ELECTRODES FOR LOW CARBON STEELS

RUTILE-CELLULOSIC ELECTRODES
No. 1 NAME APPROVALS CLASSIFICATION PN-EN 499 DIN 1913 AWS A 5.1 E 35 0 R 11 E 43 11 R3 E 6012 BASE MATERIALS according to DIN unalloyed steels: St 33 - St 55,3 boiler plates: H I, H II, pipe steels: St 35 St 35,8 St 45 St 45,8 steel castings: GS-38 to GS-45 unalloyed steels: boiler plates: pipe steels: Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Thin sheets: Ageing resistant steels UDT, TV, LR, GL, BV, DB, DNV, CR St 33 - St 55,3 H I, H II, St 35 St 35,8 St 45 St 45,8 St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1 DESCRIPTION and APPLICATION Celulosic-rutile type electrode used for welding steel constructions exposed to static and dynamic balast (building, steel and rail constructions). It has very good welding properity. MECHANICAL PROPERTIES Re MPa >360 Rm MPa 440-570 A5 % >22 >47(00C) A J
V

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

RUTWELD Ps

C Si Mn

0,08 0,20 0,50

= /~

2,5 50-70 3,25 70-110 4,0 110-160 5,0 160-220

57 26 17,5 9

UDT, TV 2

RUTWELD P

PN-EN 499 DIN 1913 AWS A 5.1 PN-EN 499 DIN 1913 AWS A 5.1

E 38 0 R 11 E 43 32 R 3 E 6013 E 38 0 RC 11 E 43 22 R(C) 3 E 6012

UDT, TV 3

ositions. Recomended for joining parts in small and medium thickness also for edges with large interval. Gives smooth face of weld also slag is easy to remove. Is recomended for small transformator welding machines. Electrode for welding steel constructions ( especialy thin sheet of metal ). Possibility of welding in all positions with welding machinery available on the market, also for 230V. Electrode Rutweld 12 can be weld with alternating current (off-load voltage state below 42V). Recomended for making joint penetration also for pipeline. Very good welding poperties, slag removes easily. 100% reliability that electrode will striking the arc each time in all welding positions. Recomended for welding pipes in compulsory positions Electrode used in repairing ( for example in shipyards) for welding steels up to 610 N/mm2. Very good welding properties in all welding positions also in vertical from up to down welding in making fillet welding. Used for joint penetration on metal plate or on pipeline. Recomended for welding galvanizing metal plates.

Re MPa Rm MPa A5 % AV J Re MPa Rm MPa A5 % AV J

>360 440-570 >22 >47(00C) >380 450-550 >22 >60(+200C)

C Si Mn C Si Mn

0,08 0,20 0,50 0,08 0,30 0,50

= /~

2,5 50-70 3,25 70-110 4,0 110-160 5,0 160-220 2,5 55-85 3,25 90-140 4,0 130-180 5,0 180-230

57 26 17,5 9 56 34 17 11

RUTWELD 12

= /~
220V 380V

RUTWELD Z

PN-EN 499 DIN 1913 AWS A 5.1

E 42 0 RC 11 E 51 22 RR(C) 6 E 6013

Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Thin sheets: Ageing resistant steels

St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1

Re MPa Rm MPa A5 % AV J

>420 510-610 >22 >47 (00C)

C Si Mn

0,08 0,40 0,60

= /~

2,0 30-50 2,5 55-85 220V 3,25 90-135 380V 4,0 130-170 5,0 175-220

105 51 30 19 9

TV, DB, UDT

RUTILE ELECTRODES
5

RUTWELD 13

PN-EN 499 DIN 1913 AWS A 5.1

E 42 0 RR 12 E 51 22 RR 6 E 6013

Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings:

UDT, TV, LR, S, GL, BV, ABS, SZV, DB, DNV, CR

St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52

Electrode with very wide range of use, very good welding properties, low spatter, slag is easy to remove, smooth face of weld. Very good first and next striking. It can be weld with transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet welding. It has very good fluidity of welding what gives smooth fusion. It is used

Re MPa Rm MPa A5 % AV J

>420 510-610 >22 >47 (00C)

C Si Mn

0,08 0,45 0,60

= /~
220V 380V

2,0 50-70 2,5 65-90 3,25 100-140 4,0 140-180 5,0 190-240

49 28 19 9

RUTWELD X

PN-EN 499 DIN 1913 AWS A 5.1

E 42 0 RR 12 E 51 22 RR 6 E 6013

Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Thin sheets: Ageing resistant steels

St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1

Heavy coated electrode for welding steel with tensile strenght up to 610 N/mm2. Electrode has very good striking, equal and stable arc, small spatter, thin slag removes easily. It can be weld by transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet up and down welding.

Re MPa Rm MPa A5 % AV J

>420 510-610 >22 >47 (00C)

C Si Mn

0,08 0,50 0,60

= /~
220V 380V

2,0 30-50 2,5 55-85 3,25 90-135 4,0 130-170 5,0 175-220

91 47 28 19 10

TV, DB, UDT

ELECTRODES FOR LOW CARBON STEELS

RUTILE- AMID ELECTRODES
No. 7 NAME APPROVALS CLASSIFICATION PN-EN 499 DIN 1913 AWS A 5.1 E 38 2 RA 13 E 43 33 AR 7 E 6020 BASE MATERIALS according to DIN Unalloyed steels: St 33 to St 52.3 Boiler plates: HI, HII, 17 Mn 4 Pipe steels: St 35 to St 45.8 Shipbilding plates: A, B, D, E Steel castings: GS-38, GS-45 Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: St 33 to St 52.3 HI, HII, 17 Mn 4 St 35 to St 45.8 A, B, D, E GS-38, GS-45 DESCRIPTION and APPLICATION Thick coated rutile-acid type electrode for welding with increased efficiency of steels with tensile strength up to 510 N/mm2. High current -carrying capability and good slag detachability even in fillets and narrow angles. MECHANICAL PROPERTIES Re MPa >380 Rm MPa 450-550 A5 % >24 >47 (-200C) A J
V

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

RAPID

C Si Mn

0,08 0,20 0,60

UDT 8

RAPID S

PN-EN 499 AWS A 5.1 DIN 1913

E 38 2 A 12 E 6020

UDT 9

ode with highten efficiency and endurance for stretching . High speed of welding in downhand and vertical welding. There is no need for cleaning fusion weld, face is set easy. Slag is easy to remove, small spatter, very high fusion in fillet weld. Recomended for downhand welding of fillet weld (PB) and wertical welding of fillet weld (PF).

Re MPa Rm MPa A5 % AV J

>380 470-600 >20 >47 (-20C)

C Si Mn

0,08 0,20 0,60

~ / 380V / = /~
380V

2,5 70-90 3,25 90-160 4,0 30-220 5,0 180-300

48 21 15 9

2,5 70-90 3,25 90-160 4,0 130-220 5,0 180-300

48 21 15 9

RUTILE -BASIC ELECTRODES

EMWELD

PN-EN 499 DIN 1913 AWS A 5.1

E 35 2 RB 12 E 43 43 RR(B)7 E 6013

Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Finegrained steels: Ageing resistant steels

St 33 to St 52.3 HI, HIII, 17Mn4 St 35 to St 52.4 StE 210.7 to StE360.7 A, B, D, E GS-38 to GS-52 StE 255 to StE 355

Thick basic-rutile coated electrode for welding low alloyed steels with tensile strength up to 510 N/mm2. The weld metal deposit has high mechanical properties and can be used for a wide range of materials.

Re MPa Rm MPa A5 % AV J

>360 450-540 >24 >47(-200C)

C Si Mn

0,10 0,20 0,50

=/~
220V 380V

2,5 70-90 3,25 115-145 4,0 145-190 5,0 200-250 6,0 250-290

52 30 15 10 7

UDT, PRS, CR, DNV, LR, MRS, BV, ABS, GL, S, SZU, TV 10

CELLULOSIC ELECTRODES
PN-EN 499 DIN 1913 AWS A 5.1 E 35 2 C 21 E 43 54 C 4 E 6010 Pipe steels: Boiler plates: Shipbilding plates: Unalloyed steels: St 35 to St 45.8 H I, H II, St.E210.7 to St.E36.7 (APIX42, X46, X52) A, B, D St 33 HI, HII, St 45 to St 45.8 St.E210.7 to St.E415. (APIX42, X46, X52, X60) A, B, D St 33 St 33 to St 52.3 HI, HII,17Mn4 StE 255 to StE 355 A, B, D GS-38 to GS-52 Cellulose coated all positional welding electrode for welding pipelines, cisterns and different containers. It is suitable for vertical down root pass welding on DC negative polarity and for subsequent passes on DC positive polarity. Re MPa Rm MPa A5 % AV J Re MPa Rm MPa A5 % AV J >360 450-550 >22 >80 (+200C) C Si Mn 0,12 0,15 0,40
= joint penetr ation =+ filling = joint penetr ation =+ filling

CELWELD

2,5 50-65 3,25 90-120 4,0 110-140 5,0 140-200

74 38 25 13

11

CELWELD Mo

PN-EN 499 DIN 1913 AWS A 5.1

E 38 3MoC 21 E 51 32 C 4 E 7010-A1

Boiler plates: Pipe steels: Shipbilding plates: Unalloyed steels:

Cellulose coated electrode for vertical down welding hot and filler passed and for caping of higher strength pipe steel.

>420 510-650 >22 >80 (+200C)

C Si Mn Mo

0,10 0,15 0,40 0,50

2,5 60-80 3,25 80-120 4,0 110-140 5,0 140-200

74 38 25 13

HIGH EFFICIENCY ELECTRODES

12

RAPID W 150

PN-EN 499

E 42 2 RA 5 3

Unalloyed steels: Boiler plates: Finegrained steels: Shipbilding plates: Steel castings: Ageing resistant steels

Heavy coated eletrode with recovery 150% for welding steel with highten resistance. With diameter 5,0 in downhand welding the speed of welding is similar to flux cred wire welding. Diameter 2,5 is excelent for welding unbeveled sheet of metal.

Re MPa Rm MPa A5 % AV J

>420 >500 >22 >47 (-400C)

C Si Mn

0,08 0,25 0,90

~ / / +

2,0 50-65 2,5 70-100 3,25 120-160 4,0 160-200 5,0 220-260

67 45 20 11 6

UDT

220V

ELECTRODES FOR LOW CARBON STEELS

BASIC ELECTRODES
No. 13 NAME APPROVALS CLASSIFICATION PN-EN 499 DIN 1913 AWS A 5.1 E 42 2 B 32 E 4355 B 10 E 6018 BASE MATERIALS according to DIN Unalloyed steels: St 33 to St 60.2 Finegrained steels: StE 255 to StE 355 Boiler plates: HI, HII, 17 Mn4, Pipe steels: St 35 to St 52.4 StE 210.7 to StE 360.7 Shipbilding plates: A, B, D, E, Unalloyed steels: Finegrained steels: Boiler plates: Pipe steels: St 33 to St 60.2 StE 255 to StE 355 WStE 255 to WstE 355 HI, HII, 17 Mn4, 19 Mn 5 St 35 to St 52.4 DESCRIPTION MECHANICAL and APPLICATION PROPERTIES Basic electrode with lower tensile strength and increased yield Re MPa >420 strength, therefore suitable for welding rigid constructions. Rm MPa 430-530 A5 % > 26 >47 (-400C) A J
V

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

EVB 47 P

C Si Mn

0,07 0,30 0,80

=+
380V

2,5 65-90 3,25 110-140 4,0 140-180 5,0 180-230 6,0 240-290

46 21 15 10 6

UDT, PRS, LR, 14

EVB 50 P

PN-EN 499 DIN 1913 AWS A 5.1

E 42 4 B 32 H5 E 5154 B 10 E 7018

Hydrogen content: <5 mlH2 /100g Electrode with excellent welding characteristic, recommended for welding structural steels and cast steel with highten resistance particulary in shipbuilding industry, machine building, railway rolling stock. Recomended for structural steels which are loaded dinamically. Recovery about 120%. Electrode destination is for steels with highten mechanical

Re MPa Rm MPa A5 % AV J

>440 510-610 >24 >47 (-40C)

C Si Mn

0,08 0,60 1,00

only for fillet-

= +/~
380V

2,5 65-90 3,25 110-140 4,0 140-180 5,0 180-230 6,0 240-290

47 21 15 10 6

UDT, PRS, CR, LR, BV, TV, ABS, DB, MRS, 15

EVB S P

PN-EN 499 DIN 1913 AWS A 5.1

E 42 2 B12 H10 Unalloyed steels: E 5143 B(R) 10 Finegrained steels: E 7016 Boiler plates: Pipe steels: Shipbilding plates: Steel castings:

St 33 to St 60.2 StE 255 to StE 355 WstE 255 to WstE 355 HI, HII, 17Mn4, 19Mn5 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D, E, GS-38 to GS-52

Hydrogen content: <5 mlH2 /100g Doublecoated, basic electrode with excellent welding properties in difficult positions. It has stable welding arc. Very suitable for welding root-runs with DC and AC current.

Re MPa Rm MPa A5 % AV J

>380 510-590 >24 >47 (-200C)

C Si Mn

0,07 0,70 0,90

= /~
220V 380V

2,5 60-90 3,25 90-140 4,0 140-190 5,0 190-250

51 30 15 10

TV, DB, S,

16

EVB K P

PN-EN 499 DIN 1913 AWS A 5.1

E 42 2 B 12 E 5143 B(R) 10 E 7016

Unalloyed steels: Finegrained steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings:

St 33 to St 60.2 StE 255 to StE 355 WstE 255 to WstE 355 HI, HII, 17Mn4,19Mn5 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D, E, GS-38 to GS-52 X42, X52, X60-przetop

Basic electrode for exclusive use for one side welding of pipes and general structure. Low hydrogen type electrode, good arc stability. Performed one side welding with relatively low currents, good slag detachability and smooth weld beads.

Re MPa Rm MPa A5 % AV J

>420 510-610 >24 >47 (-400C)

C Si Mn

0,106 0,60 1,00

= joint penetr ation =+ filling

2,5 60-90 3,25 95-150 4,0 125-190 5,0 190-250

46 31 16 11

220V 380V

ELECTRODES FOR MEDIUM ALLOYED STEEL

BASIC ELECTRODES FOR WELDING FINEGRAINED STEELS
No. 17 NAME APPROVALS CLASSIFICATION PN-EN 499 DIN 8529 AWS A 5.5 E 8018-G E 50 2 Mo B 42 EY 5075 Mn1MoB BASE MATERIALS DESCRIPTION according to DIN and APPLICATION Unalloyed steels: St 44.2 to St 70.2 Mn and Mo alloyed basic electrode for welding steels Finegrained steels: StE 255 to StE 500 and steel castings with tensile strength up to 735 N/mm2 WStE 255 to WStE 500 and finegrained steels with yield strength up to 550 N/mm2. Boiler plates: HI, HII, 17 Mn4, 19Mn5 Ageing resistant ASt 41, ASt 45, ASt 52 MECHANICAL PROPERTIES Re MPa >520 Rm MPa 620-700 A5 % >22 >47(-200C) A J
V

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

EVB 60 P

C Si Mn Mo

0,10 0,40 1,30 0,35

=+
380V

2,5 65-90 3,25 110-140 4,0 140-180 5,0 180-230

51 30 15 10

UDT, PRS, ABS, LR, BV, TV, MRS, DB, GL, DNV, S 18

EVB Ni P

PN-EN 499 DIN 8529 AWS A 5.5

50 2 B 12 EY 5075 Mn1NiB E 7016

Unalloyed steels: Finegrained steels: Finegr.microalloy. steels: Ni alloyed steels: Boiler plates: Steel castings: steel:

St 52.3 to St 70.2 StE 380 to StE 460 WStE 380 to WStE 460 TStE 380 to TStE 460 13MnNi63, 15MnNi63 17Mn4, 19Mn5 GS-52, GS-60 CORTEN, Patinax

Ni alloyed basic electrode for welding steels and steel castings with tensile strength up to 685 N/mm2 and finegrained steels with yield strength up to 460 N/mm2. Guaranteed mechanical properties at law temperatures.

Re MPa Rm MPa A5 % AV J

>490 570-650 >22 >47 (-400C)

C Si Mn Ni

0,10 0,50 0,90 1,10

=+
380V

2,5 65-90 3,25 110-140 4,0 140-180 5,0 180-230

51 30 15 10

LR, UDT, TV, CR 19

ELECTRODES FOR WELDING CREEP RESISTANT STEELS (ok. 500C)

EVB Mo P

PN 88/M 69434 PN-EN 499 DIN 8575 AWS A 5.1

Mo E Mo B 42 E Mo B 26 E 7018-A1

Unalloyed steels: Finegrained steels: Boiler plates: Pipe steels:

UDT, TV, CR

St 37.2 to St 52.3 Celulosic-rutile type electrode used for welding steel construcWStE 380 to WStE 460 tions exposed to static and dynamic balast (building, steel and H I, H II, H III rail constructions). It has very good welding propriety. 17 Mn4, 19 Mn5, 15Mo3 St 35.8, St 45.8, 15Mo3 Hydrogen content: <5 mlH2 /100g

Re MPa Rm MPa A5 % AV J

>450 530-630 >22 >47(-40C)

C Si Mn Mo

0,10 0,50 0,80 0,50

=+

2,5 50-70 3,25 70-110 4,0 110-160 5,0 160-220

57 26 17,5 9

20

EVB MoV P

PN 88/M 69434 PN-EN 499 DIN 8575 AWS A 5.1

MoV E MoV B 42 E MoV B 20+ E 8018-G

Boiler plates: Steel castings:

14 MoV63, 21 MoV53, 17 MoV84, 24 CrMoV 55 10CrSiMoV7 GS-17 CrMoV 5.11

Cr, Mo and V-alloyed basic electrode for welding similarly alloyed steels and steel castings for working temperatures up to 500C. Suitable for reparatur-welding CrMoV and CrMnV steels.

Re MPa Rm MPa A5 % AV J

>500 650-750 >20 >95

C Si Mn Cr Mo V C Si Mn Cr Mo

0,08 0,50 0,80 0,45 1,00 0,35 0,08 0,45 0,80 1,10 0,50

=+

2,5 65-95 3,25 110-140 4,0 180-230 5,0 240-290

54 28 15 10

UDT 21

EVB CrMo P

PN 74/M69434 EN 1599 DIN 8575 AWS A 5.5

1 CrMo E CrMo 1 B 42 E CrMo 1 B 26 E 8018-B2

TV, DB, UDT 22

Boiler plates and tubes: Steel for the cementation: Quenched and tempered steel: Steel castings: Heat resistant steel: Quenched and tempered steel: Steel castings:

13CrMo44, 15CrMo3, 13CrMoV42, (HIV), 15Cr3, 16MnCr5, 20MnCr5, 15CrMo5, 25CrMo4, GS-22CrMo54 10CrMo9.10, 10CrSiMoV7, 12CrSiMo8, 30CrMoV9, GS-18CrMo9.10

Cr and Mo-alloyed basic electrode for welding creep resistant steels and steel castings for working temperatures up to 550C, as for similarly alloyed steels, quenched and tempered for cementation and nitriding.

Re MPa Rm MPa A5 % AV J

>470 570-670 >22 >95 (-200C)

=+

2,5 70-95 3,25 100-130 4,0 150-180 5,0 180-220

54 28 15 10

EVB 2CrMo P

PN 74/M69434 EN 1599 DIN 8575 AWS A 5.5

2 CrMo E CrMo 2 B 42 E CrMo 2 B 20+ E 9018-B2

Cr and Mo-alloyed basic electrode for welding creep resistant steels and steel castings for working temperatures up to 600C, as for similarly alloyed steels, quenched and tempered for cementation and nitriding.

Re MPa Rm MPa A5 % AV J

>520 620-720 >18 >95

C Si Mn Cr Mo

0,08 0,45 0,70 2,40 1,00

=+

2,5 70-95 3,25 115-145 4,0 145-190 5,0 200-240

54 28 15 10

UDT, CR, S,

ELECTRODES FOR MEDIUM ALLOYED STEEL

ELECTRODES FOR WELDING CREEP RESISTANT STEELS (ok. 500C)
No. 23 NAME APPROVALS CLASSIFICATION PN 74/M- 69434 PN-EN 499 DIN 8575 PN 74/M- 69434 PN-EN 499 DIN 8575 AWS A 5.5 PN 74/M- 69434 EN 1599 DIN 8575 AWS A 5.5 PN 74/M- 69434 EN 1599 DIN 8575 AWS A 5.5 Mo E 46 A Mo R 12 E MoR 22 MoV E MoV R 12 E MoV R 22 E 8013-G 1CrMo E CrMo1 R 12 E 1 CrMo R 22 E 8013-B2 2CrMo E CrMo 2 R 12 E CrMo 2 R 22 E 9013-B3 BASE MATERIALS according to DIN Unalloyed steels: St 37 to St 52 Boiler plates: H I, H II, H III, 17 Mn4, 19 Mn5,15 Mo3 Boiler plates and tubes: 14 MoV63, 21 MoV53, 17 MoV84, 24 CrMo 55, 10CrSiMoV7 DESCRIPTION MECHANICAL and APPLICATION PROPERTIES o alloyed rutile electrode for welding creep resistant Re MPa >450 steels. Suitable for welding root beads; basic type of ele- Rm MPa 530-590 ctrode recommended for filled welding. Suitable for wor- A5 % >22 Cr, Mo and V-alloyed rutile electrode for welding similarly alloyed steels and steel castings for working temperatures up to 550C. Suitable for welding root beads; basic type of electrode recommended for filled weld. Cr and Mo-alloyed rutile electrode for welding creep resistant Cr-Mo alloyed steels and steel castings for working temperatures up to 550C. Suitable for welding root beads, basic type of electrode recommended for filled weld. Cr and Mo-alloyed rutile electrode for welding creep resistant Cr-Mo alloyed steels and steel castings for working temperatures up to 600C. Suitable for welding root beads; basic type of electrode recommended for filled weld. Re MPa Rm MPa A5 % AV J Re MPa Rm MPa A5 % AV J Re MPa Rm MPa A5 % AV J >470 610-710 >18 >65 >490 590-690 >18 >50 >520 620-740 >18 >50
CHEMICAL COMPOSITION wt % WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

E TiMo P
UDT

C Si Mn C Si Mn Cr Mo C Si Mn Cr Mo C Si Mn Cr Mo

0,10 0,30 0,50 0,10 0,30 0,50 0,45 1,00 0,10 0,30 0,50 1,10 0,50 0,10 0,40 0,60 2,30 1,05

= /~
380V

2,5 70-90 3,25 115-145 4,0 145-190 2,5 70-90 3,25 115-145 4,0 145-190 5,0 220-240 2,5 70-90 3,25 115-145 4,0 145-190 5,0 220-240 2,5 70-90 3,25 115-145 4,0 145-190 5,0 220-240

54 27 14 57 27 14 9 57 27 14 9 57 27 14 9

24

E TiMoV P

= /~
380V

UDT 25

E TiCrMo P

Boiler plates and tubes:

13CrMo44, 15CrMo3, 13CrMoV42, (HIV)

= /~
380V

UDT 26

E Ti2CrMo P

Heat resistant steels:

10CrMo9.10, 15CrSiMoV7, 12CrSiMo8

= /~
380V

UDT

ELECTRODES FOR HIGH ALLOYED STEEL

ELECTRODES FOR FERRITIC STEELS

No. 27

NAME APPROVALS

CLASSIFICATION AWS A 5.4 E 430 Mo-15

INOXWELD B 430 Mo-15

BASE MATERIALS according to DIN Chemical corr.resistant st. X 20 CrNi 17.2, Quenched and tempered st. 41 Cr 4, Alloyed steel castings G-X 22 CrNi 17, GS-C 25, Chemical corrosion resistant steels: X 6 Cr 17, X 6 CrTi 17, X 6 CrNb 17, X 10 CrSi 18, X 10 CrAl 18,

28

INOXWELD B 430-15

EN 1600 DIN 8556 AWS A 5.4

E 17 B 43 E 17 MPb30+130 E 430-15 E 17 B 43 E 17 MPb30+130 E 430-15

DESCRIPTION and APPLICATION Basic flux alloyed electrode for welding and building up Cr-Mo-alloyed and non alloyed steels , where leakage and corrosion resistance for working temperatures up to 550C is required. Suitable for hardfacing exhaust valves. Sea water resistant, scaling resistant up o 900C. Basic flux alloyed electrode for welding and building up 17% Cr-alloyed steel, where leakage and corrosion resistance for working temperatures up to 450C is required. Suitable for hardfacing exhaust valves.

MECHANICAL PROPERTIES Re MPa >44 Rm MPa 590-740 Hardness 200-350 HB

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

C Cr Ni Mo C Cr Ni

0,18 16,50 0,50 1,00 0,10 16,50 0,50

=+

2,5 60-80 3,25 80-120 4,0 120-160 5,0 160-200 2,5 60-80 3,25 80-120 4,0 120-160 5,0 160-200 2,5 60-90 3,25 90-120 4,0 110-160 5,0 150-190

55 25 13 8 51 24 13 8 54 27 14 9

Re MPa Rm MPa Hardness

>440 590-740 200-350 HB

=+

29

INOXWELD B 410 NiMo

EN 1600 DIN 8556 AWS A 5.4

Corrosion resistant steels: X 6 Cr 13, X 5 CrNi 13 4 X 20 Cr 13, Alloyed steel castings: G-X 5 CrNi 13 4, G-X 5 CrNi 13 6, G-X 5 CrNiMo 12 4, G-X 5 CrNiMo 13 4,

Basic flux alloyed electrode for welding similar corro- Re MPa sion resisting, martensitic-ferritic steels, steel cas- Rm MPa tings and for hardfacing. Suitable in constructions of Hardness hydroturbines, compressors and steam power plants. Resistant to corrosion from water, steam and sea water atmosphere.

>440 590-740 200-350 HB

C Cr Ni Mo

0,07 13,00 4,00 0,50

=+

ELECTRODES FOR HIGH ALLOYED STEEL

ELECTRODES FOR AUSTENITIC STEELS
No. 30 NAME APPROVALS CLASSIFICATION EN 1600 DIN 8556 AWS A 5.4 E 19 9 LR 12 E 19.9NcR26 E 348L-16 BASE MATERIALS according to DIN Chemical corr. X 5 Cr Ni 18 10, X 2 CrNi 19 11 resistant steels: X 6 CrNiTi 18 10, X 6 CrNiNb 18 10, DESCRIPTION MECHANICAL and APPLICATION PROPERTIES Austenitic rutile, low carbon electrode for welding non- Re MPa >340 stabilised and stabilised stainless steels. Resistand to Rm MPa 540-640 >35 intergranular corrosion up to 350C, resistant to oxida- A5 %
CHEMICAL COMPOSITION wt % WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

INOXWELD R 308 NC
UDT, BV, DNV, MRS, S, CR, TV

C Cr Ni

0,03 19,00 10,00

=+

2,5 50-85 3,25 70-125 4,0 110-165

58 28 19

31 32

INOX 308 L

INOXWELD R 347 Nb
UDT, BV, TV, MRS, DNV, S, Cr

EN 1600 DIN 8556 AWS A 5.4

E 19 9 Nb R 12 E 19.9NbR26 E 347-16

Chemical corr. resistant steel: Alloyed steel

X 5 CrNi 18 10, X 6 CrNiTi 18 10, X 6 CrNiNb 18 10,

Rutile, Nb-stabilised electrode for welding nonstabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 400C, resistant to oxidation up to 800C and high hot cracking resistance of the weld

Re MPa Rm MPa A5 % AV J Re MPa Rm MPa A5 % AV J

>390 590-690 >30 >50(-40C) >390 590-690 >30 >65

C 0,05 Cr 19,00 Ni 10,00 Nb >8 X%C C 0,06 Si 0,40 Mn 1,00 Cr 19,00 Ni 10,00 Nb >8 X%C

=+

2,5 50-85 3,25 70-125 4,0 110-165 5,0 165-230 2,5 45-85 3,25 70-125 4,0 110-175 5,0 160-240

58 28 19 12 58 28 19 12

33

INOXWELD B 347 Nb

EN 1600 DIN 8556 AWS A 5.4

E 19 9 Nb B 22 E 19.9NbB20+ E 347-15

=+

UDT

34

INOXWELD R 316 NC

EN 1600 DIN 8556 AWS A 5.4

E 19 12 3 LR 12 E 19.12.3n CR 26 E 316L-16

Chemical corr. esistant steel:

X 2 CrNiMo 17 13 2 X 5 CrNiMo 17 12 2 X 5 CrNiMo 17 13 3 X 6 CrNiMoTi 17 12 2 X 6 CrNiMoNb 17 12 2 X 10 CrNiMoTi 18 12 X 10 CrNiMoNb 18 12

Austenitic rutile, low carbon electrode for welding nonstabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 350C, resistant to oxidation up to 800C and good low-temperature ductility down to temperature 196C.

Re MPa Rm MPa A5 % AV J

>380 560-660 >30 >55

C Cr Ni Mo

0,03 18,50 11,50 2,70

=+

2,5 50-85 3,25 70-125 4,0 110-165 5,0 160-230

58 28 19 12

UDT, DNV, S, TV 35

Alloyed steel

INOXWELD R 318 Nb

EN 1600 DIN 8556 AWS A 5.4

E 19 12 3 Nb R 12 E 19.12.3Nb B 20+ E 318-16

Chemical corr. resistant steel:

Alloyed steel UDT 36

X 5 CrNiMo 17 12 2 X 5 CrNiMo 17 13 3 X 6 CrNiMoTi 17 12 2 X 6 CrNiMoNb 17 12 2 X 10 CrNiMoTi 18 12 X 10 CrNiMoNb 18 12

ELECTRODES FOR AUSTENITIC STEELS ( STAINLESS)

Austenitc rutile, Nb-stabilised electrode for welding nonstabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 400C, resistant to oxidation up to 800C and good hot cracking resistance of the weld metal.

Re MPa Rm MPa A5 % AV J

>400 590-690 >3 >50

C 0,05 Cr 18,50 Ni 11,50 Mo 2,70 Nb >8X %C C 0,05 Si 0,40 Mn 1,00 Cr 18,50 Ni 11,50 Mo 2,70 Nb >8X %C

= +/

2,5 50-85 3,25 70-125 4,0 110-165 5,0 160-230

58 28 19 12

INOXWELD B 318 Nb

DIN 8556 AWS A 5.4

E 19.12.3Nb B 20+ E 318-15

Re MPa Rm MPa A5 % AV J

>400 570-670 >30 >60

=+

2,5 50-75 3,25 75-110 4,0 110-150 5,0 140-190

58 28 19 12

UDT

ELECTRODES FOR HIGH ALLOYED STEEL

ELECTRODES FOR HEAT RESISTANT STAINLESS STEEL
No. 37 NAME APPROVALS CLASSIFICATION EN 1600 DIN 8556 AWS A 5.4 E 23 12 LR 12 E 23.13 LR 26 E 309L-16 BASE MATERIALS according to DIN Chemical corr. X 15 CrNiSi 20 12, resistant steel: X 7 CrNi 23 14, X 10 CrAl 7, X 10 CrAl 13, X 10 CrAl 18 Alloyed steel castings: G-X 30 CrSi 6, G-X 40 CrSi 17, G-X 40CrNiSi 22 9 Chemical corr. resistant steel: X 15 CrNiSi25.20, X 15CrNiSi20.12, X 10CrAl7, X 10CrAl13, X 10CrAl18, X 10CrAl24. Alloyed steel castings: G-X30CrSi6, G-40CrSi17, G-X15CrNiSi25.20 G-X40CrNiSi25.12, Chemical corr. resistant steel: X 15 CrNiSi25.20, X 12CrNi25.21, X15Cr NiSi20.12, X 10CrAl7, X 10CrAl13, X 10CrAl18, X 10CrAl24, Alloyed steel castings: G-X30CrSi6, G-40CrSi17, G-X15CrNiSi25.20 G-X40CrNiSi25.12, DESCRIPTION and APPLICATION Rutile, low carbon electrode for welding analogous, heat resistant steels and steel castings. Scaling resistant up to 1000C. Suitable for joining dissimilar steels (unalloyed steels with stainless steels), welding steam boiler construction, hardening plants, the crude oil industry and the ceramics industry. MECHANICAL PROPERTIES Re MPa >400 Rm MPa 550-650 A5 % >30 >50 A J
V

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

INOXWELD R 309 NC

C Si Mn Cr Ni C Si Mn Cr Ni

0,03 0,80 1,20 25,00 14,00 0,11 0,90 2,00 25,00 20,00

= +/

2,5 40-70 3,25 70-100 4,0 110-140 5,0 160-230 2,5 40-70 3,25 70-100 4,0 110-140 5,0 160-230

56 23 18 12 61 30 20 9

38

INOXWELD R 310

EN 1600 DIN 8556 AWS A 5.4

E 25 20 R 12 E 25.20 R 26 E 310-16

Rutile coated, austenitic electrode for welding 309 Re MPa and 310-type stainless steels. Scaling resistant up Rm MPa A5 % to 1200C. AV J

>300 540-640 >30 >50

= +/

UDT 39

INOXWELD B 310

EN 1600 DIN 8556 AWS A 5.4

E 25 20 B 12 E 25.20 B 20+ E 310-15

Basic coated, austenitic electrode for welding 309 and Re MPa 310-type stainless steels. Scaling resistant up to 200C. Rm MPa A5 % Cryogenic resistance down to 196C. AV J

>300 540-640 >30 >70

C Cr Ni

0,10 25,00 20,00

=+

2,5 40-70 3,25 70-120 4,0 110-140 5,0 160-230

61 30 20 19

UDT 40

INOXWELD B 307

EN 1600 DIN 8556 AWS A 5.4

E 18 8 Mn B 22 E 18 8 Mn 6 B 20+ E 307-15

Wear resistant steels high carbon content. High strength unalloyed and alloyed constructional steels + SS. High manganese steels. Unalloyed and alloyed boiler grade steels or constructional steels with highly alloyed Cr and CrNi steels. Interpass for hardfacing and repair of cavitation foults. Hardwelding steels. Hight-strength unalloyed and alloyed steels. Structural, spring, tool and heat treatable steels. Hight managanese steels.

ELECTRODES FOR WELD RESISTANT STEELS

Basic coated, austenitic electrode for welding low and high alloyed steels. Scaling resistant up to 800C and low-temperature toughness down to -100C. Preheating and postweld heat treatment as required by the base metal.

Re MPa Rm MPa A5 % AV J

>350 590-690 >40 >80

C Si Mn Cr Ni

0,12 0,70 7,00 19,00 9,00

=+

2,5 65-70 3,25 95-120 4,0 110-160 5,0 150-190

66 34 23 11

S , UDT 41

INOXWELD R 312

EN 1600 DIN 8556 AWS A 5.4

E 29 9 R 12 E 29.9 R 26 E 312-16

Rutile, austenic electrode for welding dissimilar and difficult to weld steels. Suitable for interpass hardfacing. Because of hight mechanical strenght and starain hardenablity suitable for wear resistant buildups on gear wheel, shafts, The weld metals has exellent cavitation and cracking resistance. Special basic coated Ni-base core wire electrode for welding in low-temperatury industry and in atomic industry. Suited for service temperatures for 196C to 600C, otherwise up to scaling resistance temperature of 1200C (S-free atmosphere). Thermal shock resistant to fully austenitic steels, highly resistant to hot cracking and corrosion resistant at high temperautes. Preheating as required by the base metal, interpass temperatures 125 - 150C.

Re MPa Rm MPa A5 % AV J

>500 740-840 >20 >80

C 0,05 Cr 18,50 Ni 11,50 Mo 2,70 Nb >8X %C C Si Mn Cr Nb Mo Fe Ni 0,06 0,50 6,50 15,00 2,00 1,50 7,00 rest

= +/

2,5 55-85 3,25 80-120 4,0 110-150 5,0 160-200

61 30 20 11

42

INCROWELD B 70/15

DIN 1736 AWS A 5.11

E NiCr 15 FeMn E NiCrFe-3

Unalloyed and alloyed, high-temperature, creep resisting, low-temperature steels to X 8 Ni 9. High-alloyed Cr and CrNi steels, particularly for joint welding of dissimilarly alloyed materials, Ni and Ni-alloys and nickel-steel combinations. Joint welding cooper with stainless steel.

Re MPa Rm MPa A5 % AV J

>390 620-720 >30 >60(-196C)

=+

2,5 75-100 3,25 100-140 4,0 140-180 5,0 170-210

49 22 17 12

Hardness 170 HB

ELECTRODES FOR HARDFACING TOOL STEELS

No. 43 NAME APPROVALS CLASSIFICATION PN 74/M-69436 DIN 8555 EN40 Cr MoW E3.UM-40T STEEL Alloyed tool steels EXAMPLE

HARDFACING ELECTRODES

UTOPWELD 38

44

UTOPWELD 55

DIN 8555

E6UM-60T

Alloyed tool steels

45

TOOLDURWELD

DIN 8555

E4UM-65S

Alloyed tool steels. High speed Mo steels.

DESCRIPTION and APPLICATION Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear, heavy impact resistance and easy machinable weld metal. It is suitable for hardfacing cold and hot working tools, for correction of cavities, like die blocks, dies and containers for metal tube and rod extrusion tools for manufacture of hollow bodies, screws, nuts, rivers and bolts, pressure die casting dies, die insert, Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear and heavy impact resistance. The weld metal can be treated with grinding and cut after soft annealing. It is suitable for hardfacing cold and hot working tools, like die blocks, dies and containers for metal tube and rod extrusion, tools for manufacture of hollow bodies, screws, nuts, rivers and bolts, pressure die casting dies, die insert, hot shear blades.. Basic Mo, Cr, W, V flux-alloyed electrode for building new and resurfacing warn perts of tools and machines also at high temperature. It is suitable for building up and repairing of hogh speed steel, for resurfacing beads, shears, knives The weld metal can be treated with grinding and cut after soft annealing.

CHEMICAL MECHANICAL COMPOSITION PROPERTIES wt % Hardness 36-42 HRC C 0,13 5,00 (20C) Cr Mo 4,00 V 0,20 W +

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

=+

2,5 70-90 3,25 110-135 4,0 130-170 5,0 180-220 2,5 70-90 3,25 110-135 4,0 130-170 5,0 180-220 2,5 70-90 3,25 110-135 4,0 130-170

58 28 14 9 58 28 14 9 57 28 19

Hardness 55-60 HRC C (20C) Cr Mo V W Hardness: welded 50-64 HRC (20C) hardened 62-66 HRC soft annealed 25-30 HRC C Si Mn Cr Mo V W

0,50 5,00 5,00 0,60 + 0,90 0,50 0,50 4,20 8,50 0,90 1,10

=+

=+

46

DURWELD 250 DURWELD 300

DIN 8555

E1-UM-250(300) Steels Cast steels

Basic, Cr flux-alloyed electrode for surfacing applications where medium hardness is required. It gives wear and heavy impact resistant weld metal, suitable for machine parts exposed to wear, cog wheels, tracks etc The deposit can not be hardened.

S 47

Hardness: 220-270 HB and 280-330 HB The hardness of the deposit depending on the relevant welding condi- tions and the chemical composition Hardness: 350-450 HB

C Mn Cr C Mn Cr C Mn Cr

0,16 1,10 1,20 0,16 1,10 1,20 0,22 1,40 1,50

=+

2,5 70-90 3,25 100-135 4,0 130-170 5,0 180-220 6,0 230-270

60 30 17 10

DURWELD 400

DIN 8555 EN

E 1-UM-400 40

Steels Cast steels

Basic, Cr-Mn flux-alloyed electrode for surfa- cing applications. It gives wear and heavy im- pact resistant weld metal, suitable for machi- ne parts exposed to wear, machines for struc- tural engineering, cog wheels, chain wheels, tracks etc Electrode is used for surfacing of steel parts when heavy impact resistance is needed. Welding material posses higher abrasion resistance. Suitable for surfa- cing parts exposed to heavy abrasive wear by stone, coal, sand etc The weld metal can be treated with

=+

2,5 70-90 3,25 100-135 4,0 130-170 5,0 180-220 6,0 230-270 2,5 70-90 3,25 100-135 4,0 130-170 5,0 180-220

56 29 15 9 56 29 15 9

48

DURWELD 600

DIN 8555

E6-UM-600

Steels Cast steels

Hardness: 57-62 HRC

C Cr Mo

0,50 7,50 0,50

= +/~

S 49

ELECTRODES, PRODUCING ABRASION RESISTANT DEPOSIT

ABRAWELD 54

DIN 8555

E6-UM-55G

Austenitic manganese steels. Steels

50

ABRAWELD 58

DIN 8555

E10-UM-60R

Electrode is used when hard deposits with ex-cellent abrasion at hight Hardness 54 HRC compressive stresses, heavy impact and high metal to metal wear (20C) resistancenis needed. 30 HRC It is suitable for hardfacing crusher hammers, mixers, crushers, (500C) dredging part, gears, ploughshares,cams . Weld metal is wery difficult machinable. Electrode produces hard deposits extremely resistant to abrasive and Hardness to 60 HRC moderate impact. It is suitable for hard- facing crushing and earth(20C) moving equipment, soft ore crushers, conveyor screws, bucket teeth and lips. Welding of buffer layers with Inox 18/8/6 or Mn17Cr13 electrodes is recommended.The weld metal can be treated with grinding.

C Si Cr

0,50 2,00 9,50

= +/~

3,25 80-150 4,0 125-190 5,0 180-225

23 12 9

C Cr

3,60 32,00

= +/~

3,25 110-140 4,0 160-200 5,0 210-270

18 9 6

HARDFACING ELECTRODES
ELECTRODES, PRODUCING ABRASION RESISTANT DEPOSIT
No. 51 NAME APPROVALS CLASSIFICATION DIN 8555 E10-UM-65R Steel Cast steel 52 STEEL EXAMPLE DESCRIPTION and APPLICATION Electrode produces hard deposits extremely resistant to abrasive with moderate impact up to 450C. It is suitable to hardfacing in the brick and cement making industry, screws of refractory material presses conveyor belt guides, screws, mill blades and scratches, centre risers excavator cogs... Welding of buffer layers with Inox 18/8/6 or EMn17Cr13 electrodes is recommended. The weld metal can be treated with grinding. Electrode produces hard deposits extremely resistant to abrasive wear against the minerals at medium impact up to 500C. It is suitable to hardfacing on earth moving equipment, pump bodies, ploughshares, nut oil presses, conveyor belt guides, mill blades and scratches, clinker mills, centre risers.. Welding of buffer layers with Inox 18/8/6 or E Mn17Cr13 electrodes is recommended. The weld metal can be treated with grinding. Electrode produces extremely hard deposits extremely resistant to abrasive wear against the minerals at medium impact up to 600C. It is suitable to hardfacing on earth moving equipment, wearing parts in the cement and brick making industry, fire grate bars, fire grate teeth in the iron and steel industry. Welding of buffer layers with Inox 18/8/6 or EMn17Cr13 electrodes is recommended. The weld metal can be treated with grinding.
CHEMICAL MECHANICAL COMPOSITION PROPERTIES wt % Hardness 64 HRC C 7,00 24,00 (20C) Cr Nb 7,00 WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

ABRAWELD 64

= +/~

3,25 110-140 4,0 160-200 5,0 210-270

21 20 6

ABRAWELD 65

DIN 8555

E10-UM-65R

Steel Cast steel

Hardness

65 HRC C (20C) Cr Nb

4,30 9,50 2,00

= +/~

3,25 85-120 4,0 115-150 5,0 150-190

26 17 13

53

ABRAWELD 66

DIN 8555

E10-UM-65R

Steel Cast steel

Hardness: C 65 HRC (20C) Cr 50 HRC (600C) Mo Nb W V

6,00 22,00 6,00 6,00 2,00 1,00

=+

3,25 125-155 4,0 140-190 5,0 210-290

15 8 5

MANGANESE ALLOYED HARDFACING ELECTRODES

54

EWELD Mn 14

DIN 8555

E7-UM-200-KP

Austenitic 14% Mn steel

55

EWELD Mn 14 Cr 4

DIN 8555

E7-UM-200-KP

Austenitic 14% Mn steel Low alloy steels All hard-to-weld steels

56

EWELD Mn 17 Cr 13

DIN 8555

E7-UM-200-K

Austenitic 14% Mn steel Low alloy steels All hard-to-weld steels

Electrode is used for joining and surfacing of steel parts when heavy impact and friction resistance is needed. After stain hardening higher abrasion resistance is achieved. Suitable for weld heavy crushing eguipment as jaws, cones, armour and mantles of rotary crushers and for rail equipment in Mn 14%steel. It is not suitable for non austenitic steels. The weld material can be mechanically shaped before hardening. Electrode is used for joining and surfacing of steel parts when heavy impact and friction resistance is need. It is jused for welding bufferlayers when electrodes for depositing a hardfacing alloy with greater abrasion resistance are used. After stain hardening higher abrasion resistance is achieved. Suitable for weld heavy crushing eguipment as toothed crusher rolls, ore crusher crown wheel, toothed rolls for twin rotor crusher,shovel and dredger buckets, for rail equipment in Mn steel. The weld material can be mechanically shaped before hardening.is used for joining and surfacing of steel parts when heavy Electrode impact and cavitation resistance up to 500C is needed. It is used for welding buffer layers when Abradur 54, 58, 64, 65 and 66 electrodes are used. Suitable for weld rails, points, building up dredge pumps hydraulic press pistons and crushing equipment subjected to heavy shock. The weld material can be mechanically shaped before hardening.

Hardness:

220 HB 48 HRC (stain hardened)

C Mn Mo

1,20 12,50 0,70

=+

3,25 110-135 4,0 140-175 5,0 180-230

13 9

Hardness:

220 HB 50 HRC (stain hardened)

C Mn Cr Ni Mo C Mn Mo

0,90 13,50 3,70 3,50 0,70 0,60 16,50 13,50

=+

3,25 100-140 4,0 150-200 5,0 200-250

18 12

Hardness:

220 HB 48 HRC (stain hardened)

=+

3,25 100-140 4,0 150-200 5,0 200-250

14

57

INOXWELD B 430 Mo-15 INOXWELD B 430-15 INOXWELD B 410 NiMo-15

EN 1600 AWS A 5.4

E 430 Mo-15

58

EN 1600 DIN 8556 AWS A 5.4 EN 1600 DIN 8556 AWS A 5.4

E 17 B 43 E17MPB30+130 E 430-15 E 13 4 B 43 E13.4MPB30+130 E 410NiMo-15

Chemical corrosion resistant steels: X 20 CrNi 17.2, Quenched and tempered st. 41 Cr 4, Alloyed steel castings G-X 22 CrNi 17, GS-C 25. Chemical corrosion resistant steels: X 6 Cr 17, X 6 CrTi 17, X 6 CrNb 17, X 10 CrSi 18, X 10 CrAl 18. Corrosion resistant steels: X 6 Cr 13, X 5 CrNi 13 4, X 20 Cr 13, Alloyed steel castings: G-X 5 CrNi 13 4, G-X 5 CrNi 13 6, G-X 5 CrNiMo 12 4, G-X 5 CrNiMo 13. 4.

HIGH ALLOYED HARDFACING ELECTRODES

Basic flux alloyed electrode for welding and building upCr-Mo-alloyed and non alloyed steels , where leakage and corrosion resistance for working temperatures up to 550C is required. Suitable for hardfacing exhaust valves. Sea water resistant, scaling resistant up to 900C Basic flux alloyed electrode for welding and building up 17%Cr-alloyed steel, where leakage and corrosion resistance for working temperatures up to 450C is required. Suitable for hardfacing exhaust valves. Basic flux alloyed electrode for welding similar corrosion resisting, martensitic-ferritic steels, steel castings and for hardfacing. Suitable in constructions of hydroturbines, compressors and steam power plants. Resistant to corrosion from water, steamand sea water atmosphere.

Re MPa >440 Rm MPa 590-740 Hardness 200-350 HB Re MPa >440 Rm MPa 590-740 Hardness 200-350 HB Re MPa >440 Rm MPa 590-740 Hardness 200-350 HB

C Cr Ni Mo C Cr Ni C Cr Ni Mo

0,18 16,50 0,50 1,00 0,10 16,50 0,50 0,07 13,00 4,00 0,50

=+

2,5 60-80 3,25 80-120 4,0 120-160 5,0 160-200 2,5 60-80 3,25 80-120 4,0 20-160 5,0 160-200 2,5 60-90 3,25 90-120 4,0 110-160 5,0 150-190

55 25 13 8 51 24 13 8 54 27 14 9

=+ =+

59

HARDFACING ELECTRODES
HIGH ALLOYED HARDFACING ELECTRODES
No. 60 NAME APPROVALS CLASSIFICATION DIN 1736 AWS A 5.4 E NiCr 15 FeMn E NiCrFe-3 DESCRIPTION and APPLICATION Unalloyed and alloyed, high-temperature Special basic coated Ni-base core wire electrode for welding in lowcreep resisting, low-temperature steels temperatury industry and in atomic industry. Suited for service temperato X 8 Ni 9. High-alloyed Cr and CrNi tures for 196C to 600C, otherwise up to scaling resistance temperasteels, particularly for joint welding of ture of 1200C (S-free atmosphere). Thermal shock resistant to fully dissimilarly alloyed materials, Ni and austenitic steels, highly resistant to hot cracking and corrosion resistant Ni-alloys and nickel-steel combinations. at high temperautes. Preheating as required by the base metal, interJoint welding cooper with stainless steel. pass temperatures 125 - 150C. BASE MATERIALES MECHANICAL PROPERTIES Re MPa >390 Rm MPa 620-720 A5 % >30 AV J >60 (-196C) Hardness 170 HB
CHEMICAL COMPOSITION wt % WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

NICROWELD B 70/15

C Si Mn Cr Nb Mo Fe Ni

0,07 0,50 6,50 15,00 2,00 1,50 7,00 rest

=+

2,5 75-100 3,25 100-140 4,0 140-180 5,0 170-210

49 22 17 12

CAST IRON ELECTRODES

No. 61 NAME APPROVALS CLASSIFICATION DIN 8573 AWS A-5.15 E NiCuG3 E NiCuB BASE MATERIALES Grey cast iron Cast iron

MONWELD (SUPER NiCu)

DESCRIPTION MECHANICAL and APPLICATION PROPERTIES Electrode with monel-core wire is suited for cold welding of grey cast iron and other Rm MPa 300 types of cast iron. It is suitable for repair purposes. By using small electrode diameters heat input should be kept low. The weld metal is easily machinable. Hardness 160 HB

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

Ni Cu

70,00 30,00

= /~
380V 220V

2,5 50-80 3,25 80-110 4,0 110-150

64 33 21

62

SUPERWELD Ni

DIN 8573 AWS A-5.15

E Ni BG1 E Ni-Cl

Grey cast iron Malleable cast iron

Electrode with pure Ni-core wire for cold welding of grey and malleable cast iron also suitable for joining them with steel. Suitable for repair purposes, repair of broken parts, building up missing parts and correction of machining errors, joining cast iron for rectification of castings. The weld material is soft and easy machinable. We suggest cold impact forging to achieve stress relieving. By using small electrode diameters heat input should be kept low. Ground material should be clean. For scoring we suggest our electrode Secator 2 B, grinding is not recommended.

Rm MPa

300

Ni

98,00

= /~
380V 220V

Hardness 160 HB

2,5 50-80 3,25 80-110 4,0 110-150 5,0 150-190

64 33 21 10

63

CASTWELD Ni

DIN 8573 AWS A-5.15

E Ni BG1 E Ni-Cl

Grey cast iron

Electrode with pure Ni-core wire for cold welding of grey and malleable cast iron without Rm MPa 300 preheating , for repair purposes, also suitable for joining them with steel, copper and monel. Suitable for repair purposes, repair of broken parts, building up missing parts and Hardness 160 HB correction of machining errors, joining cas iron for rectification of castings. The weld metal is soft and easily machinable. We suggest cold impact forging to achieve stress relieving. By using small electrode diameters heat input should be kept low. Ground material should be clean. For scoring we suggest our electrode Secator 2 B, grinding of is not recommended.

Ni

98,00

= /~
380V 220V

2,5 50-80 3,25 80-110 4,0 110-150 5,0 150-190

64 33 21 10

64

CASTWELD NiFe

DIN 8573 AWS A-5.15

E NiFe BG1 E NiFeCl

Grey cast iron Malleable cast iron Nodular cast iron Steel / grey cast iron

Electrode with Ni-Fe alloyed core wire for cold welding nodular, grey and malleable Rm MPa 450 cast iron, also suitable for the rectification an repair of these grades and joining them with steel. Tensile strength is higher than tensile strength of Ni electrodes. Hardness 220 HB Welding joints are suitable for after treatment. By using small electrode diameters heat input should be kept low. The weld metal is stronger and more resistant to impurities than nickel-cored type.

Ni Fe

53,00 43,00

= /~
380V 220V

2,5 50-80 3,25 80-110 4,0 110-150 5,0 150-190

64 33 21 10

ELECTRODES FOR WELDING COPPER AND ALUMINIUM ALLOYS

No. 65 NAME APPROVALS CLASSIFICATION DIN 1733 AWS A-5.6 DIN 1732 ES CuSn-6 E CuSn-C S.Al.99,5 BASE MATERIALES Bronze: CuSn2, CuSn6, G-CuSn10

BRONWELD CuSn

66

ALUWELD 99,5

Copper Grey cast iron Bronze Copper Al-bronze Steel Cast iron

DESCRIPTION MECHANICAL and APPLICATION PROPERTIES Electrode for welding of Cu and Cu-alloys, cast iron and also joining them with Rm MPa 300-350 steel. Suitable for repair and constructions of parts in castings like valves, pumps, housings and bearing surfaces. Hardness 70-110 HB Electrode for welding pure aluminium and its alloys. Suitable for welding containr, Re MPa apparatus constructions. Material is corrosion resistant. Slag residues should be Rm MPa removed to ensure non-corrosive weld beads. A5 % >30 >70 >25

CHEMICAL COMPOSITION wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

Cu Sn Mn P Al Si Fe Ni

91,00 7,50 0,40 0,30 99,50 0,30 0,20 98,00

= /~
380V

= /~
380V

2,5 40-70 3,25 70-120 4,0 130-160 5,0 160-200 2,5 60-90 3,25 80-110 4,0 110-150 5,0 150-180 2,5 50-80 3,25 80-110 4,0 110-150 5,0 150-190

66 32 21 10 118 82 52 64 33 21 10

67

ALUWELD 5 Si

DIN 1732 S-Al Si 5

Aluminium Aluminium alloys with < 2% alloying elements Al-alloy castings <7% Al Si 5, AlMgSi 0.5, AlMgSi 0.8, AlMgSi 1

Electrode recommended for welding pure aluminium and aluminium alloys with Rm MPa 300 less than 2% of alloying elements; also suitable for aluminium castings with Si content to 7%. Hardness 160 HB Slag residues should be removed to ensure non-corrosive weld beads.

= /~
380V 220V

WELDING WIRES FOR LOW CARBON STEELS

No. 1 NAME APPROVALS

CLASSIFICATION
DIN 8559 AWS SFA-5.6 SG-2 ER 70 S-6

BASE MATERIALES
Unalloyed steels Fine-grained steels Boiler and vessel plate St 33 to St 60.2 St E 255 to St E 355 W St E 255 to W St E 355 H I, H II, 17Mn4, 19Mn5

MIGWELD SG 2
ABS, BV, GL, LR, DVN, S, TV, DB, PRS, UDT, CR, CWB

Solid copper coated welding wire for welding in gas shielding atmospheres. Suitable for welding unalloyed steels with tensile straight below 530 N/mm2 like boiler plate, fine-grained steels, pipe steels, shipbuilding steels

DESCRIPTION and APPLICATION

MECHANICAL PROPERTIES Re MPa 410-490 Rm MPa 510-590 A5 % 22-30

CHEMICAL COMPOSITION wt %

SUITABLE SHIELDING GASES

POLARITY and ROD SIZES AVAILABLE

C Si Mn

0,06-0,13 CO2 0,80-1,00 1,40-1,60 M 21

= +

0,6 0,8 1,0 1,2

5 kg, 15 kg 5 kg, 15 kg 15 kg 15 kg

MIGWELD SG 3

DIN 8559 AWS SFA-5.18

SG-3 ER 70 S-6

Unalloyed steels Fine-grained steels Boiler and vessel plate Pipe steels Shipbuilding steels

St 33 to St 60.2 St E 255 to St E 355 W St E 255 to W St E 355 H I, H II, 17Mn4, 19Mn5 St 35 to St 52.4 E St E 210.7 to St E 360.7 A, B, D, E

TV, DB, UDT, CWB

Solid copper coated welding wire for welding in gas shiel-ding atmospheres. Slightly higher silicon and manganese alloyed than MIGWELD SG 2. The higher contains of silicon and manganese increase the yield stress and tensile strength of weld metal (compared with MIGWELD SG 2). The high silicon content promotes a low sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low alloyed construction steels with tensile straight below

Re MPa >430 Rm MPa 530-630 A5 % >22 AV J >70

C Si Mn P S

0,08-0,12 CO2 0,90-1,10 1,60-1,80 M 21 0,025 (Argon+CO2) 0,025 M22-M23 (CO2+Ar+O2)

= +

0,8 1,0 1,2 1,6

15 kg 15 kg 15 kg 15 kg

TIGWELD SG 2

DIN 8575 AWS SFA-5.18

SG-2 ER 70 S-6

Unalloyed steels Fine-grained steels Boiler and vessel plate Pipe steels Shipbuildibg steels Cast steel General structural steels Pipe steels Boiler steels

MIGWELD Mo TIGWELD Mo
CR, BV, DNV, MRS, TV, S, UDT

DIN 8575 AWS SFA-5.28

SG Mo ER 80 S-G

St 33 to St 60.2 St E 255 to St E 355 W St E 255 to W St E 355 H I, H II, 17Mn4, 19Mn5 St 35 to St 52.4 E St E 210.7 to St E 360.7 A, B, D, E GS 38 to GS 52 St37 St42 St35.8, St45.8 15Mo3 HI - HIII, 17Mn4

Solid copper coated welding wire for welding in gas shielding atmospheres. Suitable for welding unalloyed steels with tensile straight below 530 N/mm2 like boiler plate, fine-grained steels, pipe steels, shipbuilding steels and cast steels.

Re MPa >410 Rm MPa 510-590 A5 % >22 AV J >47

C Si Mn

0,13 ARGON 1,00 1,60

= +

2,0 25 kg 2,5 25 kg 3,0 25 kg

With Mo-alloyed rod for TIG welding of heat-resistant, Re MPa >480 unalloyed and low-alloyed structural steels with tensile Rm MPa 580-675 strength up to 590 N/mm2. Its well used for welding >22 pipe-lines, high-pressure boilers, armour parts and for A5 %

C Si Mn

0,12 M 21 0,70 ARGON 1,20

= +

0,8 1,0 1,2 1,6

15 kg 15 kg 15 kg 15 kg

WELDING WIRES FOR HIGH ALLOY STEELS

No. 5 NAME APPROVALS

CLASSIFICATION
DIN 8556 AWS SG X2CrNi 19 9 ER 308L-Si

BASE MATERIALES
Alloyed corrosion resistant X5CrNi 18 9 X2CrNi 18 9 X10CrNiNb18 9

WIRES FOR AUSTENITIC STEELS DESCRIPTION and APPLICATION

MIGWELD 308 LSi TIGWELD 308 LSi

Austenitic wire for metal inert gas welding. It is suitable for welding corrosion resistant 18/8 CrNi steels for devices, vessels and parts in chemical, pharmacy and cellulose industry for temperature up to 350C. Welded material has oxidation resistance up to 800C and A J V ductility to - 196C.

MECHANICAL PROPERTIES Re MPa >320 Rm MPa 550-650 A5 % 35 >80(+20C)

CHEMICAL COMPOSITION wt %

SUITABLE SHIELDING GASES

POLARITY and ROD SIZES AVAILABLE

C Si Mn Cr Ni

0,025 ARGON 0,80 S1-S3 1,75 20,00 MIXTURE 10,00 ARGON

= +

0,8 1,0 1,2 1,6 2,0 2,5 3,0 3,2 0,8 1,0 1,2 1,6

5 kg, 15 kg 15 kg 15 kg 15 kg 5 kg 5 kg 5 kg 5 kg 5 kg, 15 kg 15 kg 15 kg 15 kg

MIGWELD 316 LSi TIGWELD 316 LSi

DIN 8556 AWS

SG X2CrNiMo19 12 ER 316L

Alloyed corrosion resistant

X5CrNiMo 18 10 X5CrNiMo 18 12

Austenitic wire for metal inert gas welding. It is suitable for welding corrosion resistant 18/8 CrNi steels for devices, vessels and parts in chemical, pharmacy and cellulose industry for temperature up to 350C. Welded material has oxidation resistance up to 800C and ductility to - 196C.

Re MPa >320 Rm MPa 550-650 A5 % 35 AV J >80(+20C)

C Si Mn Cr Ni Mo

0,025 ARGON S10,80 S3 1,75 19,00 MIXTURE 12,00 2,75 ARGON

= +

2,0 5 kg 2,5 5 kg 3,0 5 kg

WELDING WIRES FOR HIGH ALLOY STEELS

No. 7 NAME APPROVALS

CLASSIFICATION
DIN 8559 AWS A-5.9

WIRES FOR HEAT-RESISTING AUSTENITIC STEEL DESCRIPTION BASE MATERIALES and APPLICATION

MIGWELD 309 LSi

X2CrNi 24.12 High alloyed steel ER 309L Si Steels with high tensile straight Austenitic manganese steels Other difficult to weld steels

MECHANICAL PROPERTIES Wire electrodes of the ER 309 L Si classification are Re MPa >380 primarily used for welding similar alloys in wrought or Rm MPa 550-700 cast form. This electrode is also suitable for welding of A5 % >22 8 18 steel when severe corrosion conditions exist A J >40 which require higher alloy content weld metal. V MIGWELD 309 LSi is especially recommended for joining dissimilar steels such as 18 8 to mild steel and for stainless surfacing of mild steal, carbon steel and low alloy steel.

CHEMICAL COMPOSITION wt %

SUITABLE SHIELDING GASES

C Si Mn Cr Ni

0,03 ARGON 0,80 S1-S3 1,60 23,50 MIXTURE 13,50

= +

POLARITY and ROD SIZES AVAILABLE

0,8 1,0 1,2 1,6

15 kg 15 kg 15 kg 15 kg

MIGWELD 310 TIGWELD 310

DIN 8556 SG X 12CrNi 25 20 Special alloyed - fire AWS A-5.9 ER 310 resistant

X15 CrNi Si 20 12 X15 CrNi Si 25 20 X12 CrNi 25 21 X10 CrAl 24

Austenit welding wire for metal inert gas welding. The most suitable shielding gas is argon. Welding wire is suitable for welding fire resistance steels with 25% Cr and 20% Ni and for welding fire resistance ferrite Cr steels which are not exposed to gases with sulphurs compound. Weld has fire resistance up to 1200C.

Re MPa >300 Rm MPa 540-640 A5 % >30 AV J >70(+20C)

C Si Mn Cr Ni

0,12 ARGON 0,50 S1-S3 1,75 25,00 MIXTURE 20,00 ARGON

= +

0,8 1,0 1,2 1,6 2,0 2,5 3,0 3,2

5 kg, 15 kg 15 kg 15 kg 15 kg 5 kg 5 kg 5 kg 5 kg

WIRES FOR WELD RESISTANT STEELS

9

MIGWELD 312

DIN 8556 SG X 10CrNi 30 9 AWS A-5.9 ER 307

High alloyed steel Steels with high tensile straight Austenitic manganese steels Other difficult to weld steels High alloyed steel Steels with high tensile straight Austenitic manganese steels Other difficult to weld steels

Solid wires for welding dissimilar steels, armour plate, high carbon steel, spring steel and gene- rally difficult to weld steels. Welded material has cracking resistance and good mechanical properties. Solid wires for welding dissimilar steels, armour plate, austenitic manganese steels and generally difficult toweld steels. Buttering before hard- surfacing. The weld metal remains austenitic and tough also in diluted condition. The tough weld metal is able to absorb high welding stresses, which is important particularly when welding rigid structures. Good mechanical properties,

Re MPa >540 Rm MPa 740-850 A5 % >18 AV J >30 Re MPa >380 Rm MPa 560-660 A5 % >35 AV J >40(+20C)

10

MIGWELD 307

DIN 8556 SG X 15CrNiMn AWS A-5.9 ER 307

C Si Mn Cr Ni C Si Mn Cr Ni

0,08 0,50 1,75 30,50 9,00 0,08 >1,00 7,00 18,50 9,00

ARGON S1-S3 MIXTURE ARGON S1-S3 MIXTURE

= +

0,8 1,0 1,2 1,6 0,8 1,0 1,2 1,6

15 kg 15 kg 15 kg 15 kg 15 kg 15 kg 15 kg 15 kg

= +

TV, UDT

WIRES FOR WELDING ALUMINIUM AND ALUMINIUM ALLOYS

No. 11 NAME APPROVALS

CLASSIFICATION
PN DIN 8556 AWS A 5.10-92 SA 1 SG-Al99,5 ER 1050 Pure aluminium

BASE MATERIALES
A1

S.Al99,5

MECHANICAL PROPERTIES Aluminium wire for welding pure aluminium and Re MPa 20 aluminium alloys type AlMn except allous with Mg over Rm MPa 65 2%. Addition of Ti (titanium) in wire make it harden. It A5 % 35 makes welding easier, but it has no influence on

DESCRIPTION and APPLICATION

CHEMICAL COMPOSITION wt %

SUITABLE SHIELDING GASES

POLARITY and ROD SIZES AVAILABLE

Si Fe Cu Zn

0,30 ARGON 0,40 0,05 ARGON + 0,07 HEL

MIG

= +

LR 12

0,8 1,0 1,2 1,6 2,0 2,4 3,2 4,0 0,8 1,0 1,2 1,6 2,0 2,4 3,2 4,0

2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 10 kg 10 kg 10 kg 10 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 10 kg 10 kg 10 kg 10 kg

S.Al99,5 Ti

PN DIN 1732

SA 1 SG-Al99,5Ti

Re MPa 20 Rm MPa 65 A5 % 35

Si Fe Cu Zn

0,30 ARGON 0,40 0,05 ARGON + 0,07 HEL

MIG

= +

LR

WIRES FOR WELDING ALUMINIUM AND ALUMINIUM ALLOYS

No. 13 NAME APPROVALS

CLASSIFICATION
PN DIN 1732 SPA 11 SG-AlMg3

BASE MATERIALES Aluminium alloys PA 11N PA 20N PA 44

DESCRIPTION and APPLICATION

Aluminium wire for welding aluminium alloys with Mg over 2%. Selection of wire depends on contents of Mg in native material.

S.AlMg3

MECHANICAL PROPERTIES Re MPa 80 Rm MPa 190 A5 % 20

CHEMICAL COMPOSITION wt %

SUITABLE SHIELDING GASES

POLARITY and ROD SIZES AVAILABLE

Si 0,25 Fe 0,40 Cu 0,05 Mn 0-0,60 Mg 2,60-3,40 Cr 0-0,30 Zn 0,20 Ti 0,10-0,25 Al+Ti rest another 0,03

ARGON S1-S3 ARGON + HEL

MIG

= +
TIG

0,8 1,0 1,2 1,6 2,0 2,4 3,2 4,0 5,0

2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 10 kg 10 kg 10 kg 10 kg 10 kg

LR 14

S.AlMg5

PN DIN 1732 AWS

SPA 20 SG-AlMg5 ER 5356

Re MPa 110 Rm MPa 235 A5 % 17

LR 15

Si 0,25 Fe 0,40 Cu 0,05 Mn 0-0,60 Mg 2,60-3,40 Cr 0-0,30 Zn 0,20 Ti 0,10-0,25 Al+Ti rest another 0,03 Si 0,25 Fe 0,40 Cu 0,05 Mn 0-0,60 Mg 2,60-3,40 Cr 0-0,30 Zn 0,20 Ti 0,10-0,25 Al+Ti rest another 0,03

ARGON S1-S3 ARGON + HEL

MIG

= +
TIG

0,8 1,0 1,2 1,6 2,0 2,4 3,2 4,0 5,0 0,8 1,0 1,2 1,6 2,0 2,4 3,2 4,0 5,0 0,8 1,0 1,2 1,6 2,0 2,4 3,2 4,0 0,8 1,0 1,2 1,6 2,0 2,4 3,2 4,0

2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 10 kg 10 kg 10 kg 10 kg 10 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 10 kg 10 kg 10 kg 10 kg 10 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 10 kg 10 kg 10 kg 10 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 2 kg, 6 kg 10 kg 10 kg 10 kg 10 kg

S.AlMg4,5 Mn

PN DIN 1732 AWS

SPA 44 SG-AlMg4,5Mn ER 5183

Re MPa 125 Rm MPa 275 A5 % 17

ARGON S1-S3 ARGON + HEL

MIG

= +
TIG

LR 16

S.AlSi 5

PN DIN 8556 AWS

SPA 26 SG-AlSi5 ER 4043

Siluminium

PA 38

Aluminium wire for welding a cast of aluminium and for aluminium alloys with contents of Si up to 7%.

Re MPa 40 Rm MPa 120 A5 % 8

LR 17

Si 4,50-5,50 ARGON Fe 0,40 Cu 0,05 ARGON + Mn 0,10 HEL Mg 0,10 Zn 0,20 Ti 0,25 Al+Ti rest another 0,05 Si 11,00-13,50 ARGON Fe 0,60 Cu 0,05 ARGON + Mn 0-0,50 HEL Mg 0,05 Zn 0,10 Ti 0,15 Al+Ti rest another 0,05

MIG

= +
TIG

S.AlSi 12

PN DIN

SPA 36 SG-AlSi 12

Aluminium wire for welding a cast of aluminium and for aluminium alloys with contents of Si up to 7% also for soldering hard aluminium.

Re MPa Rm MPa A5 %

MIG

= +
TIG

LR

FLUX-CORED WIRES
No. 1 NAME APPROVALS

CLASSIFICATION
Non-alloyed steels : AWS 5.29 E 71 T 1 EN 758 T 46 4 PM 1 Boiler plates : Pipe steels : T 46 4 P C 1 Shipbuilding steels :

BASE MATERIALES
St 33 , St 37-2 , St 44-2 , St 52-3 H I , H II , 17Mn4 St 37-0 to St 52-0 , St 37-4 to St 52-4 St 210.7 to St 415.7 StE 290.7 TM to StE 480.7 TM A,B,D,E

RUTILE TYPE DESCRIPTION and APPLICATION

FILTUBWELD 4R

FILTUBWELD 4R is rutile flux-cored wire suitable for welding similar types of steels including finegrain structural steels, shipbuildung steels and pipe steels. It features good weldability in all positions, low spetter losses, A J V excellent bead appearance and good slag detachability.

MECHANICAL PROPERTIES Re MPa >470 Rm MPa 540-640 A5 % >23 >110 (+20C) > 70 (-20C)

CHEMICAL COMPOSITION wt %

SUITABLE SHIELDING GASES

POLARITY and ROD SIZES AVAILABLE

C Si Mn

0,05 CO2 0,55 M 21 1,20 consumption 10-12 l/min

= +

1,2 15 kg 1,4 15 kg 1,6 15 kg

CR, ABS, BV, GL, LR, DVN, S/UIC, UDT,

FILTUBWELD 6R

AWS 5.29 E 70 T1 - G Weather corrosion EN 758 T 42 A 1 Ni C 1 resistant steels : T 42 A 1 NiPM1

WTSt 37-3 , WTSt 52-3 CORTEN A , B , C Patinax 37 Acor 37 , Acor 50 RBH 35 St 37.2 , St 44.2 , St 52.3 H I , H II , 17Mn4 St 37-0 to St 52-0 St 37-4 to St 52-4 StE 210.7 to StE 415.7 StE 290.7 to StE 480.7 X 42 to X 80 AH 32 to AH 36 StE 255 to STE 460 EStE 255 to EStE 460 H I , H II , H III 17Mn4 , 19Mn5 St 35.8 , St 45.8 15Mo3 X 42 to X 80 StE 255 to StE 460

FILTUBWELD 7R

AWS 5.29 E 81 T1 Ni1 Constructional steels and boiler plates : EN 758 Pipe steels : T 46 4 1 Ni P 1 M1 BS 7084-89 T 561 GPH Steels to API-Norm : Shipbuildung steels : Fine-grain structural steels:

FILTUBWELD 8R

AWS 5.29 E 81 T1 A1 Boiler plates : EN 758 T 46 A Mo PM 2 Pipe steels : Steels to API-Norm : Finegrained steels:

FILTUBWELD 6R is rutile flux-cored wire suitable for welding weatherproof steels. For welding thick workpieces and for use under high resistant conditions is better suited FILTUBWELD 40B. Features of this wire include good weldability in positions, good bead appearance and easy slag removal . FILTUBWELD 7R is rutile nickel alloy tubular flux-cored wire suitable for welding fine-grain structural steels and high strength steels up to tensile strength 580 N / mm2 and good notch toughness up to - 40C. Its features include good weldability in all positions for diameters 1,2 and 1,4 mm, good slag detachability, fine bead appearance and low spatter losses. Particularly suitable for mecha- nised circumferential pipe welding . FILTUBWELD 8R is basic molibden alloy tubular fluxcored wire recommended for welding creep resistant boiler plates, pressure pipe steels and finegrain structural steels resistant to creep up to 520C. Rutile all-positional flux-cored wire with high deposition rate by welding with high currents. Features of this wire included stabile arc with minimal spatter, good slag detachability and fine bead appearance .

Re MPa >430 Rm MPa 520-620 A5 % >22 AV J >80 (+20C)

C Si Mn Ni Cu C Si Mn Ni

0,05 0,40 1,10 1,20 1,50

CO2 M 21 consumption 12-18 l/min

= +

1,2 15 kg 1,4 15 kg 1,6 15 kg

Re MPa >490 Rm MPa 560-660 A5 % >23 AV J >110(+20C) > 80(-20C) > 60(-40C) > 47(-60C) Re MPa >490 Rm MPa 550-650 A5 % >20 AV J >75 (+20C)

0,05 M 21 0,50 1,20 consumption 1,00 10-18 l/min

= +

0,8 1,0 1,2 1,6 2,0 2,5 3,0 3,2 1,2 1,4 1,6

5 kg, 15 kg 15 kg 15 kg 15 kg 5 kg 5 kg 5 kg 5 kg 15 kg 15 kg 15 kg

C Si Mn Mo

0,05 M 21 0,35 1,20 consumption 0,60 12-18 l/min

= +

FILTUBWELD 12 B

AWS 5.20 E 70 1 5 EN 758 T 42 4 B C 3 T 42 4 B M 3 BS 7084-89 T 540 GPH

Non-alloyed steels : Boiler plates : Pipe steels : Steels to API-Norm : Age-resistant steels : Shipbuildung steels : Steel castings : Finegrained steels : Boiler plates and pipe steels : Steels to API-Norm : Finegrained steels : Steel castings :

FILTUBWELD 14 B

AWS 5.29 E 80 T5 G EN 758 T 46 2 Mo BC 3 T 42 4 MoBM 3

St 33 to St 70 H I , H II , 17Mn4 , 19Mn5 St 37-0 to St 52-0 , St-37-4 to St-52-4 StE 210.7 to StE 360.7 X 42 to X 80 Ast 35 to Ast 45 A,B,D,E GS-38 to GS-60 StE 255 to StE 355 WStE 255 to WStE 355 TStE 255 to TStE 355 17Mn4 , 19Mn5 , 15Mo3 16Mo5 , St 45.8 , StE 360.7 StE 385.7 , StE 415.7 X 52 , X 56 , X 60 StE 355 to StE 460 WStE 355 to WStE 460 TStE 355 to TStE 460 GS-52 , GS-60 , GS-20Mn5 GS-22Mo4

BASIC TYPE
FILTUBWELD 12B is basic flux-cored wire suitable for welding non-alloyed structural steels, boiler plates, pipe steels ageresistant steels shipbuildung steels and finegrain structural steels. Also is suitable for welding steels with high C content. Its features include high grade mechanical properties at low temperatures, low hydrogen quality weld metal with a high resistance to cracking in joints under restraint, good weldability, low spatter and easy slag removal . FILTUBWELD 14B is basic flux-cored wire recommended for welding creep resistant boiler plates , pipe steels and fine-grain structural steels up to operating temperatures of 500C . Features of this wire included stable arc with low spatter , regular bead appearance and good slag detachability . Re MPa >420 Rm MPa 510-610 A5 % >26 AV J >160(+20C) >100(-20C) > 60(-40C) C Si Mn 0,05 CO2 0,35 M 21 1,40 consumption 12-18 l/min

= +

1,2 15 kg 1,4 15 kg 1,6 15 kg

Re MPa >480 Rm MPa 540-610 A5 % >23 AV J >110(+20C) > 80 (-20C) > 45 (-40C)

C Si Mn Mo

0,05 CO2 0,40 M 21 1,40 0,50 consumption 12-18 l/min

= +

1,2 15 kg 1,4 15 kg 1,6 15 kg

FLUX-CORED WIRES
BASIC TYPE
No. NAME APPROVALS

CLASSIFICATION

BASE MATERIALES

DESCRIPTION and APPLICATION

MECHANICAL PROPERTIES

CHEMICAL COMPOSITION wt %

SUITABLE SHIELDING GASES

POLARITY and ROD SIZES AVAILABLE

FILTUBWELD 16 B

AWS 5.29 E 80 T5 B2 Boiler plates and EN 758 T CrMo1BC(M)3 tubes : Steel for the cementation : Steel castings :

H IV L , 13CrMo44 16CrMoV4 , 11CrMo55 15Cr3 , 16MnCr5 20MnCr5 , 15CrMo5 GS-17CrMo55 , GS-22CrMo54 GS-17CrMnMo55

FILTUBWELD 18 B

AWS 5.29 E 80 T5 G Heat resistant EN 758 T CrMo2BC(M)3 steels : Steel castings :

10CrMo 9.10 , 10CrSiMoV 12CrSiMo8 GS-17CrMo9.10 , GS-12CrMo9.10 GS-19CrMo9.10

FILTUBWELD 36 B

AWS 5.29 E 80 T5 G EN 758 42 6 2 NiBM3

Finegrained steels : Cryolitic steels :

TStE 255 to TStE 380 EstE 255 to EStE 380 TTSt 35N , TTSt 35V, TTSt 41N , TTSt 41V, TTSt 45N , TTSt 45V,14Ni6, 10Ni14, 16Ni14

FILTUBWELD 16B is basic flux-cored wire recommended for welding creep resistant CrMo-alloy boiler plates, pipe steels and cast steels for service temperatures up to 500C. Preheating dependent on thicknes 160-190 C is essential followed by post weld heat treatment at 700C. Features of this wire included stable arc with low spatter, regular bead appearance and good slag detachability . FILTUBWELD 18B is basic flux-cored wire recommended for welding creep resistant 2,2 % Cr and 1,0% Mo alloy boiler plates and pipe steels for service temperatures up to 600C. Preheat and interpass temperatures 175 15C. Postweld annealing at 690 - 720C 1 - 2 h and cooling down to 300C in furnace. Feattures of this wire included stablearc with low spatter, regular bead appearance and good slag detachability . FILTUBWELD 36B is medium alloy highly basic type flux cored wire recommended for welding fine grain structu- ral steels and cryolitic steels. Optimal results are obtained at a heat input of E 12 kJ / cm and interpass temperatures schould not exceed 120C. Featuresof this wire included stable arc with low spatter regular bead appearanceand good slag detachability . FILTUBWELD 38B is medium alloy highly basic type flux cored wire recommended for welding high-strength fine grain structural steels with yield strength up to 880 N / mm2 . Optimal results are obtained at a heat input of E 15 kJ / cm and interpass temperatures schould not exceed 150C. Features of this wire included stable arc with low spatter, regular bead appearance and good slag detachability. FILTUBWELD 40B is highly basic medium alloy luxcored wire recommended for welding NiCu-alloyed steels, resistant to atmospheric corrosion and fine-grain structural steels such as Corten, Patinax, Acor and similar. Features of this wire included excellent mechanical properties at low temperatures, stable arc with low spatter, regular bead appearance and good slag detachability. FILTUBWELD 42B is highly basic medium alloy fluxcored wire recommended for welding and hardsurfacing of forming and stamping tools dies, rollers and similar components. Preheating and interpass temperaturesschould be adjusted depending on the base material. Mechanical properties of weld metal dependent uponheat treatment. Features of this wire included stable arc with low spatter ,regular bead appearance and good slag detachability.

Re MPa >460 Rm MPa 550-650 A5 % >20 AV J >110 (+20C)

C Si Mn Cr Mo

0,06 0,40 1,00 1,20 0,50

CO2 M 21 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

Re MPa >550 Rm MPa 640-750 A5 % >16 AV J >47 (+20C)

C Si Mn Cr Mo

0,06 0,40 0,90 2,20 1,50

CO2 M 21 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

Re MPa >440 Rm MPa 520-620 A5 % >26 AV J >160 (+20C) >100 (-20C) > 47 (-80C) Re MPa >880 Rm MPa 940-1050 A5 % >14 AV J > 60 (0C) >55 (-20C) >47 (-40C) Re MPa >470 Rm MPa 940-1050 A5 % >14 AV J >60 (0C) >55 (-20C) >47 (-40C) Re MPa >720 Rm MPa 840-950 A5 % >15 AV J >55 (+20C)

C Si Mn Ni

0,05 CO2 0,25 M 21 0,90 2,50 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

10

FILTUBWELD 38 B

AWS 5.29 E 120 T5-G

Finegrained steels : Creep resistant finegrained steels : Heat-treated finegrained steels :

StE 460 , StE 500 WStE 500 , TStE 460 TStE 500 NAXTRA 56 , NAXTRA 63 HY 80 WB 35 , WB 36 BHW 35 , BHW 38 XABO 620 , XABO 890 , XABO 960 StE 420 , StE 460 ACOR 37-2 , ACOR 37-3 , ACOR 52-3 CORTEN A,B Patinax 37 WStE 420 , WStE 460 TStE 420 , TStE 460 EStE 420 , EStE 460 34CrNiMo6 , 30CrNiMo8 , 34CrMo4 25CrMo4 , 28NiCrMo4 ,28NiCrMo5 5 32NiCrMo8 5 GS-24CrNiMo3 2 5

C Si Mn Cr Ni Mo

0,05 M 21 0,45 1,60 consumption 1,00 12-18 l/min 2,10 0,40

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

11

FILTUBWELD 40 B

AWS 5.29 E 80 T5 G EN 758 T 46 6 1 NiBC3

Weather corroion resistant steels : Fine-grain structural steels :

C Si Mn P S Ni Cu C Si Mn Cr Ni Mo

0,05 0,35 1,20 >0,02 >0,02 1,20 0,05 0,12 0,35 1,10 1,00 2,20 1,00

CO2 M 21 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

12

FILTUBWELD 42 B

AWS 5.29 E 110 T5 G EN 758

Machine and tool steels : Steel castings :

CO2 M 21 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

FLUX-CORED WIRES
FOR HARDFACING

No. 13

NAME APPROVALS

CLASSIFICATION
DIN 8555 MSG 1 - 250

BASE MATERIALES
Steels Steel castings

DESCRIPTION and APPLICATION

FILTUB DURWELD 3

14

FILTUB DURWELD 5

DIN 8555 MSG 1 - 350

Steels Steel castings

15

FILTUB DURWELD 12

DIN 8555 MSG 5 - 40

Steels Steel castings

16

FILTUB DURWELD 14

DIN 8555 MSG 6 - 50

Steels Steel castings

FILTUB DURWELD 3 is basic medium alloyed flux-cored wire recommended for wear-resistant and impact-resistant surfacing in the medium hardness range. It is also useful as a buffer layer of difficult-to-weld steels. The temperature betwen runs schould not exceed 250C. The deposit is good machineable and suitable for flame and induction hardening. Suitable for surfacing parts of: caterpilar track rollers, guide rolls, railway tyres, runing wheels, etc . FILTUB DURWELD 5 is basic medium alloyed flux-cored wire recommen- Hardness ded for hardsurfacing of steels in the medium hardness range.The deposit 325-375 HB is tough free of cracks and porosity and therefre is highly resistant to deformation and impact. On base materials with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B. The temperature betwen runs schould not exceed 250C. Machineable with ordinary cutting tools is posible. Suitable for surfacing parts of: crane wheels, wheels for mine trucks, pulleys, rollers, wobblers, catterpillar track rollers etc . FILTUB DURWELD 12 is basic medium alloyed flux-cored wire recommen- Hardness ded for wear resistant surfacing. The deposit is toug, free ofcracks and 37-42 HRC porosity and therefore is highly resistant to deformation and impact. On the base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B. The temperature betwen runs schould not exceed 250C. The weld metal is still machineable by means of sintered carbide tools. Suitable for surfacing parts of: supports, bearing surfaces, rollers, excavator parts etc . FILTUB DURWELD 14 is basic medium alloyed flux-cored wire recommen- Hardness ded for high wear resistant surfacing. The deposit is tough, free of cracks 48-53 HRC and porosity and therefore is highly resistant to deformation and impact. On base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B. The preheat and interpass temperature must be at least 200C. Weld deposit can be machined only by grinding. Suitable for surfacing parts of: mixer blades and vessels, grab and bucket teeths, crusher hammers and jaws etc. FILTUB DURWELD 16 is basic medium alloy flux-cored wire recommended for highly wear resistant surfacing.The deposit is tough, free of cracks and porosity and therefore is highly resistant to deformation and impact. On base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B or FILTUB DURWELD 3. The preheat and interpass temperature must be at least 200C. Weld deposit can be machined only by grinding . Suitable for surfacing parts of : mixer blades and vessels, grab and bucket teeths, crusher hammers and jaws etc . Hardness 57-62 HRC

CHEMICAL SUITABLE MECHANICAL COMPOSITION SHIELDING PROPERTIES wt % GASES Hardness C 0,16 CO2 225-275 HB Si 0,40 M 21 Mn 1,40 Ni 0,80 consumption 12-18 l/min

POLARITY and ROD SIZES AVAILABLE

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

C Si Mn Cr

0,23 M 21 0,60 1,50 consumption 1,60 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

C Si Mn Cr Mo

0,12 0,60 1,50 5,50 1,00

CO2 M 21 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

C Si Mn Cr Mo

0,35 0,60 1,20 5,50 0,80

CO2 M 21 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg

17

FILTUB DURWELD 16

DIN 8555 MSG 6 - 60

Steels Steel castings

C Si Mn Cr Mo

0,45 0,60 1,60 5,50 0,80

CO2 M 21 consumption 12-18 l/min

= +/

1,2 15 kg 1,4 15 kg 1,6 15 kg