 0.53

6 HP30-1 1350 0.74 0.16 73


0.4 7
7 HP30-1 915 0.59 0.05 65

0.3

25 50 75 100 125 150 1/min


kW/˚C

1.0
HP 40
1 4
Motor Air flow Power Noise level
0.9
MODEL [rpm] [m3/sec] kW [dB(A) 1m]
5 1 HP40-2 2600 1.49 1.60
0.8 2
2 HP40-2 2000 1.14 0.72

0.7 3 HP40-2 1370 0.76 0.25 75

4 HP40-1 2600 1.49 1.60

0.6 3 5 HP40-1 2000 1.14 0.72


6
6 HP40-1 1370 0.76 0.25 75
0.5

0.4

25 50 75 100 125 150 175 200 225 1/min

Hydraulic motors Noise level See also data sheets on


Following hydraulic motor sizes can The indicated noise level may vary Selecting a HP cooling system
be chosen: ±3 dB(A). Oil pressure losses
6, 8, 11, 16, 19 and 27 cm3/rev. This is due to possible reflection from INSTALLATION & MAINTENANCE
Max. working pressure: 200-276 surrounding items, eigenfrequencies Other models
bar and the like. The noise measure-
Please note that the max. number of ments are carried out at halfspherical
revolutions indicated on the graphs spreading.
must not be exceeded.

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HP SYSTEMS WITH HYDRAULIC MOTOR section B
page 11

Cooling performance (HYDRAULIC MOTOR)


kW/˚c

1.4
3
1
HP 50
1.3 Motor Air flow Power Noise level
MODEL [rpm] [m3/sec] kW [dB(A) 1m]
1.2
1 HP50-2 2000 2.46 1.50
4
1.1
2 2 HP50-2 1390 1.70 0.55 80
1.0 3 HP50-1 2000 2.46 1.50
5
0.9 4 HP50-1 1390 1.70 0.55 80

5 HP50-1 915 1.06 0.18 70


0.8

0.7

0.6

0.5

50 100 150 200 250 300 1/min

kW/˚c

1.5
3
HP 60
1
1.4 Motor Air flow Power Noise level
MODEL [rpm] [m3/sec] kW [dB(A) 1m]

1.3 1 HP60-2 2000 2.14 1.50


4 2 HP60.2 1390 1.50 0.55 80
1.2
2 3 HP60-1 2000 2.14 1.50
1.1
4 HP60-1 1390 1.50 0.55 80
1.0

0.9

0.8

0.7

50 100 150 200 250 300 1/min

Hydraulic motors Noise level See also data sheets on


Following hydraulic motor sizes can The indicated noise level may vary
±3 dB(A). Selecting a HP cooling system
be chosen:
This is due to possible reflection from Oil pressure losses
6, 8, 11, 16, 19 and 27 cm3/rev.
surrounding items, eigenfrequencies INSTALLATION & MAINTENANCE
Max. working pressure: 200-276
and the like. The noise measure- Other models
bar
Please note that the max. number of ments are carried out at halfspherical
revolutions indicated on the graphs spreading.
must not be exceeded.

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
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HP SYSTEMS WITH HYDRAULIC MOTOR section B
page 12

Cooling performance (HYDRAULIC MOTOR - continued)


kW/˚C

1 HP 70-80
3.5
Motor Air flow Power Noise level
MODEL [rpm] [m3/sec] kW [dB(A) 1m]
3.0 1 HP80-1 1600 6.00 5.70
4 2 HP80-1 905 3.38 1.05 79
2.5
2
5 3 HP80-1 685 2.46 0.50 72

4 HP70-1 1800 4.20 4.60


2.0 3
5 HP70-1 1500 3.54 2.70
6
6 HP70-1 910 2.14 0.61 77
1.5
7 7 HP70-1 690 1.56 0.27 69

1.0

100 200 300 400 500 1/min


kW/˚C

5.0 1
HP 90-100
Motor Air flow Power Noise level
4.5 MODEL [rpm] [m3/sec] kW [dB(A) 1m]

1 HP100-1 1300 7.68 5.40


4
4.0 2 HP100-1 915 5.38 1.85 84
2
3 HP100-1 680 3.84 0.80 76
3.5
5 4 HP 90-1 1300 6.12 5.80

3.0 3 5 HP 90-1 915 4.03 2.10 85

6 HP 90-1 680 3.07 0.85 76


2.5 6

2.0

100 200 300 400 500 1/min

Hydraulic motors Noise level See also data sheets on


Following hydraulic motor sizes can The indicated noise level may vary Selecting a HP cooling system
be chosen: ±3 dB(A). Oil pressure losses
6, 8, 11, 16, 19 and 27 cm3/rev. This is due to possible reflection from INSTALLATION & MAINTENANCE
Max. working pressure: 200-276 surrounding items, eigenfrequencies Other models
bar and the like. The noise measure-
Please note that the max. number of ments are carried out at halfspherical
revolutions indicated on the graphs spreading.
must not be exceeded.

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HP OIL SYSTEM PRESSURE LOSS section B
page 13

Models HP 5-100
∆ P(bar) Oil Pressure loss at (30cSt)

5.0

HP10 HP30-HP50
2 pass 2 pass HP20-HP30-HP50
HP5
4.0 HP40-HP60 1 pass
2 pass
2 pass

HP5
1 pass
HP10-HP30
3.0 1 pass
HP 20 2 pass
HP40-HP60 1 pass
HP70-HP80 1 pass
2.0 HP90-HP100 1 pass

1.0

l/min
50 100 150 200 250 300 350 400

VISCOSITY CORRECTION CHART

Multiply result from 10.0


Pressure Loss Chart
by this factor 8.0

6.0

4.0

2.0

100 200 300 400 500 600 700


Oil viscosity in cSt

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
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SELECTING HP OIL COOLING SYSTEMS section B
page 14

Q = cooling performance {kW} 1 kcal/sec = 4.187 kW


ρoil = oil density {0.85 kgs/l} 1 hp = 0.7358 kW
cp = specific heat capacity {2.1 kj/(kg˚C)} 1 BTU/sec. = 1.053 kW
Toil = max. oil temperature {˚C} 1 cfm = 4.72 x 104 m3 /sec.
Tamb = ambient temperature {˚C}

Vvol = oil volume in the system {I}

Voil = oil flow {I/min}

HPC HP 12 or 24 volt
Example 1 (if the cooling performance is known) Example 1 (if the cooling performance is known)
Cooling performance = 14kW Cooling performance = 14kW
Max. oil temp. = 60˚C Max. oil temp. = 60˚C
Ambient temp. = 30˚C Ambient temp. = 30˚C
Oil flow = 50 1/min. Oil flow = 50 1/min.

Spec. cooling performance = Q = 14 Spec. cooling performance = Q = 14


Toil - Tamb 60 - 30 Toil - Tamb 60 - 30
= 0.47 kW/˚C = 0.47 kW/˚C
HPC 2 is chosen! HP 30-2 is chosen!
Example 2 (if the cooling performance is not known) Example 2 (if the cooling performance is not known)
Normally, the heat emission to the oil will be 25-30% of the Normally, the heat emission to the oil will be 25-30% of the
engine/motor power (diesel engine or electric motor). engine/motor power (diesel engine or electric motor).

Engine/motor power = 15kW Engine/motor power = 20kW


Cooling performance = 0.3 x 15kW = 4.5 kW Cooling performance = 0.3 x 20kW = 6.0 kW
Max. oil temp. = 60˚C Max. oil temp. = 60˚C
Ambient temp. = 30˚C Ambient temp. = 30˚C
Q 4.5
Spec. cooling performance = = Spec. cooling performance = Q = 6
Toil - Tamb 60 - 30
Toil - Tamb 60 - 30
= 0.15 kW/˚C = 0.20 kW/˚C
HP 1 is chosen! HP 10-1 is chosen!

Example 3 (if the cooling performance is not known) Example 3 (if the cooling performance is not known)
Oil volume in the system = 220 l Oil volume in the system = 220 l
Max. oil temp. = 60˚ Max. oil temp. = 60˚
Ambient temp. = 30˚C Ambient temp. = 30˚C
Without a cooling system the oil temperature rises 25˚C in 30 Without a cooling system the oil temperature rises 25˚C in 30
minutes min.

∆T = 25˚C ∆T = 25˚c
∆t = 30 min. = 1800 sec. ∆t = 30 min. = 1800 sec.

Q = Vvol x Ρoil x cρ x ∆T Q = Vvol x Ρoil x cρ x ∆T


∆t ∆t
Q =220 x 0.85 x 2.1 x 25 = 5.45 kW Q = 220 x 0.85 x 2.1 x 25 = 5.45 kW
1800 1800
Spec. cooling performance = 5.45 = 0.18 kW/˚c Spec. cooling performance = 5.45 = 0.18 kW/˚c
60 - 30 60 - 30
HP 1 is chosen! HP 10-1 is chosen!

HP 415 volt HP HYD

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SELECTING HP OIL COOLING SYSTEMS section B
page 15
Q = cooling performance {kW} 1 kcal/sec = 4.187 kW
ρoil = oil density {0.85 kgs/l} 1 hp = 0.7358 kW
cp = specific heat capacity {2.1 kj/(kg˚C)} 1 BTU/sec. = 1.053 kW
Toil = max. oil temperature {˚C} 1 cfm = 4.72 x 104 m3 /sec.
Tamb = ambient temperature {˚C}

Vvol = oil volume in the system {I}

Voil = oil flow {I/min}

Example 1 (if the cooling performance is known) Example 1 (if the cooling performance is known)
Cooling performance = 65kW Cooling performance = 80kW
Max. oil temp. = 70˚C Max. oil temp. = 70˚C
Ambient temp. = 30˚C Ambient temp. = 30˚C
Oil flow = 250 l/min. Oil flow = 250 l/min.
Q 65 Q 80
Spec. cooling performance = = Spec. cooling performance = =
Toil - Tamb 70 - 30 Toil - Tamb 70 - 30
= 1.63 kW/˚C = 2.00 kW/˚C
HP 70-1/415V/6-pol or HP 80-1/415V/8-pol is chosen! HP 70-1 (1200 rpm) or HP 80-1 (750 rpm) is chosen! The choice
The choice is dependent on possible noise limitations. is dependent on possible noise limitations.
Example 2 (if the cooling performance is not known) Example 2 (if the cooling performance is not known)
Normally, the heat emission to the oil will be 25-30% of the Normally, the heat emission to the oil will be 25-30% of the
engine/motor power (diesel engine or electric motor). engine/motor power (diesel engine or electric motor).
Engine/motor power = 30kW Engine/motor power = 30kW
cooling performance = 0.3 x 30 kW = 9.0 kW cooling performance = 0.3 x 30 kW = 9.0 kW
Max. oil temp. = 60˚C Max. oil temp. = 60˚C
Ambient temp. = 30˚C Ambient temp. = 30˚C
Oil flow = 35 l/min. Oil flow = 35 l/min.

Spec. cooling performance = Q = 9 Q 9


Spec. cooling performance = =
Toil - Tamb 60 - 30 Toil - Tamb 60 - 30
= 0.30 kW/˚C = 0.30 kW/˚C
HP 20-2/415V/2-pol or HP 30-1/415V/6-pol is chosen! HP 20-1 (2800 rpm) or HP 30-1 (900 rpm) is chosen!
The choice is dependent on possible noise limitations. The choice is dependent on possible noise limitations.
Example 3 (if the cooling performance is not known) Example 3 (if the cooling performance is not known)
Oil volume in the system = 220 l Oil volume in the system = 220 l
Max. oil temp. = 60˚C Max. oil temp. = 60˚C
Ambient temp. = 30˚C Ambient temp. = 30˚C
Oil flow = 75 l/min. Oil flow = 75 l/min.
Without a cooling system the oil temperature rises 30˚C in 30 Without a cooling system the oil temperature rises 30˚C in 30
minutes min.

∆T = 25˚C ∆T = 30˚C
∆t = 30 min. = 1800 sec. ∆t = 30 min. = 1800 sec.

Q= Vvol x Ρoil x cρ x ∆T Q= Vvol x Ρoil x cρ x ∆T


∆t ∆t

Q = 220 x 0.85 x 2.1 x 30 = 5.45 kW Q = 220 x 0.85 x 2.1 x 30


1800 1800

Spec. cooling performance = 5.45 = 0.18 kW/˚C Spec. cooling performance = 6.55 = 0.22 kW/˚C
60 - 30 60 - 30
HP 10-1/415V/4-pol is chosen! HP 10-1 (1650 rpm) is chosen!

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section B
MOUNTING INSTALLATION AND MAINTENANCE page 16

OF HPC COOLING SYSTEM


Thermo-bypass
To be used in situations where the HPC oil cooler is
used for filter circuits which require a stable oil flow.
The thermo-bypass must be mounted parallel with
the oil cooler.
A
A
Thermo-switch
Is mounted if the HPC is used for oil cooling only.
It is recommended that the thermo-switch is
mounted in the oil tank for registration of the tank
temperature.
Positioning of the cooler
Please note that the cooler must be placed in a way Maintenance
that allows a free air flow in and out of the cooler. HPC oil coolers require no special maintenance.
The minimum allowable distance to a wall is half However, if the cooler is working in very dirty
the core height (A). surroundings, regular cleaning must be carried out.
It is important that there is no recirculation of the The cooling performance will be reduced if the fins
heater air - and to ensure sufficient ventilation in are blocked due to fouling.
the room if the cooler is mounted indoors.
Cleaning of the air side
Installation of the cooler Cleaning should be carried out by means of
compressed air or water. In case of heavy dirt
A HPC oil cooler with integrated oil pump deposits, the core can be high-pressure cleaned
functions as a separate cooling circuit which pumps with water. The direction of the cleaning flow must
the oil direct from the tank through the cooler and be parallel to the fins in order to avoid damage.
back to the tank. It is recommended that the cooler is removed for
The circuit may also be fitted with an oil filter. The cleaning, in order not to damage the electric motor.
filter must, however, not be mounted direct on the
oil cooler. Cleaning of the oil side
In case of internal cleaning, the disconnected
The suction height from tank to pump must
cooler can be flushed with a degreasing agent. The
not exceed 2 m, and the hose dimension must
degreasing agent must then be blown out by means
not be smaller than the dimension of the pump
of compressed air, and the cooler must be flushed
connection. The viscosity must not exceed 2000
thoroughly with oil, before it is connected to the
cSt. In case of a higher viscosity, please contact the
circuit again. Take care that the degreasing agent
factory.
does not have a corrosive effect on aluminium.
The electric motor must be connected in a way that
ensures that the pump and the fan rotate in the
direction indicated on the cooler and the pump.
For the regulation of the oil temperature, it is
recommended that a thermo-bypass or a thermo-
switch is mounted.

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section B
MOUNTING INSTALLATION AND MAINTENANCE OF HP SYSTEMS page 17

.......
.......
2 PASS
A COOLER
A

The remaining connection can either be plugged or on


Hp12/24v used for a thermo-switch - for regulation of the
fan.
On coolers with hydraulic motor the motor must be
Mounting of HP oil coolers connected in a way that ensures that the rotation direction
Coolers must be placed in such a way that recirculation of is in accordance with the arrow indication on the cooler. The
the heated air is avoided. max. oil flow and oil pressure must not be exceeded.
The cooler must be placed in a way that allows a free cooling HP oil coolers are designed for a maximum oil temperature of
air flow in and out of the cooler. The minimum allowable 150˚C. If the oil temperature exceeds 100˚C the factory must,
distance to a wall is half the core height(A). however, be contacted for approval of these conditions.
In the case of installation in closed rooms, sufficient
ventilation must be provided in order that the heated air from Maintenance
the oil cooling does not increase room temperature. HP oil coolers require no special maintenance. However, if
the coolers are working in very dirty surroundings, regular
For installation in open air, please note that low ambient cleaning should be carried out as the cooling performance
temperatures will reduce the oil temperature and consequently will be reduced if the fins are blocked because of soiling, this
result in an increased oil viscosity. This may again result in will result in an increased oil temperature.
high pressure peaks when starting the machine, and if these
pressure peaks exceed the max. allowable working pressure, Cleaning of the air side
a thermo-bypass or a pressure-bypass must be mounted Cleaning should be carried out by means of compressed air
parallel to the oil cooler. or water. In case of heavy dirt deposits the core can be high-
pressure cleaned with water. The direction of the cleaning
HP oil coolers are constructed for vertical mounting by means flow must be parallel to the fins in order to avoid damage.
of the existing feet, the HP 10 - 60 may, however, also be It is recommended that the cooler is removed for cleaning,
mounted by means of the brackets on the side of the coolers. in order not to damage the fan unit.
HP oil coolers (12/24 V) can be mounted horizontally or Cleaning of the oil side
vertically by means of the brackets on the side of the coolers. In case of internal cleaning, the disconnected cooler can be
If the cooler is mounted horizontally, the fan must be at the flushed with a degreasing agent. The degreasing agent must
bottom, and the plastic drain plug on the motor must be then be blown out by means of compressed air and the cooler
removed. must be flushed thoroughly with oil before it is connected to
the circuit again. Take care that the degreasing agent does
Installation not have a corrosive effect on aluminium.
The HP oil coolers must be installed in the return flow of
the hydraulic system. See also installation sheet on Hpc coolers.

For the installation of the 1-pass oil coolers the two diagonal
connections are used — see
right.
The two connections on one
side can also be used.
2-pass oil coolers must
be connected as shown 1 PASS
above. COOLER

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ST-DC COOLING SYSTEM 12 or 24 volt DC section B
page 18

ST10A-12V/24V
• Heavy duty 0-ring plug
11/16” UNO (3x)

• All steel cooler

• Compact cooling

• High heat transfer 390mm

• Low noise

• Tested at 1500 psi

• Easy to clean 240mm


Ø10 x 20 slots (4)
180mm 100
mm
480mm 300mm

Power consumption Air flow Noise level Noise level Weight Order
12V 24V m /sec
3
1 m [dB(A)] 7 m [dB(A)] [kg] code*
ST10A 18.5 10 0.53 80 65 12 ST10A-U
* U = 12V or 24V

Heat rejection in kW per ˚C temperature


difference between oil entering the
cooler and ambient air
kW/˚C Cooling performance

0.130
Materials
Cooler steel black
0.120
Cowling, feet Steel, black
0.110 Noise Level
Indicated noise level may vary + 3 dB(A).
0.100
This is due to possible reflection from sur-
rounding items, eigenfrequencies and the
0.090 like. The noise measurements are carried
out at half spherical spreading.
0.080
Also available
0.070 Thermostatic fan control
Thermostatic by-pass valves
0.060 Water/oil coolers

0.050 See separate data sheets on


Oil pressure losses
Other models
0.040

0.030
30 50 70 90 110 130 150 170
Oil flow rate in litres per minute

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ST-DC COOLING SYSTEM 12 or 24 volt DC section B
page 19

ST30A-12V/24V
15/16” UNO (2)
• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer

• Low noise 508mm

• Tested at 1500 psi

• Easy to clean

377mm Ø10 x 20 205mm 130mm


slots (4)
487mm 354mm

Power consumption Air flow Noise level Noise level Weight Order
12V 24V m /sec
3
1 m [dB(A)] 7 m [dB(A)] [kg] code*
ST30A 21.8 10.7 0.93 84 67 20 ST30A-U
* U = 12V or 24V

Heat rejection in kW per ˚C temperature difference between oil entering the cooler and ambient air

kW/˚C Cooling performance


Materials
Cooler steel black
0.250
Cowling, feet Steel, black

Noise Level
Indicated noise level may vary + 3 dB(A).
0.200 This is due to possible reflection from sur-
rounding items, eigenfrequencies and the
like. The noise measurements are carried
out at half spherical spreading.

0.150
Also available
Thermostatic fan control
Thermostatic by-pass valves
Water/oil coolers

0.100
See separate data sheets on
Oil pressure losses
Other models
For selection, installation and maintenance refer
to HP coolers data sheets
0.050
20 40 60 80 100 120 140 160
Oil flow rate in litres per minute

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ST-AC COOLING SYSTEM 415 volt section B
page 20

ST10A-415V-x
• Heavy duty 11/16” UNO (3) 0-ring plug

• All steel cooler

• Compact cooling

• High heat transfer 390mm

• Low noise

• Tested at 1500 psi

• Easy to clean
230mm 190mm 100
Ø10 x 20 mm
slots (4)
480mm 392mm

Motor Power Air flow Noise level Noise level Weight Order
[kW/rpm] consumption [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code
ST10A 0.55/2730 1.19 0.53 77 62 19 ST10A-415V-2pole
ST10A 0.37/1350 1.04 0.31 64 50 19 ST10A-415V-4pole

Heat rejection in kW per ˚C temperature difference between oil entering the Materials
cooler and ambient air Cooler steel black
Cowling, feet Steel, black
kW/˚C Cooling performance Fan PPG
Fan guard Steel, yellow-chromated
0.120 Electric motors
2 pole Voltage 3PH 415V
0.110 Safety class IP 55
Insulation class F
0.100 Temperature class B

4 pole Noise Level


0.090
Indicated noise level may vary + 3 dB(A).
This is due to possible reflection from sur-
0.080 rounding items, eigenfrequencies and the
like. The noise measurements are carried
0.070 out at half spherical spreading.

Also available
0.060 Thermostatic fan control
Thermostatic by-pass valves
0.050 Water/oil coolers

0.040 See separate data sheets on


Oil pressure losses
Other models
For selection, installation and maintenance
30 50 70 90 110 130 150 170
Oil flow rate in litres per minute refer to HP coolers data sheets

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ST-AC COOLING SYSTEM 415 volt section B
page 21

ST30A-415V-x
15/16” UNO (2)
• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer 544mm

• Low noise

• Tested at 1500 psi

• Easy to clean
ø10 x 20 (4)
377mm 203mm 130mm

487mm 421mm

Motor Power Air flow Noise level Noise level Weight Order
[kW/rpm] consumption [A] m /sec
3
1 m [dB(A)] 7 m [dB(A)] [kg] code
ST30 0.37/1350 1.04 0.81 73 58 28 ST30A-415V-4pole
ST30 0.18/915 0.68 0.64 65 51 29 ST30A-415V-6pole

Heat rejection in kW per ˚C temperature Materials


difference between oil entering the Cooler steel black
cooler and ambient air Cowling, feet Steel, black
kW/˚C Cooling performance Fan PPG
Fan guard Steel, yellow-chromated

0.250 Electric motors


Voltage 3PH 415V
Safety class IP 55
Insulation class F
Temperature class B
0.200 4 pole
Noise Level
6 pole Indicated noise level may vary + 3 dB(A).
This is due to possible reflection from sur-
rounding items, eigenfrequencies and the
0.150 like. The noise measurements are carried
out at half spherical spreading.

Also available
Thermostatic fan control
Thermostatic by-pass valves
0.100 Water/oil coolers

See separate data sheets on


Oil pressure losses
Other models
0.050 For selection, installation and maintenance refer
20 40 60 80 100 120 140 160 to HP coolers data sheets
Oil flow rate in litres per minute

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ST-AC COOLING SYSTEM 415 volt section B
page 22

ST50-415V
15/16” UNO (2)

• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer 716mm

• Low noise

• Tested at 1500 psi

• Easy to clean

554mm 234mm 130


ø10 x 20 mm
SLOTS (4)
675mm 461mm

Motor Power Air flow Noise level Noise level Weight Order
[kW/rpm] consumption [A] m /sec
3
1 m [dB(A)] 7 m [dB(A)] [kg] code
ST50 0.55/1390 1.35 1.89 80 70 43 ST50-415V-4pole
ST50 0.18/915 0.7 1.17 70 57 40 ST50-415V-6pole

Heat rejection in kW per ˚C temperature Materials


difference between oil entering the Cooler steel black
cooler and ambient air Cowling, feet Steel, black
kW/˚C Fan PPG
Cooling performance
Fan guard Steel, yellow-chromated

Electric motors
0.400
Voltage 3PH 415V
Safety class IP 55
4 pole
Insulation class F
0.350 Temperature class B

Noise Level
6 pole
0.300 Indicated noise level may vary + 3 dB(A).
This is due to possible reflection from sur-
rounding items, eigenfrequencies and the
like. The noise measurements are carried
0.250 out at half spherical spreading.

Also available
0.200 Thermostatic fan control
Thermostatic by-pass valves
Water/oil coolers

0.150
See separate data sheets on
Oil pressure losses
Other models
0.100 For selection, installation and maintenance
30 80 130 180 230 280 320 refer to HP coolers data sheets
Oil flow rate in litres per minute

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ST-AC COOLING SYSTEM 415 volt section B
page 23

ST80-415V
1” NPT (2)

• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer


975mm

• Low noise

• Tested at 1500 psi

• Easy to clean
100
873mm mm
169 ø15 HOLES (4)
mm
898mm 577mm

Motor Power Air flow Noise level Noise level Weight Order
[kW/rpm] consumption [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code
ST80 1.1/930 3.38 4.04 72 55 77 ST80-415V-6pole
ST80 0.55/700 2.16 2.98 66 49 77 ST80-415V-8pole

Materials
Cooler steel black
Cowling, feet Steel, black
Heat rejection in kW per ˚C temperature
Fan PPG
difference between oil entering the
Fan guard Steel, yellow-chromated
cooler and ambient air
Electric motors
kW/˚C
Voltage 3PH 415V
Cooling performance Safety class IP 55
Insulation class F
0.900 Temperature class B
Noise Level
0.800
Indicated noise level may vary + 3
dB(A). This is due to possible reflection
0.700 from surrounding items, eigenfrequen-
6 pole cies and the like. The noise measure-
ments are carried out at half spherical
0.600 8 pole
spreading.
Also available
0.500 Thermostatic fan control
Thermostatic by-pass valves
Water/oil coolers
0.400
See separate data
0.300 sheets on
Oil pressure losses
Other models
0.200 For selection, installation and main-
0 50 100 150 200 250 300 350 tenance refer to HP coolers data
Oil flow rate in litres per minute sheets

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ST-HYD COOLING SYSTEM WITH HYDRAULIC MOTOR section B
page 24

ST10A-HYD-Y
11/16” UNO (3x) 0-ring plug
• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer


390mm
• Low noise

• Tested at 1500 psi

• Easy to clean
230mm ø10 x 20 190mm 100
mm
SLOTS (4x)
480mm 309mm

Motor Power Air flow Noise level Noise level Weight Order
[rpm] [kW] m /sec
3
1m [dB(A)] 7m [dB(A)] [kg] code
ST10A 3300 0.44 0.64 82 66 19 ST10A-HYD-Y
ST10A 2730 0.25 0.53 77 62 19 ST10A-HYD-Y
ST10A 1350 0.05 0.31 64 50 19 ST10A-HYD-Y

Heat rejection in kW per ˚C temperature Materials


Cooler steel black
difference between oil entering the
Cowling, feet Steel, black
cooler and ambient air Fan PPG
kW/˚C Fan guard Steel, yellow-chromated
Cooling performance
Hydraulic Motors
3300rpm The following hydraulic motor sizes can
be chosen: 6, 8, 11, 16, 19 and 27 cm3/
0.120 rev.
2730rpm
max, working pressure: 200-276 bar
0.110 Please note that the max. number of
revolutions indicated on the graphs must
not be exceeded.
0.100
1350rpm See performance data sheet.
0.090 Noise Level
Indicated noise level may vary + 3 dB(A).
0.080 This is due to possible reflection from sur-
rounding items, eigenfrequencies and the
like. The noise measurements are carried
0.070 out at half spherical spreading.

0.060 Also available


Thermostatic fan control
Thermostatic by-pass valves
0.050
Water/oil coolers

0.040 See separate data sheets on


Oil pressure losses
Other models
0.030 For selection, installation and maintenance refer
10 30 50 70 90 110 130 150 170
Oil flow rate in litres per minute to HP coolers data sheets

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ST-HYD SYSTEM WITH HYDRAULIC MOTOR section B
page 25

ST30A-HYD
15/16” UNO (2)

• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer 544mm

• Low noise

• Tested at 1500 psi


ø10 x 20
SLOTS (4x)
• Easy to clean 377mm 203mm
130
mm
487mm 352mm

Motor Power Air flow Noise level Noise level Weight Order
[rpm] [kW] m3/sec 1m [dB(A)] 7m [dB(A)] [kg] code
ST30 2600 1.15 1.71 89 72 29 ST30A-HYD-Y
ST30 2000 0.53 1.31 83 67 29 ST30A-HYD-Y
ST30 1350 0.16 0.92 73 58 29 ST30A-HYD-Y
ST30 915 0.05 0.64 65 51 29 ST30A-HYD-Y
Y=6, 8, 11, 16, 19 or 27cc
Heat rejection in kW per ˚C temperature difference Materials
between oil entering the cooler and ambient air Cooler steel black
kW/˚C Cowling, feet Steel, black
Cooling performance Fan PPG
Fan guard Steel, yellow-chromated
Hydraulic Motors
0.120 The following hydraulic motor sizes can
be chosen: 6, 8, 11, 16, 19 and 27 cm3/
0.110
2600rpm rev.max, working pressure: 200-276 bar
Please note that the max. number of
2000rpm revolutions indicated on the graphs must
0.100 not be exceeded.
1315rpm See performance data sheet.
0.090
Noise Level
915rpm Indicated noise level may vary + 3 dB(A).
0.080 This is due to possible reflection from sur-
rounding items, eigenfrequencies and the
0.070 like. The noise measurements are carried
out at half spherical spreading.
0.060 Also available
Thermostatic fan control
0.050 Thermostatic by-pass valves
Water/oil coolers
0.040 See separate data sheets on
Oil pressure losses
Other models
0.030
For selection, installation and maintenance
10 30 50 70 90 110 130 150 170
refer to HP coolers data sheets
Oil flow rate in litres per minute

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ST-HYD SYSTEM WITH HYDRAULIC MOTOR section B
page 26

ST50-HYD
15/16” UNO (2)
• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer


716mm
• Low noise

• Tested at 1500 psi

• Easy to clean ø10 x 20


554mm SLOTS (4x) 130
234mm mm
675mm 383mm

Motor Power Air flow Noise level Noise level Weight Order
[rpm] [kW] m3/sec 1m [dB(A)] 7m [dB(A)] [kg] code
ST50 2000 1.5 2.72 89 73 39 ST50-HYD-Y
ST50 1390 0.55 1.89 80 65 39 ST50-HYD-Y
ST50 915 0.18 1.17 70 57 39 ST50-HYD-Y

Heat rejection in kW per ˚C temperature Materials


Cooler steel black
difference between oil entering the
Cowling, feet Steel, black
cooler and ambient air Fan PPG
kW/˚C Fan guard Steel, yellow-chromated
Cooling performance
0.500 Hydraulic Motors
The following hydraulic motor sizes can
be chosen: 6, 8, 11, 16, 19 and 27 cm3/
0.450 rev.
2000rpm max, working pressure: 200-276 bar
Please note that the max. number of
0.400 revolutions indicated on the graphs must
not be exceeded.
1390rpm
See performance data sheet.
0.350
Noise Level
Indicated noise level may vary + 3 dB(A).
915rpm
0.300 This is due to possible reflection from sur-
rounding items, eigenfrequencies and the
like. The noise measurements are carried
0.250 out at half spherical spreading.

Also available
0.200 Thermostatic fan control
Thermostatic by-pass valves
Water/oil coolers
0.150 See separate data sheets on
Oil pressure losses
Other models
0.100 For selection, installation and maintenance
30 80 130 180 230 280 330 refer to HP coolers data sheets
Oil flow rate in litres per minute

FOR more information or other sizes


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ST-HYD SYSTEM WITH HYDRAULIC MOTOR section B
page 27

ST80-HYD
1” NPT (2)

• Heavy duty

• All steel cooler

• Compact cooling

• High heat transfer 975mm

• Low noise

• Tested at 1500 psi


100
• Easy to clean mm
169
873mm mm ø15 HOLES (4)

898mm 452mm

Motor Power Air flow Noise level Noise level Weight Order
[rpm] [kW] m3/sec 1m [dB(A)] 7m [dB(A)] [kg] code
ST80 1800 4.6 4.08 95 78 66 ST80-HYD-Y
ST80 1500 2.7 3.43 88 74 66 ST80-HYD-Y
ST80 910 0.61 2.07 77 64 66 ST80-HYD-Y
ST80 690 0.27 1.51 69 56 66 ST80-HYD-Y
Y=6, 8, 11, 16, 19 or 27cc
Heat rejection in kW per ˚C temperature Materials
Cooler steel black
difference between oil entering the
Cowling, feet Steel, black
cooler and ambient air Fan PPG
kW/˚C Fan guard Steel, yellow-chromated
Cooling performance
Hydraulic Motors
0.700 The following hydraulic motor sizes can
be chosen: 6, 8, 11, 16, 19 and 27 cm3/
0.650 1800rpm rev.
max, working pressure: 200-276 bar
0.600
Please note that the max. number of
1500rpm revolutions indicated on the graphs must
not be exceeded.
0.550
See performance data sheet.
0.500 Noise Level
910rpm Indicated noise level may vary + 3 dB(A).
This is due to possible reflection from sur-
0.450 rounding items, eigenfrequencies and the
690rpm
like. The noise measurements are carried
0.400 out at half spherical spreading.

0.350 Also available


Thermostatic fan control
Thermostatic by-pass valves
0.300
Water/oil coolers

0.250 See separate data sheets on


Oil pressure losses
Other models
0.200 For selection, installation and maintenance
50 100 150 200 250 300 350 refer to HP coolers data sheets
Oil flow rate in litres per minute

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
ST STEEL COOLERS PRESSURE LOSS CHARTS section B
page 28

Models ST 10-80
∆ P(bar)
Oil Pressure Loss at (30cSt)

9.0

8.0
ST 30
7.0
ST 50

6.0
ST 10
5.0

4.0

3.0
ST 70/80
2.0

1.0

0.0 l/min
0 50 100 150 200 250 300 350

VISCOSITY CORRECTION CHART

Multiply result from 10.0


Pressure Loss Chart
by this factor 8.0

6.0

4.0

2.0

100 200 300 400 500 600 700


Oil viscosity in cSt

FOR PERFORMANCE DETAILS


FOR more information or other sizes
PLEASE CONTACT
PLEASE CONTACT OUR SALESOFFICE
OUR SALES OFFICE
www.alliedheattransfer.com.au
NOTES
TF OIL COOLER DATA SHEET section C
page 1

38

Part No TF 1430
298
204

Heavy Duty Copper Tubes 204

High Efficiency Aluminium Fins


In-Tube Oil Turbulators
Connection Size 215

Test Pressure 300psi 1/2" npt Dimensions in millimetres


12/24V fan available

Weight 1.36 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 10 - 45 L/Min 2 - 2.5 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100
80
5.0 60
100 cSt
50 68 cSt
40
4.5 30

20 10 cSt
45
4.0 10
30
15
3.5 5
10 4
3
3.0 2

1
2.5 10 15 2025 30 40 75 115150
LPM

2.0

1.5 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
1.0 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
0.5
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
TF OIL COOLER DATA SHEET section C
page 2

38

Part No TF 1446
457
362

Heavy Duty Copper Tubes 204

High Efficiency Aluminium Fins


In-Tube Oil Turbulators
Connection Size 228

Test Pressure 300psi 1/2" npt Dimensions in millimetres


12/24V fan available

Weight 1.8 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 10 - 45 L/Min 3 - 3.85 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100
100 cSt
80
10 60 68 cSt
50
40
9 30
10 cSt
20

8 10

7 5
4
45 3
6 25 2

15 1
5 10 15 2025 30 40 75 115150
10 LPM

3 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
2 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
1
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
TF OIL COOLER DATA SHEET section C
page 3

38

Part No TF 1454 533


425

Heavy Duty Copper Tubes 204

High Efficiency Aluminium Fins


In-Tube Oil Turbulators
Connection Size 230

Test Pressure 300psi 3/4" npt Dimensions in millimetres


12/24V fan available

Weight 2.0 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 10 - 60 L/Min 3.5 - 5.3 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100 100 cSt
68 cSt
80
10 60
50
40 10 cSt
9 60 30

20
45
8 10
30
25
7 5
4
15
3
6 2
10

1
5 10 15 2025 30 40 75 115150
LPM

3 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
2 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
1
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
TF OIL COOLER DATA SHEET section C
page 4

38

Part No TF 1645 457


336

Heavy Duty Copper Tubes 305

High Efficiency Aluminium Fins


In-Tube Oil Turbulators
Connection Size 338

Test Pressure 300psi 3/4" npt Dimensions in millimetres


12/24V fan available

Weight 3.0 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 15 - 90 L/Min 4.7 - 6.2 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100 100 cSt
80
10 90
60
68 cSt

60 50
40
45
9 30
10 cSt
30
20

8 15 10

7 5
4
3
6 2

1
5 10 15 2025 30 40 75 115150
LPM

3 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
2 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
1
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
TF OIL COOLER DATA SHEET section C
page 5

38

Part No TF 1662
610
490

Heavy Duty Copper Tubes 305

High Efficiency Aluminium Fins


In-Tube Oil Turbulators
Connection Size 338

Test Pressure 300psi 1" npt Dimensions in millimetres


12/24V fan available

Weight 3.6 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 15 - 90 L/Min 6.3 - 9.0 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100
100 cSt
80
15.0 90 60
68 cSt
50
75
40
13.5 60 30
10 cSt
45 20
12.0 30 10

15
10.5 5
4
3
9.0 2

1
7.5 10 15 2025 30 40 75 115150
LPM

6.0

4.5 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
3.0 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
1.5
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
TF OIL COOLER DATA SHEET section C
page 6

38 Dimensions
in millimetres

610
500
Part No TF 1960
458

Heavy Duty Copper Tubes


High Efficiency Aluminium Fins
In-Tube Oil Turbulators
Connection Size 482

Test Pressure 300psi 3/4" npt


12/24V fan available

Weight 5.21 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 20 - 75 L/Min 9.25 - 12.5 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100
80
20 75
60
50 100 cSt
55 40
18 30 68 cSt
35
20
10 cSt
16 10
20

14 5
4
3
12 2

1
10 10 15 2025 30 40 75 115150
LPM

6 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
4 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
2
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
TF OIL COOLER DATA SHEET section C
page 7
38 Dimensions
in millimetres

610
490
Part No TF 11260
610

Heavy Duty Copper Tubes


High Efficiency Aluminium Fins
In-Tube Oil Turbulators
Connection Size 642

Test Pressure 300psi 1" npt


12/24V fan available

Weight 7.0 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 20 - 120 L/Min 11.5 - 16.5 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100
80
25.0 120
60
80 50 100 cSt
40
22.5 30 68 cSt
40 20
20.0 10 10 cSt
20
17.5 5
4
3
15.0 2

1
12.5 10 15 2025 30 40 75 115150
LPM

10.0

7.5 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
5.0 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
2.5
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
TF OIL COOLER DATA SHEET section C
page 8
38 Dimensions
in millimetres

610
475
Part No TF 11561
762

Heavy Duty Copper Tubes


High Efficiency Aluminium Fins
In-Tube Oil Turbulators
Connection Size 800

Test Pressure 300psi 11/4" npt


12/24V fan available

Weight 9.5 Kg

TYPICAL Oil Flow Rate Range Heat Rejection Range


PERFORMANCE 25 - 200 L/Min 15.0 - 22.0 Kw
Based on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Heat OIL
rejected FLOW
by the in litres
OIL PRESSURE DROP CURVE
cooler
in Kw HEAT REJECTION CURVE per
minute
PSI 100
100 100 cSt
80
50 60
60
68 cSt
50
50
40
40
45 30
30 10 cSt
20
20

40 10
10

35 200 55
44
150
3
30 100
22

50 11
25 10 15 10
20 25 15
402025 30
75 40115 15075225115
300150
375
25 LPM

20

15 CORRECTION CHART for


AIR VELOCITIES other than 5 M/Sec
10 Multiply
2.0
HEAT
REJECTION
by this factor 1.5
5
1.0
0.9
10 20 30 40 50 60 70 80 90 0.8
0.7
Temperature Difference in ˚C between
0.6
OIL ENTERING THE COOLER and ambient air.
0.5

0.4

0.3
2 2.5 3 3.5 4 4.5 5 7.5 10 15
www.alliedheattransfer.com.au AIR VELOCITY at COOLER in metres/second
For other sizes contact our sales office
HE HIGH EFFICIENCY ALUMINIUM COOLERS section C
page 9

70 9 70 I (3x)

12
B = Core
G
H

C = Core 3
E D
F Core

MODEL No No1 No2 No3 No4 No5 No6 No7 No8 No9 No10 No11

MAX OIL FLOW (lit/min) 120 150 150 150 250 250 230 300 330 400 470

TYPICAL PERFORMANCE

Heat removed kW 5.5 7.1 9.9 13.7 16.0 20.4 24.5 34.0 42.1 49.8 60.2

Oil flow l/min 18 23 30 33 38 45 54 64 78 90 108

Oil temperature (inlet) ˚C 90 90 90 90 90 90 90 90 90 90 90

Cooling air flow kg/h 1100 1550 2600 3800 3300 4180 4870 5600 6750 7900 9650

Max. static pressure drop Pa 100 100 170 170 170 170 170 220 220 220 220

Ambient temperature ˚C 40 40 40 40 40 40 40 40 40 40 40

Test/max. working pressure bar 18/13 18/13 18/13 18/13 18/13 18/13 18/13 15/10 15/10 15/10 15/10

DIMENSIONS
B mm 264 336 293 379 393 450 436 382 454 539 639

C mm 248 248 348 398 398 448 548 612 612 612 612

D mm 50 50 50 50 63 63 63 94 94 94 94

E mm 289 289 389 439 439 489 589 659 659 659 659

F mm 334 334 434 484 492 542 642 737 737 737 737

G mm 289 361 318 404 418 475 461 407 479 564 664

H mm 314 386 343 429 443 500 486 432 504 589 689

I GII 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1


Oil pressure loss through the coolers at maximum flow rates @ oil viscosity of 30 cSt = 3 bar

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
REPLACEMENT OIL COOLERS section C
page 10

THE HEAVY DUTY VERSION


TESTED TO OVER 300psi

AHTI 19

296
mm
261
• A one piece brazed mm
20

aluminium cooler
mm

63.5
mm

• Very high efficiency


• Superior corrosion
resistance 250
mm
330
• Improved working pressure mm

rating to 250 psi


• Rugged and durable

100
mm 51
mm

PORTS AREA VOL


BSPP m2 litres
63
1” .065 1.17 mm

1/2" bspp

The cooler brazing process takes place in a temperature controlled nitrogen


atmosphere furnace. Coolers brazed using this new fluxless system do
not require any flushing or post-brazing treatment and do not suffer from
internal flux corrosion.

FOR PERFORMANCE DETAILS


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
REPLACEMENT OIL COOLERS section C
page 11

THE HEAVY DUTY VERSION


TESTED TO OVER 300psi

AHTI 20
432
mm
397
mm
20
mm

• A one piece brazed 130

aluminium cooler
mm

• Very high efficiency


• Superior corrosion
resistance 463 380
mm mm
• Improved working pressure
rating to 250 psi
• Rugged and durable

121
mm
PORTS AREA VOL 51
mm

BSPP m2 litres
1” .155 2.16
63
mm

The cooler brazing process takes place in a temperature controlled nitrogen


atmosphere furnace. Coolers brazed using this new fluxless system do
not require any flushing or post-brazing treatment and do not suffer from
internal flux corrosion.

FOR PERFORMANCE DETAILS


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
REPLACEMENT OIL COOLERS section C
page 12

THE HEAVY DUTY VERSION


TESTED TO OVER 300psi

AHTI 21
622
mm

587
mm

25 mm

140
mm

• A one piece brazed


aluminium cooler 76
mm

• Very high efficiency


• Superior corrosion 635
mm
556
mm
resistance
• Improved working pressure
rating to 250 psi
• Rugged and durable

PORTS AREA VOL


BSPP m2 litres 129
mm
11/4” .329 3.82 51
mm

63
mm

The cooler brazing process takes place in a temperature controlled nitrogen


atmosphere furnace. Coolers brazed using this new fluxless system do
not require any flushing or post-brazing treatment and do not suffer from
internal flux corrosion.

FOR PERFORMANCE DETAILS


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
REPLACEMENT OIL COOLERS section C
page 13

THE HEAVY DUTY VERSION


TESTED TO OVER 300psi

AHTI 22
800
mm

764
mm

25mm

• A one piece brazed 147


mm

aluminium cooler
• Very high efficiency 152
mm

• Superior corrosion 801


mm
resistance
720
• Improved working mm

pressure rating to
250 psi
• Rugged and durable

PORTS AREA VOL


BSPP m2 litres
11/4” .560 5.80 51
mm
129
mm

63
mm

The cooler brazing process takes place in a temperature controlled nitrogen


atmosphere furnace. Coolers brazed using this new fluxless system do
not require any flushing or post-brazing treatment and do not suffer from
internal flux corrosion.

FOR PERFORMANCE DETAILS


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
STEEL OIL COOLERS section C
page 14
• Heavy Duty • ALL STEEL • MAXIMUM STRENGTH • HIGH HEAT TRANSFER
• EASY TO CLEAN • TESTED TO 1500 psi • CAN BE PACKAGED WITH FAN AND MOTOR

COOLING PERFORMANCE
O-ring plug 116mm
11/16” UNO
Part N o
ST 10A (3x)

Oil flow rate range Weight


10-140 l/min 8.5 kg 50
mm
305mm
Heat rejection range Connection size 458mm

2-7 kW 11/16" UNO 331mm 388mm

Max. working pressure


500 psi

342mm
Heat rejection in kW per ˚C
temperature difference between
oil entering the cooler and
ambient air
kW/˚C

0.170 Performance curves at a given air velocity

12m/s
0.150 10m/s

8m/s
0.130
6m/s
0.110

4m/s
0.090

0.070
2m/s

0.050

0.030
0 50 100 150 200 250 300 350 400
Oil flow rate in litres per minute

Example: With an oil flow at 200 l/min, oil temperature in at 80˚C and ambient air at 40˚C, with 6m/s of cooling air,
from the graph the cooler will dissipate approximately 0.117kW/˚C which gives a heat dissipation of:
0.57kW/˚C x (80-40) = 4.68kW

For this cooler in a complete package with


fan and motor assembly, see data sheets
on part numbers ST10A-AC, ST10A-HYD,
www.alliedheattransfer.com.au ST10A-AC and ST10A-HYD in this catalogue.
For other sizes contact our sales office
STEEL OIL COOLERS section C
page 15
• Heavy Duty • ALL STEEL • MAXIMUM STRENGTH • HIGH HEAT TRANSFER
• EASY TO CLEAN • TESTED TO 1500 psi • CAN BE PACKAGED WITH FAN AND MOTOR

COOLING PERFORMANCE
Part No ST 30A Ø10 x 15 (6x)
15/16” UNO

Oil flow rate range Weight


410mm
50-200 l/min 14.5 kg 508mm
190mm 50
mm

415mm 470mm

Heat rejection range Connection size 190mm

5-12 kW 1 /16 UNO


5 "

Max. working pressure 444mm

500 psi 469mm

Heat rejection in kW per ˚C


temperature difference between
oil entering the cooler and
ambient air
kW/˚C

0.300 Performance curves at a given air velocity


12m/s
10m/s
0.250
8m/s

0.200 6m/s

4m/s
0.150
2m/s

0.100

0.050

0.000
0 50 100 150 200 250
Oil flow rate in litres per minute
Example: With an oil flow at 100 l/min, oil temperature in at 80˚C and ambient air at 40˚C, with 6m/s of cooling air,
from the graph the cooler will dissipate approximately 0.2kW/˚C which gives a heat dissipation of:
0.2kW/˚C x (80-40) = 8kW
For this cooler in a complete package with
fan and motor assembly, see data sheets
on part numbers ST30A-DC, ST30A-AC and
www.alliedheattransfer.com.au ST30A-HYD in this catalogue.
For other sizes contact our sales office
STEEL OIL COOLERS section C
page 16
• Heavy Duty • ALL STEEL • MAXIMUM STRENGTH • HIGH HEAT TRANSFER
• EASY TO CLEAN • TESTED TO 1500 psi • CAN BE PACKAGED WITH FAN AND MOTOR

COOLING PERFORMANCE
Part No ST 50 Ø10x15 (8x)
15/16” UNO

Oil flow rate range Weight


50-250 l/min 24 kg 178mm
664mm
50
589mm mm 637mm
Heat rejection range Connection size 594mm
178mm

575mm
10-25 kW 15/16" UNO
178mm

Max. working pressure


500 psi 652mm
675mm

Heat rejection in kW per ˚C


temperature difference between
oil entering the cooler and
ambient air

kW/˚C

0.600 Performance curves at a given air velocity

0.550
12m/s
0.500
10m/s
0.450
8m/s
0.400

0.350 6m/s

0.300
4m/s
0.250

0.200
2m/s
0.150

0.100
0 50 100 150 200 250 300

Oil flow rate in litres per minute


Example: With an oil flow at 150 l/min, oil temperature in at 80˚C and ambient air at 40˚C, with 6m/s of cooling air,
from the graph the cooler will dissipate approximately 0.38kW/˚C which gives a heat dissipation of:
0.38kW/˚C x (80-40) = 15.2kW

For this cooler in a complete package with


fan and motor assembly, see data sheets
on part numbers ST50-DC, ST50-AC and ST50-
www.alliedheattransfer.com.au HYD in this catalogue.
For other sizes contact our sales office
STEEL OIL COOLERS section C
page 17
• Heavy Duty • ALL STEEL • MAXIMUM STRENGTH • HIGH HEAT TRANSFER
• EASY TO CLEAN • TESTED TO 1500 psi • CAN BE PACKAGED WITH FAN AND MOTOR

COOLING PERFORMANCE
Part No ST 80
Oil flow rate range Weight Ø10x15 (6x)

115-300 l/min 32 kg
50 815mm
793mm 718mm mm
Heat rejection range Connection size 725mm

765mm 657mm
20-35 kW 1" NPT

Max. working pressure


500 psi 273mm 273mm 1” NPT (2x)
98
mm

Heat rejection in kW per ˚C


temperature difference between
oil entering the cooler and
ambient air
kW/˚C

0.900 Performance curves at a given air velocity

0.800
12m/s

0.700 10m/s

8m/s
0.600
6m/s
0.500

4m/s
0.400

0.300 2m/s

0.200
0 50 100 150 200 250 300 350
Oil flow rate in litres per minute

Example: With an oil flow at 200 l/min, oil temperature in at 80˚C and ambient air at 40˚C, with 6m/s of cooling air,
from the graph the cooler will dissipate approximately 0.57kW/˚C which gives a heat dissipation of:
0.57kW/˚C x (80-40) = 22.8kW

For this cooler in a complete package with


fan and motor assembly, see data sheets
on part numbers ST70-AC, ST70-HYD, ST80-
www.alliedheattransfer.com.au AC and ST80-HYD in this catalogue.
For other sizes contact our sales office
STEEL COOLERS PRESSURE LOSS CHARTS section C
page 18

Models ST 10-80
∆ P(bar)
Oil Pressure Loss at (30cSt)

9.0

8.0
ST 30
7.0
ST 50

6.0
ST 10
5.0

4.0

3.0
ST 70/80
2.0

1.0

0.0 l/min
0 50 100 150 200 250 300 350

VISCOSITY CORRECTION CHART

Multiply result from 10.0


Pressure Loss Chart
by this factor 8.0

6.0

4.0

2.0

100 200 300 400 500 600 700


Oil viscosity in cSt

FOR PERFORMANCE DETAILS


FOR more information or other sizes
PLEASE CONTACT
PLEASE CONTACT OUR SALESOFFICE
OUR SALES OFFICE
www.alliedheattransfer.com.au
NOTES
WATER STRAINERS section D
page 1

The Y strainer with exhaust

valve traps debris before it


R
reaches the heat exchanger. The

debris is collected in the strainer

basket and can be flushed out by H

opening the valve.

MODEL YSTB020 YSTB025 YSTB032 YSTB040 OTHER


SIZES
R" (inch) /4
3
1 11/4 11/2
AVAILABLE
L (mm) 70 87 96 106
ON REQUEST
H (mm) 50 60 66 75

MATERIALS Bronze body


Brass cap
Stainless steel basket

STRAINER SIZE Models 15 to 25 : 400 micron mesh


32 to 50 : 500 micron
65 to 100 : 600 micron

( )
2
G (M3/hr)
PRESSURE DROP ∆ρ (mm H2O) = 10,000 x
Kv

R 1
/2 3
/4 1 11/4 11/2 2 21/2 3 4

Kv 4.8 7.3 12.5 17 24.5 36 60 80 100

Maximum working pressure : 20 bar

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
THERMAL BY-PASS VALVE DATA SHEET section D
page 2

• Diverts oil flow from


cooler to reservoir.

• Built-in automatic TO TO

pressure relief. COOLER TANK

• Ideal for hydrostatic


drive circuits due to fast INLET

warm-up, controlled fluid


temperatures and low
return line back pressure. OIL IN

• Maximum flow 225 L/m Dimensions (mm) 138l x 90h x 67th

Connection sizes 16 SAE O RING 15/16" 12 UN-2B

These thermal by-pass values are temperature responsive to modulate return oil flow between the oil reservoir

and the oil cooler. Oil is diverted to the reservoir until the shift temperature is reached, causing flow to begin

to the cooler. At the shift temperature plus 14˚C full oil flow is diverted to the cooler. An automatic built-in

pressure value protects against excessive oil pressure.

START SHIFT FULL SHIFT PRESSURE RELEASE


PART TEMPERATURE TEMPERATURE SETTING
NUMBER Valve opens diverting flow Valve fully open diverting Automatic diversion of oil
to cooler full flow to cooler to reservoir at

1100-25 38˚C 52˚C 25psi

1100-50 38˚C 52˚C 50psi

1600-25 71˚C 85˚C 25psi

1600-50 71˚C 85˚C 50psi

Also available • Pressure check valves • Modulating Water Flow Valves


• Thermostatic Fan Switches • Oil Coolers
• Thermostatic pump controller

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
2 WAY THERMAL BY PASS VALVE section D
page 3

Thermo-bypass

The ideal solution to ensure a minimum oil temperature

irrespective of the ambient temperature.

The thermo-bypass is connected parallel to the oil cooler and

will let the oil flow pass the cooler if the oil temperature is

below the closing temperature of the thermo-bypass. If the oil

temperature exceeds this temperature, the bypass closes and

oil flow is diverted through the cooler. The closing temperature

is 10˚C.

The thermo-bypass is available with the following closing temperatures:

45˚C, 55˚C, 70˚C and 87˚C

Maximum oil flow 67 l/min.


Connections 1"
Maximum working temperature 120˚C

COOLER
Also available
3 way thermal by pass valves

Pressure check valves

Modulating water flow valves


THERMO
PRESSURE
BY-PASS
Thermostatic pump activators
CHECK
VALVE
VALVE
Thermostatic fan switches
OIL
fLOW Oil coolers

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
THERMOSTATIC FAN CONTROL SWITCHES section D
page 4

These thermo-switches are used for the regulation of oil temperature

on installations where oil coolers with electric fans are used.

The switch should be fitted to the oil tank. However it can be fitted

to the oil cooler depending on the cooler model.

When the oil temperature exceeds the set point temperature of the

switch, the fan is activated. When the temperature falls to 11˚c below

this set temperature the fan is switched off again.

Thermo switches are available with the A relay must be fitted if the thermo-switch is
following set point temperatures exposed to current intensities which exceed:

38˚C
47˚C 12v DC MAX. 10.0 A
60˚C
24v DC MAX. 5.0 A
70˚C
80˚C 120v AC MAX. 15.0 A

240v AC MAX. 10.0 A


Max working temp 120˚c
Safety class IP65 277v AC MAX. 7.2 A
Thread 1
/2” BSPP
normally open

ALSO AVAILABLE
Pressure check valves

Thermal by-pass valves

Modulating water flow valves

Thermostatic pump activators

Oil coolers

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
12/24 VOLT FANS section D
page 5

HEAVY DUTY FAN ASSEMBLY Part No for 12V 1090111


ENCLOSED MOTOR
HEAVY DUTY Part No for 24V 1090117
SAFETY FINGER GUARD
LONG LIFE
INDUCED FLOW Fan 225mm Weight 2.1Kg
Thermostatic fan control switch available Diameter approx.
as an option (see separate data sheet)

139 4xØ8
HOLES 54
10
6
A

Ø
206
247

5
27.
19
430±10 8
4
46˚ 4

238
SEC A-A 94

Static Pressure Air flow Current input Air flow Current input
[mm H2O] [m3/h] 12V [A] 12V [m3/h] 24V [A] 24V

0 1280 8.6 1300 4.5

5 1150 9 1200 4.8

10 1000 9.7 1060 5

15 700 10.2 790 5.1

20 500 10.3 530 5.2

25 340 10.5 380 5.4

30 200 11 240 5.6

35 – 11.2 150 5.8


Static pressure: 1mm H2O = 0.04 in. H2O
Airflow: 1m3/h = 0.59 cfm

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
12/24 VOLT FANS section D
page 6

HEAVY DUTY FAN ASSEMBLY


Part No for 12V 1090108
ENCLOSED MOTOR
HEAVY DUTY Part No for 24V 1090110
SAFETY FINGER GUARD
LONG LIFE
INDUCED FLOW Fan 305mm Weight 2.5Kg
Thermostatic fan control switch available Diameter approx.
as an option (see separate data sheet)

57
Ø Ø 3.5
337 340

331
60˚

323

90˚
315

10

6˚40'
10

21˚

6
43

95.5

Static Pressure Air flow Current input Air flow Current input
[mm H2O] [m3/h] 12V [A] 12V [m3/h] 24V [A] 24V

0 2750 16.5 2900 9.4

5 2450 15 2700 9.3

10 2100 16 2400 9

15 1600 17 2000 9.4

20 1000 17.8 1300 9.6

25 700 18.5 950 10

30 450 19 700 10.3

35 450 20 450 10.8


Static pressure: 1mm H2O = 0.04 in. H2O
Airflow: 1m3/h = 0.59 cfm

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
12/24 VOLT FANS section D
page 7

HEAVY DUTY FAN ASSEMBLY Part No for 12V 1090107


ENCLOSED MOTOR
HEAVY DUTY Part No for 24V 1090106
LONG LIFE
INDUCED FLOW
Thermostatic fan control switch available Fan 2.3Kg
as an option (see separate data sheet) Diameter 385mm Weight approx.

206.5
28
4
19
8

31
405

90˚
358
414 126

A
10

45˚

43

400
88

Static Pressure Air flow Current input Current input


[mm H2O] [m3/h] [A] 12V [A] 24V

0 4000 18.5 9.3

5 3450 19.7 10.0

10 2900 20.1 10.2

12.5 2650 20.9 10.2

15 2350 20.2 10.2

17.5 2000 20.2 10.1

20 1600 19.5 9.8

25 850 19.5 9.6

30 - 19.2 9.6
Static pressure: 1mm H2O = 0.04 in. H2O
Airflow: 1m3/h = 0.59 cfm

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
THERMOSTATIC PUMP CONTROLLER section D
page 8

Automatic control of

pumping system

based on temperature

OPERATION
• 2.3m long capillary tube connection
• Sensor is fitted to oil tank
size 1"
• Select oil temperature simply by adjusting thermostat. • Temperature regulation range 25–90˚C

• Pump starts when selected oil temperature is reached. • Sensor pocket available
Other sizes and temperature ranges available
• Pump is automatically controlled to maintain
on request.
desired oil temperature.

ALSO AVAILABLE
• Modulating water flow valves

• Thermal by pass valves

• Check valves

• Thermo fan switches

• Oil coolers

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
MODULATING WATER FLOW VALVES section D
page 9

Automatic regulation of

cooling water flow

based on oil temperature

OPERATION
• 2m long capillary tube connection
• Sensor is fitted to oil tank
size 1"
• Select oil temperature simply by adjusting valve. • Temperature regulation range 10-80˚C
• Sensor pocket available
• Cooling water flow starts when selected oil temperature
Other sizes and temperature ranges
is reached.
available on request.
• Water flow is automatically controlled to maintain desired
oil temperature.

ALSO AVAILABLE
• Thermostatic water pump activators

• Thermal by pass valves

• Check valves

• Thermo fan switches

• Oil coolers

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
PRESSURE CHECK VALVES section D
page 10

• Prevents high back pressure fLOW


created by cold fluid
• 20 psi cracking pressure
• 4 sizes available
• Easily installed in line

Other cracking pressures available


on request
• Max operating pressure 500psi

• Max operating temperature 120˚C COOLER


PART No.’s PORT SIZE

PCV 20 - A 3
/4" NPT - F

PCV 20 - B 1" NPT - F

PCV 20 - C 11/4” NPT - F PRESSURE


CHECK
PCV 20 - D 11/2” NPT - F VALVE

SAE O-Ring available on special order


OIL
fLOW

ALSO AVAILABLE
Thermal by-pass valves

Modulating water flow valves

Thermostatic water pump activators

Thermostatic fan switches/oil coolers

FOR more information or other sizes


PLEASE CONTACT OUR SALES OFFICE
www.alliedheattransfer.com.au
Sizing Oil Coolers
To ensure that we correctly size your oil cooler, please give us as much relevant information as possible
1 Explain this application, why is an oil cooler needed:

2 Information needed EXAMPLES


Oil type ISO 68

Oil flow 50 litres per minute

Heat to be removed from oil 10 horse power or 7.5 kw

Maximum oil temperature your sys- To maintain correcty viscosity the


tem can accommodate hottest oil temperature wanted in our
system is 80˚C

Maximum pressure loss through the Our pump can overcome a pressure
oil cooler that you can accept restriction in the oil cooler of 2 bar.

What will be the maximum oil The cooler will be in the return line
pressure in the cooler be? so the pressure in the cooler will be a
maximum of 50 psi

What will the oil be cooled by? Ambient air/salt water/cooling tower/
engine water/chilled water

And at what temperature? 40˚C ambient air in summer

If cooling with air, what power will be 415 volt/240 volt/hydraulic/12 volt
used to turn the fan motor? /24 volt

3 If your current oil system is overheating and you want us to recommend a solution, then please provide the following:

Information needed
EXAMPLES
What type of oil? Hyd oil ISO 46

What is the volume of oil? 400 litres in the tank

As accurately as possible, what is the At start up the oil temperature is 20˚C


oil temperature rise over what period and it rises to 80˚C in one hour
of time?

Do you want to cool this oil with air With ambient air at 35˚C maximum
or water and what temperature will it
be at?
YOUR CONTACT DETAILS
name............................................................................................................................. PHONE.................................

COMPANY...................................................................................................................... FAX.......................................

For information on any


heat transfer, contact our office
www.alliedheattransfer.com.au

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