Professional Documents
Culture Documents
16132EN
16132EN
lubrication systems
Product catalogue
Content
Two leading brands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Overview of monitoring devices . . . . . . . . . . . . . . . . . . . . . . . . 49
DSB 1 pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Classification of lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 DU 1 change-over valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
MP 2 change-over valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Dual-line lubrication systems for grease . . . . . . . . . . . . . . . . . . 8 EMU 3 change-over valves. . . . . . . . . . . . . . . . . . . . . . . . . . . 54
System description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 WSE way valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
EDW end-of-line pressure unit. . . . . . . . . . . . . . . . . . . . . . . . 56
Overview of grease pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 DW electric pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . 57
HJ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 BPSG PTA-MOD pressure transmitter . . . . . . . . . . . . . . . . . . 58
SKF Multilube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 DDS 50/1 differential pressure switch . . . . . . . . . . . . . . . . . . 59
ZPU 01/02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 DPC 1 dual pressure controller. . . . . . . . . . . . . . . . . . . . . . . . 60
FK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ZPU 08/14/24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Overview of control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
EPB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 LMC 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Lubrigun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 LMC 301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
SKF Maxilube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ST-1240-GRAPH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
PowerMaster III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SKF ST–1340 and ST–1440 . . . . . . . . . . . . . . . . . . . . . . . . . 67
2
Navigation
Components
Pumps and pump units . . . . . . . . . . . . . . . 10
Grease
Metering devices . . . . . . . . . . . . . . . . . . . 30
Accessories
Accessories
Monitoring devices . . . . . . . . . . . . . . . . . . 48
Control units . . . . . . . . . . . . . . . . . . . . . . . 62
3
SKF – the knowledge engineering
company
From one simple but
inspired solution to
a misalignment
problem in a textile
mill in Sweden, and
fifteen employees in
1907, SKF has
grown to become a
global industrial
knowledge leader.
Over the years we have built on our exper- Meeting the toughest challenges Working for a sustainable future
tise in bearings, extending it to seals, mecha- Our network of knowledge and experience Since 2005, SKF has worked to reduce the
tronics, services and lubrication systems. along with our understanding of how our negative environmental impact from our
Our knowledge network includes 46 000 core technologies can be combined helps own operations and those of our suppliers.
employees, 15 000 distributor partners, us create innovative solutions that meet the Our continuing technology development
offices in more than 130 countries, and a toughest of challenges. We work closely with introduced the SKF BeyondZero portfolio
growing number of SKF Solution Factory our customers throughout the asset life of products and services which improve
sites around the world. cycle, helping them to profitably and efficiency and reduce energy losses, as well
responsibly grow their businesses. as enable new technologies harnessing
Research and development wind, solar and ocean power. This combined
We have hands-on experience in over forty approach helps reduce the environmental
industries, based on our employees’ know- impact both in our own operations and in
ledge of real life conditions. In addition our our customers’.
world-leading experts and university part-
ners who pioneer advanced theoretical
research and development in areas includ-
ing tribology, condition monitoring, asset
management and bearing life theory. Our
ongoing commitment to research and
development helps us keep our customers
at the forefront of their industries.
Working with SKF IT and logistics systems and application experts, SKF
SKF Solution Factory makes SKF knowledge and manufacturing expertise Authorized Distributors deliver a valuable mix of product and application
available locally, to provide unique solutions and services to our customers. knowledge to customers worldwide.
PUB LS/P1 16132 EN
4
Design and develo
p
Man
ion ufa
at ctu
ific
re
an
Spec
d
te
st
SKF Life Cycle
Our knowledge Management
ission
– your success
Ma
int
ai
m
SKF Life Cycle Management is how we combine our technology n
an
om
platforms and advanced services, and apply them at each stage d rep
dc
air n
of the asset life cycle, to help our customers to be more la
tal
successful, sustainable and profitable. Opera Ins
te and monitor
Lubrication solutions
From specialized lubricants to state-of-the-art
lubrication systems and lubrication management
services, lubrication solutions from SKF can help to
reduce lubrication related downtime and lubricant
consumption.
5
Two leading brands
Oil and fluid grease
Grease
6
Classification of lubricants
Grease
Greases are consistent lubricants (NLGI In most instances, greases of NLGI grade 1
grade 1–6). They are soft to hard, triple- up to 3 are suitable for use in a lubrication
component mixtures of a base oil as the system. A compatibility check should be
Grease
lubricating fluid, a thickening agent and made prior to using any grease with SKF
additives. lubrication systems.
Fluid
Oil grease
Grease
PUB LS/P1 16132 EN
7
Dual-line lubrication systems for grease
Grease
A B
System description
SKF dual-line systems can be used on large tion points over long distances up to 120 m to rise until to the preset pressure at the
systems with dispersed lubrication points (131 yd) and more, depending on case end-of-line pressure switch (mounted in the
that require varying lubrication quantities. values. main lines prior the last metering device)
These systems utilize two main lines that Even if one pair of outlets becomes is reached. This pressure switch then signals
are supplied alternately with lubricant from blocked inside one metering device, an electric pulse to the control unit, witch
a high-pressure pump via a change-over SKF dual-line systems provide sufficient turns the pump off and signals the change-
valve at up to 400 bar (5 800 psi). Branch lubrication for the rest of the system's lubri- over valve to relieve main line (A), and the
lines, along the main lines, are connected cation points. Lubricant volume can be me- pause time starts. At this stage, half of the
with dual-line metering devices to supply a tered individually for each pair of outlets and lubrication points in the system have been
large volume of lubricant to the lubrication can be monitored visually or electrically. lubricated.
points. Within large dual-line systems, end- The function principle of the dual-line In the second half-cycle, main line (B)
of-line pressure switches are used to control systems consists of two half-cycles. In the is pressurized and the cycle continues as
and monitor the system. first half-cycle, the lubricant is pumped into before.
These flexible systems are simple to de- the main line (A) and the main line (B) is
sign and can be extended or reduced easily connected to the relief line. The lubricant,
by installing additional metering devices or which is conducted by the change-over
by removing them. A redesign of the system valve, is supplied to the metering devices.
is not required. Dual-line metering devices The pistons of the metering devices are
can be combined with downstream progres- moved into their adjusted end positions,
PUB LS/P1 16132 EN
sive metering devices to increase the total thus dispensing an exact, metered quantity
number of lubrication points receiving small of grease. Once all metering devices have
lubricant amounts. SKF offers dual-line sys- dispensed their lubricant to the consump-
tems that can dispense a precise, metered tion point, the system is hydraulically closed,
amount of lubricant to up to 2 000 lubrica- which causes the pressure in main line (A)
8
Systems
Grease
Applications
SKF dual-line lubrication systems are devel-
oped for use with oil, semi-fluid grease and
hard grease up to NLGI grade 2. Harder
greases of NLGI grade 3 only can be used if
so determined after consultation. SKF dual-
line lubrication systems are suitable for a
variety of applications, including heavy
industry, metal working plants, pulp and pa-
per production, mining, mineral processing,
power plants, cement factories, steel works
and more. These reliable systems operate
effectively in the harsh conditions associated
with these industries, including potentially
high lubrication-point back pressure, dirty,
wet or humid environments and low
temperatures.
PUB LS/P1 16132 EN
9
Dual-line lubrication systems
10
Overview of grease pumps and pump units
Product Lubricant Function type Metering quantity Reservoir Operation pressure max. Page
Grease
Electrically operated pumps
Product Lubricant Function type Metering quantity Reservoir Operation pressure max. Page
SKF Multilube up to 2 Piston pump 960 58.5 4–10 1.05–2.65 220 2 900 14
ZPU 01/02 up to 2, Piston pump 800–1 600 49–97.5 10–30 2.6–8 400 5 800 16
3 on request
FK 2+3 Piston pump 740–4 440 45–270 15–60 4–16 400 5 800 18
ZPU 08/14/24 up to 2, Piston pump 8 000–24 000 490–1 465 40–100 10–26 400 5 800 20
3 on request
Air-operated pumps
Product Lubricant Function type Metering quantity 1) Reservoir Operation pressure max. Page
EPB Eco 1+2 Piston pump 6,1 0.37 18, 50, 180 40, 120, 400 300 4 350 22
EPB STA 0, 1, 2
Lubrigun 1+2 Piston pump 5,7 0.35 50, 180 120, 400 515 7 500 24
SKF Maxilube up to 2 Piston pump 6,1 0.37 18, 50, 180 40, 120, 400 300 4 350 26
PowerMaster III 1 + 2 Piston pump 34–60,5 2.1–3.7 50, 180 120, 400 515 7 500 28
11
Pump unit
HJ 2
Grease
Product description
Technical data
The manually operated HJ 2 pump unit was developed to provide
lubricant to points that do not require continuous lubrication. Function principle . . . . . . . . . . . manually operated pump unit
Comprised of two supply pistons and a 3 liter (0.8 gal) reservoir Outlets. . . . . . . . . . . . . . . . . . . . 1
Lubricant output per stroke . . . . 1–2 cm³, 0.06–0.12 in³
with an integrated stirring device, this robust pump unit operates Lubricant. . . . . . . . . . . . . . . . . . grease: up to NLGI 3,
effectively, even at low temperatures. Operating pressure is depending on operating temperature
oil: with a viscosity minimum
300 bar (4 350 psi). 150 mm2/s at operating temperature
Operating temperature . . . . . . . –20 to +70 °C, –4 to +160 °F
Features and benefits Operating pressure . . . . . . . . . . max. 300 bar, 4 350 psi
Hand force at max. pressure . . . 300 N
• Suitable for use with dual-line or Reservoir capacity . . . . . . . . . . . 3 l, 0.8 gal
progressive systems Outlet connection . . . . . . . . . . . G 1/4
• Dispenses greases up to NLGI 3 Dimensions . . . . . . . . . . . . . . . . 410 x 135 x 393 mm
16.1 x 5.5 x 15.5 in
• Available with left- or right-hand lever Mounting position . . . . . . . . . . . vertical
Applications
• Metal forming machines
• Roll straighteners
• Tyre heating presses
• Harbor cranes
N OTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 11EN-78001-C12
12
Pump unit
HJ 2
HJ 2
Grease
Accessories
223-13052-1 223-13052-2 Check valves
mm
13
Pump unit
SKF Multilube
Grease
Product description
Technical data
Designed for heavy machines and equipment, the modular SKF
Multilube pumping unit integrates all relevant components and Function principle . . . . . . . . . . . electrically operated piston pump
functions including the control unit, pump, reservoir, directional Operating temperature . . . . . . . –30 to +60 °C, –22 to +140 °F
Operating pressure . . . . . . . . . . max. 200 bar, 2 900 psi
valve and pressure monitor. Compatible with all oil and grease me- Lubricant. . . . . . . . . . . . . . . . . . grease: up to NLGI 2
tering devices for SKF MonoFlex, DuoFlex and ProFlex lubrication oil: operating viscosity > 46 mm2/s
Metering quantity . . . . . . . . . . . approx. 960 cm³/h, 58.6 in³/h
systems, the SKF Multilube pumping unit has built-in heating to Outlet connection . . . . . . . . . . . G 1/4
enable operation in extremely cold and demanding environments. Electrical connections . . . . . . . . 24 V DC; 115, 230 V AC
Depending on application requirements, auxiliary equipment, Protection class . . . . . . . . . . . . . IP 67 (IP 65 with user interface)
Dimensions . . . . . . . . . . . . . . . . depending on the model
such as sliding surface nozzles and lubrication brushes, can be used. min. 535 x 274 x 244 mm
max. 720 x 274 x 244 mm
Features and benefits min. 21.06 x 10.8 x 9.6 in
max. 28.35 x 10.8 x 9.6 in
• Durable, compact structure featuring modular design Reservoir capacity . . . . . . . . . . . 4 and 10 l, 1.05 and 2.65 gal
for simple installation and start up Mounting position . . . . . . . . . . . horizontal and vertical
• Two reservoir sizes available including overfill relief valve
and electric low-level switch
• Two-ball pumping element for operational reliability
• Filling connection equipped with filter
• External pressure relief valve
• Optional internal or external control
• Suitable for oil and grease systems
Applications
• Paper industry
• Heavy industry
• Plant cranes, stackers, reclaimers, etc. NOTE
• Remote, mobile applications where electricity is available ! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 6407 EN
14
Pump unit
SKF Multilube
Product series
MLPI = SKF Multilube pump
Reservoir
4 = 4 l, 1.06 gal
10 = 10 l, 2.65 gal
System
2 = DuoFlex-dual-line system
Power supply
Grease
24 = 24 V DC
115 = 115 V AC
230 = 230 V AC
User interface
IF103 = user interface
24 = external control, control voltage 24 V DC
Pressure control
PSE = built-in pressure sensor
EPT = external pressure transmitter
PUB LS/P1 16132 EN
15
Pump unit
ZPU 01/02
Grease
Product description
Technical data
The ZPU 01/02 high-pressure, high-volume pumps can be used
as a supply pump unit for small to midsize dual-line systems or for Function principle . . . . . . . . . . electrically operated piston pump unit
progressive systems. Operating temperature . . . . . . –20 to +70 °C; –4 to +158 °F
Operating pressure . . . . . . . . . M100, M490: max. 350 bar, 5 075 psi
Depending on the system layout, these electric pumps can supply M049: max. 400 bar, 5 800 psi
lubricant within a 50 m (54 yd) radius at a maximum pressure of Lubricant. . . . . . . . . . . . . . . . . grease: up to NLGI 2, NLGI 3 on request
oil: with a viscosity of min 40 mm2/s at
400 bar (5 800 psi). Available with 10 or 30 l (2.6 or 8 gal) reser- operating temperature
voirs, these units are compatible with oil and grease up to NLGI 2 Metering quantity 1) . . . . . . . . . ZPU 01: 800 cm³/h, 48.8 in³/h
(NLGI 3 upon request). Featuring one or two elements, the ZPU 02: 1 600 cm³/h, 97.5 in³/h
ZPU 02-M049: 3 200 cm³/h, 195.2 in³/h
ZPU 01/02 pumps work effectively in temperatures ranging from Reservoir capacity . . . . . . . . . . 10 or 30 l, 2.6 or 8 gal
–20 to +70 °C (–4 to +158 °F) thanks to the integrated stirring Main line connection 2) . . . . . . model F: for tube 10 mm
device. Voltage . . . . . . . . . . . . . . . . . . 380–420 V AC/50 Hz,
440–480 V AC/60 Hz
Protection class . . . . . . . . . . . . IP 65
Features and benefits Dimensions . . . . . . . . . . . . . . . depending on the model:
• Reliable min. 514 x 379 x 317 mm
max. 754 x 431 x 337 mm
• Versatile min. 20.25 x 15 x 12.5 in
• Ultrasonic low- and high-level control options max. 29.75 x 17 x 15 in
Dimensions low level sensor . . 30 x 125 x 65 mm
• Free shaft end for use with other motors 1.2 x 5 x 2.75 in
Mounting position . . . . . . . . . . vertical
Applications
• Light to medium industrial applications
• Mixing machines
• Power plants 1) output increase by 20% for 60 Hz applications
2) for model E and V refer to progressive catalogue
• Reclaimers
• Stackers
NOT E
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 11A-18003-B99
16
Pump unit
ZPU 01/02
Product series
Outlets
01 = 1 element
02 = 2 elements
Drive assemblies
M = three-phase flanged motor, motor designation with extension,
e.g. for voltage frequencies, explosion-proof design is added to
the pump type code
F = free shaft end
Grease
Gear ratio
490 = 1:490
100 = 1:100
049 = 1:49
Reservoir capacity
10 = 10 l, 2.6 gal
30 = 30 l, 8 gal
Reservoir design
XYN = reservoir without level control
XYBU = reservoir with low- and high-level control (ultrasonic sensor)
Pump elements
F = bracket with elements, filter block, pressure gauge and safety valve
17
Pump unit
FK
Grease
Product description
Technical data
The FK grease lubrication pump unit is suitable for use in small to
midsize dual-line lubrication systems. Its compact, modular Function principle . . . . . . . . . . . radial piston pump unit
construction enables it to be retrofitted from one system to Operating temperature . . . . . . . –25 to +60 °C; –13 to +140 °F
with control cabinet:
another with minimal effort and expense. Depending on the 0 to +60 °C; +32 to +140 °F
volume of lubricant required, this radial-piston pump unit can be Lubricant. . . . . . . . . . . . . . . . . . grease: NLGI 2 and 3
oil: mineral or enviromentally
equipped with up to six internal pumping elements and with compatible oils from ISO VG 46,
optional change-over valves. operating viscosity ≥ 50 mm2/s
Available with reservoir sizes of 15, 30 and 60 kg Operating pressure . . . . . . . . . . max. 400 bar, max. 5 800 psi
Metering quantity . . . . . . . . . . . see order number configurator next
(33, 66 and 132 lb), this robust pump unit has an operating page
pressure of max. 400 bar (5 800 psi). Reservoir. . . . . . . . . . . . . . . . . . 15, 30 and 60 l; 4, 8 and 16 gal
Outlet connection . . . . . . . . . . . G 1/2
Electrical connection . . . . . . . . . motor: 230/400 V AC, 50 Hz
Features and benefits solenoid valves, sensor: 24 V DC
• Positively driven pump pistons for maximum reliability Protection class . . . . . . . . . . . . . IP 55, with control cabinet: IP 54
• Fill level monitoring (using ultrasonic sensors) Dimensions . . . . . . . . . . . . . . . . depending on the model
598 x 335 x 990 mm
with two adjustable switching points 23.5 x 13.2 x 39 in
• Operates effectively in temperatures ranging from Mounting position . . . . . . . . . . . vertical
–25 to +60 °C (–13 to +140 °F)
• Screw conveyor design permits delivery of
highly viscous lubricants
• Internal pressure-regulating valve and filter
• Integrated change-over valves optional
Applications
• Crushers
• Heavy equipment NOTE
• Rope manufacturing machinery ! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
18
Pump unit
FK
Order number FK – 1M 04 – – – AF 07
configurator
Product series FK
Version
2 = Unit for dual-line centralized
lubrication systems with
change-over valves
3 = Unit for dual-line centralized
lubrication systems
without change-over valves
Reservoir capacity
15 = 15 l; 4 gal
Grease
30 = 30 l; 8 gal
60 = 60 l; 16 gal
Lubricant level monitoring
X = without lubricant level monitoring
U2 = Ultrasonic sensor with 2 switching points
Drive type 1M
Gear ratio
04 = 40:1
Delivery volume per h
1 = 740 cm3/h; 45 in³/h 2 = 1 480 cm3/h; 90 in³/h
3 = 2 220 cm3/h; 156 in³/h 4 = 2 960 cm3/h; 180 in³/h
5 = 3 700 cm3/h; 226 in³/h 6 = 4 440 cm3/h; 270 in³/h
Pressure-regulating valve, factory-set to
200 = 200 bar; 2 900 psi
300 = 300 bar; 4 350 psi
400 = 400 bar; 5 800 psi
Pressure gauge
/ = without pressure gauge
MA = 1 x pressure gauge
M2 = 2 x pressure gauge
Filler socket/Screw cap
0 = without filler socket 2 = without filler socket, with screw cap
1 = with filler socket 3 = with filler socket and screw cap
Version key
0001 = basic design
4001 = basic design with control cabinet and control unit
Motor data 1)
AF = motor speed 1 500 rpm, rated voltage 230/400 V AC, 50 Hz
19
Pump unit
ZPU 08/14/24
Grease
Product description
Technical data
The ZPU 08/14/24 pumps are used primarily in dual-line systems
or as supply pumps and have a maximum operating pressure of Function principle . . . . . . . . . . electrically operated piston pump
400 bar (5 800 psi). Depending on the system layout, these electric Drive speed . . . . . . . . . . . . . . depending on model 60 - 180 r/min
Operating temperature . . . . . . –20 to +80 °C, –4 to +176 °F
pumps can supply lubricant at distances of up to 120 meters Lubricant. . . . . . . . . . . . . . . . . grease: up to NLGI 2, NLGI 3 on request
(131 yd) and more. oil: with a viscosity of min 20 mm2/s
Metering quantity 1) . . . . . . . . . ZPU 08: 8 000 cm³/h, 488 in³/h
Available with a 40 or 100 l (10 or 26 gal) reservoir, the pressure ZPU 14: 14 000 cm³/h, 855 in³/h
ZPU 08/14/24 pumps come standard with a pressure ZPU 24: 24 000 cm³/h, 1 465 in³/h
relief valve, check valve, lubricant filter and a pressure gauge. Operating pressure . . . . . . . . . max. 400 bar, 5 800 psi
Reservoir capacity . . . . . . . . . . 40 or 100 l, 10 or 26 gal
These robust units operate effectively at temperatures ranging from Main line connection . . . . . . . . G 3/4 female
–20 to +80 °C (–4 to +176 °F) thanks to the integrated stirring Voltage . . . . . . . . . . . . . . . . . . 380–415V AC/50Hz,
device. 420–480 V AC/60 Hz, 500 V AC/50 Hz
Protection class . . . . . . . . . . . . IP 65
Dimensions . . . . . . . . . . . . . . . depending on the model
Features and benefits min. 760 x 670 x 410 mm
• Reliable max. 975 x 825 x 500 mm
min. 30 x 26 x 16 in
• Simple to service max. 38.5 x 32.5 x 20 in
• Three options for high lubricant output Mounting position . . . . . . . . . . vertical
• Ultrasonic low- and high-level control options
• Built-in lubricant filter
Applications
• Cement plants
• Steel mills
1) output increase by 20% for 60 Hz applications
• Power plants
• Mining
• Large machines NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
20
Pump unit
ZPU 08/14/24
Product series
Outlets
08 = 8 000 cm3/h, 488 in3/h
14 = 14 000 cm3/h, 855 in3/h
24 = 24 000 cm3/h, 1 465 in3/h
Drive assemblies
F = with free shaft end
G = with flanged gear motor construction IMB5
S = with worm gear and 3-phase motor construction IMV1
SF = with worm gear and shaft end, suitable for 3-phase motor construction
Grease
S /SF is only available for model ZPU 08
Reservoir capacity
040 = 40 l, 10 gal
100 = 100 l, 26 gal
Reservoir design
XN = grease reservoir, standard design
XL = grease reservoir with low-level control
XB = grease reservoir with high- and low-level control
XYBU = reservoir with low- and high-level control via ultrasonic sensor
Extension for motor designation
380-415/440-480 = standard multi-range motor for 380-415 V AC/50 Hz, and 420-480 V AC/60 Hz
500 = 500 V AC/50 Hz
PUB LS/P1 16132 EN
21
Pump unit
EPB
Grease
Product description
Technical data
Designed to feed lubricant into a centralized system, the SKF EPB
pump unit is an electro-pneumatic barrel pump in which the tradi- Function principle . . . . . . . . . . . air operated piston pump unit
tional mechanical air motor valve has been replaced with a solenoid for barrels
Operating temperature . . . . . . . –10 to +50 °C, 14 to 122 °F
valve. With the proper equipment, it is possible to use the EPB pump Operating pressure . . . . . . . . . . max. 300 bar, 4 350 psi
with bag-like lubricant containers. Suitable for 18, 50 and 180 kg Pressure ratio . . . . . . . . . . . . . . 1:65
Pressure air supply . . . . . . . . . . 3,5 to 4,5 bar, 51 to 65 psi
(40, 120 and 400 lb) lubricant barrels, the EPB is available in two Air consumption . . . . . . . . . . . . 300 l/min; 80 gal/min
versions – ECO and STA. The ECO version is intended for use with Lubricant. . . . . . . . . . . . . . . . . . grease:
ECO lids sets, and the STA version works with STA, LG and OS Eco: NLGI 1 or 2
STA: NLGI 0, 1 or 2
lid sets. oil: 5 000 cSt
Metering quantity per cycle1) . . . 6,1 cm³; 0.37 in³
Features and benefits Electrical connections . . . . . . . . 20–32 V DC
Drum capacity . . . . . . . . . . . . . . 18, 50 and 180 kg, 40, 120 or 400 lb
• Lubrication-free, electronically controlled air motor drum not included
enables accurate control of pump output Protection class . . . . . . . . . . . . . IP 65
• Fewer mechanical components extend Dimensions . . . . . . . . . . . . . . . . depending on the model
min. 650 x 130 x 130 mm
air motor’s service life max. 920 x 130 x 130 mm
• Includes self-diagnosing system min. 25.6 x 5.11 x 5.11 in
max. 36.22 x 5.11 x 5.11 in
• Operates effectively in wide range of temperatures Mounting position . . . . . . . . . . . vertical
• IP 65 protection rating
Applications
• Paper industry
• Steel industry
1) generally approx. 50 cycles/min are assumed
• Heavy industry
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 06414/2 EN
22
Pump unit
EPB
Product series
SKF-EPB-PUMP = Electro-pneumatic barrel pump
Drum capacity
1/8 = lubricant barrel capacity: 18 kg, 40 lb
1/4 = lubricant barrel capacity: 50 kg, 120 lb
1/1 = lubricant barrel capacity: 180 kg, 400 lb
Lid set
ECO = pumping unit is connected to a follower plate placed inside the lubricant barrel, allowing the pump to follow the lubricant level
STA = pumping unit is fixed on the lubricant barrel
Grease
LG = pumping unit is fixed on the lubricant barrel
OS = pumping unit is fixed on the lubricant barrel
Accessories
Installation kits
23
Pump unit
Lubrigun
Grease
Product description
Technical data
The performance-proven Lubrigun air-operated pump units are
found in industrial facilities worldwide. Ideal for high-pressure ap- Function principle . . . . . . . . . . . air-operated piston pump unit
plications, these pumps include a powerful displacement air motor for barrels
Operating temperature . . . . . . . –34 to +93 °C, –30 to +200°F
with 63,5 mm (2.5 in) stroke and are available for 50 kg (120 lb) and Operating pressure . . . . . . . . . . max. 515 bar, 7 500 psi
180 kg (400 lb) drums. Lubricant. . . . . . . . . . . . . . . . . . NLGI 1 and 2
Cycles per minute 1) . . . . . . . . . . max. 120
For dual-line applications, the Lubrigun utilizes a pump hoist, Metering quantity per cycle . . . . 5,7 cm³, 0.35 in³
return-line connection, low-level switch, maintenance unit and Pressure ratio . . . . . . . . . . . . . . 50:1
connection hoses. Lubricant outlet connection . . . . 1/4 NPTF
Dimensions with pump lift. . . . . 950 x 700 x 2 800 mm
374 x 275 x 1 102 in
Features and benefits Mounting position . . . . . . . . . . . vertical
• Lightweight, zinc head casting design for
corrosion resistance
1) generally approx. 50 cycles/min are assumed
• One-piece pump outlet body withstands
high lubricant pressure
• Double-acting design provides high pressure and Lubrigun
uniform delivery on both up and down strokes
• Integrated, patented muffler minimizes noise Order number Designation
• Pre-lubricated air motor requires no external oiler 082054 Lubrigun barrel pump, 180 kg, 400 lb
• Pneumatically assisted mechanical air valve
082050 Lubrigun barrel pump, 50 kg, 120 lb
for positive priming
• Hardened steel plunger and bushing resist abrasion
and extend pump life
Applications
• Power plants NOT E
• Mining equipment ! For further technical information, technical drawings,
• Cement plants accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
24
Accessories
Pump hoist
Grease
001709 pump hoist without pump
Single-post primer
25
Pump unit
SKF Maxilube
Grease
Product description
Technical data
The Maxilube pumping centre consists of a Maxilube combined
change-over valve and control unit, a barrel pump unit with acces- Function principle . . . . . . . . . . . air-operated piston pump unit
sories, such as an EPB, as well as a pressure air regulator. Used for for barrels
Operating temperature . . . . . . . 0 to +50 °C, +32 to +122 °F
single-line, dual-line and progressive lubrication systems, this air- Operating pressure . . . . . . . . . . max. 300 bar, 4 350 psi
operated pumping centre can be controlled and monitored by an Pressure ratio . . . . . . . . . . . . . . 1:65
Pressure air supply . . . . . . . . . . 3,5 to 4,5 bar, 51 to 65 psi
integrated control unit, ST–105, and external control center such Air consumption . . . . . . . . . . . . 300 l/min
as ST-1240, ST-1340 and ST-1440. The Maxilube also can be Lubricant. . . . . . . . . . . . . . . . . . grease: up to NLGI 2
operated by a separate control unit or by SMS messaging. oil: 5 000 cSt
Metering quantity per cycle 1) . . 6,1 cm³; 0.37 in³
Electrical connections . . . . . . . . control voltage: 24 V DC
Features and benefits power supply: 115/230 V AC
• Reliable, trouble-free operation Protection class . . . . . . . . . . . . . IP 65
Dimensions . . . . . . . . . . . . . . . . depending on the model
• Suitable for lubricants up to NLGI 2 min. 650 x 130 x 130 mm
• Available for barrel reservoir capacities of max. 1 020 x 130 x 130 mm
18, 50 and 180 kg (40, 120 and 400 lb) min. 25.6 x 5.12 x 5.12 in
max. 40.16 x 5.12 x 5.12 in
Mounting position . . . . . . . . . . . vertical
Applications
• Heavy industry
• Pulp and paper industry
• Steel industry
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 06414/2 EN
26
Pump unit
SKF Maxilube
Product series
MAX = SKF Maxilube pump
Number of zones
1 = one zone to control
2 = two zones to control
Number of lines
2 = dual-line system
Power supply
Grease
24 = 24 V control voltage if external control is used
115 = power input 115 V
230 = power input 230 V
User interface
IF105 = user interface
X = external control
Lubricant outlets
R = R-threads
U = NPT-threads
Identification of functions
A = standard model
M = SMS-control
Optional
SMS service
Product description
Control centres can be equipped with an SMS connection. This way,
the Maxilube pumping centre, Maxilube pumping unit and control
centres can be controlled by SMS messages. The connection is cre-
ated between a GSM modem installed in the pumping or control
centre and a GSM mobile phone.
PUB LS/P1 16132 EN
27
Pump unit
PowerMaster III
Grease
Product description
Technical data
Designed to fit large drums or containers, PowerMaster III pump
units are ideal for lubrication systems using substantial quantities Function principle . . . . . . . . . . . air-operated piston pump unit
of lubricant. The modular combination of various air motors with for barrels
Operating temperature . . . . . . . –34 to +93 °C, –30 to +200 °F
pump tubes enables optimum adaptation to lubrication system Operating pressure . . . . . . . . . . max. 500 bar, 7 300 psi
requirements. The PowerMaster III is available in carbon steel to fit Lubricant. . . . . . . . . . . . . . . . . . NLGI 1 and 2
Cycles per minute . . . . . . . . . . . max. 70
any drum size. Metering quantity per cycle . . . . 34–60,5 cm³, 2.1–3.7 in³
A complete line of priming equipment and mounting devices are Pressure ratio . . . . . . . . . . . . . . 50:1, 75:1
offered. (recommended for lubrication systems)
Lubricant outlet connection . . . . 3/4 NPTF
Dimensions . . . . . . . . . . . . . . . . 950 x 700 x 2 800 mm
Features and benefits 374 x 275 x 1 103 in
• Uses air motors with diameters of 76, 101, 152 and 203 mm Mounting position . . . . . . . . . . . vertical
(3, 4, 6 or 8 in)
• Full 152 mm (6 in) stroke for greater output per cycle
• Modular design for easy repair
• Only five moving parts and no metal-to-metal contact PowerMaster III
for longer service life
• Pump tubes provide ratios and outputs for any application Order number Designation
• Hydraulically operated drive motors offered for
lubrication systems on hydraulic excavators 002004 Barrel pump with pump tube model 84997
and air motor model 84804 (ratio 75:1)
• Shovel-foot-style for high-viscosity, non-fluid materials 084723 Air motor cover kit
Applications
• Hydraulic excavators
• Sinter plants
• Beverage bottling plants NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 15169 EN
28
Accessories
Pump hoist
Grease
001709 single-post elevator
Single-post primer
29
Lubrication systems
Metering devices
Grease
30
Overview of metering devices
Product Material housing and design Operation pressure Outlets Metered quantity per cycle Page
max.
VSKH-KR with indicator pin, adjustable output 400 5 800 1–8 0–1,5 0–0.09 32
VSKH–KRFKM with FKM seals 400 5 800 1–8 0–1,5 0–0.09 32
VSKV–KR with indicator pin, adjustable output 400 5 800 1–8 0–1,5 0–0.09 32
VSKV–KRFKM with FKM seals 400 5 800 1–8 0–1,5 0–0.09 32
VSG–KR with indicator pin, adjustable output 400 5 800 1–8 0–2,2 0–0.13 34
VSG–KRFKM with FKM seals 400 5 800 1–8 0–2,2 0–0.13 34
VSG–KR–NP with piston detector 400 5 800 1–8 0–2,2 0–0.13 34
VSG–KR–KA with adapter for limit switch 400 5 800 2, 4, 6, 8 0–2,2 0–0.13 34
VSG–KR–KS with limit switch 400 5 800 1–8 0–2,2 0–0.13 34
Grease
VSG–KR–KD, D with fixed metering screw 400 5 800 1–8 0,55; 1,1; 1,65; 2,2 0.04, 0.07, 0.1, 0.13 34
VSL–KR with indicator pin, adjustable output 400 5 800 1–8 0–5 0–0.3 38
VSL–KR-FKM with FKM seals 400 5 800 1–8 0–5 0–0.3 38
VSL–KR–NP with piston detector 400 5 800 1–8 0–5 0–0.3 38
VSL–KR–KA with adapter for limit switch 400 5 800 2, 4, 6, 8 0–5 0–0.3 38
VSL–KR–KS with limit switch 400 5 800 1–8 0–5 0–0.3 38
VSL–KR–KD, D with fixed metering screw 400 5 800 1–8 1,25; 2,5; 3,75; 5 0.07, 0.15, 0.23, 0.3 38
Product Material housing and design Operation pressure Outlets Metered quantity per cycle Page
max.
31
Metering device
Technical data
Product description
The durable, galvanized steel VSK metering devices are designed for Function principle . . . . . . . . . . . metering devices
dual-line systems with pressures of up to 400 bar (5 800 psi). Outlets. . . . . . . . . . . . . . . . . . . . 1-8
Operating temperature . . . . . . . KR:
These metering devices are available with up to eight outlets, and max. +80 °C, +176 °F
each pair of outlets is equipped with an indicator pin for visual moni- MD, KR–FKM:
toring. Also, the VSK metering devices are available with low-wear max. +120 °C, +248 °F
Operating pressure . . . . . . . . . . max. 400 bar, 5 800 psi
proximity switches, or piston detectors, for electrical monitoring Lubricant. . . . . . . . . . . . . . . . . . grease up to NLGI 3,
(except VSK..-D version). oil with a viscosity of min. 20 mm2/s
Materials . . . . . . . . . . . . . . . . . . carbon steel galvanized or
Additional features include rust-resistant material or rust- and stainless steel
acid-resistant material. Metering quantity per cycle . . . . 0–1,5 cm³, 0–0.09 in³
or
Features and benefits fixed output Version D:
0,3; 0,6; 1,2; 1,5 cm³
• Solid-block construction for durability 0.018; 0.037; 0.073; 0.092 in³
and error-free exchange order numbers on request
Main line connection inlet . . . . . G 1/4
• Operates effectively in a wide range of temperatures Outlet connection . . . . . . . . . . . G 1/4
• Easy to monitor Dimensions . . . . . . . . . . . . . . . . depending on the model:
• Available with horizontal VSKH outlets or vertical VSKV outlets min. 124 x 52 x 57 mm
max. 124 x 136 x 57 mm
for limited installation conditions min. 4.88 x 2.05 x 2.24 in
max. 4.88 x 5.35 x 2.24 in
Applications
• Cement plants
• Mining excavators
• Steel plants
N OTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 12EN-28002-H08
32
Metering device
620-27438-1 620-27442-1 1 • •
620-27418-1 620-27422-1 2 • •
620-27439-1 620-27443-1 3 • •
620-27419-1 620-27423-1 4 • •
620-27440-1 620-27444-1 5 • •
620-27420-1 620-27424-1 6 • •
620-27441-1 620-27445-1 7 • •
620-27421-1 620-27425-1 8 • •
Grease
620-27488-1 620-27496-1 1 • •
620-27489-1 620-27497-1 2 • •
620-27490-1 620-27498-1 3 • •
620-27491-1 620-27499-1 4 • •
620-27492-1 620-27500-1 5 • •
620-27493-1 620-27501-1 6 • •
620-27494-1 620-27502-1 7 • •
620-27495-1 620-27503-1 8 • •
620-27766-1 620-27857-1 1 • •
620-27767–1 620-27858-1 2 • •
620-27768-1 620-27859-1 3 • •
620-27769-1 620-27860-1 4 • •
620-27770-1 620-27861-1 5 • •
620-27771-1 620-27862-1 6 • •
620-27772-1 620-27863-1 7 • •
620-27773-1 620-27864-1 8 • •
620-28409-1 620-28413-1 1 • • •
620-28376-1 620-28392-1 2 • • •
620-28410-1 620-28414-1 3 • • •
620-28366-1 620-28393-1 4 • • •
620-28411-1 620-28415-1 5 • • •
620-28367-1 620-28374-1 6 • • •
620-28412-1 620-28416-1 7 • • •
620-28391-1 620-28394-1 8 • • •
PUB LS/P1 16132 EN
33
Metering device
VSG
Grease
Product description
Technical data
The durable, galvanized steel VSG metering devices are designed for
dual-line systems with pressures of up to 400 bar (5 800 psi). Function principle . . . . . . . . . . . metering devices
These metering devices are available with up to eight outlets, and Outlets. . . . . . . . . . . . . . . . . . . . 1-8
Operating temperature . . . . . . . KR-..., KD, D:
each pair of outlets is equipped with an indicator pin for visual moni- max. +80 °C, +176 °F
toring. Also, the VSG metering devices are available with low-wear MD, KR–FKM:
proximity switches, or piston detectors, for electrical monitoring max. +120 °C, +248 °F
Lubricant. . . . . . . . . . . . . . . . . . grease up to NLGI 3,
(except VSG-D version). oil with a viscosity of min. 20 mm2/s
Additional features include rust-resitant material or rust- and Operating pressure . . . . . . . . . . max. 400 bar, 5 800 psi
Materials . . . . . . . . . . . . . . . . . . carbon steel galvanized or
acid-resistant material.
stainless steel
Metering quantity per cycle . . . . 0–2,2 cm³, 0–0.13 in3
Features and benefits or
fixed output Version D:
• Easy cross-porting with external screw to combine 0,55; 1,1; 1,65; 2,2 cm³,
• Solid-block construction for durability 0.033; 0.067; 0.01; 0.13 in³
and error-free exchange order numbers on request
Main line connection inlet . . . . . G 3/8, 3/8 NPTF
• Operates effectively in a wide range of temperatures Outlet connection . . . . . . . . . . . G 1/4, 1/4 NPTF
• Easy to monitor Dimensions . . . . . . . . . . . . . . . . min. 148 x 94 x 54 mm
max. 148 x 190 x 54 mm
Applications min. 5.83 x 3.70 x 2.13 in
max. 5.83 x 7.48 x 2.13 in
• Steel plants
• Cement plants
• Mining excavators
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 12EN-28001-D07
34
Metering device
VSG
Order numbers VSG
Connection thread Outlets Material Indicator pin adjustable output Metering screws D 1)
BSPP NPTF Steel galvanized Stainless steel Stainless steel KR FKM U-cup seal
1.4305/303 1.4571/316Ti
620-40022-1 620-40022-2 1 • •
620-40015-1 620-40015-2 2 • •
620-40022-3 620-40022-4 3 • •
620-40015-3 620-40015-4 4 • •
620-40022-5 620-40022-6 5 • •
620-40015-5 620-40015-6 6 • •
620-40022-7 620-40022-8 7 • •
620-40015-7 620-40015-8 8 • •
620-40567-1 1 • •
620-40567-2 2 • •
Grease
620-40567-3 3 • •
620-40567-4 4 • •
620-40567-5 5 • •
620-40567-6 6 • •
620-40567-7 7 • •
620-40567-8 8 • •
620-40839-1 1 • • •
620-40839-2 2 • • •
620-40839-3 3 • • •
620-40839-4 4 • • •
620-40839-5 5 • • •
620-40839-6 6 • • •
620-40839-7 7 • • •
620-40839-8 8 • • •
620-40525-2 1 • • •
620-40525-1 2 • • •
620-40525-3 3 • • •
620-40525-4 4 • • •
620-40525-5 5 • • •
620-40525-6 6 • • •
620-40525-7 7 • • •
620-40525-8 8 • • •
620-40681-2 2 • • •
620-40681-4 4 • • •
620-40681-6 6 • • •
620-40681-8 8 • • •
620-41304-4 4 • • •
620-41304-8 8 • • •
35
Metering device
VSG
Order numbers VSG
• •
620-40733-1 1 • • •
620-40733-2 2 • • •
620-40733-3 3 • • •
620-40733-4 4 • • •
620-40733-5 5 • • •
620-40733-6 6 • • •
620-40733-7 7 • • •
620-40733-8 8 • • •
620-40605-1 2 • • •
Grease
620-40605-2 4 • • •
620-40605-3 6 • • •
620-40605-4 8 • • •
620-40027-1 620-40027-2 1 • • •
620-40027-3 620-40027-4 2 • • •
620-40027-5 620-40027-6 3 • • •
620-40027-7 620-40027-8 4 • • •
620-40028-1 620-40028-2 5 • • •
620-40028-3 620-40028-4 6 • • •
620-40028-5 620-40028-6 7 • • •
620-40028-7 620-40028-8 8 • • •
620-40023-1 620-40023-2 1 • •
620-40023-3 620-40023-4 2 • •
620-40023-5 620-40023-6 3 • •
620-40023-7 620-40023-8 4 • •
620-40024-1 620-40024-2 5 • •
620-40024-3 620-40024-4 6 • •
620-40024-5 620-40024-6 7 • •
620-40024-7 620-40024-8 8 • •
620-40025-1 620-40025-2 1 • •
620-40025-3 620-40025-4 2 • •
620-40025-5 620-40025-6 3 • •
620-40025-7 620-40025-8 4 • •
620-40026-1 620-40026-2 5 • •
620-40026-3 620-40026-4 6 • •
620-40026-5 620-40026-6 7 • •
620-40026-7 620-40026-8 8 • •
1) thread M 12x1
2) fixed output 0,55; 1,1; 1,65; 2,2 cm³; 0.033; 0.067; 0.01; 0.13 in³
PUB LS/P1 16132 EN
36
Accessories
Grease
stainless steel 1.4571/316Ti
ø mm
37
Metering device
VSL
Grease
Product description
Technical data
The durable, galvanized steel VSL metering devices are designed for
dual-line systems with pressures of up to 400 bar (5 800 psi). These Function principle . . . . . . . . . . . metering devices
metering devices are available with up to eight outlets, and each pair Outlets. . . . . . . . . . . . . . . . . . . . 2-8
Operating temperature . . . . . . . KR, KA, KD, D:
of outlets is equipped with an indicator pin for visual monitoring. max. +80 °C, +176 °F
Also, the VSL metering devices are available with low-wear proxim- MD, KR–FKM:
ity switches, or piston detectors, for electrical monitoring. max. +120 °C, +248 °F
Lubricant. . . . . . . . . . . . . . . . . . grease up to NLGI 3
Additional features include rust-resitant material. oil with a viscosity of min 20 mm2/s
Operating pressure . . . . . . . . . . max. 400 bar, 5 800 psi
Features and benefits Materials . . . . . . . . . . . . . . . . . . steel galvanized or stainless steel
1.4305/303 on request
• Easy cross-porting with external screw to combine Metering quantity per cycle . . . . 0–5 cm³, 0–0.3 in3
• Solid-block construction for durability and or
fixed output:
error-free exchange 1.25; 2,5; 3,75; 5 cm³,
• Operates effectively in a wide range of temperatures 0.076; 0.15; 0.23; 0.31 in3,
• Easy to monitor order number on request
Main line connection inlet . . . . . G 3/8, 3/8 NPTF
Outlet connection . . . . . . . . . . . G 1/4, 1/4 NPTF
Applications Dimensions . . . . . . . . . . . . . . . . min. 148 x 94 x 54 mm
• Steel plants max. 148 x 220 x 54 mm
min. 5.83 x 3.70 x 2.13 in
• Cement plants max. 5.83 x 8.66 x 2.13 in
• Mining excavators
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 12EN-28001-D07
38
Metering device
VSL
Order numbers VSL carbon steel galvanized
620-40062-1 620-40062-2 1 • •
620-40062-3 620-40062-4 2 • •
620-40062-5 620-40062-6 3 • •
620-40062-7 620-40062-8 4 • •
620-40064-1 610-40064-2 5 • •
620-40064-3 620-40064-4 6 • •
620-40064-5 620-40064-6 7 • •
620-40064-7 620-40064-8 8 • •
620-40527-1 1 • • •
620-40526-1 620-40937-2 2 • • •
620-40526-9 3 • • •
Grease
620-40526-4 620-40937-4 4 • • •
620-40526-5 5 • • •
620-40526-6 620-40937-6 6 • • •
620-40526-7 7 • • •
620-40526-8 620-40937-8 8 • • •
620-40853-1 1 • • •
620-40853-2 2 • • •
620-40853-3 3 • • •
620-40853-4 4 • • •
620-40853-6 6 • • •
620-40853-8 8 • • •
620-40637-2 2 • • •
620-40637-4 4 • • •
620-40637-6 6 • • •
620-40637-8 8 • • •
620-40068-1 620-40068-2 1 • • •
620-40068-3 620-40068-4 2 • • •
620-40068-5 620-40068-6 3 • • •
620-40068-7 620-40068-8 4 • • •
620-40069-1 620-40069-2 5 • • •
620-40069-3 620-40069-4 6 • • •
620-40069-5 620-40069-6 7 • • •
620-40069-7 620-40069-8 8 • • •
1) thread M12x1
620-40065-1 620-40065-2 1 • •
620-40065-3 620-40065-4 2 • •
620-40065-5 620-40065-6 3 • •
620-40065-7 620-40066-8 4 • •
620-40066-1 620-40066-2 5 • •
620-40066-3 620-40066-4 6 • •
620-40066-5 620-40066-6 7 • •
620-40066-7 620-40066-8 8 • •
620-40063-1 620-40063-2 1 • •
620-40063-3 620-40063-4 2 • •
620-40063-5 620-40063-6 3 • •
620-40063-7 620-40063-8 4 • •
PUB LS/P1 16132 EN
620-40067-1 620-40067-2 5 • •
620-40067-3 620-40067-4 6 • •
620-40067-5 620-40067-6 7 • •
620-40067-7 620-40067-8 8 • •
1) also available: 1,25; 2,5; 3,75 cm³, 0.07, 0.15, 0.228 in³
39
Metering device
Product description
Technical data
Suitable for dual-line lubrication systems, the MD magnetic indica-
tor device is available with VSKH, VSKV, VSG and VSL metering de- Function principle . . . . . . . . . . . metering devices
vices. The movement of the indicator pin is conveyed without contact Outlets. . . . . . . . . . . . . . . . . . . . 2–8
Operating temperature . . . . . . . max. +120 °C, +248 °F
by a strong magnet to the outer control ring sleeve. Coated with a Lubricant. . . . . . . . . . . . . . . . . . grease up to NLGI 3
bright color, the control ring is visible, even in low-light conditions. oil with a viscosity of min 20 mm2/s
The output of the dual-line metering device can be adjusted by Operating pressure . . . . . . . . . . max. 400 bar, 5 800 psi
Materials . . . . . . . . . . . . . . . . . . steel galvanized or stainless steel
using metering screws, which are available in various sizes. Metering quantity . . . . . . . . . . . VSL:
1,25; 2,50; 3,75; 5,0 cm³,
Features and benefits 0.076; 0.15; 0.23; 0.31 in3
VSG:
• Solid-block construction for durability and 0,55; 1,10; 1,65; 2,20 cm³,
error-free exchange 0.033; 0.067; 0.01; 0.13 in³
VSKH, VSKV:
• No rubber seals – suitable 0,3; 0,6; 1,2; 1,5 cm³
for use with high back pressures 0.018; 0.037; 0.073 and 0.092 in³
• Operates effectively in a wide range of temperatures Main line connection inlet . . . . . VSL, VSG:
G 3/8, 3/8 NPTF
• Easy to monitor VSKH, VSKV:
• Leakage-free design G 1/4, 1/4 NPTF
Outlet connection . . . . . . . . . . . G 1/4, 1/4 NPTF
Applications Dimensions . . . . . . . . . . . . . . . . depending on the model:
min. 122 x 44,5 x 54 mm
• Continuous casters max. 140 x 140 x 57 mm
• Rolling mills min. 4.86 x 1.78 x 2.16 in
max. 5.6 x 5.6 x 2.28 in
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 12EN-18003-A07
40
Metering device
Grease
VSKV–MD.. , with connection thread BSPP
41
Metering device
VSL-..
620-41125-1 1 steel, galvanized brass plastic 5,00 0.30
620-41079-6 1 steel, galvanized brass brass 5,00 0.30
620-41079-2 2 steel, galvanized brass brass 5,00 0.30
620-41125-2 2 steel, galvanized brass plastic 5,00 0.30
620-41125-3 3 steel, galvanized brass plastic 5,00 0.30
620-41079-7 3 steel, galvanized brass brass 5,00 0.30
620-41079-4 4 steel, galvanized brass brass 5,00 0.30
620-41125-4 4 steel, galvanized brass plastic 5,00 0.30
620-41125-5 5 steel, galvanized brass plastic 5,00 0.30
620-41079-8 5 steel, galvanized brass brass 5,00 0.30
620-41079-5 6 steel, galvanized brass brass 5,00 0.30
Grease
42
Accessories
VS magnetic indicator
520-33075-1 Magnetic indicator for VSKH/VSKV
Order number
Grease
520-33277-1 Magnetic indicator for VSL
Order number
Protection cap material Metering quantity
Accessories
520-33074-1 520-33277-1 D 5,00 0.30
43
Metering device
SGA and SG
Grease
Product description
Technical data
Designed for use in dual-line lubrication systems, SGA and SG
metering devices feature a modular design with separate base plate Function principle . . . . . . . . . . . metering devices
that makes system modification simple. Made of zinc-coated carbon Outlets. . . . . . . . . . . . . . . . . . . . 1–12
Operating temperature . . . . . . . –25 to +80 °C, –13 to +176 °F
steel or stainless steel, these metering devices are installed on Lubricant. . . . . . . . . . . . . . . . . . oil and greases NLGI 000–2
aluminium or stainless steel BPSG base plates. Available in six basic Operating pressure . . . . . . . . . . SGA 01:
sizes, the SGA and SG metering devices meet industrial needs max. 250 bar, 3 625 psi
SG/SGA 1–5:
ranging from small joints to large roller bearings. max. 300 bar, 4 350 psi
Material. . . . . . . . . . . . . . . . . . . carbon steel galvanized or
Features and benefits stainless steel
Metering quantity . . . . . . . . . . . depending on outlet,
• Versatile and durable 0,15–196 cm³, 0.009–12 in3
• Modular units provide easy system modification Outlet connection . . . . . . . . . . . BSPP and NPTF
Dimensions . . . . . . . . . . . . . . . . min. 73 x 30 x 30 mm
and maintenance without costly piping work max. 307 x 62 x 60 mm
• Manufactured from zinc-coated carbon steel min. 2.87 x 1.18 x 1.18 in
or stainless steel AISI-316 L to resist corrosion max. 12.08 x 2.44 x 2.36 in
• Suitable for lubricants up to NLGI 2
Applications
• Paper industry
• Steel Industry
• Heavy industry
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
44
Metering device
SGA and SG
Order number SGA and SG
Grease
12386560 SGA-011-SS 0,30–1,6 0.02–0.10 1 •
12386610 SGA-012-SS 0,15–0,77 0.009–0.05 2 •
12386660 SGA-11-SS 0,60–2,80 0.04–0.18 1 •
12386710 SGA-12-SS 0,25–1,40 0.02-0.09 2 •
12386760 SGA-21-SS 1,5–9,7 0.09-0.6 1 •
12386810 SGA-22-SS 0,8–4,8 0.05-0.3 2 •
45
Accessories
BPSG
Order number BSPG Base plate
Bore distance Base plate Base plate: Mounting rail: NPTF R-female
anodized aluminium stainless steel threads
12383250 BPSG-01-AL 48 60 • •
12383300 BPSG-02-AL 78 92 • •
12383350 BPSG-03-AL 110 124 • •
12383400 BPSG-04-AL 142 156 • •
12383450 BPSG-05-AL 174 188 • •
12383500 BPSG-06-AL 206 220 • •
12384300 BPSG-01-SS 54 70 • •
12384350 BPSG-02-SS 86 102 • •
12384400 BPSG-03-SS 448 134 • •
12384450 BPSG-04-SS 150 166 • •
12384500 BPSG-05-SS 182 198 • •
12384550 BPSG-06-SS 214 230 • •
46
Accessories
Grease
Product description
Technical data
Designed for use with SGA and SG metering devices in dual-line
lubrication systems, this monitor senses the movement of the Function principle . . . . . . . . . . . monitoring devices
metering device piston. The SKF Doser monitor comes complete Operating temperature . . . . . . . –20 to +70 °C, –4 to +160 °F
Operating pressure . . . . . . . . . . 0–250 bar, 0–3 600 psi
with electrical sensors, connection cable and a junction box. Supply voltage. . . . . . . . . . . . . . 24 (20–28) V DC
Output signal. . . . . . . . . . . . . . . potential-free relay contact
Features and benefits Connection . . . . . . . . . . . . . . . . M 12
Protection class . . . . . . . . . . . . . IP 67
• Increases metering device operation monitoring level when Dimensions . . . . . . . . . . . . . . . . 68 x 30 x 20 mm
dosage piston movement is monitored; sensor has no contact 2.67 x 1.18 x 0.78 in
with lubricant because of sensor adapter.
• Sensor is easy to install and maintain with separate
sensor adapter
• Status of monitor can be confirmed visually by LED signals
• Compatible with all SGA and SG metering devices
• IP 67 protection rating
SKF Doser monitor
Applications
• Heavy industry Order number Designation
NOT E
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
47
Dual-line lubrication systems
DSB1 DU 1 MP 2
Monitoring devices
DW BPSG PTA-MOD DDS 50/1
DPC 1
PUB LS/P1 16132 EN
48
Overview of monitoring devices
Monitoring devices
bar psi V DC V AC
Change-over valves
bar psi V DC V AC
Accessories
MP 2 Change-over valves, pneumatic 400 5 800 24, 110 110, 230 53
bar psi V DC V AC
49
Monitoring devices
Product description
Technical data
Product series DSB consists of mechanical-piston pressure switches
designed for use with NLGI Grade 1-2 greases. The location of the Function principle . . . . . . . . . . . mechanical piston pressure switch
Accessories
actuating piston inside the pressure switch housing helps to ensure Operating temperature . . . . . . . –25 to +80 °C,
–13 to +132 °F
a continuous exchange of grease around the measuring point. This Operating pressure . . . . . . . . . . max. 300 bar, 4 350 psi
reliably prevents the same grease from being pressurized repeat- Lubricant. . . . . . . . . . . . . . . . . . oil and grease NLGI 1 and 2
Breaking capacity, ohm load . . . max. 1,2 VA
edly, which could cause lubricant soap and oil separation, also Operating voltage . . . . . . . . . . . max. 30 V AC/36 V DC
known as grease bleeding. Operating current . . . . . . . . . . . min. 1 mA, max. 50 mA
Based on the application, the pressure switch can be configured Type of contact . . . . . . . . . . . . . change-over
Connection method . . . . . . . . . . clamps
as a single or double design and with or without a measurement Mechanical service life . . . . . . . . 105 switching cycles
connector or pressure gauge. The pressure switch generally is Housing material. . . . . . . . . . . . aluminium, anodized
installed upstream of the last lubricant distributor. Contact material . . . . . . . . . . . . silver alloy, hard gold plating
Connector socket 3+PE . . . . . . . DIN EN 175 301-803 A
Connection . . . . . . . . . . . . . . . . G 1/4
Features and benefits Dimensions . . . . . . . . . . . . . . . . 60 x 76 x 105 mm
• Available in pre-adjusted versions ranging 2.36 x 3 x 4.13 in
Protection class . . . . . . . . . . . . . IP 65
from 20 to 300 bar (290 to 4 350 psi) Mounting position . . . . . . . . . . . any
• Prevents oil separation-related faults Certification. . . . . . . . . . . . . . . . Germanischer Loyd (GL) certification
• Reliable micro-switch technology with
change-over contact (NO and NC)
• Includes built-in manifold for continuous
lubricant flow without dead volume
• IP 65 protection rating, corrosivity category C3 or C5M
Applications
• General industry
• Machine tools N OT E
• Printing machines ! For further technical information, technical drawings,
• Steel industry accessories, spare parts or product function descriptions, see
• Wind industry the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
50
Monitoring devices
Order code D S B 1 – – 1 – 0 1
Pressure switch DS
Pressure switch I
S = switch on increasing pressure
F = switch on decreasing pressure
Pressure switch I
in 10-bar increments from 20–300 bar; 290–4 350 psi
02 = 20 bar; 290 psi
04 = 40 bar; 580 psi
.....
30 = 300 bar; 4 350 psi
Pressure switch II
0 = no pressure switch
S = switch on increasing pressure
F = switch on decreasing pressure
Pressure switch II
in 10-bar increments up to 20–300 bar; 290–4 350 psi
Accessories
00 = no pressure switch
02 = 20 bar, 290 psi
03 = 30 bar, 435 psi
04 = 40 bar, 580 psi
.....
30 = 300 bar; 4 350 psi
Measurement connector
A = measurement connector for pressure gauge M16x2
H = with pressure gauge 400 bar; 5 800 psi
G = with pressure gauge 250 bar; 3 625 psi
7 = no measurement connector
Electrical connection
1 = DIN EN 175301-803 A (DIN plug)
Design
A = standard, based on corrosivity category C3 per ISO 12944, certified by Germanischer Lloyd
B = based on corrosivity category C5M per ISO 12944, certified by Germanischer Lloyd, suitable for offshore applications
Design key
01 = basic design (with thread G 1/4)
PUB LS/P1 16132 EN
51
Monitoring devices
DU 1 change-over valves
Product description
Technical data
Available in pneumatic, electric or hydraulic versions, DU 1
change-over valves are designed primarily for use in dual-line Function principle . . . . . . . . . . . change-over valve, hydraulic,
Accessories
Applications
• Ideal for small, electrically driven dual-line systems
that requires minimal monitoring
617-28683-1 DU1–G
617-28619-1 DU1–GK with indicator pin
PUB LS/P1 16132 EN
52
Monitoring devices
MP 2 change-over valves
Product description
Technical data
Designed for use in dual-line systems, the pneumatically operated
MP 2 change-over valve works like a 4/2-way valve. It alternately Function principle . . . . . . . . . . . change-over valve, air-operated
Accessories
4/2 way valves
discharges the lubricant fed by the pump into one of the main lines
Operating temperature . . . . . . . –20 to +70 °C
while the other main line is connected to the pump’s return line –4 to +158 °F
connection. Lubricant. . . . . . . . . . . . . . . . . . grease up to NLGI 3,
oil with a viscosity of min 20 mm2/s
Flow rate . . . . . . . . . . . . . . . . . . 65 dm³/h, 17 gal/h
Features and benefits Operating pressure . . . . . . . . . . max. 400 bar, 5 800 psi
• Available in four voltages – Compressed air pressure . . . . . . max. 10 bar, max. 145 psi
Operating hydraulic pressure . . max. 60 bar, 870 psi
24 and 110 V DC, 110 and 220 V AC Main line connection . . . . . . . . . G 3/4 female BSPP
• Can be used as a 3/2-way valve for grease systems Voltage . . . . . . . . . . . . . . . . . . . 24 or 110 V DC, 110 or 220 V AC
• Maximum operating pressure of 400 bar (5 800 psi) Protection class IP 65
Dimensions . . . . . . . . . . . . . . . . 135 x 400 x 180 mm,
• Works effectively in temperatures ranging 5.4 x 16 x 7.2 in
from –20 to +70 °C (–4 °F to +158 °F) Mounting position . . . . . . . . . . . any
Applications
• Particularly suitable in connection with pneumatically
operated pumps like PowerMaster or Lubrigun
• Bottle filling machines in food and beverage plants
• For small, medium and large dual-line systems
53
Monitoring devices
Product description
Technical data
The electrically operated EMU 3 change-over valve is designed for
use with dual-line systems. It is particularly suitable for extended Function principle . . . . . . . . . . . change-over valve, electrically
Accessories
dual-line systems in combination with pneumatically operated operated 4/3 way valve
Operating temperature . . . . . . . –25 to +70 °C, –13 to +158 °F
supply pumps with large flow rates. Lubricant. . . . . . . . . . . . . . . . . . grease up to NLGI 3
Flow rate . . . . . . . . . . . . . . . . . . max. 400 l/h, 105 gal/h
Features and benefits Operating pressure . . . . . . . . . . max. 400 bar, max. 5 800 psi
Main line connection . . . . . . . . . G 3/4 BSPP
• Features mid position with option to relieve both main lines Electrical connection . . . . . . . . . bayonet plug DIN 72585
toward the pump reservoir during pause time Operating voltage . . . . . . . . . . . 24 V DC or 230 V AC
Protection class . . . . . . . . . . . . . IP 65
• System components are pressurized for shorter time periods Dimensions . . . . . . . . . . . . . . . . 220 x 238 x 180 mm
and have a longer service life 8.64 x 9.35 x 7.07 in
• Risk of bleeding (soap and oil separation) is reduced Mounting position . . . . . . . . . . . any
• Large connection thread and line distance allow
larger tube diameters up to 30 mm (11/4 in)
Applications
N OTE
• Continuous casting machines in steel industry ! For further technical information, technical drawings,
• Bottle filling machines in food and beverage plants accessories, spare parts or product function descriptions, see
with a few thousand lubrication points the following publication available on SKF.com/lubrication:
• Large bucket wheel excavators in mining and PUB 13633 EN and 951-171-001 EN
basic materials industry
EMU 3
54
Monitoring devices
Product description
Technical data
The factory-set closing of certain connection ports of the EMU 3
allows its use as a reliable and efficient shut-off or way valve. Function principle . . . . . . . . . . . change-over valve, electrically
Accessories
In this case, the “M” position cannot be used. The designation for operated 4/3 way valve
Operating temperature . . . . . . . –25 to +70 °C, –13 to +158 °F
these way valves is WSE. Lubricant. . . . . . . . . . . . . . . . . . grease up to NLGI 3
Flow rate . . . . . . . . . . . . . . . . . . max. 400 l/h, 105 gal/h
Features and benefits Operating pressure . . . . . . . . . . max. 400 bar, max. 5 800 psi
Main line connection . . . . . . . . . G 3/4 BSPP
• Functions reliably under harsh conditions due to an electrically Electrical connection . . . . . . . . . bayonet plug DIN 72585
operated piston slide valve Operating voltage . . . . . . . . . . . 24 V DC or 230 V AC
Protection class . . . . . . . . . . . . . IP 65
• Provides resistance against solid additives in greases Dimensions . . . . . . . . . . . . . . . . 220 x 238 x 180 mm
• Large connection thread and line distance allow larger 8.64 x 9.35 x 7.07 in
tube diameters up to 30 mm (11/4 in) Mounting position . . . . . . . . . . . any
Applications
• Continuous casting machines in steel industry
• Bottle-filling machines in food and beverage plants NOT E
with a few thousand lubrication points ! For further technical information, technical drawings,
• Large bucket wheel excavators in mining and accessories, spare parts or product function descriptions, see
basic materials industry the following publication available on SKF.com/lubrication:
PUB 13633 EN and 951-171-001 EN
55
Monitoring devices – End-of-line units
Product description
Technical data
EDW End-of-line pressure switches are key components in a
dual-line lubrication system. Designed to monitor the system, Function principle . . . . . . . . . . . electronic pressure switch with
Accessories
these switches detect the pressure at the end of the respective 4-digit 7-segment LED display
Operating temperature . . . . . . . –25 to +85 °C
main line and start the change-over procedure. If the pressure at -13 to +185 °F
the end of the line is not reached within a specific period of time, Operating pressure . . . . . . . . . . 0–600 bar, 0–8 700 psi
Main line connection . . . . . . . . . G 1/4 male
a fault signal will be generated at the electronic control unit. Electrical connections . . . . . . . . 4 pin plug, M 12 x 1
Voltage . . . . . . . . . . . . . . . . . . . 18–36 V DC
Features and benefits Dimensions . . . . . . . . . . . . . . . . 150 x 250 x 60 mm
5.9 x 9.9 x 2.4 in
• Controls proper functioning of the pump and Protection class . . . . . . . . . . . . . IP 67
change-over unit Mounting position . . . . . . . . . . . any
• Monitors for leaks in the tube line system
• Available with limit switches or with
electronic pressure switches with LED display
• Proven, rigid design for tough conditions
End-of-line pressure unit
Applications
• Large dual-line systems Order number Designation
• Steel mills
• Cement plants 632-36501-1 with limit switches and pressure gauges
• Mining 632-36627-3 with electronic pressure switches with LED display
N OT E
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 95A-50005-C05
56
Monitoring devices
Product description
Technical data
Electric pressure switches are used to monitor the operating
pressure of the pump. They are installed at the pressure outlet of Function principle . . . . . . . . . . . electric pressure switch with
Accessories
the pump and will switch off the pump if an overpressure occurs digital display
Operating temperature . . . . . . . –25 to +85 °C, +13 to +185 °F
downstream in the system. Operating pressure . . . . . . . . . . 0–600 bar, 0–8 700 psi
Input data . . . . . . . . . . . . . . . . . measuring range:
Features and benefits 0–600 bar; 0–8 700 psi
overload pressure: 750 bar; 10 870 psi
• Protects the system from damage burst pressure: 800 bar; 11 600 psi
caused by overpressure Output data . . . . . . . . . . . . . . . . accuracy >=0,5% full scale
Analog output . . . . . . . . . . . . . . signal 4–20 mA
• All parameters can be set by keypad Switching output . . . . . . . . . . . . type PNP transistor output
• Adjustable keypad lock switching current max. 0,5 A
• Rugged construction, vibration and shock-proof Supply voltage. . . . . . . . . . . . . . 18–36 V DC
Hydraulic connection . . . . . . . . . G 1/4
• Long-term stability Protection class . . . . . . . . . . . . . IP 67
Dimensions . . . . . . . . . . . . . . . . 94 x 34 x 49 mm
Applications 3.7 x 1.34 x 1.93 in
Mounting position . . . . . . . . . . . any
• Dual-line systems in general
57
Monitoring devices – Monitoring for SGA metering devices
Product description
Technical data
The BPSG2-PTA-MOD pressure transmitter assembly features a
modular design for easy installation and service. Located between Function principle . . . . . . . . . . . monitoring device
Accessories
the base plate and metering device, the assembly’s pressure trans- Operating temperature . . . . . . . –40 to +80 °C,
–40 to +176 °F
mitters measure the pressure of passing lubricant and notify the Operating pressure . . . . . . . . . . 0–250 bar, 0–3 600 psi
control unit. The pressure of the main lines also can be monitored Materials . . . . . . . . . . . . . . . . . . metering device:
from the control unit. carbon steel galvanized or
stainless steel
transmitter:
Features and benefits stainless steel
Supply voltage. . . . . . . . . . . . . . 24 (10-30) V DC
• Simple to install; no extra parts required Output connection. . . . . . . . . . . 4 pole cable 20 mA, 2 wire cable
• Suitable for oils and greases up to NLGI Grade 2 Protection class . . . . . . . . . . . . . IP 67
• Helps to ensure that fresh lubricant flows Dimensions . . . . . . . . . . . . . . . . 110 x 105 x 33 mm
4.33 x 4.13 x 1.29 in
through transmitters; no clogging Mounting position . . . . . . . . . . . any
• Operates effectively in a wide range of temperatures
• IP 67 protection rating (for models with enclosure)
BSPG
Applications
• Paper industry
Order number Designation Carbon steel Stainless
• Steel industry zinc coated steel
• Heavy industry
VGBD 12385333 BSPG2-PTA-MOD-D-ZN •
VGBD 12385331 BSPG2-PTA-MOD-D-SS •
N OTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 11277 EN
58
Monitoring devices – End-of-line units
Product description
Technical data
This differential pressure switch measures the difference in pressure
between main feed lines 1 and 2. A signal is sent to the electrical Function principle . . . . . . . . . . . differential pressure switch
Accessories
control unit when a differential pressure of p = 50 bar is reached. Operating temperature . . . . . . . –25 to +80 °C,
–13 to +176 °F
This non-adjustable differential pressure provides a high degree of Operating pressure . . . . . . . . . . max. 400 bar, max. 5 800 psi
functional reliability for dual-line systems. The DDS 50/1 pressure Differential pressure . . . . . . . . . 50 bar, 725 psi
Electrical connection . . . . . . . . . 400 V AC
switch is installed upstream of the lubricant metering device. Nominal current . . . . . . . . . . . . 10 A
Used contact . . . . . . . . . . . . . . . 2 closer
Features and benefits Connection method . . . . . . . . . . clamps
Dimensions . . . . . . . . . . . . . . . . min. 215 x 80 x 59 mm
• Provides fixed differential pressure; max. 221 x 80 x 59 mm
no regulating screws needed min. 8.46 x 3.15 x 2.32 in
• Reliable design for harsh environments max. 8.7 x 3.15 x 2.32 in
Protection class . . . . . . . . . . . . . IP 65
• Maintains system pressure on the lowest and most Mounting position . . . . . . . . . . . any
economical pressure level during summer and winter
• Reduces risk of grease bleeding
(soap and oil separation) DDS 50/1
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
59
Monitoring devices – End-of-line units
Product description
Technical data
The DPC 1 dual pressure controller was designed for dual-line
lubrication systems that use a change-over valve controlled by an Function principle . . . . . . . . . . . end-of-line-pressure switch unit
Accessories
end-of-line pressure switch unit. The controller increases the energy Operating temperature . . . . . . . –25 to 70 °C
–13 to +158 °F
efficiency of the system by matching the operating pressure to the Lubricant. . . . . . . . . . . . . . . . . . oil and grease
ambient conditions. As a result, the pump motor only runs for as Operating or absolute pressure max. 400 bar, 5 800 psi
Differential pressure . . . . . . . . . max. 400 bar, 5 800 psi
long as is required for pressure buildup. In the case of air-operated Monitoring time 1 sec to 99 min 59 sec
driven pumps, compressed air is conserved. The DPC 1 controller Cycle . . . . . . . . . . . . . . . . . . . . . 1 min to 99 hh 59 min
consists of a housing with integrated control electronics, an LCD Shock resistance . . . . . . . . . . . . 20 g
Supply voltage. . . . . . . . . . . . . . 24 V DC, ± 10%
and a membrane keypad. For the operation, there are two pressure Overload protection . . . . . . . . . . up to 40 V
sensors available, which will be installed in each main line. EMC. . . . . . . . . . . . . . . . . . . . . . DIN EN 61000-6-2 and 61000-6-3
Reverse polarity protection . . . . integrated
Protection class . . . . . . . . . . . . . IP 65
Features and benefits Dimensions without cable glands 100 x 100 x 62 mm
• Monitors proper function of system with regard to 3.9 x 3.9 x 2.4 in
pump and change-over valve and detects tube line leaks Mounting position . . . . . . . . . . . any
• Self-adjusting operating pressure increases service cycle
of system components
• Integrated timer enables system operation
without separate controller
• Measures the absolute min. and max. in the main lines
• Measures the differential pressure minimum and maximum
• IP 65 protection rating
• Shockproof for rigorous environments
Applications
• Paper mills NOTE
• Steel mills ! For further technical information, technical drawings,
• Heavy industry accessories, spare parts or product function descriptions, see
• Beverage industry the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 13597 EN
60
Monitoring devices – End-of-line units
DPC 1 accessories
236-10980-3 motor starter 1,0 A (e.g. for pump unit ZPU 02)
236-10980-4 motor starter 1,6 A (e.g. for pump unit ZPU 08)
236-10980-5 motor starter 4,0 A (e.g. for pump unit ZPU 24)
Accessories
PUB LS/P1 16132 EN
61
Dual-line lubrication systems
Control units
ST 1240 ST 1440
62
Overview of control units
Product finder
V DC V AC °C °F
LMC 2 Electronic controller Programmable for all kind of lubrication 24 230 2 –10 to +70 +14 to +158 64
systems:
time- or cycle- dependent lubrication,
with counter for chain links.
LMC 301 Lubrication monitor Can handle up to 3 pumps and various 24 90–264 3 –40 to +70 -40 to +158 65
controller types of lubrication systems. (47–63 Hz)
Function keys with menu display.
ST-1240-Graph Lubrication control Can handle two channel, single-, dual-line 93–132, 2 0 to +50 +32 to +122 66
center and progressive lubrication systems. 186–264
The lubrication channels can be zones,
separated by shut-off valves, or complete
lubrication systems with separate pumping
centers and lubricants.
Configuration can be set in the field by
the alphanumeric touchscreen display.
Pressure switches, pressure transmitters or
piston detectors can be used in both
channels.
ST-1340 Lubrication control It is modular and therefore could handle 93–132, 1–4 0 to +60 +32 to +140 67
center 1 to 4 channel, single-, dual-line and 186–264
Accessories
(modular) progressive lubrication systems.
Configuration can be set with the user
interface that includes alphanumeric keypad
and display.
ST-1440 Lubrication control Similar to ST-1340 but could handle 93–132, 1–14 0 to +60 +32 to +140 67
center 1 to 14 channel, single-, dual-line and 186–264
(modular) progressive lubrication systems.
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Control units
LMC 2
Product description
Technical data
The LMC is a controller for the electronic management and monitor-
ing of lubrication systems. It combines the advantages of a specially Function principle . . . . . . . . . . . electronic controller
Accessories
developed printed circuit board (PCB) and a PLC in an economical, Operating temperature . . . . . . . –10 to +70 °C,
+14 to +158 °F
compact unit. For dual-line systems, it controls the pump unit, Inputs . . . . . . . . . . . . . . . . . . . . max. 8 digital inputs
change-over valve and end-of-line devices. Outputs . . . . . . . . . . . . . . . . . . . 4 relay outputs, 1 electronic
Supply voltage. . . . . . . . . . . . . . depending on model
230 V AC, 24 V DC
Features and benefits Protection class . . . . . . . . . . . . . IP 54
• Integrated, flexible lubrication programmes Mounting position . . . . . . . . . . . any
Dimensions . . . . . . . . . . . . . . . . 200 x 120 x 90 mm
• 8 inputs / 5 outputs – 7.9 x 4.7 x 3.5 in
suitable for complex lubrication systems
• Time- or cycle-dependent control of lubrication intervals
• Can be interfaced with common field bus systems
Applications
• Lincoln and SKF single-line, dual-line, LMC2
multi-line and progressive systems
• Railway lubrication and spray lubrication systems Order number Designation
• Food and beverage
• Chain lubrication systems like Cobra and PMA 236–10567–6 LMC2 230 AC (230 V AC)
236–10567–5 LMC2 24 DC (24 V DC)
For use with electric driven 3-phase pump; need to order motor starter separately.
NOTE
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 14004 EN
64
Control units
LMC 301
Product description
Technical data
The LMC 301 is a compact, modularly expandable control and
monitoring device. The device is equipped with an LCD display Function principle . . . . . . . . . . . electronic controller
Accessories
and 6 functional keys for programming, parameter setting and sig- Operating temperature . . . . . . . V AC:
–10 to +50 °C, +14 to +122 °F
nalization. The user is guided through the setting menu. Additionally, V DC:
there is a simple-to-use PC software for parameter setting and di- –40 to +70 °C, -40 to +158 °F
Inputs . . . . . . . . . . . . . . . . . . . . 10 count, short-circuit proof,
agnostics available. 2 with analog
Outputs . . . . . . . . . . . . . . . . . . . 8 count, relay outputs NO-contact
Features and benefits 8 A, 2 of which up to 20 A
Supply Voltage. . . . . . . . . . . . . . depending on model
• Integrated, flexible lubrication programs 90-264 V AC, 24 V DC ±20%
• Basic device with 10 digital inputs, Protection class . . . . . . . . . . . . . IP 65
of which two can be used analogously, and eight outputs Mounting position . . . . . . . . . . . vertical
Dimensions . . . . . . . . . . . . . . . . 270 x 170 x 90 mm
• Up to seven extension modules can be added, 10.7 x 6.7x 3.5 in
whereby each module has 10 E 8 A just like the basic device
• Three lubrication pumps can be controlled and monitored,
each of which provides up to three lubrication circuits LMC 301
• Single modules are connected by a bus interface
Order number Designation
Applications
• Lincoln and SKF single-line, dual-line, 86500 LMC301 DC
86501 LMC301 AC
multi-line and progressive systems
• Combination out of the three previously
mentioned types of lubrication systems
• Cement industry
• Steel industry
• Mining – stationary and mobile excavators NOTE
• Food and beverage ! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
PUB LS/P1 16132 EN
PUB 951-150-029 EN
65
Control units
SKF ST-1240-GRAPH
Product description
Technical data
The SKF ST-1240-GRAPH is a two-channel lubrication control
centre that supports any combination of single-line, dual-line Function principle . . . . . . . . . . .
control center
Accessories
ST–1240-GRAPH NOTE
Order number Designation
! For further technical information, technical drawings,
accessories, spare parts or product function descriptions, see
the following publication available on SKF.com/lubrication:
VGEV 12380210 ST–1240 GRAPH control centre
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66
Control units
Product description
Technical data
SKF ST-1340 and ST-1440 lubrication control centres are suitable
for use in dual-line lubrication systems, as well as single-line and Function principle . . . . . . . . . . . control centre
Accessories
progressive systems. Featuring an alphanumeric keypad and display, Operating temperature . . . . . . . 0 to +60 °C, +32 to +140 °F
Lubricant. . . . . . . . . . . . . . . . . . oil and grease
the two units are identical with the exception of case size and maxi- Lubricant channels . . . . . . . . . . ST–1340:
mum number of lubrication channels served. The ST–1340 controls up to 4
ST–1440:
up to four separate lubrication channels, while the ST–1440 up to 14
controls up to 14 channels, each having independent lubrication Operating voltage . . . . . . . . . . . 93 to 132 V AC, 186 to 264 V AC
parameters and/or lubricants. The lubrication system is expandable Operating voltage frequency . . . 47 to 63 Hz
Operating current . . . . . . . . . . . 5,4 A/115 V AC, 2,2 A/ 230 V AC
by installing new channel modules, and configuration is determined Control voltage . . . . . . . . . . . . . 24 V DC, ± 10 %
in the field by the user. Pressure switches and transmitters or piston Overload protection . . . . . . . . . . automatic fuse, 6 A
detectors can be used in all channels. Cable connection . . . . . . . . . . . . screw terminals for 2,5 mm2 wires
Protection class . . . . . . . . . . . . . IP 65
Interface . . . . . . . . . . . . . . . . . . alphanumeric keypad and display,
Features and benefits 4 x 20 characters,
• Versatile and durable RS-422 Modbus port
Dimensions without cable glands ST-1340:
• Modular units provide easy system modification 600 x 380 x 210 mm
• Automatic pump change (Dualset) 23.6 x 14.9 x 8.3 in
ST-1440:
• Grease spraying control with air monitoring 600 x 600 x 210 mm
• Compatible with SKF Doser monitor 23.6 x 23.6 x 8.3 in
• Works with SKF Online 1440 control software Options . . . . . . . . . . . . . . . . . . . SMS control feature
67
Index of order numbers
68
Index of order numbers
69
Index of order numbers
70
Notes
71
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