UIco

SIGNET 615 ANAESTHESIA WORKSTATION
SERVICE MANUAL
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Copyright © 1993, 2005 by Ulco Medical
All rights reserved.
No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the
written permission of the Ulco Medical.
All Ulco products are subject to a program of continuous development and the manufacturer reserves the right to make
alterations in design and equipment without prior notice.
Document Number: SG6-UM-002

Version: 1.4
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Table of Contents
1 Introduction ................................................................
................................................................................................
...................................................................
................................... 9
1.1 About this manual..................................................................................................................................9
1.2 Qualifications for Servicing....................................................................................................................9
1.3 Units........................................................................................................................................................9
2 Workstation Overview ................................................................

...................................................................................
................................................... 9
2.1 Major features........................................................................................................................................9
2.2 Overall strengths................................................................................................................................. 10
2.3 Typical configuration........................................................................................................................... 10
3 Description ................................................................
................................................................................................
..................................................................
..................................11
.. 11
3.1 Device Classification........................................................................................................................... 11
3.2 Electromagnetic Environment............................................................................................................ 11
3.3 Gas Supply System ............................................................................................................................. 12
3.3.1 Gas Controls ........................................................................................................................ 12
3.3.2 Flowmeters .......................................................................................................................... 12
3.3.3 Vaporisers............................................................................................................................ 13
3.3.4 Patient Block ....................................................................................................................... 13
3.3.5 The anti-hypoxic device....................................................................................................... 14
3.3.6 Gas manifold ....................................................................................................................... 14
3.3.7 Main regulators ................................................................................................................... 14
3.3.8 Second stage regulators ..................................................................................................... 14
3.3.9 Pressure gauges.................................................................................................................. 15
3.3.10 Scavenging.......................................................................................................................... 15
3.3.11 Auxiliary Oxygen Outlet ....................................................................................................... 15
3.3.12 Pipeline Hose Assemblies .................................................................................................. 15
3.3.13 Oxygen failure warning device ........................................................................................... 15
3.4 Electrical System................................................................................................................................. 16
3.4.1 General ................................................................................................................................ 16
3.4.2 Serviceable Parts ................................................................................................................ 16
3.4.3 Auxiliary Power Outlets........................................................................................................ 16
3.5 Ventilator ............................................................................................................................................. 16
3.6 Soda-lime absorber............................................................................................................................. 16
3.7 Other accessories ............................................................................................................................... 17
3.8 Accessory power ................................................................................................................................. 17
4 Servicing Overview ................................................................

......................................................................................
......................................................19
...................... 19
4.1 Warnings and Cautions ...................................................................................................................... 19
4.2 Responsibilities of Service Personnel................................................................................................ 19
4.3 Risks .................................................................................................................................................... 19
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4.3.1 Explosion.............................................................................................................................. 19
4.3.2 Electrical .............................................................................................................................. 19
4.3.3 Contamination ..................................................................................................................... 19
4.4 Preparation and Completion of Service............................................................................................. 19
4.4.1 Preparation .......................................................................................................................... 19
4.4.2 Removing the rear access panels ...................................................................................... 20
4.4.3 After Service ........................................................................................................................ 21
4.5 General Servicing and Information .................................................................................................... 21
4.6 Seals .................................................................................................................................................... 22
4.7 Spare Parts & Service Intervals ......................................................................................................... 22
4.8 Tools .................................................................................................................................................... 22
5 Service of the Gas Supply System ..............................................................

..............................................................23
.............................. 23
5.1 Overview .............................................................................................................................................. 23
5.2 Gas manifolds A6072, A6073 and A6074 ....................................................................................... 24
5.2.1 A3057-99 Service kit .......................................................................................................... 24
5.2.2 Tools to be used .................................................................................................................. 24
5.2.3 Preparation to service A607X manifolds ........................................................................... 24
5.2.4 Service Procedure ............................................................................................................... 24
5.2.5 Test of A607X manifolds..................................................................................................... 25
5.3 First Stage Regulators RG1 ................................................................................................................ 26
5.3.1 RG1-99 Service Kit.............................................................................................................. 26
5.3.2 Tools to be used .................................................................................................................. 26
5.3.3 Preparation to service RG1 regulators............................................................................... 26
5.3.5 Calibration of Post Serviced RG1 First Stage Regulators ................................................. 29
5.4 Oxygen Failure Alarm A6055.............................................................................................................. 30
5.4.1 A3055-99 Service kit .......................................................................................................... 30
5.4.2 Tools to be used .................................................................................................................. 30
5.4.3 Preparation to service A3055 oxygen failure alarm.......................................................... 30
5.4.5 Calibration of A6055 Oxygen Failure Alarm....................................................................... 33
5.5 Ventilator Cutoff A6056...................................................................................................................... 34
5.5.1 A3056-99 Service kit .......................................................................................................... 34
5.5.2 Tools to be used .................................................................................................................. 34
5.5.3 Preparation to service A6056 Ventilator Cutoff ................................................................ 34
5.5.5 Test of A6056 Ventilator Cut Off valve............................................................................... 36
5.6 Anti-hypoxic device.............................................................................................................................. 37
5.6.1 Technical description of the anti-hypoxic device............................................................... 37
5.6.2 AHD60-99 Service kit.......................................................................................................... 38
5.6.3 Tools to be used .................................................................................................................. 38
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5.6.4 Preparation to service AHD60 anti hypoxic device ........................................................... 38
5.6.6 Test of AHD60 anti hypoxic device..................................................................................... 42
5.7 Selectatec Assembly A605................................................................................................................. 43
5.7.1 A605-99 Service kit ............................................................................................................ 43
5.7.2 A605-9 Service kit............................................................................................................... 43
5.7.3 Tools to be used .................................................................................................................. 43
5.7.4 Preparation to service A605 selectatec............................................................................. 43
5.7.6 Calibration of A605 Selectatec .......................................................................................... 46
5.8 Flowmeters A5047 ............................................................................................................................. 46
5.8.1 5047-99 Service kit ............................................................................................................ 46
5.8.2 Tools to be used .................................................................................................................. 46
5.8.3 Preparation to service A5047 flowmeters ......................................................................... 46
5.9 Auxiliary Oxygen Outlet ....................................................................................................................... 47
5.10 Scavenge Block Assembly A7027 ............................................................................................... 47
5.10.1 A3027-99 Service kit.......................................................................................................... 47
5.10.2 Tools to be used.................................................................................................................. 47
5.10.3 Preparation to service A7027 manifolds .......................................................................... 47
5.10.4 Service Procedure............................................................................................................... 48
5.10.5 Test of A7027 scavenger ................................................................................................... 49
5.11 Patient Block A6085..................................................................................................................... 49
5.11.1 A307-99 Service kit ............................................................................................................ 49
5.11.2 Tools to be used.................................................................................................................. 49
5.11.3 Preparation to service A7085 patient block ..................................................................... 50
5.11.4 Service Procedure............................................................................................................... 50
5.11.5 Test of A7085 patient block............................................................................................... 51
6 Assembly Drawings ................................................................

.....................................................................................
.....................................................53
..................... 53
6.1 Scavenging Block (A7027) ................................................................................................................. 53
6.2 Sub-assembly fresh gas non-return Valve (A6042) .......................................................................... 54
6.3 Selectatec Assembly (A605) .............................................................................................................. 55
6.4 Manifold Block Assembly / Oxy (A6072) ........................................................................................... 56
6.5 Patient Block (A7085) ........................................................................................................................ 57
6.6 Overall Schematic of Gas Control System ......................................................................................... 58
6.7 Ventilator Interconnection Diagram................................................................................................... 59
6.8 Electrical Power Distribution Circuit................................................................................................... 60
6.9 Frame Drawings .................................................................................................................................. 61
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Signet 615 Service Manual
1 Introduction
1.1 About this manual
This manual provides information for the preparation, assembly and maintenance of the Signet 615 anaesthesia
machine, together with suitable equipment from the Ulco range. Although this equipment has been carefully
designed for simplicity of assembly and use, it is recommended that the contents of this manual be studied before
attempting preparation or maintenance of the equipment. Explanatory diagrams are provided in order to help the
reader understand the concepts described.
This service manual should be read in conjunction with the Signet 615 user manual and the manual(s) for the
vaporisers and ventilator (if attached).
1.2 Qualifications for Servicing
All personnel who service or repair Ulco products must have a current valid Ulco Training Certificate for the product
being serviced or repaired.
1.3 Units
Current ........................................................................................Amperes (A)

Flow .............................................................................................Litres per Minute (L/min or LPM)
Frequency ...................................................................................Kilohertz (kHz)
.....................................................................................................Gigahertz (GHz)
.....................................................................................................Megahertz (MHz)
Lengths ....................................................................................... Millimetres (mm)
Pressure (airway) .......................................................................centimetres of water (cmH2O)
Pressure (High) ...........................................................................Kilopascals (kPa)
Voltage ............................................................................... ........Volts (V)
Weight .........................................................................................Kilograms (kg)
2 Workstation Overview
Anaesthesia machines such as the Signet 615 are engineered to very high standards of design and finish and all
units are able to accommodate the most comprehensive specifications required in modern anaesthesia. Ulco
machines are manufactured from non-ferrous materials such as stainless steel, anodised aluminium and chromed
brass or acetal, with moulded covers made from Kydex.
The construction of the frames provides a stable and unobstructed unit for the mounting of a wide range of
anaesthesia equipment accessories. The Signet 615 can be easily upgraded from its basic configuration with
optional accessories and attachments including a full range of patient monitors to provide a comprehensive
anaesthesia workstation.
If equipment that has not been specifically designed or supplied by Ulco is to be attached to the Ulco machine, it is
recommended that customers consult Ulco as to the suitability of the equipment and necessary modifications to the
apparatus.
Ulco and its agents provide a comprehensive regular maintenance service and it is recommended that advantage be
taken for the safe and reliable upkeep of this equipment. Refer to this service manual for details on how to maintain
your Ulco machine. There is a service contract included with the equipment – please fill it in and return it to Ulco.
Customers requiring further service or advice with operating problems should contact Ulco or one of their accredited
agents.
2.1 Major features
all working surfaces are designed to be easy to clean and front wheels are lockable to prevent unwanted
movement
A monitor shelf for mounting at the top of the machine is available as an option
An aluminium accessory rail is fitted to the sides of the working area for easy attachment of many options
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An absorber mounting post is mounted either on the left or right hand side of the machine, allowing the
absorber to be swapped from side to side
Optional internally mounted mains outlets used for supplying power to optional accessories (compliant
with IEC 60601-1-1)
One mains outlet mounted on the side of the machine for use with powered vaporisers
2.2 Overall strengths
sturdy, strong, durable and easy to understand construction

high quality and quantity of patient safety features
pure flexibility of design allowing tailoring of options to exact requirements
2.3 Typical configuration
Signet 615 - 3 gas 5 Tube machine fitted with anti-hypoxic device as standard
4 internally mounted mains power outlets
1 external mains outlet for use with powered vaporisers
EV500 ventilator (OPTIONAL)
Auxiliary power outlet board APB70 (OPTIONAL)
2kg absorber AB800 (OPTIONAL)
Vaporiser(s) (OPTIONAL)
Auxiliary flowmeter (OPTIONAL)
Writing table standard
Universal arm (OPTIONAL)
3 drawers standard
Second absorber mounting post standard
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3 Description
3.1 Device Classification
The Signet 615 Anaesthesia Machine is classified as follows:

• Class I equipment for the purposes of electrical safety
• Type CF applied part
• Continuous Operation
3.2 Electromagnetic Environment
The Signet 615 anaesthetic workstation is suitable for use in the electromagnetic environment specified in the
table below. The user must ensure that it is used in such an environment.
Emissions
Emissions test Compliance Avoiding Electromagnetic Interference
The anaesthetic workstation uses RF energy only for its

Radio Frequency internal function. Therefore, its RF emissions are very low
Group 1
(RF) emissions and are not likely to cause any interference in nearby
electronic equipment.
RF emissions
Class A
CISPR 11
Harmonic
emissions IEC Not applicable The anaesthetic workstation is suitable for use in all
61000-3-2 establishments other than domestic and those directly
connected to the public low-voltage power supply network
that supplies buildings used for domestic purposes.
Voltage
fluctuations IEC Not applicable
61000-3-3
3.3 Gas Supply System
3.3.1 Gas Controls

Pipeline Cylinder Patient
Pressure Pressure Pressure Main
Gauges Gauges Gauge On/Off
Switch
“VisiWink”
Scavenge Supply
Connector Pressure
Block Indicator
Oxygen
Connector
Medical Gas
Flowmeters
Selectatec
Vaporiser
Mounting
Medical
Gas Flow
Controls
Figure 1: Gas controls on front of Signet 615

The ON/OFF switch is mounted on the top right hand side and when activated allows for the supply of gases to be
made available for use. The ON/OFF switch also turns on the power to the flowmeter backlight when gas supply
pressure is present.
On the left hand side of the control console are the gas flow controls and rotameters. Gas controls can be
differentiated by their shape and colour. The white oxygen (O2) control is furthest to the left and to international
design standards. The nitrous oxide (N2O) control is dark blue and air is black and white.
The basic Signet 615 is a three gas five tube machine with two tubes each for nitrous oxide and oxygen.
3.3.2 Flowmeters
Having passed through the system, each gas enters the base of the anti-hypoxic device via the flow control valve
into the flowmeter. The flow control valves allow for fine adjustment of the flow rate through each of the
flowmeter tubes (rotameters). This ensures that accurate gas mixtures are achieved.
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When the flow control valve(s) is (are) opened, the gas continues at low pressure upward through the flowmeter
tube, whose float responds to indicate the rate of flow in litres per minute or parts thereof.
Note that the rate of flow is indicated by the top edge of the float (bobbin) against the flowmeter scale. Indicated
flows are accurate to within ±1.875% of indicated flow +0.625% of the full scale.
Therefore, for a flowmeter with a full scale reading of 10 L/min set to deliver 7.5 L/min, the maximum permissible
error is:
±
((7.5 × 1.875 ) + (10.0 × 0.625 )) L/min
100
= ±((0.141) + (0.063 )) L/min
≡ ±0.204 L/min
Gases passing through the flowmeter mix together at rates of flow selected by the anaesthetist. Passing along the
back bar, part of the combined gases enter the vaporiser inlet (if selected). If the vaporiser is fitted and is in the
OFF position, the gases bypass the vaporising chamber and pass directly to the common gas outlet via the non-
return valve fitted in the terminating block of the back bar. From here they pass to the anaesthetic equipment
and to the patient.
If the vaporiser is selected ON, gas mixtures entering the vaporiser collect a proportion of the anaesthetic agent
from the vaporising chamber within. The percentage volume is determined by setting the vaporiser control at the
percentage figure calculated by the anaesthetist. Having passed through the vaporiser, the gas mixture now
combined with the anaesthetic agent again enters the back bar and is delivered to the patient as described
previously (see the vaporiser manual for further details).
The flowmeters are replaced on defect only. See section 5.8 for replacement instructions
3.3.3 Vaporisers
Various methods of mounting vaporisers are currently used such as the ‘off line’ or ‘fixed’ systems. The most
common is the ‘Selectatec’ type mounting system in which a mounting block is permanently attached to the back
bar, and the vaporiser is locked on by means of DZUS (aircraft type) quick release fastener. Gas flow is diverted
through the vaporiser via the ports when the Vaporiser is placed on the mounting block. The Selectatec system
allows for interchange ability of vaporiser(s), either for the use of an alternate volatile agent or for maintenance
and servicing, as well as rendering the machine ‘vapour free’ if necessary.
Vaporisers can be easily mounted on the back bar via the Selectatec mounting and should be securely locked into
place.
Vaporisers not attached to the anaesthesia machine must be prevented from tipping over. Storage racks are
available to store unused vaporisers. Vaporisers should be emptied prior to being moved.
Note:
Note It is important to read the relevant instruction manual issued with each vaporiser prior to use.
3.3.4 Patient Block
The patient block is mounted on the side rail of the working area. In its entirety it houses the common gas outlet,
the emergency oxygen flush, a patient safety relief valve set to relieve at 60cm/H20 pressure. The common gas
outlet is a 22/15mm male stainless steel cone with a weight bearing thread for attaching items such as the fresh
gas connecting hose to the CO2 absorber or a Bain’s adaptor. The patient block can slide along the side rail to the
most convenient position where it can be locked into position.
Fresh gas from the back bar is supplied to the patient block via the one way valve direct to the back of the
common gas outlet. This is in turn connected to the patient safety valve housing a safety valve that is adjusted to
relieve at 60cm/H2O pressure. The emergency oxygen flush is supplied with oxygen direct from the oxygen
manifold in the console. When depressed, the oxygen flush flow is set by a metered orifice that leads from the
high pressure oxygen side of the flush valve to the common gas outlet. The flow is normally 35 to 75 L/min.
The patient block is replaced on defect only. See section 5.11 for replacement instructions.
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3.3.5 The anti-
anti-hypoxic device
The Signet 615 contains many features to ensure patient well-being. The first of these is the anti-hypoxic device.
This is now a mandatory device in Australia and many overseas markets. This allows the anaesthetist to deliver
100% oxygen to the patient but never less than 21% oxygen in the presence of nitrous oxide in the mix. This also
means that no nitrous oxide can flow without oxygen. Other devices sometimes allow oxygen flow once nitrous
oxide has been turned on. No Ulco machines allow this, meaning that oxygen flow must be established before
nitrous oxide is able to flow.
The device has been designed to eliminate inherent faults common in other similar products. In some such
devices, both the oxygen and nitrous oxide begin to flow as soon as the nitrous oxide control is turned on. The
operator can thus become accustomed to setting all flows whilst only using the nitrous oxide flow control. This is a
safe practise assuming the anaesthesia machine is fitted with an anti-hypoxic device. Many machines both in
Australia and overseas, however, do not have such a device, enabling the operator to deliver a 100% nitrous oxide
flow inadvertently.
The Ulco anti-hypoxic device prevents this by ensuring that no nitrous oxide is permitted to flow unless the oxygen
flow control is first turned on. The nitrous oxide needle valve is held in place by the oxygen flow control. The
nitrous oxide flow control knob is free to rotate, however, in order to prevent damage if force is applied trying to
achieve a flow when no flow is allowed. When correctly adjusted and calibrated, the device will prevent the
delivery of hypoxic mixtures, and oxygen flow will be maintained at 21% nominal flow (±5%).
The device itself is tamper proof and cannot be interfered with by the operator, but is easy to adjust and calibrate
by trained technical staff. Refer to Section 5.6 for service and calibration instructions.
3.3.6 Gas manifold
The gas manifold is fitted to the rear of the machine. All gases that supply the machine are connected via the
manifold. Pipeline air, nitrous oxide and oxygen are connected from the wall, as well as all pin index reserve
cylinders. All yokes are pin-indexed, and once cylinders are located, can be secured into position. The Signet 615
is fitted with diameter ring indexed gas fittings, and colour-coded hoses for wall gas supply: white for oxygen, blue
for nitrous oxide and black and white for air.
Refer to Section 5.2 for service and calibration instructions.
3.3.7 Main regulators
The regulator and yoke for each gas are assembled in line to reduce the risk of high pressure leaks. The gauge for
each gas is connected by a copper tube in parallel. The brass yoke bolt (RG203) which has the Bodok seal
(RG204) attached to it and is fitted with a sintered bronze filter (RG2031), passes through the yoke assembly and
is screwed into the yoke adaptor body (RG201). A stainless steel banjo bolt (RG206) is used to mount the
regulator main body (RG101) to the adaptor body (RG201) and the use of Dowty Seals (RG205) prevent any leaks
from occurring. A pressure relief valve is fitted to the underside of the regulator body (RG101) and is set to start
relieving at 600 kPa.
Note: Bodok seals must be examined and replaced if necessary every time the cylinders are replaced.
Refer to Section 5.2 for calibration instructions.
3.3.8 Second stage regulators
There are two, second stage regulators fitted, one each for the oxygen and nitrous oxide supplies. These
regulators are situated down stream from the anti-hypoxic device and flowmeter assembly. They are used to
calibrate and fine tune the anti-hypoxic device (see separate instructions).
The second stage regulators are also used as a buffer to protect the anti-hypoxic device against any pressure
fluctuations that may occur in both the pipeline and the cylinder regulated pressure:
Pipeline pressure ............................. 415 kPa

Cylinder regulated pressure ............ 350-370 kPa
14
Second stage regulator pressures when set to deliver the correct mixtures on the anti-hypoxic device are usually
less than 220 kPa. This allows for fluctuations in supply pressure of more than 100 kPa before the set flows are
affected.
These regulators are serviced as part of the service and calibration of the anti-hypoxic device, described in section
5.6.
3.3.9 Pressure gauges
Pressure gauges are well placed at eye level for ease of viewing. The left 3 show pipeline pressure, while the right
3 show the pressure in the reserve gas cylinders.
A simple visible indicator called the Visiwink is mounted below the ON/OFF control. When green, it indicates
oxygen is ON. When red it indicates that oxygen pressure is OFF.
These items should not require calibration during the lifetime of the machine and should be replaced on defect
only.
3.3.10Scavenging
3.3.10Scavenging
On the left-hand upright of the frame is the scavenging block, which should be connected to wall suction.
Adequate scavenging flow can be achieved by adjusting the yellow knob so that the ball in the clear flow tube lies
near the marked line.
The vacuum reservoir for scavenging is integrated into the frame of the machine using frame upright. The
scavenging block has two locations for pink/red scavenging tubing to be connected. If only one is being used, the
other can be sealed by using a bung (supplied). The wall vacuum tubing is then connected to the connector on
the back of the block. The flow meter tube has a filter silencer fitted, this may require replacement after constant
use as the filter can become blocked.
Refer to Section 5.10 for service instructions.

instructions.
3.3.11Auxiliary
3.3.11Auxiliary Oxygen Outlet
An auxiliary oxygen outlet is mounted on the right-hand frame upright where an oxygen flowmeter can be used.
This oxygen flow meter can be used to deliver oxygen to the patient, instead of using the rotameters and standard
common gas outlet. This is used, for example, with neurolipse, relative analgesia and local anaesthesia, safely
bypassing the possibility of accidental vaporiser delivery or in-circuit complications.
The 0 - 15 L/min flowmeter can then be connected to the auxiliary outlet. It should be tested to make sure it is
operating correctly.
See section 5.9 for replacement instructions
3.3.12Pipeline
3.3.12Pipeline Hose Assemblies
The pipeline hose assemblies are fitted with non-interchangeable connectors (handwheels) at both ends of the
hose. They are suitable for Australian wall outlets or cylinder regulators. Each type of gas hose and handwheel is
colour coded and diameter size indexed to the ISO (International Standards Organisation) standard for that
particular gas. Each hose must be connected to the correct gas inlet and sufficiently tightened to prevent gas
leaks. The anaesthesia machine is provided with hooks at the top rear of each leg for hanging the hoses.
3.3.13Oxygen
3.3.13Oxygen failure warning
warning device
This is a nitrous oxide cut-off and whistle alarm. In the event of a complete loss of oxygen from both the wall gas
and cylinder gas supply, the machine and the ventilator will continue to operate. Once the pressure drops to
approximately 225kPa, an audible alarm will sound and the nitrous oxide supply through the rotameter will be cut
off. At the same time the supply of oxygen to the ventilator will cease, ensuring all oxygen is available for the
patient. The flow of oxygen can still be seen at the rotameter. At 220kPa there is only about 3 litres of oxygen left
in the reservoir cylinder, giving some time for the operator to rectify the pressure problems. This can be achieved
by turning on the reserve cylinders amongst other alternatives. Once normal pressure is re-established, the
alarms turn off, nitrous oxide will start to flow, and the ventilator will start to cycle again.
15
The Visiwink only turns red below 125kPa. At this stage, if oxygen is not being supplied, an alternative supply
source should be established. If air is connected, there is a safe reserve with a content of around 21% oxygen.
Refer to Section 5.4 for calibration instructions.
3.4 Electrical System
3.4.1 General
Five IEC outlets are mounted internally in the machine. Normally one outlet is used to power the
electroluminescent (EL) backlight for the medical gas flow sensors. One is reserved for powering the external
outlet in the side of the machine; the remaining outlets are available for powering Ulco-supplied options such as
monitors or ventilators.
All outlets are switched at the main workstation switch on the front panel. The EL backlight is only switched on by
a pressure sensor in the main gas supply (Oxygen or air).
The circuit for the power distribution system is shown in Section 6.8.
3.4.2 Serviceable Parts
Under normal circumstances, the electrical components require no servicing however the following components
may be replaced on defect.
• Power inlet and supply available lamp (APB20)

• Main electro-pneumatic switch assembly (APB40)
• Inlet power cord
• Inlet circuit breakers
• Outlet fuses (2A)
3.4.3 Auxiliary Power Outlets
The Signet mains power supply is switched by the main front panel on/off switch and is then distributed to 5 IEC
outlets mounted internally in the rear of the machine. One of the outlets is used to power the electro-luminescent
backlight for the flow tubes, one is allocated to power the external outlet in the side of the machine and the other
3 are available to power additional options such as monitors and ventilators. These outlets can only be accessed
by removing the rear cover; they should only be used with equipment supplied by Ulco in order to ensure
compliance with the relevant electrical safety standards (IEC 60601-1-1).
One external IEC outlet is mounted in the side strip of the machine for use in powering vaporisers. The Signet has
been safety tested in conjunction with TEC-4 Desflurane vaporisers only.
If a flexible external outlet solution is required, the APB70 4-outlet power board may be purchased as an option,
but system testing to the safety standard will become the responsibility of the purchaser.
3.5 Ventilator
The ventilator can be mounted to the left hand upright of the machine. The ventilator mount fits into the bracket.
All parts can be tightened into position with locking screws. The base plate is fitted to the mount, and the
ventilator is then secured to the base plate with the four nylon screws supplied.
The ventilator drive hose can then be connected. The drive gas connection for the ventilator is the last gas inlet
on the right of the gas manifold. Air or oxygen drive are optional. The ventilator drive gas inlet is supplied with the
correct gas hose and ring index for the drive gas specified e.g. Oxygen.
Note that the ventilator silencer is connected to the back of the ventilator and that the 30mm male scavenging
outlet is on the top of the exhaust.
Further information regarding the operation of the EV500 ventilator can be found in its user manual.
3.6 Soda-
Soda-lime absorber
The soda-lime absorber mount bracket attaches to the post towards the front of the machine. The absorber
mount sits over the upright and should be allowed to seat itself into position. The top locking screw and side
16
locking screw can then be fastened to hold in position. The exhaust hose can then be attached to the 30mm
exhaust valve scavenging outlet. The absorber fresh gas hose from the common gas outlet can now be connected
to the fresh gas inlet on the side of the absorber. This connection hose is made from strong reinforced hose so it
will not perish. No latex tubing is used in Ulco machines.
Further information regarding the operation of the absorber can be found in its user manual.
3.7 Other accessories
Suction apparatus
A mounting exists which accepts a special swivel bracket that supports the suction receivers from Abbott or other
similar brands. The bracket is an optional item and can be ordered direct from Ulco as P/N ASU203
Writing Tray
Tray
Another accessory which can be supplied on the side is a fold-down writing tray. This is attached by a simple quick
locking mounting block on the rail on the side of the work area. The tray can be secured in a horizontal position by
swinging the arm brace out from under the tray. Many other accessories can be mounted on the rail via this
method, for example, a universal circuit support arm able to swivel in many directions. The lock screw on the side
can control excessive movement.
Hooks are mounted to the bottom back panel and a movable sphygmomanometer mount is positioned on the top
monitor tray. An aneroid or mercurial sphygmomanometer can then be used.
3.8 Accessory power
The Signet 615 can be fitted with an optional 4 outlet power board at the top rear of the machine. The power
board is designed to prevent items other then monitors to be plugged in and is protected by an earth leakage
circuit breaker or ELCB. On the bottom right hand corner is a fitting for E P Earth.
If the 4 outlet power board is supplied, a short connector cable is used to power some of the rotameter
backlighting. Second, the ventilator power cord may also be connected here leaving the other 3 outlets for the
operator’s own requirements, eg. Patient monitoring.
17
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4 Servicing Overview
4.1 Warnings and Cautions
Warning indicates a potentially life threatening situation:
o Never oil or grease any anaesthesia or oxygen equipment unless the lubricant used is made and
approved for this type of service.
o Never connect the scavenging valves directly to vacuum source. The vacuum may remove
required gases from the patient circuit.
o Never cover anaesthesia equipment with any type of fabric or plastic covering. Removing the
cover may cause a build up of static electricity, which can cause fire or explosion.
Caution indicates condition which can lead to equipment damage or malfunction
o Avoid using excessive force when closing flow controls valves.

o Turn OFF anaesthesia machine when not used, to minimise possibility of depleting oxygen supply
o Ensure that all gas flow control valves are turned fully clockwise before system ON/OFF switch is
turned on to avoid damage to flow tubes by sudden surge of gases.
4.2 Responsibilities of Service Personnel
It is recommended that service procedures should only be performed by ULCO certified technicians at the
recommended intervals. A service record should be kept by Hospital and the service provider.
4.3 Risks
Only personnel certified by ULCO should attempt to repair and service ULCO Equipment to minimize risk of
malfunction and/or patient injury.
4.3.1 Explosion
The Signet 615 is restricted to use with non-flammable anaesthetic agent only in order to minimise the possibility
of an explosion.
4.3.2 Electrical
Before removing any of the machines covers, the power cord must be detached from the mains supply in order to
prevent the possibility of electric shock.
4.3.3 Contamination
A bacterial filter should be used to prevent contamination of anaesthesia equipment.
4.4 Preparation and Completion of Service
4.4.1 Preparation
Anaesthesia equipment should be cleaned and sterilized.
Genuine ULCO spare parts for all critical assemblies should be available.
Read the section of this manual appropriate to the service procedure to be performed. Procedures for servicing
the gas supply system are to be found in Section 5 of this manual.
It is recommended that a leak test be performed on the system prior to performing any service procedures in
order to determine that the machine is in an acceptable state before the service. Then if any new leaks are
introduced to the system during the service procedure, they may be more quickly identified.
19
4.4.2 Removing the rear access panels
Access to the bulk of the gas supply system is achieved by removing the rear plastic moulded cover by turning the
single hex key retaining clip to free the cover as shown in Figure 2.
Rotate counter
clockwise using hex
key to release cover
Figure 2: Rear top cover of Signet 615
Access to the some of the gas supply system is achieved by removing the rear metal cover plate in the lower half
of the machine. This can be done by removing the four screws affixing the cover plate in place using a 4mm Allen
key, as shown in Figure 3.
20
Remove four screws
Figure 3: Rear metal cover

4.4.3 After Service
Anaesthesia Equipment should be tested according to Ulco’s recommended procedures and a service sticker
signed off by a certified technician before releasing the machine into operation.
Test and calibration procedures for all serviceable items are to be found in Section 5 of this manual. After
servicing any item, a full Level 1 check of the machine should be performed. The procedure for performing the
Level 1 check is available from Ulco; document QA-SERVICE-A600. Similarly, the test record sheet for this
procedure is available as FM75-50.
4.5 General Servicing and Information
ULCO recommend twelve monthly service periods. This should include the change over of all service kits for critical
assemblies.
In addition to regular servicing of the equipment ULCO also recommends that performance and calibration tests
are carried out as often as necessary, but at minimum every six months.
21
4.6 Seals
All seals on high pressure components such as the first stage regulators must be lightly greased with Krytox or
similar grease certified safe for use in high pressure oxygen environments. Low pressure components in the
patient airway may use standard silicone greases.
4.7 Spare Parts & Service Intervals
Item No. Product Interval in Qty Service Part. No.

Months Procedure
1. Anti Hypoxic device 12 1 5.6 AHD60-99
(AHD60)
2. Rotameter 5 Tube (A5047) 12 1 5.8 A5047-99
3. Selectatec Block (A605) 12 1 5.7 A605-99 or
A605-9
4. Regulator (Primary) (RG1) 12 3 5.2 RG1-99
5. Regulator (Secondary) 12 2 5.6 RO7-99
(RO7-1)
6. Ventilator Cutoff (A6056) 12 1 5.5 A3056-99
7. Oxygen Failure Alarm 12 1 5.4 A3055-99
(A6055)
8. Manifolds (A6072, A6073, 12 3 5.2 A3057-99
A6074)
9. Patient Block (A7085) 12 1 5.11 A307-99
10. Scavenge Block (A7027) 12 1 5.10 A3027-99
11. Signet 615 Service kit 12 1 A600-99
(includes all gas supply
system service kits 1-10)
4.8 Tools
The following table details special tools which may be ordered from Ulco:
Part Number
Regulator spanner RG1-SP
System pressure gauge AB500S
Circuit pressure manometer AB500
In addition, the following commonly available tools are required to complete most of the service procedures
in this manual:
Oxygen analyser
Trim tool, small flat blade screwdriver or similar
Phillips head screwdriver
Voltage meter, accuracy <1 mvolt
Long nose pliers
Metric Allen key set
22
5 Service of the Gas Supply System

5.1 Overview
Figure 4: Rear view of gas supply system
23
5.2 Gas manifolds
manifolds A6072,
A6072, A6073 and A6074
The gas manifold is at the rear of the machine. Bodok seals (RG204) should be checked for damage every time
new cylinders are fitted.
5.2.1 A3057-
A3057-99 Service kit
6 off OR-5005 O-ring

12 off RG205 Dowty seal
3 off RG204 Bodok seal
5.2.2 Tools to be used
16mm spanner.
Silicone grease Molykote 111.
Allen key 4mm.
5.2.3 Preparation to service A607X manifolds
1. Make sure that the anaesthetic machine is OFF.

2. Remove gas cylinders from the back of the machine.
3. Remove medical gas supply piping lines from the back of the machine.
Figure 5: Location of A607X Manifolds on Anaesthetic machine
5.2.4 Service Procedure
To service the manifolds we must follow Figure 6.
1. Replacement of RG205 Dowty Seal and O-

O-ring OR-
OR-5006 on test point.
a. Remove GCN001 gas connector by using a 16mm spanner. By doing this remove the non return valve
NRV001, RG205 Dowty seal and o-ring OR-5006.
b. Replace o-ring OR-5006 assemble into NRV001 non return valve and smear with silicone grease
Molykote 111.
c. Reassemble NRV001 non return valve, OR-5006 o-ring, RG205 Dowty seal and GCN001 gas connector
into manifold body.
24
Figure 6: Components to replace in Manifold A607X

2. Replaceme
Replacement
nt of RG205 and o-
o-ring OR-
OR-5005 at regulator connection.
a. Remove FIT007 by using a 16mm spanner.
b. Remove RG205 and NRV003 non return valve with its o-ring OR-5005
c. Replace RG205 and o-ring OR-5005 and smear it (only o-ring) with silicone grease Molykote 111.
d. Reassemble NRV003, OR-5005, RG205 and FIT007 into the manifold body. Use a 16mm spanner for it.
3. Replacement of remaining o-
o-rings OR-
OR-5013 and OR-
OR-5005
a. Remove the two screws SM0516SC by using a 4mm Allen key.
b. Replace o-rings OR-5005 and OR-5013 and smear them with silicone grease Molykote 111.
c. Reassemble o-rings OR-5005 and OR-5013 into manifold body and then screw SM0516SC back.
4. Replacement of remaining RG205 Dowty seals along gas connector A605611. These Dowty seals RG205 are
rarely replaced, but if a need arrives this is the procedure.
a. The RG205 Dowty seal on the FIT007 fitting can be replaced by removing this fitting FIT007 (use a
16mm spanner for it). Then proceed to reassemble it.
b. The Dowty seal RG205 along the gas connector A605611 is harder to replace. The only was is by
removing the whole manifold from the console and to do this remove the yoke bar assembly A60753
and A60752, and only then unscrew the bolts that keep the manifold assembled to the console.
c. Once the above is done unscrew the gas connector A605611 and replace the RG205 Dowty seal.
d. Reassemble into the console and it is ready to be tested.
5.2.5 Test of A607X manifolds
1. Preparation:
a. Put a test gauge on the test point.
b. Connect the correspondent cylinder gas to the anaesthetic machine (not the medical gas supply
pipelines from the walls). We must read 360 kPa in the test gauge.
c. Check that there is no leak around manifold.
d. Disconnect cylinder gas and connect the correspondent medical gas supply from the wall pipelines. We
must read 450 kPa, which is the pressure from the wall pipelines.
e. Check that there is no leak around the manifold.
f. Connect correspondent cylinder gas and test gauge must still read 450 kPa.
25
Figure 7: Location of test gauge for calibrating primary regulators

5.3 First Stage Regulators RG1
The regulator and yoke are assembled in line to reduce the risk of high pressure leaks. The brass yoke bolt
(RG203) has the Bodok seal (RG204) attached to it and is fitted with a sintered bronze filter (RG2031). Bodok
seals must be examined and replaced if necessary every time the cylinders are replaced.
5.3.1 RG1-
RG1-99 Service Kit
1 off RG102 Cartridge and Washer

1 off RG10511 Spring
1 off OR021.5 O-ring
1 off RG103 Diaphragm
1 off RG204 Bodok seal
5.3.2 Tools
Tools to be used
RG110 spanner
Socket 11/16”
Socket 5/8”
Allen key 4mm
Allen key 8mm
Socket wrench
Oxygen tape
Grease Dupont Krytox GPL-205
Calliper 0 – 150mm
5.3.3 Preparation to service RG1 regulators

4. Remove rear plastic cover using 8mm Allen key supplied with machine
26
Figure 8: Location of RG1 Regulators on Signet 615 machine

machine
Refer to Figure 10
a. Cartridge RG102, diaphragm RG103, washer cartridge RG1021.

a. With the regulator assembled to its base in the workstation proceed to remove the top cap of regulator
RG106. Use the RG110 spanner for it.
b. Remove diaphragm RG103.
c. Unscrew cartridge RG102 by using a socket 11/16”, and then remove washer RG1021.
d. Replace washer and cartridge and reassemble. First the washer RG1021 and then the cartridge RG102.
There is no need to put any oxygen tape to cartridge RG102.
e. Unscrew the adjustment grub screw RG1061 to reset the regulator pressure
f. Assemble top cap RG106 by using RG110 spanner.
b. O-ring OR-
OR-021.5, spring RG10511, and Dowty seals RG205 along bolt RG206. (This section should only be
performed if a leak is present between the cylinder and the regulator)
a. Unscrew RG206 bolt from the bottom of the console by using a 5/8” socket (Figure 9).
b. Remove the RG1 regulator by pulling it upwards from its base RG201.
c. With the calliper measure the distance between the grub screw RG10512 to the body of the regulator
RG101. This is important, because this was set up during prior assembly, which will give us
approximately the blow off pressure of 600 kPa.
d. Unscrew the grub screw RG10512 (use 4mm Allen key). By doing this remove the spring RG10511 and
the blow-off valve RG1051.
e. Replace the o-ring OR-021.5 from blow off valve RG1051 and apply grease Dupont Krytox GPL-205.
f. Remove any remaining oxygen tape from grub screw RG10512 and then re-tape it with new oxygen
tape.
g. Place the blow off valve RG1051, o-ring OR-021.5 and spring RG10511 in its cavity, and then screw the
grub screw RG10512 (use 4mm Allen key) to the distance previously measured (use calliper fort it).
h. Replace Dowty seals RG205 and reassemble regulator.
27
Figure 9: Removal of RG206 bolt
c. Dowty seal RG205 and Bodok seal RG204 (along cylinder connector RG203).
a. To replace the Bodok seal RG204, remove it from RG203 cylinder connector and replace with a new
Bodok seal RG204.
b. To replace the Dowty seals RG205, unscrew RG203 cylinder connector by using 11/16” socket.
c. Remove Dowty seals RG205 and replace them.
d. Finally screw the RG203 cylinder connector back (no oxygen tape is needed).
28
Figure 10: Components of RG1 First Stage Regulator
5.3.5 Calibration of Post Serviced RG1 First Stage Regulators
1. Test of the blow off pressure

a. Connect a gas cylinder in the back of the machine and open its supply. Ensure that the cylinder is full or
near full.
b. Connect a test gauge manometer (1000 kPa) to the connector of manifold connected to RG1 under test
(see Figure 11).
c. By adjusting the grub screw RG1061 (in top of regulator RG1) with 4mm Allen key, set the pressure to
600 kPa.
d. At this pressure the blow off valve must be venting, if it doesn’t vent remove RG1 as described in
Section a and unscrew the grub screw RG10512, which control the blow off valve until begin to exhaust
at 600 kPa. To check this reassemble the RG1 on its base RG201 and test it. Turning the grub screw
counter-clockwise (i.e. unscrewing it) will reduce the pressure at which the venting occurs. Turning the
grub screw clockwise (i.e. screwing it in) will increase the pressure at which venting starts.
e. If it vents too heavily the grub screw RG10512 needs to be screwed further in. The reason is that the
blow off valve must start venting at pressures greater than 600 kPa not less.
f. Once the correct blow-off pressure is achieved proceed to screw the grub screw RG1061 until the
pressure is 360 kPa, which is the pressure required by the workstation. Note that the regulation system
has some hysteresis, so if the adjustment grub screw is turned too far in and the pressure is too high, it
may need to be unscrewed further is order to achieve the desired regulation pressure. When the
regulator is working, correctly there should be no noise emitted.
29
Figure 11: Test Gauge on Manifold

5.4 Oxygen Failure Alarm A6055
5.4.1 A3055-
A3055-99 Service
Service kit
1 off A305516 ................ N2O Diaphragm

1 off A305522 ................ Gasket
1 off A305534 ................ Oxygen Diaphragm
1 off A305513 ................ N2O Spring
1 off A305543 ................ Oxygen Spring
3 off OR-5006................. O-ring
1 off OR-5007................. O-ring
1 off OR-5011................. O-ring
Flat Screwdriver
½” Spanner
5/8” Spanner
10mm spanner
Allen key 8mm and 4mm.
Calliper 0 -150mm.
5.4.3 Preparation to service A3055 oxygen failure alarm

4. Remove rear plastic cover using 8mm Allen key supplied with machine.
5. Disconnect tubing from A6055 Oxygen Failure Alarm.
30
Figure 12:
12: Location of A6055 Oxygen Failure Alarm
Alarm on Anaesthetic machine
Refer to Figure 14.
First, remove the A6055 Oxygen Failure Alarm from the Pneumatic Bracket Assembly A706. To do this, unscrew
the two screws (use a flat screwdriver), which are located under the bracket (see Figure 13).
Once we have the A6055 valve, we must proceed to disassemble one side at a time, to prevent mixing of
components.
Using a pencil or permanent marker, number each of the four brass sections in the A6055 assembly and note
their orientation with respect to each other. This will reduce the chance of a mistake during reassembly.
Figure 13: Screws to assemble A3055 on workstation

1. Replacement on N2O side. This is replacement
replacement of O-
O-ring OR-
OR-5006, OR-
OR-5007, OR-
OR-5011, spring A305513, and
diaphragm A305516.
31
a. Unscrew the 4 screws M4 x 30 from body A30551 (see Figure 14).

b. Remove the body A30551 and the N2O spool A305514.
c. Replace its o-rings OR-5006 and OR-5007 and apply silicone grease Molykote 111 on them.
d. The diaphragm A305516 must also be changed, but assemble it dry (no grease on it).
e. The spring A305513 can also be replaced.
f. To replace the o-ring OR-5011, we must remove the adjustment stud A305511. First measure distance
between the stud A305511 to the body A30551 (use calliper). This distance is important, because this
was set up prior assembly.
g. Use a 5/8” spanner to unlock the nut A305512, and finally unscrew the adjustment stud A305511 by
using a ½” spanner.
h. Apply silicone grease on the o-ring OR-5011 and reassemble the adjustment stud A305511 and
measure distance as per step f and then assemble loose the nut A305512, so it can be adjusted on the
set up of the valve.
i. Carefully clean each part with an oxygen jet or similar non-abrasive technique
j. Proceed to reassemble everything into the A6055. Take care when screwing in he adjustment stud to
avoid cutting the O-ring.
2. Replacement of the oxygen side. This is replacement of o

o--rings
rings OR-
OR-5006, oxygen diaphragm A305534,
gasket A305522 and spring A305543.
a. Unscrew the 4 screws M4 x 30 from body A30554 (see Figure 14).

b. Disassemble this side by removing A30554 Oxygen block, A30553 body, A305531 spool whistle, gasket
A305522, diaphragm A395534 and spring A305543.
c. Replace the o-ring OR-5006 and apply silicone grease Molykote 111 on it.
d. The diaphragm A305534 and gasket A305522 must also be changed, but assemble it dry (no grease
on it). Make sure the 2mm hole of the gasket A305522 and A30552 body align when assemble.
e. The spring A305543 can also be replaced.
f. Proceed to reassemble into the A6055.
Figure 14: Exploded View A6055 Oxygen Failure Alarm
3. Replacement of o-
o-ring OR-
OR-5006 on needle whistles
whistles adjustment.
a. Unscrew nut NU-M6 by using a 10mm spanner, then remove needle A305521.
b. Remove o-ring OR-5006, replace and grease it with silicone grease Molykote 111.
32
c. Reassemble it back leaving the NU-M6 nut. This nut will be lock during whistle test.
5.4.5 Calibration of A6055 Oxygen Failure Alarm
1. Preparation
a. Install the A6055 in the pneumatic bracket of the anaesthetic machine.
b. Connect tubing into the A6055 Oxygen Failure Alarm.
c. Connect the cylinder gases N2O and Oxygen to the anaesthetic machine (not the medical gas supply
pipelines from the walls).
d. Switch ON the anaesthetic machine.
e. Open fully on the Anti-hypoxic device the N2O knob and set a flow of approximately 0.1 litre/min of
oxygen.
f. Put the manometer on the oxygen test point as per Figure 15.
Figure 15: Test Gauge in Workstation
2. 3. Set up of operation of Oxygen Failure Alarm (see Figure 15)

15)
a. With oxygen pressure between 220 to 230 kPa, and a flow of oxygen of 0.1 litre/min, adjust screw
A305541 until whistle operates. To do this first unlock nut A305512 oxygen side (use spanner 5/8”),
and then adjust A305541. One a clear sound is achieve, lock A305541 stud and A305512 nut.
b. Return pressure of oxygen to 250 kPa (whistle must stop)
c. Gradually reduce oxygen pressure to 220 – 230 kPa, the N20 flow must stop and whistle must sound
clearly for a minimum of 7 seconds.
d. To get the sound of whistle we desire unlock the nut NU-M6 (use 10mm spanner) and adjust by using a
flat screwdriver the A305521 needle, so once the sound is set, we lock it in that position.
e. Finally return oxygen pressure to 360 kPa, which is the pressure required by the RG1 regulator in the
workstation.
Set up of the Nitrous Oxide Cutoff

a. By using the test gauge and an Allen key 4mm adjust RG1 for oxygen to reduce pressure to about 220
to 230 kPa.
b. Adjust stud A305511 (use ½” spanner) until the N2O flow stops (see the N2O flowmeter front of
workstation). Lock this position with nut A305512 (use 5/8” spanner). The N2O flow must stop 3 to 5
seconds after the whistle first sounds.
33
5.5 Ventilator Cutoff A6056
5.5.1 A3056

1 off A305516 Spring
16mm spanner.
½” spanner
Flat Screwdriver.
Multigrip
5.5.3 Preparation to service A6056 Ventilator Cutoff

Figure 16:
16: Location of A6056
A6056 and A6056X Ventilator Cutoff
Cutoff on Anaesthetic machine
1. To service the A6056 ventilator cut off we must follow Figure 17.
17.
a. Use the flat screwdriver to remove the 2 screws that keeps the Ventilator Cut Off in the machine.
b. Once the A6056 Ventilator Cut Off is out of the machine, proceed to remove the four screws SM0430CH
with a screwdriver
c. Once the screws are removed proceed to replace the diaphragm A305516.
34
d. By using the 16mm spanner unscrew the nut A305512, then by using the ½” spanner unscrew the stud
A305511 and remove o-ring OR-5011 and spring A305513.
e. By using needle nose pliers, remove the spool A305514, and then replace its o-rings OR-5006 and OR-
5007 smear them with silicone grease Molykote 111
f. Reassemble A305514 spool with its new o-rings, and then new spring A305513 and new o-ring OR-
5011 smeared with Silicone grease Molykote 111.
g. Finally install stud A305511 and leave its nut A305512 loose ready for calibration.
h. Put this assembly back in the machine.
Figure 17: Components to replace in A6056 Ventilator Cut Off

2. To service the Ventilator Drive
Drive Valve A6056X we must follow Figure 18.
18.
a. Remove IR001 Oxygen Index Ring by using a pair of multigrips taken care not to damage its surface. To
prevent scratching the surface of the ring, Ulco suggests taping the teeth of the multigrips.
b. Once we remove IR001 we need to use two ¼” BSP nuts, so we can unscrew the Gas Connector
A605611.
c. Once this A605611 gas connector is unscrewed we can proceed to remove the non-return valve
A605612, o-ring OR-5006 and spring A3056121.
d. Replace o-ring OR-5006 and smear it (only o-ring) with silicone grease Molykote 111.
e. Reassemble A3056121 new replaced spring, new OR-5006, non-return valve A605612 and gas
connector A605611. Use a multigrip tool.
f. Finally with the multigrip tool assemble the Oxygen Index Ring IR001.
35
Figure 18:
18: A6056X Ventilator Cutoff
Cutoff Valve
5.5.5 Test of A6056 Ventilator Cut Off valve
1. Preparation:
a. Put a test gauge on the test point.
b. Connect the oxygen cylinder gas to the anaesthetic machine and disconnect the medical gas supply
pipelines from the walls. We must read 360 kPa in the test gauge.
c. Check that there is no leak around the A6056 Ventilator Cut off and A6056X.
d. By adjusting the RG1 oxygen regulator, we reduce the pressure to 220 kPa and check that there is no
oxygen coming through the Ventilator Drive valve A6056X. To do this press the non return valve and no
gas should come through.
e. Again re-adjust the RG1 regulator to 250 kPa and check that the gas comes through the ventilator drive
valve A6056X.
f. Re-adjust RG1 to its setting pressure of 360 kPa.
36
5.6 Anti-
Anti-hypoxic device
5.6.1 Technical description of the anti-

anti-hypoxic device
The device is factory set to deliver a minimum 21% nominal oxygen flow. Medical air flow (if fitted) is independent
of the device and is not considered a hypoxic gas. It cannot dilute the mixture to less than 21% oxygen flow.
A needle valve is located behind each of the oxygen and nitrous oxide control knobs. Each of the needle valves
may be depressed by a brass arm which in turn operates a control lever. When the control knob is closed, this
depresses the lever which in turn depresses the needle valve, thereby closing it.
If the oxygen knob is opened, the lever behind the nitrous oxide knob continues to block the nitrous oxide needle
valve. As the nitrous oxide control is opened, the needle valve will only open as far as the oxygen lever will allow it.
The nitrous oxide knob is only capable of controlling the arm above the nitrous oxide needle valve whereas the
oxygen arm is capable of controlling the oxygen needle valve as well as the nitrous oxide valve. This means that
when the oxygen control is closed, it automatically closes the flow of nitrous oxide.
The distance from the fulcrum point of the oxygen arm to the oxygen needle valve is 1/3 the distance from the
fulcrum point of the same arm to the nitrous oxide needle valve. This ensures that as oxygen is closed the flow of
nitrous oxide is also closed, in a ratio of 1:3.
Due to differences in gas densities and machining tolerances, the second stage regulators are used to achieve the
final desired settings.
WARNING The anti-hypoxic device cannot recognise or differentiate between gases. It is therefore
imperative that a calibrated oxygen analyser is used when setting and calibrating, and when in
use with a patient.
37
The device is calibrated to deliver non-hypoxic mixtures of oxygen and nitrous oxide at a preset percentage of
oxygen throughout the normal working range. The percentage may vary above or below the setting of the nominal
25% due to various factors, but it is normally set so that the oxygen is never less than 21% in the mix.
5.6.2 AHD60-
AHD60-99 Service kit
11 off OR-5012S O-ring

3 off AHD143 Spring
2 off R07-99 RO7 kit
8mm, 5 mm and 3mm Allen keys

Philips screwdriver
Flat screwdriver
½” and 9/16” spanner
Adjustable wrench.
5.6.4 Preparation to service AHD60 anti hypoxic device

Figure 19:
19: Location of AHD60 Anti hypoxic Device
Device on Anaesthetic machine
To service the AHD60 anti hypoxic device and/or flow meter assembly we must also service the R07 regulators.
o-rings OR-
OR-5012, OR-
OR-5006 and spring AHD143 on N2O and oxygen ports of anti hypoxic
device.
38
a. If we want to only remove the components to be serviced in the anti hypoxic device there is no need to
remove the AHD60 assembly. Refer to Figure 20.
b. Unscrew the three screws SM0306B by using a 3mm Allen key.
c. Remove plate AHD113 and by doing this the subassemblies AHD141 bodies with their internal
components of N2O and oxygen ports will come out.
d. Remove the needle AHD142 on each AHD141 body and replace its spring AHD143 and o-ring OR-5006.
Smear the o-ring OR-5006 with Krytox grease.
e. Replace o-rings OR-5012 from AHD141 bodies and smear them with silicone grease Polycyte 111.
f. Reassemble the subassembly on the AHD141 bodies and then reassemble it into AHD60 anti hypoxic
device.
g. Screw the SM0306B into the AHD60 anti hypoxic device.
Figure 20: Components to replace in AHD60 Anti hypoxic Device

o-rings OR-
OR-5012, OR-
OR-5006 and spring AHD143 on air port of anti hypoxic device.
a. Remove grub screw from the Air knob AC32221 with a flat screw driver, and then pull out the knob.
b. Remove nut NI38P by using a 9/16” spanner.
c. Push from the knob end the subassembly, which contain the parts to be serviced.
d. Replace spring AHD143 and o-rings OR-5006 and OR-5012. Smear o-rings with silicone grease
Molykote 111.
e. Reassemble the subassembly into the AHD60 anti hypoxic device.
f. Screw nut NI38P and finally the air knob AC32221.
o-rings from the flow meter or the flow meter tubes, we must remove the AHD60 from the
anaesthesia workstation. Refer to Figure 21 and Figure 22.
22.
a. Remove the tubes and electrical cable to back light from the AHD60 anti hypoxic device.
b. Remove the four M6 screws by using a 5mm Allen key.
c. Unscrew grub screws from the three knobs in front of machine by using a flat screwdriver.
d. Remove the knobs and then remove the nuts NI38P by using a 9/16” spanner.
e. Remove the AHD60 from the back of the workstation.
39
Figure 21:
21: Location of AHD60
AHD60 Anti hypoxic device and R07 regulators
Figure 22:
22: Knobs on front of AHD60 Anti hypoxic device
4. Service of o-
o-rings OR-
OR-5012S and OR-
OR-5014 from AHD60 flow meter. Refer to Figure 23.
23.
a. Remove the screws SM0430P from the top of AHD60 flow meter by using a Philips screwdriver.
b. Remove the top block A60473 by pulling it out.
c. Remove the front and back screen of AHD60 flow meter.
d. Remove flow tubes.
e. Replace o-rings OR-5014 and OR-5012S and smear them with silicone grease Molykote 111.
f. Reassemble flow tubes, front and back screen and finally put on the top block A60473. Ensure that the
notch on the outer tubes are oriented correctly to the side where the connections to the sides containing
the flow outlets on the anti-hypoxic block.
g. Screw the 4 screws SM0430P with a Philips screwdriver.
h. Install the AHD60 into the machine by screwing the M6 bolts on the back of the AHD60 anti hypoxic
device. See Figure 21.
i. Screw the nut NI38P by using a 9/16” spanner. See Figure 22.
j. Put the knobs and then screw the grub screws for each knob by using a flat screwdriver.
40
Figure 23:
23: Components to be removed from AHD60 Flow meter
h. Connect electrical cable from back light to AHD60
i. Connect the tubing to the AHD60 anti hypoxic device.
5. Replacement of components to be serviced on R07 regulator. Refer to Figure 21 and Figure 24

b. Disconnect tubing of each R07 regulator.
c. Unscrew the nut that holds the R07 to the anaesthesia workstation.
d. Remove the R07 regulator from the workstation.
e. Unscrew the nut of the R07 regulator by using the adjustable wrench.
f. Replace diaphragm assembly and nylon washer.
g. Unscrew poppet valve holder with a Philips screwdriver.
h. Reassemble everything and put it back into the anaesthesia workstation.
i. Reconnect tubing to R07 regulators.
41
Figure 24:
24: Exploded view of R07 Regulator
5.6.6 Test
Test of AHD60 anti hypoxic device
1. Preparation:
a. Connect medical gas supply to the machine.
b. Connect a manometer on the fresh gas outlet of patient block.
c. Switch ON the anaesthetic machine.
d. Unscrew the NI-18P nuts from the back of AHD60 anti hypoxic device by using a ½” spanner.
e. Unscrew both AHD141 bodies fully.
2. Calibration of Anti hypoxic device
a. Zero both second stage regulators by unscrewing their adjustment caps completely.
b. Open Oxygen knob fully.
c. Close N2O knob fully.
d. Adjust N2O RO7 second stage regulator to maximum pressure.
e. Adjust oxygen RO7 second stage regulator to zero (no flow).
f. Screw N2O AHD141 body until flow drops to zero. Check if there is any leak with the manometer in the
patient fresh gas outlet.
g. Open N2O knob fully.
h. Close oxygen knob fully.
i. Adjust N2O RO7 second stage regulator to zero (no flow).
j. Adjust oxygen RO7 second stage regulator to maximum pressure.
k. Screw oxygen AHD141 body until flow drops to zero. Check if there is any leak with the manometer in
the patient fresh gas outlet. Do not screw the body too far; only tighten sufficiently to achieve zero flow
and no further.
42
l. Open oxygen knob 3 full turns, then adjust the flow to 10 litre/min by adjusting the oxygen RO7 second
stage regulator. Once this is achieved lock the regulator at this position.
m. Set oxygen flow to 2 litre/min by using the oxygen knob.
n. Set the N2O flow to 6 litre/min by using the RO7 second stage regulator. The N2O control knob must be
fully opened. Check the ratios across the entire range of flows.
o. Check the 1:3 ratio, if it is not correct then screw gently the N2O AHD141 body and increase pressure
with N2O RO7 second stage regulator, until the correct flow is achieved on whole scale.
p. For correct ratio, read use an oxygen analyser for final calibration. It must read more than 22% of
oxygen.
5.7 Selectatec Assembly A605
5.7.1 A605-
A605-99 Service kit

4 off A304623 Washer
8 off A304625 Ballsert
5.7.2 A605-
A605-9 Service
Service kit
4 off A30462 Actuator
14mm spanner and socket wrench.

Allen key 2.5mm.
Knife
Pair of tweezers
5.7.4 Preparation to service A605 selectatec

43
Figure 25:
25: Location of A605 Selectatec on Anaesthetic machine
The Selectatec A605 has 4 identical sub-assemblies along its body; therefore they contain same components that
need replacement. Figure 26 shows an exploded view of one of these subassemblies. Using the A605-99 service
kit, the individual springs, washers and O-rings inside the Selectatec actuator housing can be replaced. This is a
delicate procedure, described below. Ulco recommends that service providers purchase the A605-9 kit which
contains four complete actuator assemblies which have been tested by Ulco and may be simply screwed into the
backbar. This will reduce the time for service and the possibility of introducing leaks to the system. Old actuator
housings can then be serviced off-line or returned to Ulco for refurbishment.
44
Figure 26: Components to replace in Selectatec A605
1. Removal of components to be serviced from A605

a. Remove A30462 Actuator Housing. To do this use a 14mm socket and socket wrench.
b. Once A30462 is out, proceed to unscrew SM01412B by using an Allen key 2.5mm. This will allow
A6052 ballsert housing to be pulled out.
c. If using A605-9 Service Kit, reassemble new A30462 Actuator Housing into the backbar A6051, and go
direct to Step 2h.
d. Replace all o-rings, springs, washers and ballserts.
2. Reassembly of components on A605 Selectatec.

Selectatec. Refer to Figure 26.
26. The reassembly of the subassembly into
the selectatec body A6051 is a very delicate operation, because any misalignment of the springs or ball will
make the selectatec to leak. Therefore follow these instructions step by step.
a. Assemble o-rings OR-5020, OR-5014 and OR-5012 into the ballsert housing A6052.
b. Assemble ballserts A304625, 8mm ball and cage A304624 together.
45
c. Put the ballsert A6052 on a horizontal base, and then put spring A304626 on top of A6052. Make sure
the spring A304626 is straight as possible.
d. Put on top of spring A304626 the subassembly b by placing the subassembly on top of a knife, placing
the knife on top of the spring and sliding the knife out. With the fingers or tweezers, gently push the ball
and make sure the spring exerts some force on the 8mm ball.
e. Put together A30462 Actuator housing, A304621 actuator gas, spring A304622 and washer A304623.
f. Carefully and quickly put and screw subassembly e on subassembly d. Don’t screw it too tight, this will
be done later.
g. Proceed to put o-rings OR-5020, OR-5014, OR-5012 and OR-5113S and smear them with silicone
grease Molykote 111.
h. Install subassembly g into body A6051, and then fix it into it by using screw SM0412B and a 2.5mm
Allen key.
5.7.6 Calibration of A605 Selectatec
a. Connect the cylinder gases N2O and Oxygen to the anaesthetic machine (not the medical gas supply
pipelines from the walls).
b. Put a manometer on the fresh gas outlet of the patient block.
c. Switch ON the anaesthetic machine.
d. Open fully on the anti-hypoxic device the N2O knob and set a flow of approximately 0.1 litre/min of
oxygen.
e. The manometer will show some pressure, and then make sure the A605 selectatec doesn’t leak. To
check this we can use some leak detector spray or soapy water.
5.8 Flowmeters A5047
5.8.1 5047-
5047-99 Service kit

8mm, 5 mm and 3mm Allen keys

Philips screwdriver
Flat screwdriver
½” and 9/16” spanner
Adjustable wrench.
5.8.3 Preparation to service A5047 flowmeters

o-rings from the flow meter or the flow meter tubes, we must remove the AHD60 from the
anaesthesia workstation. Refer to Figure 21 and Figure 22.
22.
a. Remove the tubes and electrical cable to back light from the AHD60 anti hypoxic device.
b. Remove the four M6 screws by using a 5mm Allen key.
c. Unscrew grub screws from the three knobs in front of machine by using a flat screwdriver.
d. Remove the knobs and then remove the nuts NI38P by using a 9/16” spanner.
e. Remove the AHD60 from the back of the workstation.
2. Service of o-
o-rings OR-
OR-5012S and OR-
OR-5014 from AHD60 flow meter. Refer to Figure 23.
23.
a. Remove the screws SM0430P from the top of AHD60 flow meter by using a Philips screwdriver.
b. Remove the top block A60473 by pulling it out.
c. Remove the front and back screen of AHD60 flow meter.
d. Remove flow tubes.
e. Replace o-rings OR-5014 and OR-5012S and smear them with silicone grease Molykote 111.
46
f. Reassemble flow tubes, front and back screen and finally put on the top block A60473. Ensure that the
notch on the outer tubes are oriented correctly to the side where the connections to the sides containing
the flow outlets on the anti-hypoxic block.
g. Screw the 4 screws SM0430P with a Philips screwdriver.
h. Install the AHD60 into the machine by screwing the M6 bolts on the back of the AHD60 anti hypoxic
device. See Figure 21.
i. Screw the nut NI38P by using a 9/16” spanner. See Figure 22.
j. Put the knobs and then screw the grub screws for each knob by using a flat screwdriver.
k. Connect electrical cable from back light to AHD60
l. Connect the tubing to the AHD60 anti hypoxic device.
5.9 Auxiliary Oxygen Outlet
To replace the o-ring OR-5007and Dowty seal RG205, unscrew the connector GCN002 from body A6025422 as
shown in Figure 27.
Figure 27:
27: Exploded view of auxiliary oxygen outlet
5.10 Scavenge Block Assembly A7027
5.10.1A3027
5.10.1A3027-

5.10.2Too
5.10.2Tools
Tools to be used
9/16” spanner.
Allen key 1.5 mm.
Flat screwdriver.
5.10.3Preparation
5.10.3Preparation to service A7027 manifolds

47
Figure 28:
28: Location of A7027 Scavenger on Anaesthetic machine
5.10.4Service
5.10.4Service Procedure
To service the scavenger we must follow Figure 29.
48
Figure 29: Components to replace in Scavenger A7027
o-rings OR-
OR-5006 and OR-
OR-5011.
a. Remove grub screw SI1814G by using a 1.5mm Allen key.
b. Once the grub screw is out, knob A302731 will comes out.
c. Remove A302743 needle bush by using a 9/16” spanner
d. Once the A303743 needle bush is removed, the needle A302732 can be removed.
e. Replace o-ring OR-5006 and assemble into needle A302732 and smear them it silicone grease
Molykote 111.
f. Reassemble the needle A302732, needle bush A302743 and o-ring OR-5011 with silicone grease
Molykote 111 into scavenge body.
g. Screw them into body by using a 9/16” spanner for it.
h. Finally reassemble the knob A302731 and grub screw SI1814G by using a 1.5mm Allen key.
5.10.5Test
5.10.5Test of A7027 scavenger
1. Preparation:
a. Connect the scavenger block to the vacuum line of wall.
b. When the knob is fully opened the ball must be around the white line mark on the scavenge tube.
5.11 Patient Block A6085
5.11.1A307
5.11.1A307-
A307-99 Service kit
1 off OR-5007 O-ring (Must be Viton material)

5.11.2Tools
5.11.2Tools to be used
½” spanner.
11mm spanner
49
Allen key 4 mm.
Long nose pliers
5.11.3Preparation
5.11.3Preparation to service A7085 patient block

4. Remove tubes attached to patient block and remove patient block from workstation.
Figure 30:
30: Location of A7085 Patient Block on Anaesthetic machine
5.11.4Serv
5.11.4Service
Service Procedure
To service the patient block follow Figure 31.
o-rings OR-
OR-5006, OR-
OR-5007 and spring A3056121.
a. Remove the spring retainer A307135 by using a ½” spanner.
b. Once the spring retainer is out the spring A3056121 will come out.
c. To remove spool A307134, pull it gently with a pair of long nose pliers through the hole underneath the
patient block.
50
Figure 31: Components to replace in Patient Block A7085
d. After removing the spool A307134, replace o-rings OR-5006 and OR-5007 (viton, a red O-ring) and
smear them with silicone grease Molykote 111.
e. Reassemble the spool A307134 and by pushing it back into the patient block.
f. Reassemble the spring A3056121 and spring retainer A307135 by using a ½” spanner.
2. Remove the defeat button housing and clean the pressure relief device components. If necessary, lap the seat
of the pressure relief device, procedure TBD.
5.11.5Test
5.11.5Test of A7085 patient block
1. Preparation:
a. Connect medical gas supply to the machine.
b. Check that the patient block does not leak with a leak detector spray or soapy water.
c. Press the oxygen flush button and depress, then check again that it does not leak.
51
Defeat
Button
Housing
Figure 32:
32: 50 cmH2O Safety Valve on “Patient Block”
Refer to Figure 32
2. Calibration
a. Place manometer on Fresh Gas Outlet.
b. Set O2 to 1 L/min.
c. Occlude manometer. Safety valve should blow off at 50+ 2cm H2O.
d. Remove the “defeat” button housing by unscrewing with a pair of soft-jaw grips
e. Adjust the valve setting with a large flat blade screw driver (see Figure 33)
Calibration
Screw
Figure 33:
33: Safety Valve with Defeat Button Housing removed
f. Set O2 at 100ml. Should obtain a reading greater than 40cm H2O.
52
6 Assembly Drawings
The following assembly drawings are included to enable user and service personnel to identify parts and
assemblies for servicing and maintenance requirements.
Included are:
Scavenging Block
Sub-assembly fresh gas non-return valve
Selectatec
Sub assembly ventilator cut-off valve
Patient block
6.1 Scavenging Block (A7027)
Figure 34:
34: Assembly drawing of scavenge block
A filter silencer is fitted to the flow tube in order to reduce noise and prevent dirt and particle contamination of the
Suction system.
53
The filter/silencer may be replaced when ever it is required by inserting an Allen Key into the base of the
filter/silencer, and unscrewing it from the flow tube. Use only the ULCO recommended replacement filter/silencer.
No responsibility is accepted for loss of suction if the incorrect filter is used.
6.2 Sub-
Sub-assembly fresh gas non-
non-return Valve (A6042)
Figure 35:
35: Assembly drawing of fresh gas non-
non-return valve
54
6.3 Selectatec
Selectatec Assembly (A605)
Figure 36:
36: Assembly drawing of selectatec block
55
6.4 Manifold Block Assembly / Oxy (A6072)
Figure 37:
37: Exploded view of manifold block assembly
56
6.5 Patient Block (A7085)
FRESH GAS
O
Figure 38:
38: Assembly drawing of patient block
57
6.6 Overall Schematic of Gas Control System
Figure 39:
39: Overall schematic of gas supply system
58
6.7 Ventilator Interconnection Diagram
Figure 40:
40: Ventilator interconnections
59
6.8 Electrical Power Distribution Circuit
Figure 41:
41: Signet Power Distribution
60
6.9 Frame Drawings
Figure 42:
42: A701 - BASE ASSEMBLY
61
Figure 43:
43: A703 – BODY ASSEMBLY
Figure 44:
44: GAS RAIL BOX ASSEMBLY
62
Figure 45:
45: A7035 – COVER / FRONT ASSEMBLY
63
Figure 46:
46: A7076 – COVER / REAR ASSEMBLY
Figure 47:
47: A708 – WORK TABLE ASSEMBLY
64
Figure 48:
48: A709 – DRAWER ASSEMBLY / 3-
3-SET
65

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SIGNET 615 ANAESTHESIA WORKSTATION

Document Number: SG6-UM-002

2 Workstation Overview ................................................................

4 Servicing Overview ................................................................

5 Service of the Gas Supply System ..............................................................

6 Assembly Drawings ................................................................

1.2 Qualifications for Servicing

Current ........................................................................................Amperes (A)

2.1 Major features

2.2 Overall strengths

sturdy, strong, durable and easy to understand construction

2.3 Typical configuration

The Signet 615 Anaesthesia Machine is classified as follows:

3.2 Electromagnetic Environment

The anaesthetic workstation uses RF energy only for its

3.3 Gas Supply System

3.3.1 Gas Controls

Figure 1: Gas controls on front of Signet 615

3.3.4 Patient Block

3.3.6 Gas manifold

Refer to Section 5.2 for service and calibration instructions.

3.3.7 Main regulators

Refer to Section 5.2 for calibration instructions.

3.3.8 Second stage regulators

Pipeline pressure ............................. 415 kPa

3.3.9 Pressure gauges

Refer to Section 5.10 for service instructions.

See section 5.9 for replacement instructions

Refer to Section 5.4 for calibration instructions.

3.4 Electrical System

3.4.2 Serviceable Parts

• Power inlet and supply available lamp (APB20)

3.4.3 Auxiliary Power Outlets

3.7 Other accessories

3.8 Accessory power

This page intentionally left blank

Warning indicates a potentially life threatening situation:

Caution indicates condition which can lead to equipment damage or malfunction

o Avoid using excessive force when closing flow controls valves.

4.2 Responsibilities of Service Personnel

A bacterial filter should be used to prevent contamination of anaesthesia equipment.

4.4 Preparation and Completion of Service

Anaesthesia equipment should be cleaned and sterilized.

4.4.2 Removing the rear access panels

Figure 2: Rear top cover of Signet 615

Remove four screws

Figure 3: Rear metal cover

4.5 General Servicing and Information

4.7 Spare Parts & Service Intervals

Item No. Product Interval in Qty Service Part. No.

5 Service of the Gas Supply System

Figure 4: Rear view of gas supply system

6 off OR-5005 O-ring

5.2.2 Tools to be used

5.2.3 Preparation to service A607X manifolds

1. Make sure that the anaesthetic machine is OFF.

Figure 5: Location of A607X Manifolds on Anaesthetic machine

5.2.4 Service Procedure

To service the manifolds we must follow Figure 6.

1. Replacement of RG205 Dowty Seal and O-