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RotaSec – With Damping

Installation Operation and Maintenance Manual

This Manual Refers to the RotaSec fitted with the Titan Head

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CCEC/ OM Manuals RotaSec Titan 1.5 08.2009
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CCEC/ OM Manuals RotaSec Titan 1.5 08.2009
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Contents
Page

SECTION 1 INTRODUCTION ...................................................................................................................................... 5


 General .............................................................................................................. 5
 Electrical Warnings ............................................................................................ 5
 Errors.................................................................................................................. 5
 Proprietary Notices ............................................................................................ 5
 Hardware Changes............................................................................................. 5
 Rotating Machinery ........................................................................................... 6
 Warnings, Cautions and Notes .......................................................................... 6
 Good Practices ................................................................................................... 6
 Equipment Safety Systems ................................................................................. 6
 Risk Assessment ................................................................................................. 7
 CE - Marking....................................................................................................... 8

SECTION 2 PRODUCT DESCRIPTION ........................................................................................................................... 9


 Product Description............................................................................................ 9
 Typical Units ..................................................................................................... 11
 Technical Details .............................................................................................. 13
 Standard Technical Specification ..................................................................... 13

SECTION 3 INSTRUCTIONS FOR USE ......................................................................................................................... 15


 Operating Sequence ......................................................................................... 15
 Access Control Devices ..................................................................................... 16
 Programmable Parameters.............................................................................. 16

SECTION 4 TECHNICAL INFORMATION ...................................................................................................................... 17


 Standard Features............................................................................................ 17
 Optional Features ............................................................................................ 17
 Typical Layout Details ...................................................................................... 18
 Typical Titan Head Mechanism Elevation ........................................................ 23
 Drives and Controls .......................................................................................... 23
 Restoring Force Adjustment ............................................................................. 24
 Damping Adjustment ....................................................................................... 25
 Electrical Connections ...................................................................................... 25
 Sensor Timing and Solenoid Operation ............................................................ 26
 Anti-reverse Ratchet Quietening Adjustment .................................................. 26
 Locking Solenoid Adjustment ........................................................................... 27
 Electronic Circuit Boards .................................................................................. 28
 LCM02 Control Logic Board.............................................................................. 29
 Start-up Functions ............................................................................................ 29
 Changes to the Programmable Parameters ..................................................... 30
 Basic Configuration .......................................................................................... 32
 Parameter Default Setting ............................................................................... 32
 Voltage Free Outputs ....................................................................................... 33
 Sensor Board .................................................................................................... 33
 LEDs.................................................................................................................. 33
 SNT1 Card ........................................................................................................ 34
 Power Supply Unit ............................................................................................ 35
 Solenoid Loom Connections ............................................................................. 36

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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SECTION 5 INSTALLATION ...................................................................................................................................... 37


 Unpacking ........................................................................................................ 37
 Tools Required ................................................................................................. 37
 Site Preparation ............................................................................................... 37
 Headroom ........................................................................................................ 57
 Conduit Routing ............................................................................................... 57
 Cable Requirements ......................................................................................... 57
 Cable Controls .................................................................................................. 57
 General Details................................................................................................. 58
 Basic Principles of Setting To Work (Fig 5.21 and 5.22) ................................. 58
 Variations for “R” Models ................................................................................ 59
 Variations for “S” Models ................................................................................ 59
 Electrical Connections ...................................................................................... 78
 Testing after Installation .................................................................................. 79

SECTION 6 MAINTENANCE..................................................................................................................................... 86
 General Care .................................................................................................... 86
 Routine Maintenance....................................................................................... 87
 Fault Finding .................................................................................................... 89

SECTION 7 SPARE PARTS ....................................................................................................................................... 91


 Recommended Spare Parts .............................................................................. 91

SECTION 8 TABLE APPENDICES ............................................................................................................................... 92


 Firmware Version - FBCBQMYR110 ................................................................. 93
 Firmware Version (FBCBQMYR123) ................................................................. 95

SECTION 9 DECLARATION OF CONFORMITY ............................................................................................................... 97

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Section 1 Introduction

Introduction

General

Please read this manual carefully, it contains information that will assist you with all aspects of
installation and maintenance, including unpacking. Correct installation & Maintenance will ensure
smooth functionality and increase the lifespan of components.

Gunnebo Entrance Control Ltd makes every effort to ensure that this manual is reviewed whenever
significant changes are made to the design. However, our policy of continuous improvement may
result in some small differences between the unit supplied and the description in this document.

Enquiries in this respect should, in the first instance, be directed to our Technical Department. .
Telephone +44 (0) 1825 746105, Fax +44 (0) 1825 763835,
E-mail turnsupport.entrancecontrol@gunnebo.com

Electrical Warnings

The electrical power used in this equipment is at a voltage high enough to endanger life. Before
carrying out maintenance or repair, you must ensure that the equipment is isolated from the electrical
supply and sufficient tests made to verify that the isolation is complete.

When the supply cannot be disconnected, functional testing, maintenance and repair of the electrical
units are to be undertaken only by persons fully aware of the danger involved and who have taken
adequate precautions and training.

Errors

Reports on errors, comments and suggestions concerning this manual are requested and encouraged.
They should be submitted to:
Gunnebo Entrance Control Ltd, Bellbrook Business Park, Uckfield, East Sussex, TN22 1QQ, UK.
Telephone +44 (0) 1825 761022, Fax +44 (0) 1825 763835,
E-mail turnsupport.entrancecontrol@gunnebo.com

Proprietary Notices

All data appearing herein is of a proprietary nature, with exclusive title to it held by Gunnebo. The
possession of this Manual and the use of the information are therefore restricted only to those persons
duly authorised by Gunnebo.

Do not reproduce, transcribe, store in a retrieval system or translate into any human or computer
language, any part of this Manual without prior permission of Gunnebo.

Hardware Changes

No hardware changes may be made without authority from Gunnebo who will be responsible for
ensuring that the proposed change is acceptable in all safety aspects. Personnel authorised by
Gunnebo may only make hardware changes.

Any maintenance or modification of Emergency Stop and Guarding Circuitry must be followed by
safety checks on the whole hardwired Emergency Stop and Guarding Circuitry.
Prior to a hardware change, records must be made of the change, one of which MUST be sent to the
Technical Department at Gunnebo.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Rotating Machinery

Rotating industrial machinery may possess huge amounts of stored energy. On no account must you
commence maintenance if you do not fully understand what you are doing and/or have not taken all
the safety precautions normally associated with industrial electronic control systems and machines.

Before starting to work on the equipment, please make yourself familiar with all the associated blocks
in the system, including control loops, mechanics, drives, transducers and electrics. Please read all
the Manuals of the equipment you are unfamiliar with first.

Warnings, Cautions and Notes

Where necessary within the technical manual, Warnings, Cautions and Notes may be given.

Warnings

Are for conditions that might endanger people; the instructions given in Warnings must be followed
precisely. They are given to avoid injury or death.

Cautions

Are for conditions that may cause damage to equipment or may spoil work; The instructions given in
Cautions must be followed to avoid spoilt work or damage to equipment.

Notes

Alert the user to pertinent facts and conditions.

Static Sensitive Devices

Some of the PCBs within in the equipment, which is covered by this technical manual, contain Static
Sensitive Devices. It is recommended that maintenance and service engineers are fully aware of the
Local Industry Regulations and procedures when handling such devices.

Good Practices

Equipment being installed must not be left unattended unless all potential mechanical and electrical
hazards have been made safe. A competent person must be left in charge when the equipment is to
be left whilst potentially unsafe.

The following points indicate good practice that will contribute to safety and avoid equipment damage.

i Ensure that all electrical power supplies and batteries are turned OFF and disconnected
before working on any of the equipment.

ii Never leave the equipment in a potentially dangerous state.

iii Use only the correct tools for the task in hand.

iv When working on the equipment, remove any personal jewellery that may be
conductive, or clothing that may become entangled with mechanical parts.

Equipment Safety Systems

Safety systems and controls, such as interlocks, covers and guards, must not be overridden or
bypassed by personnel, other than authorised staff who are qualified to carry out prescribed actions
within specified Warnings.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Risk Assessment

Risk assessment is graded into categories of safety, rated 1 to 8 (where 8 is the highest risk level).
The following activities are covered.

Rating Activity

1 Cleaning

2 General Installation

3 Roof Installation
Servicing

4 Servicing
General Maintenance
Using Chemical Fixers

5 Commissioning

8 Floor Drilling

Rating 1: Cleaning.

Who is at Risk Engineers or Site personnel


Hazard Misuse of Cleaning Fluids
Current Controls Compliance with COSHH regulations

Rating 2: General Installation

Who is at Risk Site personnel


Hazard Objects/Tools in Installation area
Current Controls Trained Installation Engineers

Rating 4: General Maintenance

Who is at Risk Site Personnel


Hazard Electric Shock
Current Controls Isolation of Power/Trained Service Personnel

Using Chemical Fixer

Who is at Risk Site Personnel within the Vicinity of the Work Area
Hazard Fume Inhalation
Current Controls Compliance with COSSH regulations

Rating 5: Commissioning

Who is at Risk Site Engineer


Hazard Power Supply/Moving Parts
Current Controls Isolate Power

Rating 8: Floor Drilling

Who is at Risk Installation Engineer


Hazard Flying Debris and Noise
Current Controls Protective Equipment must be worn

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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CE - Marking

The Gunnebo RotaSec is CE marked, developed and manufactured according to the EU‟s Machinery,
Low-Voltage and EMC-Directives.

With each unit a Declaration of Conformity is supplied.

Important Notice

The Gunnebo RotaSec is a security product and as such, any Children or Minors using the turnstile,
MUST be supervised and accompanied by a responsible Adult.

Gunnebo does not accept any liability if this Important Safety Notice is not
enforced.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Section 2 Product Description


Product Description
The RotaSec is designed for use in external entrances to Administrative Centres, Industrial
Complexes and Military Establishments where high quality, combined with high security full height
barriers are required.

An all welded steel rotor with straight arms runs in a phosphor bronze bearing at the top end and
supported by a ball and cone bearing at the base.

On double units the rotors can be interlocked where space is of prime importance.

Entry and Exit can be made by Card reader, Pushbutton or any other type of control device specified
by the client at the time of order.

All controls are housed within the unit, therefore NO separate switches or control boxes are required.

Control of the rotor is achieved usually by an electro-mechanism mounted within the top section of the
RotaSec and accessible via service panels. Purely mechanical control is also possible.

Power for the unit is 24V DC derived from a mains input transformer and rectifier circuit.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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The following variations can be supplied by Gunnebo; however this Technical Manual provides
sufficient information to cover all models.

MODEL UNIT-TYPE

B90S (Basic) Single Unit, open frame design without canopy

B120S (Basic) Single Unit, open frame design without canopy

F90S Single Unit without canopy

F120S Single Unit without canopy

R90S Single Unit with canopy

R120S Single Unit with canopy

S90S Single Unit with canopy and side panels

S120S Single Unit with canopy and side panels

B90D (Basic) Double Unit, open frame design without canopy

B120D (Basic) Double Unit, open frame design without canopy

F90D Double Unit without canopy

F120D Double Unit without canopy

R90D Double Unit with canopy

R120D Double Unit with canopy

S90S Double Unit with canopy and side panels

S120D Double Unit with canopy and side panels

F90DI Interlocked Double Unit without canopy

F120DI Interlocked Double Unit without canopy

R90DI Interlocked Double Unit with canopy

R120DI Interlocked Double Unit with canopy

S90DDI Interlocked Double Unit with canopy and side panels

S120DDI Interlocked Double Unit with canopy and side panels

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Typical Units

Model B90S

Model F90S

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Model R120S

Model R120DI

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Technical Details

An all welded steel rotor with straight arms runs in a phosphor bronze bearing at the top end and
supported by a ball and cone bearing at the base.

On double units models are available with interlocking rotors, where space is of prime importance.

Entry and Exit can be made by Card reader, Pushbutton or any other type of control device specified
by the client at the time of order.

All controls are housed within the unit, therefore NO separate switches or control boxes are required.

Control of the rotor is achieved usually by an electro-mechanism mounted within the top section of the
RotaSec and accessible by removing the Head Cover. Purely mechanical control is also possible.

On double units models are available with interlocking rotors, where space is of prime importance.

 A positive action lock which prevents two passages at one time.

 A self-centring mechanism to ensure complete rotation of the head to the reset position.

 A hydraulic damper to ensure smooth and quiet operation.

 An anti-backup device prevents reverse rotation when the head has moved 32° from
the rest position.

Standard Technical Specification

Orientation: Pass left or Pass Right


O
Rotor Arms: 3N for the RotaSec 120
O
4N for the RotaSec 90

Drive: Manually Operated

Materials: Casework: Square and circular hollow section mild steel, Hot
Zinc sprayed after manufacture. Painted to the
standard RAL colour range

Rotor Column: Mild steel construction, Hot Zinc Sprayed, with a


with a white wet sprayed paint finish.

Function: Passage in both directions, electronically controlled.

Mechanism: Control of the RotaSec operation is achieved by an electro-mechanical


head mechanism.
The Head has damping fitted as standard.

Security: Passage through the “dead area” is prevented by stator bars.

Power Supply: 115/230 Vac 50/60Hz

Power Rating: Standby or Passage 50Va (Alarm Condition 50Va)

Logic Voltage: 24Vdc

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Power Failure: In the event of an emergency or isolation of the power supply


the RotaSec can be configured to Fail-Safe i.e. rotates freely or
Fail-Lock i.e. locks in the HOME position. Either option is
available in both or one direction.
(As standard the RotaSec is configured bi-directional fail-safe
unless requested otherwise)

Fire Alarm: Input facilities available for 0V contact supplied by others to effect fail
state.

Interface: The mechanism is controlled by means of a LCM02


Microprocessor control logic with the following features:

 Three inputs for sensor directing the mechanism position


 One input for opening/locking the mechanism in each
direction.
 Two protected outputs for control of the opening/locking
solenoids.
 Four protected outputs for piloting way mode indicators.
 Two dry contacts (0V) output relays indicating availability of
use in either direction.
 Two dry contacts (0V) outputs to count passage in either
direction.
 One serial port – RS485 (RS485 accessory card will be
required for this function)

2
One serial port – 1 C BUS

Operating Temperature: 0 to 55C

Transportation and Storage: -25 to +55 C

Relative Humidity: 95% Maximum

Note - This Technical Manual is applicable to RotaSec‟s that have damping fitted, these types
use the Titan Head.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Section 3 Instructions for Use

Instructions for Use


The information contained in this section should be used as a basis for the instruction of personnel in
the correct use of the doors.

Operating Sequence

The operating procedure is shown below and given the sequence of passage through the RotaSec in
either direction.

RotaSec 90 RotaSec 120

Pass Pass
Left Left

Pass Pass
Right Right

1. The Rotor will normally be locked, unless a free entry/exit option has been specified.

2. Operate the Access Control Device if fitted.

3. On the acceptance of a signal from the Access Control Device the rotor will unlock and be free to
rotate.

4. Pass through the RotaSec, using your hand to push the rotor.

5. The rotor will automatically lock in its new position.

Note - Gunnebo recommends the fitting of a push button if free exit is required.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Important notices

 Only one person at a time should pass through the turnstile.

 Large packages should be carried in front of you.

 Should any item become caught in the rotor, STOP, and DO NOT keep forcing through in the
same direction

Fail State

The RotaSec can be set to fail lock or fail safe in either direction via alteration of the solenoids and
programmable parameter. The fail state is the same as that when a fire alarm signal is received.

Access Control Devices

Gunnebo can supply the mounting for an Access Control Device, which is specified at the initial order
to meet customer requirements. Refer to Table 8.2.

Programmable Parameters

The system operation is conditioned by the values given to certain parameters stored in the LCM02
PCB.

When the control logic microprocessor executes the program it verifies the values of the specific
programmed parameters which sets the operation and function of the unit.

The values of these parameters can be adjusted or reset to a standard configuration by following the
procedures given.

Listed in Table 8.2 are the parameters together with their locations and functional descriptions.

Masks

The value of some of the parameters can be worked out by converting the hexadecimal value in to a
binary value and then consider the value of each digit separately.

The location parameters from 00 to 07 allow signals to be directed to the individual relays of the
LCM02 PCB. Refer to Table 8.2 for Parameter Values and Section 4 for instructions to enable
changes.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Section 4 Technical Information

Technical Information

Standard Features

RotaSec Rotating Doors have the following features as STANDARD

2100mm Walkway

Servicing from above

Welded mild steel with painted finish (10 standard colours)

Walkway down-lights (not fitted on Basic Models)

Integral drain pipes (only fitted to R and S Models)

Electro-Mechanical head mechanism

Rotor restoring mechanism

Universal control logic

Fail-safe or Fail-lock

A combination of Fail-lock and Fail-safe

Optional Features

Gunnebo can supply the following features on request for RotaSec.

Status lights (standard on S Models)

Pushbuttons

Card-reader mounting on bracket

Stainless steel rotor

Uni or Bi-directional

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Typical Layout Details


RotaSec 90 (Single Walkway)

Figure 4.1 shows the general location of the main units/assemblies that comprise the single
RotaSec 90.

Fig 4.1 Layout details RotaSec 90 (Single Walkway)

Key to illustration
A- Rotor Head Mechanism
B- Electrical Plate Assembly
C- Logic Board
D- Transformer
E- Distribution Box
F- Circuit Breaker / Mains On - Off Switch
G- Down-lights (MD 90R and S only)

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Typical Layout Details


RotaSec 120 (Single Walkway)

Figure 4.2 shows the general location of the main units/assemblies that comprise the single
RotaSec 120.

Fig 4.2 Layout details RotaSec 120 (single walkway)

Key to illustration
A- Rotor Head Mechanism
B- Electrical Plate Assembly
C- Logic Board
D- Transformer
E- Distribution Box
F- Circuit Breaker / Mains On - Off Switch
G- Down-lights (MD 120R and S only)

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Typical Layout Details


RotaSec 90 (Double Walkway)

Figure 4.3 shows the general location of the main units/assemblies that comprise the Double
RotaSec 90.

Fig 4.3 Layout details RotaSec 90 (Double Walkway)

Key to illustration
A- Rotor Head Mechanism (1)
B- Rotor Head Mechanism (2)
C- Electrical Plate Assembly
D- Logic Board
E- Transformer
F- Distribution Box
G- Circuit Breaker / Mains On - Off Switch
H- Down-lights (MD 90R and S only)
J- Cabinet Access Doors (MD 90S)

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Typical Layout Details


RotaSec 90 (Double Walkway)

Figure 4.4 shows the general location of the main units/assemblies that comprise the Double
RotaSec 120.

Fig 4.4 Layout details RotaSec 120 (Double Walkway)

Key to illustration
A- Rotor Head Mechanism (1)
B- Rotor Head Mechanism (2)
C- Electrical Plate Assembly
D- Logic Board
E- Transformer
F- Distribution Box
G- Circuit Breaker / Mains On - Off Switch
H- Down-lights (MD 120R and S only)
J- Cabinet Access Doors (MD 90S)

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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This section gives details of the main components that comprise a RotaSec.
O
Fig 4.5 – 90 Titan Head Mechanism

O
Fig 4.6 – 120 Titan Head Mechanism

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Typical Titan Head Mechanism Elevation

Figure 4.7

(Position of components vary slightly between models)

Fig 4.8 – Rotor Engagement Detail

Note - All Rotor variants should be inserted into the mechanism bearing as detailed above.

Drives and Controls

The head is mounted by means of 4 x M12 bolts through slotted holes in the chassis. The head must
be mounted on bonded rubber anti-vibration mountings. A kit part number 88161107 is available for
this purpose.

Fine adjustment of the rotor home position in relation to the turnstile framework can be achieved by
slackening the 4 x M12 mounting bolts in the slotted holes and rotating the complete head assembly to
the desired rotor position and re-tightening.

Connection of the turnstile rotor to the head is by means of a 44. 4mm (1.75 inch) square section
spigot at the top of the rotor, which engages in a similar hole in the head ratchet block. It is essential
that this spigot is aligned with the rotor and also maintained perpendicular to the head chassis plate.
O
Two M8 grub screws spaced at 90 secure the rotor spigot to the head unit.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Restoring Force Adjustment

The force exerted by the restoring spring can be adjusted to cater for a wide range of head and rotor
configurations.

The factors affecting the setting are:

Rotor weight and diameter


If the unit is damped or un-damped. .
General friction within the installation
User preference

The minimum force is always that required to rotate the unit to the next home position after the rotor
has moved half way through the cycle following a release signal. The length of the spring should be
adjusted to achieve this. (Spring length is shortened to increase the force and lengthened to reduce
it).
Carry out checks at various positions in the cycle by ensuring that the unit, when starting from a static
position, will always be fully restored to the home position.
The restoring force may be increased as required to suit user preference.

Figure 4.9 - Restoring Mechanism

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Damping Adjustment

An adjustable hydraulic damper is be fitted to the head assembly. This reduces the shock and noise
which can occur when the turnstile rotor reaches the home position.

Figure 4.10 - Hydraulic Damper

The damper should be adjusted to suit user preference and the weight diameter of the rotor.

Note - There is some interaction between the damper setting and restoring force.

First set the damping as required for the application by unlocking the grub screw, swinging the rotor as
hard as possible, adjusting the damper by means of the rotor adjustment on the side of the damper, so
that the rotor comes to a controlled stop at the home position. Zero is minimum damping, 6 maximum.

Final adjustment is fairly critical and sensitive.

The restoring force can then be adjusted as in the previous section, so that the rotor will return to the
home position against the resistance of the damping. Check this by rotating the unit until the Cam
contacts the damper roller with the head stationary. A properly adjusted restoring mechanism should
then always return the unit to the home position.

Note - It may be necessary to increase the restoring force then it may be necessary to further increase
the damping slightly and therefore a little more restoring force may then also be required.

It is a question of balancing the one against the other, making adjustment as necessary until the
system is tuned.

Electrical Connections

The locking solenoids have flying loom with shrouded male connectors. Polarity of the connection to
the solenoids is unimportant.

It is recommended that the head unit is connected to Earth. A M5 threaded stud is provided for this
purpose.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Sensor Timing and Solenoid Operation

The LCM02 microprocessor controller operates with a dc supply from the in-built PSU from 5 to 24v,
providing a negative going signal, when a sensor is active.

When a sensor is inactive the output V01, V02 or V03 will be high (at supply voltage) and the
corresponding indicating LED will illuminate. On activation the sensor output will drop to 0v and the
indicator LED will extinguish.

For the optimum operation it is recommended that when configured in fail safe mode (i.e. de-energised
to release) the solenoids are re-energised at the second sensor signal, i.e. sensor S2, output V02, for
pass left clockwise rotation or sensor S1, output V01, for pass right anti-clockwise rotation of the rotor.

When configured fail lock (i.e. energise to release) ideally the solenoids should be de-energised (to
lock) at the first sensor signal, i.e. sensor S1 output V01, for pass left clockwise rotation or sensor S2
output V02 for pass right anti-clockwise rotation of the rotor. This allows time for the solenoid
magnetic field to decay sufficiently to let the locking pawl drop before the rotor reaches the home
position.

Anti-reverse Ratchet Quietening Adjustment

The TITAN head quietening mechanism will have been tested and adjusted for correct operation.
However, during the life of the unit there may be some wear in the components.

Should adjustment be required, (indicated by ratchet noise as the head is rotated) the slotted grub
screws can be rotated clockwise with a screwdriver, quarter of a turn at a time until the ratchet noise is
eliminated.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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Locking Solenoid Adjustment

The configuration of the head locking solenoids can be changed from fail safe on power failure to fail
lock or vice-versa in both directions of rotation, by re-adjustment of the component parts,

Figure 4.11 - Solenoid Detail

Note - If the fail state of the solenoid is changed by physically turning it around then parameter
0.0. MUST be altered to suit.

Direction A Direction B 0.0. Value

BMT (fail lock) BMT (fail lock) 00


SMT (fail safe) BMT (fail lock) 01
BMT (fail lock) SMT (fail safe) 02
SMT (fail safe) SMT (fail safe) 03

Warning - Fail lock solenoids become hot during operation since they are energised until
released.

For fail safe units check:

1. With solenoid de-energised and plunger extended by action of the spring the locking pawl is
held clear of the baffle plate outside diameter. Adjust the position of solenoid coil if necessary,
with the head in home position, retract the plunger manually, and the locking pawl will engage
in the recess on the ratchet block without excessive friction. On release pawl will also swing
clear.

2. Energise the solenoid, the pawl will engage the recess in the ratchet block. De-energise the
solenoid and the pawl will release clear of baffle plate outside diameter.

3. Re-energise the solenoid and the locking pawl is engaged in the ratchet block. Manually
operate the locking pawl to the Release Position against the force of the energised solenoid.
There will be some resistance but it must not be excessive. Adjust the position of the solenoid
coil to reduce resistance to a minimum and re-check as detailed above.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
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For fail lock units check:

1. With the solenoid de-energised and the plunger extended by action of the spring, (head in
home position) the locking pawl is engaged in the recess in ratchet block. Adjust the position
of the solenoid coil as required. Retract the plunger manually; the locking pawl will swing clear
of the baffle plate outside diameter. On release, the pawl will re-engage the ratchet block.

2. Energise the solenoid. The pawl will release clear of the baffle plate outside diameter. De-
energise the solenoid and the pawl will re-engage the ratchet block.

Electronic Circuit Boards


Fig 4.12 – Electrical Plate Assembly

The mechanism has one Electrical Assembly comprising of the electrical mains connection location
and electronic control and interface card options.

The three mains electronic cards are

1. LCM02 Controller Card


2. SNT1 Passage Management
3. COMR1 Dead Area Sensing Control used for IR/Pressure Mat functions.

For schematic and Customer Connection refer to Section 5.

Note - Customer Connections with the exception of the Card Reader Interface is via the
terminal block TB1 mounted on the Electrical Plate Assembly.

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
29

LCM02 Control Logic Board

The LCM02 board controls the system inputs and outputs either directly or through other boards to
which it interfaces.

The basic features of the board are as follows:

 One input for unlocking the tripod for transit in direction A.


 One input for unlocking the tripod for transit in direction B.
 Two pairs of protected outputs for driving the signal lights (red and green) for directions
A and B.
 Four outputs that can be directed to relays with voltage free contacts to provide an interface
with external components.
 Fast acting fuse 5x20mm, 3. 15A/250V.
 RS485 asynchronous serial line.
 Four board mounted push buttons to program, reset and default of parameters.
 Microprocessor reset button.
 Operator interface comprising two 7-segment displays with decimal points and three
pushbuttons.

Start-up Functions

At the start-up, or when the equipment is switched on, the following functions/messages can be read
on the LCM02 displays.

SW 2 SW 3 SW 4 Result

OFF OFF OFF It displays the status of 14 inputs

It allows the parameter programming


SW2: It changes from parameter number parameter value (Dot = num. parameter)
ON OFF OFF
SW3: Decreases the displayed number
SW4: Increases the displayed number

It displays the status of 14 inputs and the TX RX serial line status


SW2: Red pictograms, red traffic lights, 2=1 relay on, 1 magnet on, buzzer off, display off.
OFF ON OFF
SW3: Green pictograms, green traffic lights, 2=1 relay on, 1 magnet on, buzzer off, display on.
SW4: Pictogram, badge, traffic lights off, relay off magnets off, buzzer on, display = indser

It visualises the status of 10 bit anagogical -digital converters


OFF OFF ON SW2: It allows to select channel ADC
SW3: It visualises the channel and the high part of the conversion

It initialises the equipment with the default parameters


Display visualises in By pressing SW3 switch default type is selected (from 00 to 02)
ON OFF ON
One the default has been selected press SW4
If everything is OK display shows do, otherwise it shows Er.

Display A Display B

Segment
High Normal Low Normal
(Display B)
a Lock A Off Sensor 2 On
b Off
c Mat B Off Reader B Off
d Emergency Off
e Mat A Off Reader A Off
f Unlock A Off Sensor 1 Off
g Lock B Off
d.p. Rx Off Tx

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
30

Changes to the Programmable Parameters

The installation/service/maintenance engineer can perform changes to the parameters or carry out
input and output tests using a sub system of the LCM02 PCB consisting of two seven segment
displays (T1 and T2) and pushbuttons SW1, SW2, SW3 and SW4.

Figure 4.13 Programming Pushbutton and Switch Locations

Standard Jumper Settings


JP 5,7,10,12 2-3
JP13 OFF
JP14 OFF
JP15 OFF
JP18 ON
JP19 ON
JP20 OFF

Qualified personnel only must carry out parameter changes.

It is recommended that before any changes are made the old locations and values are recorded, and
when the change is completed the new values are listed for record purposes.

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
31

Accessing the Parameter Change Mode

To access the parameter change mode:

1. Press and hold down pushbutton SW2


2. Reset the microprocessor by pressing and releasing SW1
3. Release SW2

A number will be shown on the Display.

If the number has two decimal points - it is the LOCATION.

Location

If not - it is the PARAMETER VALUE .

Value

Pressing pushbutton SW2 will cause the logic to switch between PARAMETER LOCATION and
RELATIVE VALUE.
SW2


Location Value

Pressing SW3 when a Location is displayed will move to a lower location.


SW3


Location Location

Pressing SW3 when a Value is displayed will decrease the VALUE.


SW3


Value Value

Pressing SW4 when a Location is displayed will move to the next higher Location.
SW3


Location Location

Pressing SW4 when a Value is displayed will increase the Value.


SW4


Value Value

When all required adjustments have been made – start the program using the RESET pushbutton
SW1.

Note – Should the LCM02 display go blank when pressing SW1, turn the power off and then
back on. (Hard reset)

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
32

Basic Configuration

It is possible to change ALL the parameters according to a pre-set configuration.

Important Note
THIS CONFIGURATION IS DIFFERENT TO THOSE SET DURING FACTORY TESTING.
ANY CHANGES WILL DELETE THE ORIGINAL SETTINGS.

Parameter Default Setting

The RotaSec always uses default 01

To select the default please follow this procedure:

 Hold down SW2 and SW4, press SW1 for a second: "in" is then displayed;
 Push SW3 twice so that 01 is displayed;
 Press SW4 to confirm “do” is displayed, then press SW1 to reset.

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
33

Voltage Free Outputs

The four relays K1, K2, K3 and K4 control an equal number of voltage free contacts that interface the
control logic with external components. The maximum capacity of the contacts is 0.5A max/30V.

Note - The output contacts may be configured individually for normally open (NO) or normally
closed (NC) operation by suitably positioning the jumpers JP05, JP07, JP10 and JP12.

The logical function of the four outputs is dependent on the values set for certain programmable
parameters, Refer to the OPERATING SECTION of this manual.

Sensor Board

The board provides an interface between the Titan mechanism and the LCM02 Controller Logic.
Mounted on it are the position sensors for the rotary unit and all the connections required to
operate the solenoids.
The sensor PCB assembly is fitted with a 5 way male connector.

Communication with the LCM02 PCB is made by means of a cable to the Board. This cable carries
+24Vdc for the Board supply, sensor signals and the commands for all solenoids.

Fig 4.14 - Sensor Board

LEDs

The board has 3 status LED‟s that indicate the operating status of the mechanism.

LED Colour Function Description


DL1 Green Status of Hall sensor 1 On when sensor engaged
DL2 Green Status of Hall sensor 2 On when sensor engaged
DL3 Green Status of Hall sensor 3 On when sensor engaged

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
34

SNT1 Card

The SNT1 board is used in many kinds of gates as an interface between the LCM02 board (CPU) and
photocells, buzzer, pictograms and sensors.
The alarms set on the two relays are defined through the programming made on LCM02 logic board.

The circuit details are shown on figure 5.27-29 Customer Connections, section 5.

Standard Jumper Settings


JP1 On, On, On
JP2 OFF
JP3 NC
JP4 NO
JP5 Off, On, On
JP6 NO
JP7 NC
JP8 Off

M1 Alarms Y8 Pictograms A
pin Description Pin Description
1 Emergency input (*) 1 Power supply +24Vdc
2 Not used 2 Red cross
3 GND 3 Badge
4 + 24V 4 Green arrow
5 Output RL1 NO/NC (see JP7)
6 Common RL1
7 Output RL2 NO/NC (see JP8)
8 Common RL2

Y7 Buzzer Y9 Pictograms B
pin Description Pin Description
1 Output (-) 1 Power supply +24Vdc
2 + 24 Vdc 2 Red cross
3 Badge
4 Green arrow

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
35

Y3,4,5,6 Photocells Y2 Sensors


pin Description pin Description
1 GND 1 GND
2 GND (if JP6 = N.C.) 2 +5 Vdc
3 + 24 Vdc 3 + 24 Vdc
4 Input (*) 4 Input (*)

2
Y1, 10 I C BUS
pin Description (*) Dry contact or npn open
collector referred to ground
required
2
1 I C – SCL
2
2 I C – SDA
3 N.C.
4 Power supply +5Vdc
5 Power supply +24Vdc
6 GND

LED Function
DL1, green Off if sensor signal is activated
DL2, green If off, the photocell connected to Y3 is engaged or not aligned
DL3, green As DL2, but for photocell connected to Y4
DL4, green As DL2, but for photocell connected to Y5
DL5, green As DL2, but for photocell connected to Y6
DL6, red On when emergency alarm is activated
DL7, red On when aux alarm is activated
DL8, yellow On when RL1 is activated

It is fitted with two relays that provide ONE or ALL of the Alarms. The Alarms are defined as follows:

 Improper Transit
 Rotor Positioning
 Sort
 Auxiliary (this can be defined by the user)
 Programming of the alarms is carried out at the LCM02 PCB.

Power Supply Unit

The switching power supply unit PX53-14A provides the +24Vdc power for the systems electronic and
electromechanical devices. It is equipped with an ON/OFF switch and a socket for the connection of
the mains power input.

Specification

Input voltage: 115/230 Vac +/- 15%, 50 / 60Hz


(To change input voltage the internal jumper will need to be
changed, this is normally done at the factory)
Output voltage: +24Vdc
Output current: 2.2A max
Power: 50W max
Input protection: Internal time delay fuse 5x20mm, 4A/250V
Output protection: Automatic over current and over voltage

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
36

Solenoid Loom Connections

The solenoid connections can be configured on installation to match the head mechanisms
configuration.

From Colour
Pass Left Solenoid
Common Black
24V (F/L) Green
24V (F/S) Orange

Pass Right Solenoid


24V (F/S) Violet
24V (F/L) Yellow
Common Blue

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
37

Section 5 Installation

Installation
Unpacking

On receipt of equipment on site, check all items are complete and undamaged. If for any reason
transit damage has occurred, ensure the extent of any damage is recorded and if considered
necessary report the incident to Gunnebo.

RotaSec models are delivered as partly assembled kit of parts, which may require lifting equipment
with working capacity of at least 600Kgs for off-loading and installation.

Retain all major component packaging for re-use in the event that items may need to be returned for
servicing during their life.

Tools Required

Step Ladder Diamond Drill bits for 12mm bolts


One Metre Long (minimum) Spirit Level Tungsten Drill bits for 12mm bolts
Tape Measure Extension Lead
Set of Metric Allen Keys Generator (if power is not available)
Set of Metric Spanners Chalk Plum Line
Hammer Drill Shims
Chisel Attachment Tool Kit - General
Safety Gloves Safety Glasses
Special Key Spanner (for access panel)

PLEASE READ ALL SECTIONS CAREFULLY BEFORE COMMENCING INSTALLATION

Site Preparation

Ensure the site base area has been completed in accordance with the approved site installation
drawing. Reference to the Installation Figures Refer to Figs 5.1 to 5.20.should be made.

NOTES:

1. A concrete base suitable for external or internal use is required. Alternative types of base may be
acceptable subject to discussion with Gunnebo technical personnel.

2. Fixing centres, it is not necessary to pre-drill the base to receive the RotaSec, drilling is carried out
when the equipment is erected.

3. Conduit entry positions to suit the installations.

NOTE: Items 1 and 3 are the responsibility of the client.

4. Should the base include a steel reinforcing mesh or be of hollow -pot or planked construction will
be encountered at less than 100mm below the finished floor level (FFL), Gunnebo technical
personnel must be consulted to agree a suitable method of securing the RotaSec.

NEVER position the RotaSec to span an expansion joint in the base.


Site Preparation
Fig 5.1 RotaSec B90S
(Shown with straight bar rotor)

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.
Straight bar rotor
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
38

Site Preparation
Fig 5.2 RotaSec B120S
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

Card reader / Push button pedestal

Concrete of resistance class, at least,


Floor Anchors to be drilled during
fck,cube 30 N/mm2. Base to be flat and
installation, 12mm dia x 100mm deep.
level to +/- 5mm over the SpeedStile
footprint area.
1800 x 1800 x 150 deep min, per Unit

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


39

Site Preparation
Fig 5.3 RotaSec F90S
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

Concrete of resistance class, at least,


fck,cube 30 N/mm2. Base to be flat and
Floor Anchors to be drilled during
level to +/- 5mm over the SpeedStile
installation, 12mm dia x 100mm deep.
footprint area.
1800 x 1800 x 150 deep min,
per Unit
Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


40

Site Preparation
Fig 5.4 RotaSec F120S
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

Concrete of resistance class, at least,


fck,cube 30 N/mm2. Base to be flat and Floor Anchors to be drilled during
level to +/- 5mm over the SpeedStile installation, 12mm dia x 100mm deep.
footprint area.
1800 x 1800 x 150 deep min, per Unit

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


41

Site Preparation
Fig 5.5 RotaSec R90S
(Shown with straight bar rotor)

Canopy rain water down pipe


Straight bar rotor

Stator bar „dead area‟ barrier


Walkway down light

GRP canopy

Concrete of resistance class, at least, Floor Anchors to be drilled during


fck,cube 30 N/mm2. Base to be flat and installation, 12mm dia x 100mm deep.
level to +/- 5mm over the SpeedStile
footprint area.
1800 x 1800 x 150 deep min, per Unit

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


42

Site Preparation
Fig 5.6 RotaSec R120S
(Shown with straight bar rotor)

Straight bar rotor


Canopy rain water down pipe

Walkway down light

GRP canopy

Stator bar „dead area‟ barrier

Concrete of resistance class, at least, Floor Anchors to be drilled during


fck,cube 30 N/mm2. Base to be flat and installation, 12mm dia x 100mm deep.
level to +/- 5mm over the SpeedStile
footprint area.
1800 x 1800 x 150 deep min, per Unit

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


43

Site Preparation
Fig 5.7 RotaSec S90S
(Shown with straight bar rotor)

Straight bar rotor


Canopy rain water down pipe

Stator bar „dead area‟ barrier Walkway down light

GRP canopy GRP side cabinet

Concrete of resistance class, at least, Floor Anchors to be drilled during


fck,cube 30 N/mm2. Base to be flat and installation, 12mm dia x 100mm deep.
level to +/- 5mm over the SpeedStile
footprint area.
1800 x 1800 x 150 deep min, per Unit Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


44

Site Preparation
Fig 5.8 RotaSec S120S
(Shown with straight bar rotor)

Straight bar rotor


Canopy rain water down pipe

Walkway down light

GRP canopy GRP side cabinet

Stator bar „dead area‟ barrier

Concrete of resistance class, at least,


fck,cube 30 N/mm2. Base to be flat and
Floor Anchors to be drilled during
level to +/- 5mm over the SpeedStile
installation, 12mm dia x 100mm deep.
footprint area.
1800 x 1800 x 150 deep min, per Unit
Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
............................. location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


45

Site Preparation
Fig 5.9 RotaSec F90D
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2.
Base to be flat and level to +/-
5mm over the SpeedStile
footprint area.
1800 x 1800 x 150 deep min,
per Unit

Floor Anchors to be drilled during


installation, 12mm dia x 100mm
deep.

Bottom entry conduit location

Fixing
locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
location.

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
46

Site Preparation
Fig 5.10 RotaSec F90DI
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
over the SpeedStile footprint Floor Anchors to be drilled during
area. installation, 12mm dia x 100mm deep.
1800 x 3300 x 150 deep min,
per Unit

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
location.

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
47

Site Preparation
Fig 5.11 RotaSec F120D
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
over the SpeedStile footprint
area.
1800 x 3300 x 150 deep min, per
Unit

Floor Anchors to be drilled during


installation, 12mm dia x 100mm deep.

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


48

Site Preparation
Fig 5.12RotaSec F120DI
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm Floor Anchors to be drilled during
over the SpeedStile footprint installation, 12mm dia x 100mm deep.
area.
1800 x 3300 x 150 deep min, per
Unit

Bottom entry conduit location

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
............................. location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


49

Site Preparation
Fig 5.13 RotaSec R90D
(Shown with straight bar rotor)

Rain water down pipe Straight bar rotor

Stator bar „dead area‟ barrier Walkway down lights

GRP canopy

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
over the SpeedStile footprint
area.
1800 x 3300 x 150 deep min, per
Unit

Floor Anchors to be drilled during


installation, 12mm dia x 100mm deep.

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


50

Site Preparation
Fig 5.14 RotaSec R90DI
(Shown with straight bar rotor)

Rain water down pipe Straight bar rotor

Walkway down lights

GRP canopy

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
Floor Anchors to be drilled during
over the SpeedStile footprint
installation, 12mm dia x 100mm deep.
area.
1800 x 3300 x 150 deep min, per
Unit

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
............................. location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


51

Site Preparation
Fig 5.15 RotaSec R120D
(Shown with straight bar rotor)

Straight bar rotor


Rain water down pipe

Walkway down lights

GRP canopy

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
over the SpeedStile footprint
area.
1800 x 3300 x 150 deep min, per
Unit

Floor Anchors to be drilled during


installation, 12mm dia x 100mm deep.

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


52

Site Preparation
Fig 5.16 RotaSec R120DI
(Shown with straight bar rotor)

Rain water down pipe


Straight bar rotor

Walkway down lights

GRP canopy

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
over the SpeedStile footprint Floor Anchors to be drilled during
area. installation, 12mm dia x 100mm deep.
1800 x 3300 x 150 deep min, per
Unit

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
............................. location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


53

Site Preparation
Fig 5.17 RotaSec F90D
(Shown with straight bar rotor)

Rain water down pipe


Straight bar rotor

Stator bar „dead area‟ barrier

Walkway down lights

GRP canopy

GRP side cabinets

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
over the SpeedStile footprint
area.
1800 x 3300 x 150 deep min, per
Unit

Floor Anchors to be drilled during


installation, 12mm dia x 100mm deep.

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


54

Site Preparation
Fig 5.18 RotaSec S90DDI
(Shown with straight bar rotor)

Straight bar rotor

Stator bar „dead area‟ barrier

GRP canopy GRP side cabinets

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base Floor Anchors to be drilled during
to be flat and level to +/- 5mm installation, 12mm dia x 100mm deep.
over the SpeedStile footprint
area.
1800 x 3300 x 150 deep min, per
Unit Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
location.

.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
55

Site Preparation
Fig 5.19 RotaSec S120D
(Shown with straight bar rotor)

Rain water down pipe Straight bar rotor

Walkway down lights

GRP canopy
GRP side cabinets

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
over the SpeedStile footprint
area.
1800 x 3300 x 150 deep min, per
Unit

Floor Anchors to be drilled during


installation, 12mm dia x 100mm deep.

Bottom entry conduit location

Fixing locations

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation

.............................
location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


56

Site Preparation
Fig 5.20 RotaSec S120DI
(Shown with straight bar rotor)

Straight bar rotor


Rain water down pipe

Walkway down lights

GRP side cabinets


GRP canopy

Stator bar „dead area‟ barrier

Concrete of resistance class, at


least, fck,cube 30 N/mm2. Base
to be flat and level to +/- 5mm
Floor Anchors to be drilled during
over the SpeedStile footprint
installation, 12mm dia x 100mm deep.
area.
1800 x 3300 x 150 deep min, per
Unit Bottom entry conduit location

IMPORTANT
 Any horizontal pipe or conduit runs below the RotaSec must be at least 140mm below FFL.
 It is the customer‟s responsibility to ensure the structural integrity and strength of the installation
............................. location.

CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009


57

Headroom

A minimum floor to ceiling height of 2600mm must be provided to allow sufficient headroom for
erection and subsequent maintenance operations. For security applications, when it is undesirable to
leave a gap above the RotaSec an overhead grille or barrier must be provided which is removable to
allow installation or maintenance. Such infill's should be retained from the secure side, to maximise
security.

Conduit Routing

Conduit carrying cables for Power and Control, enter the RotaSec from under floor. Two conduit are
required normally, one for the Power supply, the other for the Control or data signals.

Conduit Routing From Under floor

Conduit routed under floor must be sited accurately as shown on Site Preparations Diagram. Please
note that the standard locations indicated should be utilised where possible. We recommend the use
of 20mm diameter steel conduit which should be left protruding a minimum of 50mm above Finished
Floor Level to prevent the ingress of surface water.

Conduit Routing From Overhead

Gunnebo technical personnel MUST be advised at the time of order placement (or as soon as possible
thereafter) of this intention.

Cable Requirements

All conduits and cables MUST be provided by others. Cables must be laid in the
conduits and left with 4 metre long tails at the RotaSec position.

Power Cables

One conduit should be dedicated for the power supply from an external source and be run back to the
2
nearest fused spur. A triple-core, earthed 1.5mm cable rated at a minimum of 10 amps should be
provided. The power supply cable must be isolated until installation has been completed and must be
terminated to a live supply by others. If Engineers from Gunnebo are erecting the unit, it is preferable
to arrange concurrent attendance of the site Electrical Contractors to position the conduits and
terminate cables.

RCCD (Earth Leakage Protection)

It is customer responsibility to ensure the incoming supply to the RotaSec meets current Regulations
and to fit appropriate safety devices accordingly.

Cable Controls

A second conduit should be provided, separate from that for the power supply, for any remote control
or data cabling requirements. Units controlled from simple remote switches, such as
pushbuttons/footswitches etc should be provided with either a four-core cable if bi-directional control is
specified, or twin-core if uni-directional

Such cables should be of minimum conductor size 0.5mm sq and laid in the conduit with a 4 metre tail
left at the RotaSec position. For these applications the control conduit should be routed back to the
control switch position and the cable left with a suitable tail for the switch.

For units controlled by a card access system or other equipment, the relevant manufacturer should be
consulted for any data-line or other cabling requirements for their equipment, whether or not the
controlling device is mounted directly to the RotaSec.

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General Details

1. Check level of the base, check the head room, corridor width, base and all critical
dimensions. Refer to the installation figures.

Tool Kit (If installation to be carried out by client)

A tool kit, Pt No. 80061724, is required to assist with the installation of routines.
The kit contains:

Insert (M10 RX) 1

M5 Pin Hex Insert 1

General purpose Grease 50grms

Sealant 100grms

Basic Principles of Setting To Work (Fig 5.21 and 5.22)

With reference to the Diagrams carry out the following routines:

1. Assemble Items 1,2 and 3 using four M10 x 30 RX screws and M10 Shakeproof Washer.

2. Assemble Items 4 (two off) and 5 securing with Screws RX Head M10 x 30 and M10 shake
proof washers.

3. Run the cables required through the upright support columns . Fit the plastic Cable Protector
Caps.

4. Assemble Items 6 and 7 (ensuring that Item 6 is packed with grease and that the Bearing is
Inserted in to the Bearing Cup)

5. Fit and bolt together the items assembled in Step 1 and 2 using screws RX Head M10 x 30
over the required fixing location.

6. Position the Roof Frame on top of the main framework and secure in place using twelve M10 x
30 RX Head screws and shake proof washers.

NOTE: Ensure that the Electrical Cables are pulled through the framework.

7. Connect all electrical cables as detailed in Figure 5.26.

8. Fit the Head Mechanism (9) and the Electrical Plate.

9. Connect the cables.

NOTE: Ensure that the Cabling Conduit (part of the Head Assembly) is long enough to allow
Head Cover removal.

10. On completion, fit the Head Cover (M5 x 16 PinHex Screws ) ensuring that the Sealing Strip is
applied to the edges.

11. Bolt the Assembly to the floor using the „Spit Bolts‟ supplied.

12. Prior to tightening the fixing bolts make sure that the complete Assembly is LEVEL. Use the
shims supplied as necessary.

13. Fit the Service Panels

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59

Variations for “R” Models

Omit the Fitting Instruction No.6 of the Setting to Work.

Carry out the following procedure:

Fit the GRP Roof Assembly using M10 x 50 RX Screws, Nuts and Washers.

After this action continue to follow the Setting to Work Instructions.

NOTE: On completion of the Installation routines, fit the Rain Water Down Pipe Cover by placing it in
the hole provided in the GRP Roof Assembly.

Variations for “S” Models

Omit Item No.2 of the Setting to Work Instructions and carry out the following:

Bolt together the TWO halves of the Side Cabinet to the Centre Post (This is in lieu of the walkway
frame).
After this action follow the Instructions given for the „R‟ Models.

NOTE: THE ABOVE INSTRUCTIONS APPLY TO A SINGLE UNIT - HOWEVER THEY CAN ALSO
BE USED WHEN INSTALLING A DOUBLE UNIT.

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FigFig
5.22 Installation
5.21 – Model
Installation shown
– Model RotaSec
shown F120S
RotaSec F90S

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Fig 5.23 Frame Work installation details for the different Models

Model B120S Basic

Model F120S

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Model R90S

Model S90S

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Model R120S

Model S120S

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Model F90D

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Model F120D

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Model R90D

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Model R120D

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Model S90D

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Model S120D

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Model F90DI

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Model F120DI

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Model R90DI

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Model R120D

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Model S90DI

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Model S120DI

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O
Fig 5.24 - Typical 90 Rotor Assemblies

O
Fig 5.25 - Typical 120 Rotor Assemblies

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Card Reader Mounting

Refer to Gunnebo Technical department for information and recommendations.

Customer Connections

On completion of the installation routines the RotaSec System must be connected to the Customer‟s
services.

Electrical Connections

Note – The following routines must be carried out by a qualified electrician.

Fig 5.26 Mains Power Electrical Power Preparation

Incoming Cable
Brown (L) to terminal 2
Blue (N) to terminal N Connect to earth stud
Green/Yellow (E) to earth stud on mounting channel

Incoming mains and connection To turnstile PSU by


by customer Gunnebo Entrance Control

 Check the incoming mains supply is isolated.


 Feed the mains supply cable through the RotaSec towards the MCB.
 Cut back and strip the sleeving as shown in Fig. 5.26
 Remove the terminal cover from the MCB.
 Clamp the cable using a cable tie through the base of the MCB mounting block.
 Connect the wires as shown in Fig. 5.26
 Replace the terminal cover.

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Testing after Installation

 On completion of the installation routines it is recommended that the following checks and
tests be carried out.
Power

 Switch ON the mains power and the mains circuit breaker unit.

Mechanism

 Rotate the Rotor and check for parking position, restoring and damping for a minimum of
O
50N non-consecutive operations in either direction. This will allow the mechanism to
settle in. Adjust if necessary after the test.

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Fig 5.27 – LCM02 Controller Connections

08.2009
.............................
Traffic/Status Lights Locking Solenoids
500mA typical 1A max
Auxiliary DC Supply
From Power Supply Battery Back Up
Unit +24vDC +24vDC (Option)
Release Signals
0v momentary signal
80

To Sensor PCB

CCEC/ OM Manual RotaSec Titan 1.5 EN


To SNT1 Y1 connector
Card Reader Inhibit 0v
Card Reader Reset 0v
81

Fig 5.28 – SNT1 Interface Connections

Emergency/Fire Alarm 0v NC

24v Supply Power Fail output 0v System Reset 0v momentary signal

Continuous Passage
Service Counter signal

NO latching signal
Audible Alarm +24vDC 40mA max

Passage Lock
NO latching signal
Count signal

From LCM02 JP9

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Fig 5.29 – Interface Connection Schematic

08.2009
.............................
Mains Power Supply
115/230vAC 50/60Hz Sensor PCB
To Downlights
82

CCEC/ OM Manual RotaSec Titan 1.5 EN


Interface Connection PCB Controller PCB
83

Optional Equipment

Figure 5.30 and 5.31 give details of how to install optional items (i.e. Status Lights and Pushbuttons)
for the F and R model ranges.

Fig 5.30 - Status Lights

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Fig 5.31 - Optional Pushbuttons

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Card readers

When Card readers are to be fitted they should be mounted and the cables routed to the
respective terminal points.

Bottom Bearing

The Bottom Bearing comprises a single steel ball running in a housing.

Remember to insert the ball when the rotor column is fitted.

The bearing MUST be charged with the special grease supplied.

General Assembly Notes

When all wiring has been connected and assembly completed, the external
power supply can be connected to the MCB.

After a final check of the electrical connections, the power can be switched on.

Test the unit for correct working actions.

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Section 6 Maintenance
Maintenance
General Care

The RotaSec Rotating Door should be cleaned and greased at regular intervals, using the following
approved materials.

Routine Cleaning, all finishes

Cleaning agent. Soap or mild detergent water.

Action: Sponge rinse with clean water, wipe dry as necessary

Fingerprints

Cleaning agent: Soap or warm water or organic solvent (acetone, alcohol, genclene)

Action: Rinse with clean water and wipe if necessary

Stubborn Stains and Discoloration, all Finishes

Cleaning agent: Mild cleaning solutions or domestic service cleaners.

Action: Rinse well with clean water and wipe dry.

Oil, Grease Marks, all Finishes

Cleaning agent: Organic solvents (acetone, alcohol genclene, trichlorethane).

Action: Clean after with soap and water, rinse well with clean water and wipe dry.

Rust and other Corrosion products, Stainless Finishes

Cleaning agent: Oxalic acid. The cleaning solution should be applied with a swab and allowed
to stand for 15 to 20 minutes before being washed away with water. May
continue using a domestic surface cleaner to give final clean.

Action: Rinse well with clean water (precautions for acid cleaners should be
observed).

Minor Scratches on Painted Surfaces

Cleaning agent: Lightly rub with cutting paste. Rinse area with water and dry.
Apply touch-up paint in fine layers.

Action: Allow 2 weeks to harden. Blend into surrounding paintwork, using a fine
cutting paste.

Deep Scratches on Painted Finishes Causing Rust

Cleaning agent: Remove rust with a small sharp knife. Apply rust inhibiting paint (red
oxide). Fill scratch with fine body filler to just under finished surface. Follow procedure for minor
scratches

Greasing

Engineers need to carry out this action during service visits.

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Routine Maintenance

General Indications

The mechanism should be inspected and cleaned at regular intervals in order to maintain the
components in good working order and to check for signs of wear.

Note - The following indications refer to an installation where the average number of transits
per year is equal to one million.
When used in dusty conditions, increase the inspection intervals.

Warning - To avoid the risk of electric shock, always ensure that the electrical power and
batteries are disconnected before inspecting the mechanism.

Servicing Access

All serviceable components can be accessed by the removal of all service hatches or from above the
enclosure by removing the roof cover.

Ensure the securing sockets are free to operate and are not damaged

Note - A special key spanner is required to unlock the panels.

Electrical Isolation

No general maintenance is required apart from replacement fuses in the event of a failure.

Lubricants

For the lubrication of parts subject to wear, use Molycote BR2, plus grease or an equivalent grease
containing graphite or molybdenum sulphide (MoS)

Do not grease moving parts unless specifically indicated in this manual. The use of grease can lead to
a build up of dust that can impair operation of the mechanism.

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Components

Annual Checks (Operations to be carried out with the power supply and BBU disconnected)

Cables and Connectors (Operations to be carried out with the power supply and BBU disconnected)

 Check that the wire connectors are firmly attached.


 Check that the terminals are fully tightened.
 Check that the insulation of the wires is in good condition and that no conductors are exposed.
 Check that mechanism fixings, screws and encoder grub screws are tight.
 Carry out general testing as described previously.

Electrical Circuits

No general maintenance is required apart from replacement fuses in the event of a failure.

General Component Maintenance

Ensure the assembly is kept clean.

Replacing the LCM02 (Operations to be carried out with the power supply and BBU disconnected)

Note - Before removing the PCB, record the position of the Jumpers and Connectors.
When replacing ensure the correct EPROM configuration is refitted.

 Disconnect the power supplies.


 Remove all connectors from the PCB .
 If necessary remove the PCB supports and the small chip in Master side LCM02.
 Disconnect the flat cable from the UCM95 (if the PCB is fitted)
 Connect the Jumpers to the NEW PCB.
 Insert the original EPROM from the old unit to the NEW PCB.
 Reconnect the cables and connectors.
 Replace the PCB.
 Reconnect the power supplies.
 Switch ON the Unit and return it to normal operation.

Replacing the Infrared Sensor (Operations to be carried out with the power supply and BBU disconnected)

 Disconnect the power supplies.


 Remove the infrared sensor from the support bracket.
 Remove all cables from the infrared sensor, taking note of their location.
 Reconnect the cables.
 Replace the infrared sensor onto the mounting bracket.
 Reconnect the power supplies.
 Switch ON the Unit and return it to normal operation.

Note – Adjust the infrared sensitivity to suit as detailed in Section 5

Replacing Other Interface Cards (Operations to be carried out with the power supply and BBU
disconnected)

Other Interface Cards may be fitted as specified at time of order.

Follow the same good practice procedures as detailed above.

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Down light

In the event that lamp replacement is necessary, remove the Down Light cover by unscrewing it and
lower the reflector assembly carefully. Remove and replace the lamp.

Note - Care should be taken with lamp replacement to ensure that the fingers do not come in
contact with the glass of the lamp

Fault Finding

During normal operation of the mechanism, the control logic displays the status of certain signals.
This enables rapid testing of certain system functions.

Fig 6.1 - Logic Display

Display A Display B Segment Display A Display B


a Status of sensor 2 of HC1/B board
b Status of sensor 3 of HC1/B board
Input of reader permissive for
c direction B
d Up/Down encoder signal
Input of reader permissive for
e direction A
f Status of sensor 1 of HC1/B board
g Encoder step signal
dp

When the rotor rotates, the segments (f )and (a) flash as they reproduce the signals from the Hall
sensors located near the upper cam of the rotary unit.

When the rotor is in the barrier position, segment b should be illuminated.

Segments d and g also flash, but these reproduce the signals generated by the internal logic of the
LCM02 board.

In the presence of a direction A permissive signal from the reader, segment e will illuminate. If the
permissive signal is for direction B, segment c will illuminate.

LCM02 Outputs Test

The control logic can operate in a test mode in which it is possible to operate the lock electromagnets
and switch on and off the LCM02 display.

 Press and hold pressed pushbutton SW3


 Reset the microprocessor by pressing and releasing pushbutton SW1.
 Release the pushbutton SW3.

At this point you can carry out the following tests.

 Press SW2 to energise the direction A lock electromagnet, relays K2 and K4 of the LCM02
board are energised, all display segments are off.
 Press SW3 to energise the direction B lock electromagnet, relays K1 and K3 of the LCM02
board are energised, all display segments on.
 Press SW4 to de-energise the electromagnets.

Note - On completion of the test procedure you must press the reset button SW1 to restore
normal operation of the control logic.

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Fault Finding

Symptom Check Action

 Adjust restoring mechanism

Restoring and Damping  Adjust damping mechanism


Rotor will not park
mechanisms if on maximum
setting replace with new.

 Adjust solenoids
Solenoids, Locking Pawls  Adjust locking pawls, if faulty
Rotor over spins
and Sensor Card replace.
 Adjust damping mechanism

 Sensor card alignment


Unit locks up and will Sensor card and Hall Effect
 Hall Effect magnets
not accept signals Magnets
 Cable connections

 Check all electrical wiring for


security of connectors.
 Check supply fuses are
Power supply problems
RotaSec fails to operate serviceable.
 Check Mains input supply is
correct
 Check fuses on LCM02

 Check +24v is present at solenoids


when LED is illuminated.
 Remove the GO signal and
Card reader (entrance simulate a signal from a known
device) faulty working switch
 Check wiring
(If all correct the entrance device is at fault refer
to access control contractor)

 Remove any obstructions


Movement of Solenoids  Carry out routine maintenance
 Replace if faulty

Mechanism is noisy Timing Disc  Tighten screws holding down


Timing Disc.

Dead area sensing not


Infrared sensor  Adjust sensitivity, replace if faulty.
operating.

Down lights not  Check cables and transformer


Halogen down light
illuminated  Replace lamp if blown.

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Section 7 Spare Parts


Spare Parts
Recommended Spare Parts

Quantities listed are per RotaSec over a 24 month period.

Table 7.1 – Recommended Spare Parts

Code Description Qty


SE-LA-MU-0007 Bulb 35W Clear 12V 2
SE-FU-MU-0013 Fuse Mains 24mm 3A 2
SE-SO-MU-0013 Locking Solenoid 1
SA-DA-MU-0003 Damper (if fitted) 1
SM-SH-MU-0037 Tension Pin M4 x 25 1
SM-SC-MU-0012 St. Steel cleaner- S/S rotor only 1
SM-SE-FH-0001 Sensor PCB 1
SM-MC-FH-0082 Actuating Link 1
SE-LB-MU-0003 LCM02 without EPROM 1
FBCBQITA110 Titan EPROM 1
SE-LB-MU-0001 SNT1 Card 1

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Section 8 Table Appendices


Table Appendices
Table 8.1 Decimal, Hexadecimal and Decimal Conversion Table
Dec Hex Binary Dec Hex Binary Dec Hex Binary Dec Hex Binary
0 00 00000000 64 40 01000000 128 80 10000000 192 CO 11000000
1 01 00000001 65 41 01000001 129 81 10000001 193 C1 11000001
2 02 00000010 66 42 01000010 130 82 10000010 194 C2 11000010
3 03 00000011 67 43 01000011 131 83 10000011 195 C3 11000011
4 04 00000100 68 44 01000100 132 84 10000100 196 C4 11000100
5 05 00000101 69 45 01000101 133 85 10000101 197 C5 11000101
6 06 00000110 70 46 01000110 134 86 10000110 198 C6 11000110
7 07 00000111 71 47 01000111 135 87 10000111 199 C7 11000111
8 08 00001000 72 48 01001000 136 88 10001000 200 C8 11001000
9 09 00001001 73 49 01001001 137 89 10001001 201 C9 11001001
10 0A 00001010 74 4A 01001010 138 8A 10001010 202 CA 11001010
11 OB 00001011 75 4B 01001011 139 8B 10001011 203 CB 11001011
12 OC 00001100 76 4C 01001100 140 8C 10001100 204 CC 11001100
13 0D 00001101 77 4D 01001101 141 9D 10001101 205 CD 11001101
14 0E 00001110 78 4E 01001110 142 8E 10001110 206 CE 11001110
15 OF 00001111 79 4F 01001111 143 8F 10001111 207 CF 11001111
16 10 00010000 80 50 01010000 144 90 10010000 208 D0 11010000
17 11 00010001 81 51 01010001 145 91 10010001 209 D1 11010001
18 12 00010010 82 52 01010010 146 92 10010010 210 D2 11010010
19 13 00010011 83 53 01010011 147 92 10010011 211 D3 11010011
20 14 00010100 84 54 01010100 148 94 10010100 212 D4 11010100
21 15 00010101 85 55 01010101 149 95 10010101 213 D5 11010101
22 16 00010110 86 56 01010110 150 96 10010110 214 D6 11010110
23 17 00010111 87 57 01010111 151 97 10010111 215 D7 11010111
24 18 00011000 88 58 01011000 152 98 10011000 216 D8 11011000
25 19 00011001 89 59 01011001 153 99 10011001 217 D9 11011001
26 1A 00011010 90 5A 01011010 154 9A 10011010 218 DA 11011010
27 1B 00011011 91 5B 01011011 155 9B 10011011 219 DB 11011011
28 1C 00011100 92 5C 01011100 156 9C 10011100 220 DC 11011100
29 1D 00011101 93 5D 01011101 157 9D 10011101 221 DD 11011101
30 1E 00011110 94 5E 01011110 158 9E 10011110 222 DE 11011110
31 1F 00011111 95 5F 01011111 159 9F 10011111 223 DF 11011111
32 20 00100000 96 60 01100000 160 A0 10100000 224 EO 11100000
33 21 00100001 97 61 01100001 161 A1 10100001 225 E1 11100001
34 22 00100010 98 62 01100010 162 A2 10100010 226 E2 11100010
35 23 00100011 99 63 01100011 163 A3 10100011 227 E3 11100011
36 24 00100100 100 64 01100100 154 A4 10100100 228 E4 11100100
37 25 00100101 101 65 01100101 165 A5 10100101 229 E5 11100101
38 26 00100110 102 66 01100110 166 A6 10100110 230 E6 11100110
39 27 00100111 103 67 01100111 167 A7 10100111 232 E7 11100111
40 28 00101000 104 68 01101000 168 A8 10101000 232 E8 11101000
41 29 00101001 105 69 01101001 169 A9 10101001 233 E9 11101001
42 2A 00101010 106 6A 01101010 170 AA 10101010 234 EA 11101010
43 2B 00101011 107 6B 01101011 171 AB 10101011 235 EB 11101011
44 2C 00101100 108 6C 01101100 172 AC 10101100 236 EC 11101100
45 2D 00101101 109 6D 01101101 173 AD 10101101 237 ED 11101101
46 2E 00101110 110 6E 01101110 174 AE 10101110 238 EE 11101110
47 2F 00101111 111 6F 01101111 175 AF 10101111 239 EF 11101111
48 30 00110000 112 70 01110000 176 B0 10110000 240 F0 11110000
49 31 00110001 113 71 01110001 177 B1 10110001 241 F1 11110001
50 32 00110010 114 72 01110010 178 B2 10110010 242 F2 11110010
51 33 00110011 115 73 01110011 179 B3 10110011 243 F3 11110011
52 34 00110100 116 74 01110100 180 B4 10110100 244 F4 11110100
53 35 00110101 117 75 01110101 181 B5 10110101 245 F5 11110101
54 36 00110110 118 76 01110110 182 B6 10110110 246 F6 11110110
55 37 00110111 119 77 01110111 183 B7 10110111 247 F7 11110111
56 38 00111000 120 78 01111000 183 B8 10111000 248 F8 11111000
57 39 00111001 121 79 01111001 185 B9 10111001 249 F9 11111001
58 3A 00111010 122 7A 01111010 186 BA 10111010 250 FA 11111010
59 3B 00111011 123 7B 01111011 187 BB 10111011 251 FB 11111011
60 3C 00111100 124 7C 01111100 188 BC 10111100 252 FC 11111100
61 3D 00111101 125 7D 01111101 189 BD 10111101 253 FD 11111101
62 3E 00111110 126 7E 01111110 190 BE 10111110 254 FE 11111110
63 3F 00111111 127 7F 01111111 191 BF 10111111 255 FF 11111111

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Table 8.2 – Factory Set Parameter Values

Firmware Version - FBCBQMYR110

Location Def. 00 Def 01 Def.02 Variable Note Description


00
00 00 00 Pmagneti See Table 1 Magnets polarity BMT/SMT
1 = locked
2 = unlocked
01 03 03 03 MA Mode A at start-up
3 = reader
4 = temporised
1 = locked
2 = unlocked
02 03 03 03 MD Mode B at start-up
3 = reader
4 = temporised
03 01 01 01 EnableAll See Table 2 Alarms enabling at start-up (high)
04 00 00 02 EnableAll=1 See Table 2 Alarms enabling at start-up (low)
0 = half rotation
05 00 00 00 Pconteggio Count pulse generation
1 = end rotation
06 19 19 19 PpulseCont 1/100 sec. Count pulse width
07 01 01 01 PinContA Count pulse per passage direction A
08 01 01 01 PinContB Count pulse per passage direction B
Traffic light colours in reader or timed
09 00 00 00 Psemafori See Table 3
mode.
0A 00 00 00 PsetLettori See Table 4 Reader mode settings
Range from 00H Possible reader credit memory (max
0B 00 00 00 PmaxPrenotaz
to 0FH 15 credits
0C 50 50 50 PTOLett 1/10 sec. Max.passing time
0D 32 32 32 PTOTemporizzato 1/10sec Timer mode timeout
0E 0F OF OF PTOSbblocco 1/10sec Unlockdurationif turnstile not engaged
OE OF OF OF Riservato Reserved, do not modify
Magnet block time after a normal
OF 14 14 14 PTOFineRot 1/100sec passage in unlock e single passage
mode
10 14 14 14 PTODisinverso 1/10sec Opposite direction blocking time
Position sensing timeout for arm out
11 64 64 64 PTOPosiz 1/10sec
of stand-by position
12 32 32 32 PpercSort Da S a S64 Choosing %
13 14 14 14 PTOBuzzerSort 1/10sec. Buzzer duration when chosen
Duration of turnstile stop during
14 14 14 14 PTOBoccoSort 1/10sec choosing. Must be >=
PTOBuzzerSort
15 11 11 11 PtipoSort See Table 5 Choosing style alarm
16 05 05 05 PTOResAll Sec. Alarm duration before normalizing
0=Disabilitato
17 00 00 01 PautoRelease Auto-reset in case of dead zone alarm
1=Adilitato
18 F6 F6 F6 PtempLow In C Lower temperature alarm threshold
19 28 28 28 PtempHigh In C Upper temperature alarm threshold
1A 00 00 00 K1High See table 6 Relay function assignment to K1
1B 01 01 01 K1Low See table 6 Relay function assignment to K1
1C 00 00 00 K2High See table 6 Relay function assignment to K2
1D 02 02 02 K2Low See table 6 Relay function assignment to K2
1E 00 00 00 K3High See table 6 Relay function assignment to K3
1F 04 04 04 K3Low See table 6 Relay function assignment to K3
20 00 00 00 K4High See table 6 Relay function assignment to K4
21 08 08 08 K4Low See table 6 Relay function assignment K4

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TABLE 1: PMagneti
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Solenoid Solenoid
Polarity Polarity
Side B Side A
0 = FL 0 = FL
1 = FS 1 = FS

TABLE 2: EnableAll - PMaskRL1 - PMaskRL2 (high+low)


EnableAll(high) - PMaskRL1H - PMaskRL2H
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Reserved
Temperature Positioning
Power-on

EnableAll(high) - PMaskRL1H - PMaskRL2H


Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Choosing Fraud

TABLE 3: PSemafori
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Traffic lights Traffic lights
Waiting Waiting
dir. B dir. A
0=Green 0=Green
1=Red 1=Red

TABLE 4: PSetLettori
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 – 0
Accumulated Number of
1=Reader resets Reader Mode
credits. readers
alarms.Only if 00 = Pulse
0=Not ordered. 0=2 readers
PMaxPrenotaz=0 01 = Level
1=Order in a table 1=1 reader

Bit 3 modifies flag FELA e FELB functioning in case of an alarm.

TABLE 5: PTipoSort
Bit 7 – 4 Bit 3 – 0
Choosing Topology in Direction A Choosing Topology in Direction A
0 = None 0 = None
1 = Before Passage occurs 1 = Before Passage occurs
2 = During Counting 2 = During Counting

TABLE 6: K(x)High + K(x)Low


K(x)High
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Polarity 0 = OR FPosiz
0 = Normal 1 = AND S0

K(x)Low
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
FBusy FBusy FBlocco FBlocco Counting Counting FEL FEL
B A B A B A B A

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
95

Firmware Version (FBCBQMYR123)

Def. Def. Def.


Loc. Parameter Note Description
00 01 02
00 00 03 00 PMagneti see table 1 Magnets polarity FL/FS
1. Locked
2. Unlocked
01 03 03 03 MA Mode A at start-up
3. Reader
4. Timing
1. Locked
2. Unlocked
02 03 03 03 MB Mode B at start-up
3. Reader
4. Timing
03 01 01 01 EnableAll see table 2 Alarms enabling at start-up (high)
04 00 00 02 EnableAll+1 see table 2 Alarms enabling at start-up (low)
0= half rotation.
05 00 00 00 PConteggio Count pulse generation
1= end rotation.
06 19 19 19 PPulseCont 1/100 sec. Count Pulse Width.
07 01 01 01 PIncContA Count pulses per passage direction A
08 01 01 01 PIncContB Count pulses per passage direction B
Traffic light colours in reader or timed
09 00 00 00 PSemafori See table 3
mode
0A 00 00 00 PSetLettori See table 4 Reader mode settings
Range from 00H to Possible reader credit memory (max
0B 00 00 00 PMaxPrenotaz
0FH 15 credits)
0C 50 50 50 PTOLett 1/10 sec. Max passing time.
0D 32 32 32 PTOTemporizzato 1/10 sec. Timer mode timeout
0E 0F 0F 0F Reserved Reserved, do not modify.
Magnet block time after a normal
0F 14 14 14 PTOFineRot 1/100 sec. passage in unlock e single passage
mode.
10 14 14 14 PTODisInverso 1/10 sec. Opposite direction blocking time.
Position sensing timeout for arm out of
11 64 64 64 PTOPosiz 1/10 sec.
stand-by position.
12 32 32 32 PPercSort da $00 a $64 Choosing %
13 14 14 14 PTOBuzzerSort 1/10 sec. Buzzer duration when chosen
Duration of turnstile stop during
14 14 14 14 PTOBloccoSort 1/10 sec.
choosing. Must be >= PTOBuzzerSort
15 11 11 11 PTipoSort See table 5 Choosing style alarm
16 05 05 05 PTOResAll sec. Alarm duration before normalizing.
0 = Disable
17 00 00 00 PAutoRelease Auto-reset in case of dead zone alarm
1 = Enable
18 F6 F6 F6 PTempLow in °C Lower temperature alarm threshold
19 28 28 28 PTempHigh in °C Upper temperature alarm threshold
1A 00 00 00 K1High See table 6 Relay function assignment to K1
1B 01 01 01 K1Low See table 6 Relay function assignment to K1
1C 00 00 00 K2High See table 6 Relay function assignment to K2
1D 02 02 02 K2Low See table 6 Relay function assignment to K2
1E 00 00 00 K3High See table 6 Relay function assignment to K3
1F 04 04 04 K3Low See table 6 Relay function assignment to K3
20 00 00 00 K4High See table 6 Relay function assignment to K4
21 08 08 08 K4Low See table 6 Relay function assignment to K4
0 = 9600
1 = 4800
22 00 00 00 PBaudRate Serial Transmission Speed
2 = 2400
3 = 1200

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CCEC/ OM Manuals RotaSec Titan 1.5 08.2009
96

TABLE 1: PMagneti
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Solenoid Solenoid
Polarity Polarity
Side B Side A
0 = FL 0 = FL
1 = FS 1 = FS

TABLE 2: EnableAll - PMaskRL1 - PMaskRL2 (high+low)


EnableAll(high) - PMaskRL1H - PMaskRL2H
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Reserved
Temperature Positioning
Power-on

EnableAll(high) - PMaskRL1H - PMaskRL2H


Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Choosing Fraud

TABLE 3: PSemafori
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Traffic lights Traffic lights
Waiting Waiting
dir. B dir. A
0=Green 0=Green
1=Red 1=Red

TABLE 4: PSetLettori
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 – 0
Accumulated Number of Reader Mode
1=Reader resets
credits. readers 00 = Front
alarms.Only if
0=Not ordered. 0=2 readers 01 = Inputs Echo
PMaxPrenotaz=0
1=Order in a table 1=1 reader 10 = Level

Bit 3 modifies flag FELA e FELB functioning in case of an alarm.

TABLE 5: PTipoSort
Bit 7 – 4 Bit 3 – 0
Choosing Topology in Direction A Choosing Topology in Direction A
0 = None 0 = None
1 = Before Passage occurs 1 = Before Passage occurs
2 = During Counting 2 = During Counting

TABLE 6: K(x)High + K(x)Low


K(x)High
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Polarity 0 = OR FPosiz
0 = Normal 1 = AND S0

K(x)Low
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
FBusy FBusy FBlocco FBlocco Counting Counting FEL FEL
B A B A B A B A

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CCEC Product Data\CCEC O&M Manuals ClearSec 1.3 09.2008
97

Section 9 Declaration of Conformity


Declaration of Conformity

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CCEC/ OM Manuals RotaSec Titan 1.5 08.2009
98

Notes

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CCEC Product Data\CCEC O&M Manuals ClearSec 1.3 09.2008
99

Notes

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CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
For further information please contact:

Competence Centre Entrance Control

c/o Gunnebo Entrance Control Ltd. Bellbrook Business Park, Uckfield, East Sussex, TN22 lQQ, UK.
Tel +44 (0) 1825 761022 Fax +44 (0) 1825 763835
E-mail info.entrancecontrol@gunnebo.com
Web www.gunnebo.com

A COMPANY WITHIN THE GUNNEBO GROUP

HEAD OFFICE SWEDEN


Gunnebo AB, Box 5181, SE-402 26 Goteborg, SWEDEN. Tel +46-31 83 68 00, Fax +46-31 83 68 10

www.gunnebo.com

Note: In pursuit of its policy of continuous refinement and improvement, Gunnebo Entrance Control Ltd reserves the right to modify design and details.

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CCEC/ OM Manuals RotaSec Titan 1.5 08.2009

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