Chinese Journal of Geotechnical Engineering
Chinese Journal of Geotechnical Engineering
Chinese Journal of Geotechnical Engineering
1. INTRODUCTION
Building manufacturing has played a significant part in the urbanization and industrialization that has
occurred in current decades. About 5–10% of global employment is provided by the construction
industry, which also accounts for 5–15% of nationwide GDP [1]. Approximately 40% of overall energy
use and 30% of total natural resource decadence are attributed to the building industry. In addition,
these construction industries are responsible for 40% of carbon dioxide emissions and around 30% of
garbage production. Just about 7–9% of global carbon dioxide emissions are attributing to the
manufacturing process of this hydraulic cement [2]. Universal, the carbon dioxide released from
cement factories now cause for more than 5% of worldwide carbon dioxide emissions [3].
Cementation materials may possibly used to reduce carbon dioxide emissions by substituting OPC
with other binding materials [4,5,6]. A selection of by-product from the industry may be utilized in multi
section binder materials for a variety of purposes [7]. Miscellaneous studies have been performed on
building concrete using supplemental components to decrease the price and shortage of standard
materials [8]. Concrete is the very frequently utilized artificial construction resource in the building
business and hydraulic cement is a very important component of this material. Universal, around 4
billion tons of hydraulic cement is manufactured yearly, equating to over 30 billion tons of concrete
created in 2015 [9].
Crystallized slag (slag is air cooled in this study) from blast furnace can be recognized as a new
building material in the preparation of concrete. The uses of industrial waste as an alternative material
helps save a large divide up of natural resources and protect the environment. The crystallized slag
was used as an aggregate in the composition of concrete of rectangular thin welded steel tubes
Concrete is one of the most extensively used construction materials. Main ingredient of concrete is
cement, sand and aggregate. The demand for concrete as a construction material is on the raise day
by day. The improvement of concrete technology can reduce the consumption of natural resources
and energy sources and minimize the load of pollutants on the environment. At the moment a large
amount of slag generated from various Iron and Steel Plants. This waste in form of slag, cause a
great impact on environment and peoples. This paper describes the use of GGBFS (Ground
Granulated Blast Furnace Slag) and its probability in use of it as a partial replacement to sand.
Blast furnace slag is a by-product of iron industrialized industry. The molten slag has a composition of
30% to 40% silicon dioxide (SiO2), Aluminium oxide (Al2O3) as well as approximately 40% Calcium
oxide (CaO), which is nearest to the chemical composition of Portland cement. After the molten iron
tapped off, the left over molten slag, which mainly consists of siliceous and aluminous residues, is
then rapidly water- quenched, consequential in the formation of a glassy granulate. This glassy
granulate is dried and ground to the necessary size which is known as ground granulated blast
furnace slag (GGBFS). This paper focus on a review of various researched related to substitute
partial sand replacement materials, specifically Ground Granulated Blast Furnace Slag (GGBFS).
Exhaust Gas to
Emission
Reuse
Steel Slag
Iron
Steel
Recycled aggregate is a possible alternative to natural aggregate, which helps in the safeguarding of
the environment. One of the significant parameters that affect the use of recycled aggregate is
unevenness of the aggregate properties. Quality of recycled aggregate is prejudiced by the quality of
materials being collected and delivered to the recycling plants. Therefore, production of recycled
aggregate at an adequate price rate and quality is difficult to achieve due the current limitations on the
recycling plants. These issues worry the clients about the stability of production and unpredictability in
aggregate properties. The main goal of the current research project is to investigate unpredictability of
aggregate properties and their impact on concrete production. Aggregate strength, gradation,
absorption, moisture content, specific gravity, shape, and texture are some of the physical and
mechanical characteristics that give to the strength and durability of concrete. Therefore, it is
necessary to find out these properties before utilizing the aggregate. In this paper, properties of
recycled aggregate commencing an unknown source collected over a period of 6 months from a
recycling plant were evaluated.
Literature survey
Collection of material
Testing of materials
Mix design
Casting of cubes/cylinder
Demoulding
Curing
Cement
OPC (Ordinary Portland Cement) 53 Grade of UltraTech confirming IS 269:2015 and IS 4031:1988
adopted in this work. Test conducted on Cement are as in Table No. 1.
Sand
Natural sand is available from river bed and costly in price used in this work. It has cubical or rounded
shape with even surface texture. Being cubical, rounded and even texture it gives good workability to
the sand. Sand used for this work taken from Narmada River. Particles of this sand have an even
texture and yellowish in colour. Tests conducted on sand are shown in Table No. 2.
GGBFS:
GGBFS was collected from Moira Steel plant, Pithampur, Sector-3, Dhar district, Madhya Pradesh
and dealing out to get initial raw material took place at the college itself by the help of Jaw-Crusher to
crush initially obtained boulders to get fine particles like sand, then crushed material finally sieved to
Coarse Aggregate
The aggregate used in this work mainly of basalt rock, which comes under common weight category.
The aggregates used are in the locally available. Regarding 50% of the aggregate used are of 20mm
size and remaining 50% are of 10-12mm size. The coarse aggregate experienced for their suitability
for the experiment. Test conducted on aggregate are as shown in Table No. 4.
Recycled Aggregate
recycled aggregate was collected from near trenching ground plant, Indore, Madhya Pradesh and
Jaw-Crusher to crush initially obtained boulders to get course particles like aggregate, then crushed
material finally sieved to obtain material confronting for replacement with course aggregate before
mixing in concrete. Regarding 50% of the aggregate used are of 20mm size and remaining 50% are
of 10-12mm size. Tests conducted on Recycled aggregate are shown in Table No. 5.
40
30
20 28 Days
7 Days
10
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 3. Compressive strength with 50% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
40
30
20 28 Days
7 Days
10
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 4. Compressive strength with 60% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
40
Strength (N/mm2)
35
30
25
20
15 7 Days
10 28 Days
5
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 5. Compressive strength with 70% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
30
Strength (N/mm2)
25
20
15 7 Days
10 28 Days
5
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 6. Compressive strength with 80% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
Table No. 10: Testing of Compressive Strength with 90% recycled aggregate
S. % of GGBS % of Recycled Avg. Compressive Avg. Compressive
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 90 9.64 N/mm2 27.57 N/mm2
2 20 90 10.12 N/mm2 28.14 N/mm2
3 40 90 10.12 N/mm2 28.93 N/mm2
4 60 90 9.72 N/mm2 27.79 N/mm2
30
Strength (N/mm2)
25
20
15 7 Days
10 28 Days
5
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 7. Compressive strength with 90% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
Table No. 11: Testing of Compressive Strength with 100% recycled aggregate
S. % of GGBS % of Recycled Avg. Compressive Avg. Compressive
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 100 8.83 N/mm2 25.24 N/mm2
2 20 100 8.94 N/mm 2 25.57 N/mm2
3 40 100 9.09 N/mm 2 25.98 N/mm2
4 60 100 8.78 N/mm 2 25.09 N/mm2
Figure 8. Compressive strength with 100% recycled aggregate & different percentage of
GGBFS after 7 & 28 days.
Table No. 12: Testing of Split Tensile Strength with 50% recycled aggregate
S. % of GGBS % of Recycled Avg. Split Tensile Avg. Split Tensile
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 50 1.65 N/mm2 4.72 N/mm2
2 20 50 1.78 N/mm2 5.09 N/mm2
3 40 50 1. 81 N/mm2 5.49 N/mm2
4 60 50 1.77 N/mm2 5.07 N/mm2
5
4
3
(N/mm2)
2 7 Days
1 28 Days
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 9. Split Tensile strength with 50% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
Table No. 13: Testing of Split Tensile Strength with 60% recycled aggregate
S. % of GGBS % of Recycled Avg. Split Tensile Avg. Split Tensile
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 60 1.68 N/mm2 4.82 N/mm2
2 20 60 1.80 N/mm 2 5.17 N/mm2
3 40 60 1.92 N/mm 2 5.51 N/mm2
4 60 60 1.79 N/mm 2 5.13 N/mm2
5
4
3
(N/mm2)
2 7 Days
1 28 Days
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 10. Split Tensile strength with 60% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
Table No. 14: Testing of Split Tensile Strength with 70% recycled aggregate
S. % of GGBS % of Recycled Avg. Split Tensile Avg. Split Tensile
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 70 1.71 N/mm2 4.89 N/mm2
2 20 70 1.79 N/mm 2 5.12 N/mm2
3 40 70 2.08 N/mm 2 5.97 N/mm2
4 60 70 1.78 N/mm 2 5.10 N/mm2
4
(N/mm2)
7 Days
2
28 Days
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 11. Split Tensile strength with 70% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
Table No. 15: Testing of Split Tensile Strength with 80% recycled aggregate
S. % of GGBS % of Recycled Avg. Split Tensile Avg. Split Tensile
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 80 1.69 N/mm2 4.83 N/mm2
2 20 80 1.80 N/mm 2 5.16 N/mm2
3 40 80 2.03 N/mm 2 5.81 N/mm2
4 60 80 1.79 N/mm 2 5.13 N/mm2
6
5
4
(N/mm2)
3
2 7 Days
1 28 Days
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 12. Split Tensile strength with 80% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
Table No. 16: Testing of Split Tensile Strength with 90% recycled aggregate
S. % of GGBS % of Recycled Avg. Split Tensile Avg. Split Tensile
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 90 1.64 N/mm2 4.70 N/mm2
2 20 90 1.75 N/mm 2 5.02 N/mm2
3 40 90 1.93 N/mm 2 5.52 N/mm2
4 60 90 1.74 N/mm 2 4.98 N/mm2
5
4
3
(N/mm2)
2 7 Days
1 28 Days
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 13. Split Tensile strength with 90% recycled aggregate & different percentage of GGBFS
after 7 & 28 days.
Table No. 17: Testing of Split Tensile Strength with 100% recycled aggregate
S. % of GGBS % of Recycled Avg. Split Tensile Avg. Split Tensile
No. replaced aggregate replaced Strength at 07 days Strength at 28 days
1 0 100 1.42 N/mm2 4.06 N/mm2
2 20 100 1.68 N/mm 2 4.82 N/mm2
3 40 100 1.83 N/mm 2 5.23 N/mm2
4 60 100 1.64 N/mm 2 4.69 N/mm2
5
4
3
(N/mm2)
2 7 Days
1 28 Days
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 14. Split Tensile strength with 100% recycled aggregate & different percentage of
GGBFS after 7 & 28 days.
14
Average Compressive Strength
12
10
7days (N/mm2)
50% replacement
8
60% replacement
6 70% replacement
4 80% replacement
2 90% replacement
100% replacement
0
0% 20% 40% 60%
Figure 15. Compressive strength with different percentage of recycled aggregate & different
percentage of GGBFS after 7 days.
40
Figure 16. Compressive strength with different percentage of recycled aggregate & different
percentage of GGBFS after 7 days.
6. DISCUSSION
1) Partial replacement of GGBFS with sand, the strength of concrete gradually increases up to a
certain limit then it gradually decreases.
2) 2. Partial replacement of recycled aggregate with virgin aggregate, the strength of concrete
gradually increases up to a certain limit then it gradually decreases.
3) 3. Partial replacement of GGBFS with sand up to 40%, the initial strength gain in concrete is
high.
4) 4. Partial replacement of recycled aggregate with virgin aggregate up to 40%, the initial
strength gain in concrete is high.
5) At 40%, there is increased in initial compressive strength for 28 days.
6) It was found that up to 70% virgin aggregate can be replaced with recycled aggregate without
any effects on concrete.
2.5
Average Tensile Strength
2
7days (N/mm2)
50% Replacement
1.5
60% Replacement2
1 70% Replacement
80% Replacement
0.5 90% Replacement
100% Replacement
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 17. Split tensile strength with different percentage of recycled aggregate & different
percentage of GGBFS after 7 days.
7
Average Tensile Strength 28
6
5 50% Replacement
days (N/mm2)
4 60% Replacement
3 70% Replacement
2 80% Replacement
1 90% Replacement
100% Replacement
0
0% 20% 40% 60%
Percentage of GGBS replaced
Figure 18. Split tensile strength with different percentage of recycled aggregate & different
percentage of GGBFS after 28 days.
7. DISCUSSION
1) Partial replacement of GGBS with sand, the strength of concrete gradually increases up to a
certain limit and then it gradually decreases.
2) 2. Partial replacement of recycled aggregate with virgin aggregate, the strength of concrete
gradually increases up to a certain limit then it gradually decreases.
3) 3. With the partial replacement of GGBS with sand up to 40%, the initial strength gain in
concrete is high.
4) 4. Partial replacement of recycled aggregate with virgin aggregate up to 40%, the initial
strength gain in concrete is high.
5) 5. At 40%, there is increased in initial Split Tensile strength for 28 days.
6) 6. It was found that up to 70% virgin aggregate can be replaced with recycled aggregate
without any effects on concrete.
8. CONCLUSIONS
1) The Compressive strength of Cubes is improved with the partial replacement of GGBS up to
40% substitute by weight of sand & recycled aggregate up to 70% substitute by weight of
virgin aggregate and further any partial substitute of GGBS with sand & recycled aggregate
with virgin aggregate lead to a decrease in compressive strength.
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