Issue List RBC WK30

1200%
1000%
800%
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0%
RBC (A31)
7/1 7/2 7/3 7/4
Mon Tue Wed Thu
Plan Input 2,020 2,100 736 0
Actual Input 1,997 1,144 703
Hit Rate Input 99% 54% 96% #DIV/0!
Target 90% 90% 90% 90%
7/5 7/6 WK 29
Fri Sat
0 0 4,856
3,844
#DIV/0! #DIV/0! 79%
90% 90% 90%
OIL Shift Station Station description
OIL-5 D A3 Assy bottom cover

Issue description
A3 Abnormal induction of reclaiming module

原因分析
Root Cause Analyse
The solenoid valve did not open and close

when receiving the signal
Total
纠正措施
PIC Due Date Down
Corrective Action
Time
Change valve TLA Eng 9/21/2024 129
0
0
0
0
0
9/16
9/17
9/18
65
9/19
9/20
9/21
129
Station: A2
Automation process step:
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 8:
Step 9:
Step 10:
Step 11:
Root Cause Analysis
1st why:
2nd why:
Action
1
2
VS150 fixed 2D barcode reader
Scanner technical parameters
Assy PCBA to top cover
Robot takes PCBA from tray part section

Robot moves to place PCBA into Magic Ray AOI fixture
Magic Ray perform the pincheck to PCBA and SF program sends results to PLC
PCBA its released from AOI and robot takes it from fixture
Robot place PCBA on secondary position fixtures
Secondary position fixture moves to discharge axis module
Discharge axis gripper takes PCBA from secondary fixture and moves to scanner position
Scanner actives to read PCBA QR code and send infromation to PLC to do link NG
If PCBA result its OK then it can be link and assembly to top cover
If PCBA result its NG it will be rejected and place on NG port
Why scanner cannot read PCBA QR code ?

>Scanner cannot detect the QR code on PCBA
Why the scanner cannot detect?

> Some QR codes are not visible to the scanner, the line path seems incomplete
>The station scanner its in correct position
> Station scanner can pass QR codes grade A and B (C and F will fail to scan)
Verify with SMT the quality of these QR codes

Adjust the position of the scanner to scan the bottom face of the PCBA
After checking the Verification Report of some QR code

some of them are F (Fail qua
After checking the Verification Report of some QR code
some of them are F (Fail qua
ed 2D barcode reader
echnical parameters
Scanner cannot read PCBA QR code
NG QR CODE OK QR CODE
Top side Bottom side
PIC Date Status

TLA Eng 5-Jul Done
rt of some QR code tested with SMT team we found

them are F (Fail quality)
rt of some QR code tested with SMT team we found
them are F (Fail quality)
Station: A2
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 8:
Step 9:
Step 10:
Step 11:
Root Cause Analysis
1st why:
2nd why:
Action
1
2

Discharge axis gripper takes PCBA from secondary fixture and moves to scanner position NG
Scanner actives to read PCBA QR code and send infromation to PLC to do link
Why Reclaim clamp is out of origin position ?

>Due to the rotation sensor having fallen off from the reclaim arm, causing to continue
rotating after a reset without end.
Why the sensors fell off from the Reclaim arm?

>This is possible due to the sensors being shown to be previously damaged.
The rotation sensors interfere physically in the trayectory of XYZ Reclaim and may have
pushed them and finally broken
Repair the sensor and atach again to the Reclaim XYZ in the intended position
Reclaim clamp is out of position and may cause a collision
PIC Date Status

TLA Eng 10-Jul Monitoring
Station: A2
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 8:
Step 9:
Step 10:
Step 11:
Root Cause Analysis
1st why:
2nd why:
3rd why:
Action
1
2

Why Reclaim clamp is out of origin position ?

>Due to the rotation sensor being out of position, this causes that after a reset the clamp
rotation position is different that the one that should be.
Why the sensors cables are in short circuit?

>This is possible due to the sensors being shown to be previously damaged.
The rotation sensors interfere physically in the trayectory of XYZ Reclaim and may have
pushed them and finally broken
Why the short circuit turned off the station?

>Due to not there not being any fuse to protect the station from a short circuit.
Repair the damaged sensors and attach them to the Reclaim XYZ in the intended position
Go to fixture room and get a fuse to protect the station from short
The sensors of the reclaiming module make short circuit
PIC Date Status

Station: A2
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 8:
Step 9:
Step 10:
Step 11:
Root Cause Analysis
1st why:
2nd why:
3rd why:
4th why:
Action
1
2
3

Why the sensor conection make short circuit ?

> The cable is stressed and causes a crack in the insulating range of the cables
Why the cable is stressed?

> The R axis step of the rotation limit wich is preset in the parameters
Why the R axis step of the rotation limit?

> The R axis step of the rotation limit wich is preset in parameters
Why the R axis step of the rotation limit?

> The R axis limit sensor is making false contact, and is turning off
Repair the damaged sensors and attach them to the Reclaim XYZ in the intended position
Go to fixture room and get a fuse to protect the station from short
Change the sensor and adjust the parameters
The sensors of the reclaiming module make short circuit
PIC Date Status

Station: A3
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 8:
Root Cause Analysis
1st why:
2nd why:
3rd why:
4th why:
5th why:
Action
1
Corrective action
1
2
Assy bottom cover
Reclaiming module moves to the feeding tray part

Reclaiming module place in the A bottom cover area
Reclaiming moudule arrive to the A bottom cover tray NG
Reclaiming module goes to the secondary position and put the bottom cover in the
NG
secondary position plate
Secondary position adjust the cover
Reclaiming module take the bottom cover NG
Reclaming module put the bottom cover in the piece NG
Why the sensor is not turning on?

> The gripper cylinder was not open or correctly close
Why the gripper cylinder was not open or correctly close ?

> When we try to open the cylinder, the air pressure was not sent to open the gripper air
feeder
Why the air pressure was not sent to open the gripper air feeder?
> The air hose didnt have air
Why the air hose didnt have air?

>The solenoid valve did not open or close correctly
Why the solenoid valve did not open or close correctly?

>The useful life of the device is over (Nota: Debo aclarar que al revisar el funcionamiento de
la valvula ambos relevadores funcionaban a la perfeccion, sin embargo dejo de escucharse
el abrir y cerrar de la valvula, lo que me hizo pensar que realmente era el cuerpo de la
valvula y no su sistema electrico)
Chage the valve for a new one
Maintenance and check all the valves.

In case of be necesary change all the valves for new valves
The sensors of the reclaiming module didnt turn on
The reclaiming module gripper didnt open
The sensors of the reclaiming module didnt turn on
The reclaiming module gripper didnt open
Nota: Para detectar que la falla era debido a la

electrovalvula, desconecte una de las mangueras del
gripper y accione el interruptor que la activaria. Esra
por obvias razones no se activo
PIC Date Status
TLA Eng 21-Sep Monitoring
MODEL Date Shift Time Station Equipment anomalies
V76R 4/16 D 11:00-12:00 A2 Reflowing NG PCBA
Change model to Matrix

V76R 4/16 D 11:00-12:00 A2
4 75J
Abnormal function of
V76R 4/16 M 16:00-17:00 A2
discharge gripper axis
V76R 4/16 M 17:00-18:00 A2 Duplicate Travelcard
23:00-00:00
V76R 4/16 N A2 PCBA depleted
V76R 4/17 D 7:00-8:00 All No op in lin
V76R 4/17 D 7:00-8:00 All Scanner is not scanning
Abnormal induction of
V76R 4/17 D 7:00-8:00 A4
lifting cylinder
V76R 4/17 D 9:00-10:00 A2 NG material
Abnormal induction
V76R 4/17 M 15:00-16:00 A1
discharge axis
V76R 4/17 M 16:00-17:00 A1 Travelcard depleted
Change model to Matrix
V76R 4/17 M 16:00-17:00 All
5 35J
Waiting for material to
V76R 4/17 M 17:00-18:00 All
start input
V76R 4/17 M 20:00-21:00 All Change model to V75C
Adjust of scanner
V76R 4/17 M 20:00-21:00 A2
position
Adjust of scanner
V76R 4/17 N 23:00-00:00 A2
position
Adjust of scanner
V76R 4/18 M 15:00-16:00 A2
position
V76R 4/18 M 20:00-21:00 A1 Travelcard depleted
V76R 4/18 M 21:00-23:00 A1
clamping cylinder A
clamping cylinder A
V76R 4/18 M 23:00-00:00 A1
issue. Clamp sensor
abnormal induction
Abnormal Vacuum
V76R 4/19 M 16:00-17:00 A1
indischarge axis
16:00-17:00
Adjust discharge axis
V76R 4/19 M 17:00-18:00 A1
position
20:00-21:00
V76R 4/22 D 12:00-13:00 A2 PCBA depleted
00:00-1:00
V76R 4/23 N A2 PCBA depleted
1:00-7:00
V76R 4/24 N 13:00-14:00 A2 PCBA depleted
23:00-2:00
V75C 4/24 N 3:00- A2 PCBA Depleted
4:00
V75C 4/24 N 1:00-2:00 A2 Magic template issue
Discharge XYZ suction

V75C 4/24 N 3:00-5:00 A1 cup connections are
damaged
PCBA depleted,
V75C 4/25 M 15:00-17:00 A2
reflowing NG material
V75C 4/25 M 20:00-22:00 A1
clamping cylinder B
23:00-2:00
4:00
Disconnecting Module A
V75C 4/26 M 16:30-17:30 A4
Computer
Tray don't reached the

V75C 4/26 M 17:00-18:00 A1
position
V75C 4/26 M 21:00-22:00 All No op feeding line
23:00-2:00
7:00
Line stopped by line

V75C 4/29 N 3:00-4:00 All leader due to lunch
break
15:00-16:00
V75C 4/30 M A2 PLC alarm
16:00-17:00
V75C 4/30 M All Blackout & Start Line
20:00-21:00
V75C 4/30 M A3 Bottom covers depleted
Line stopped by line
V75C 5/3 N 3:00-4:00 All leader due to lunch
break
Position sensor in
cylinder from
V75C 5/3 N 1:00-3:00 A4
screwdrver B doesnt
work
Screwdriver B has gone

V75C 5/3 M 20:00-22:00 A4 a long time without
feedback
Abnormal function of
V75C 5/6 M 18:30-19:30 A2
Magic ray
21:00-22:00
V75C 5/6 M A1 Top covers depleted
15:00-16:00
V75C 5/7 M 17:00-19:00 A1 PCBA depleted
19:00-21:00
V75C 6/28 D 7:00-15:00 A2 PCBA depleted V75C
V75C 7/1 D 7:00-12:00 A2 Run V76R

V75C 7/1 D 12:00-13:00 All Change line
Magic ray dont open the

V75C 7/1 D 12:00-13:00 A2
software
V75C 7/1 D 12:00-13:00 A4 Z axis alarm
The discharge module

V75C 7/1 D 7:00-8:00 A2
put the material wrong
Reflow of ASSY1
V75C 7/1 N 6:00-7:00 A4
modules
V75C 7/2 M 17:00-23:00 A3 Carrier dont advance
Robot put pcba in

V75C 7/2 M 18:00-20:00 A2
wrong position
V75C 7/2 N 6:00-7:00 A2 Reflow PCBA
V75C 7/3 D 7:00-12:00 A2 Run V75C
V75C 7/3 M 17:00-18:00 A2 Coupling Change

V75C 7/3 M 18:00-19:00 A3
transplanting cylinder
V75C 7/3 N 23:00-00:00 A2 Reflow PCBA
18:00-20:00
V76R 7/4 M ALL Lunchtime
18:00-20:00
V76R 7/4 M ALL Lunchtime
20:00-21:00 Abnormal Travelcard

V76R 7/4 M A1
Dispenser
Abnormal Induction
19:00-20:00
V76R 7/4 M A1 quotient of jacking
cylinder
7:00-8:00
A2 The scanner is not
V76R 7/8 D 8:00-9:00 A2
reading the PCBA
7:00-8:00
V76R 7/8 D 8:00-9:00 A2
reading the PCBA
00:00-1:00 A2 The scanner is not

V76R 7/8 N A2
reading the PCBA
16:00-21:00 A2 Robot Clamp

V76R 7/9 M A2
Positioning Adjustment
Nachi Robot colission

V76R 7/9 N 23:00-00:00 A2
with empty tray
V76R 7/9 N 2:00-4:00 ALL Lunchtime

V75C 7/10 N 23:00-00:00 A2
reading the PCBA
Screwdriver B has gone

23:00-00:00
V75C 7/10 N A4 a long time without
6:00-7:00
feedback signal

V75C 7/10 N 2:00-4:00 A2 Rotation limit sensors
fall from position OIL2
V75C 7/10 N 2:00-4:00 ALL Lunchtime

V75C 7/11 M A2
Positioning Adjustment
V75C 7/15 N A2
3:00-4:00 reading the PCBA
V75C 7/15 N 00:00-1:00 A2 Reflow PCBA

V76R 7/16 N A2
1:00-2:00 reading the PCBA
A2 Secondary position
V76R 7/16 N 00:00-2:00 A2
limit sensor damaged
V76R 7/16 N 1:00-2:00 A2 V76R FAI
Robot Nachi arm fails to

leave PCBA in the
1:00-3:00
V76R 7/16 N A2 correct position in
3:40-7:00
Secondary positioning
module
V76R 7/16 N 3:00-4:00 ALL Lunchtime
V76R 7/16 N 2:00-7:00 ALL Slow feeding op
Nachi robot doesnt go

V76R 7/16 N 2:00-3:00 A2 to retrieve PCBA after
passing MagicRay
Nachi robot doesnt go

V76R 7/16 N 2:00-3:00 A2 to retrieve PCBA after
passing MagicRay
Vendor adjusting
V76R 7/18 M 15:00-16:00 A2
discharge gripper
V76R 7/18 M 16:00-17:00 A2 A2 Scanner Adjustment
Emergency button got

V76R 7/18 M 17:00-18:00 A3
loose
V76R 7/18 N 2:00-4:00 A1 Travelcard depleted
V75C 7/22 N 5:00-6:00 A1 Top covers depleted
8:00-9:00 Discharge X axis stop

V75C 7/23 D A2
9:00-10:00 working
Station doesnt turn on
V75C 7/23 N 23:00-7:00 A2
after reset OIL3
7:00-8:00
The fuse blew after
V75C 7/24 D 8:00-9:00 A2
turning on the station
9:00-10:00
9:00-10:00 Axis R arrive to the limit

V75C 7/24 D A2
10:00-11:00 positon
V75C 7/25 D A2 PCBA WIN SN x7

8:00-9:00
A3 Reclaiming module
9:00-10:00
V75C 7/25 D A3 cylinder abnormal
10:00-11:00
induction
Period of Downtime
Issue Description
downtime （min）
Reflowing remaining NG PCBA

11:00-11:47 47
to change model
11:47-12:10 23 Change model from 35J to 75J
The gripper dont take correctly

16:30-16:53 33 the PCBA of the secondary
position
17:50-17:56 6 Duplicate Travelcard
23:25-23:55
30 No PCBA in line
7:00-7:10 10 No op in line
The scanner cant read the

7:20-7:35 15
code
11:10-11:15 The sensor didnt detect the

10
11:25-11:30 cylinder
9:10-9:20 10 NG material
The vacuum doesnt work

15:10-15:23 13
correctly
16:47-16:52 5 Travelcad depleted
16:55-17:00 5 Change model from 75J to 35J
Waiting for material to start

17:00-17:25 25
input
Waiting for material to start
20:10-20:40 25
input

22:37-22:59 23
code

23:00-23:40 40
code

15:50-16:15 25
code
20:45-20:59 15 Travelcard depleted
The piston that move and hold

21:30-22:59 90
the clamp was broken
The piston that move and hold

the clamp was broken during
the middle shift after
23:00-23:50 50
ensamble the sensor was out
of position and needed
adjustment
The discharge axis doesnt take

16:28-16:45 17
the top cover
16:48-16:56
The vacuum doesnt work
17:36-17:55 42
correctly
20:30-20:45
13:25-14:00 35 No PCBA in line
00:10-00:50
370 No PCBA in line
1:30-7:00
7:00-7:20
10:40-11:10 70 No PCBA in line
13:10-13:30
23:00-1:25
3:00-3:20 165 PCBA depleted in line.
Template of V75C PCBA in
MagicRay marks as error hole
1:30-2:00 30
without pin from connector J2
Pin 35
Suction cups connections in

Dscharge XYZ are damaged,
3:50-4:10 20
causing the travelcard to not
stick to the top cover
15:00-16:50 110 Input starts 16:50
20:50-21:20 30 The clamp is out of position
23:00-1:20
2:10-3:20 200 PCBA depleted in line.
The Module A laptop had run

16:50-17:20 30
out of battery
The loading transfer don't

17:31-17:41 10
advance
21:45-21:51 6 No op feeding line
23:00-2:00
235 PCBA depleted in line.
5:15-6:10
No op to cover during lunch

3:00-3:30 30
time
15:25-15:30 The magic ray did not pass the

5
PCBA
16:31-17:05
34 Blackout
20:29-20:45
16 Bottom covers depleted
No op to cover during lunch
3:00-3:30 30
time
A sensor that detects the
upper position of the
screwdriver cylinder fails due
to the cable being in a
1:40-3:00 80 shortcut, there where not
replacements of the same
model in fixture so it required
to fix it manually with another
spare cable.
Module B alarms due to
20:45-21:51 66
damaged spring
A PCBA got stuck in the magic

18:55-19:18 23
ray
21:25-21:30 5 Top covers depleted in line

15:00-15:19
17:50-18:25 133 PCBA depleted in line
19:30-20:49
7:00-15:00 240 PCBA depleted in line
7:00-12:00 300 Run V76R

12:00-12:05 5 Change line to V75C
Magic ray dont open the

12:05-12:15 10
software
12:15-12:40 25 The z axis of assy 1 is alarm
The PCBA is bent when the

7:20-7:30 10 discharge module put the
PCBA in the top cover
6:00-7:00 60 Reflow ASSY1 modules
A3 elevator conveyor dont

17:30-22:30 300
advance
Robot put pcba in wrong
18:42-19:46 64
position
Robot not link pcba, pcba with
6:20-7:00 40 qr poorly printed, pcba with
damage pins
7:00-12:00 300 Run V75C
17:18-17:52 35 A2 robot coupling change

Sensor didt detect bottom
18:10-18:24 14
cover tray
Robot not link pcba, pcba with

23:20-23:30 10 qr poorly printed, pcba with
damage pins
18:40-19:20 40 Lunchtime
18:40-19:20 40 Lunchtime
Abnormal travercarld
20:23-20:33 10
dispenser
Abnormal Induction quotient of

19:30-19:40 10
jacking cylinder
7:00-9:00 A2 The scanner is not reading
120
the PCBA

120
the PCBA

5
the PCBA
16:55-20:50 Robot put pcba in wrong

235
position
Nachi robot collisioned with

23:40-23:50 10 empty tray that was damaged
before input
2:50-3:30 40 Lunchtime
10
the PCBA
23:20-23:35 The screwdriver B fails after

25
6:25-6:35 inserting the 1st screwdriver
1:45-2:25
Robot starts in a wrong
2:35-2:50 55
position after reset of station

15:41-18:55
194 position.Part of mechanism
broke
15
3:30-3:35 the PCBA
Reflow of NG PCBA due to

00:40-00:50 10 PCBA depleted, production
slower

100
1:20-1:30 the PCBA
The sensor of secondary

position limit detection was
damaged after colliding with a
00:30-1:20 50
bent part of the secondary
position plaque that was
damaged in the morning
FAI Process for chage of line to

1:30-1:50 20
V76R
The PCBA is left in the

1:50-2:20
60 secondary positioning module
3:00-7:00
in an abnormal position
New op due to not enough ops,

2:40-7:00 30
the op feeds slow
The robot remains frozen with

a PCBA in stanby, doesnt go to
2:35-3:00 25
retrieve a PCBA already with
the Pincheck Pass
The robot remains frozen with

a PCBA in stanby, doesnt go to
2:35-3:00 25
retrieve a PCBA already with
the Pincheck Pass

15:00-15:35 35
position
Scanner didn’t read pcba qr
16:18-16:49 31
code
17:16-17:40 24 Emergency button got loose
2:34-3:05 31 Travelcard depleted
5:07-5:13 6 Top covers depleted in line
The discharge axis of PCBA is

8:50-9:50 60 not moving and is alarm with X
axis limit position
After a reset due to lifting
cylinder in tray part due to
trays being stuck vertically and
causing a servo error, the
reclaim XYZ robot fails to
return to the origin position,
and continues rotating. After
stoping it a returning to the
correct position, the station is
23:55-7:00 425
started and after the loading
transfer moves with the tray
the station starts turning on
and off and the loading
transfer tray moving along
with it. After a few times the
station turns off. The station
has the computer and the PLC
turned on.
Night shift report, when they

try to reset the station, the
7:00-9:30 150
machine turn off and they cant
turn on again.
The limit sensor of the R axis

9:30-11:00 90 not detect when the axis arrive
to the sensor
The PCBA goes to NG port for a

10
WIN SN alarm
The PCBA goes to NG port for a
8:36-10:45 129
WIN SN alarm
Root Cause Analyse Corrective Action Owner
Alberto
Alberto
The gripper was misplaced Reset station Ana
NA Notify to line leader Kevin
NA NA Materials
NA NA Line leader
The position of the scanner

Adjust scanner Alberto
is wrong
The cylindet is not turning

Adjust air pressure Alberto
back
Reflow material Reflow Alberto
The spring of the suction Change the spring of the

Alberto, Ana
cup was broken suction cup and adjust
NA NA Kevin
NA NA Ana
NA NA Materials
NA NA Materials
The union of the structure

that hold the scanner is Adjust the structure Ana, Carlos
loose

Ana, Carlos,
that hold the scanner is Adjust the structure
Eduardo
loose

that hold the scanner is Adjust the structure Teresa
loose
NA NA Kevin
Change all the structure
The screw of the piston Ana, Carlos,
of the piston, adjust
was broken Jose
positions
Sensor out of position, Adjust sensor position

Eduardo, Ana,
difficulty in fixing it due to and fix it to the cylinder
Carlos, Jose
lack of space to manuever so it doesn’t move
One of the suction cups

Suction cup is changed Ana, Jose
was broken
Screw not tightening

Adjust the position and
enough, causing Ana, Jose
Ttghten the screws
movement
NA NA Materials
NA NA Materials
NA NA Materials
NA NA Materials
Possible detection error or
Call software and correct
change in the saturation of Software
the issue in the template
the PCBA pin hole
The connection doesn’t Ask for replacements from

goes down due to internal fixture room, and change
damage, caused by not them. Adjust positions to
Fixture, Eduardo
being in the correct angle be sure that the
and damaging it as the Travelcard sticks to the
time passes Top cover
NA NA Materials
The clamp breaks due to

The clamp guide part is
one of its guides being Ana, Jose
changed and adjusted
swept away
NA NA Materials
The laptop charger had

The charger is plugged in
been unplugged, possibly
and the cables are Ana, Jose
while moving the material
arranged
boxes
The line leader replaces

Trays in poor condition Ana, Jose
the two damaged trays
NA NA Kevin
NA NA Materials
NA NA Isela
Carrier stuck in the scane The machine and the

Software
zone program are restarted
NA NA Facilities
NA NA Materials
NA NA Isela
Posible damage do to
being in contact with the Fix the old sensor do to no
screws hose, this may have spares of the same model Eduardo
caused the sensor being sensor available
pulled and damaged.
Since the spring was

damaged, that area had a
Spring is requested from
lot of movement, making Ana, Jose
fixture room and changed
the screwdriver process
difficult
The QR code was dirty and The PLC is turned off and
Software
could not be read the Magic ray is restarted
NA NA Materials
NA NA Materials
Reflow material Reflow Alberto
Finish WO of V76R NA Alberto

Change line to V75C NA Alberto
Update the program Update the program Software
The position of the

Adjust position Alberto
screwdribver is wrong
The screws of the Repair the dischage

discgemodule clamp module and adjust Alberto
system are loose positions
ASSY Fails pending to

NA Eduardo
reflow
Damage regulator Vendor Vendor
Robot wasnt calibrated Adjsut robot positionm Jose, Teresa

NA SMT
Finish WO of V75C NA Alberto
Loose coupling Change coupling Jose
Tray in wrong positon Restart station Jose
NA SMT
No enough Op & engineer Line Leader,

to cover lunchtime Line Master

Travelcard dispenser
sensor was in wrong Fix sensor position Jose
position
Jacking cylinder didnt let

Reset station Jose
pass carrier
The code of the PCBA is Change the position of the
damaged or cut and is not scanner and the reading Alberto, Hank
complete section

damaged or cut and is not scanner and the reading Alberto, Hank
complete section
The code of the PCBA from

the bottom send WIN SN
Clean SN and reflow PCBA Eduardo
message after scanning it
due to the code being dirty
Robot wasnt calibrated Adjust robot position Hank, Vendor
Damaged Tray got stuck

and caused a collision Reset robot using the
Eduardo
between another tray and Nachi controller
robot
No enough engineer to
Eduardo
cover lunchtime
The scanner fails to read Change the position of the
the SN Code due to scanner and the reading Eduardo
scanner position section
Cable from MDC in A4 was

not connected correctly, Adjust cable and MDC Software,
due to being constantly positions Eduardo
moved
Sensor out of position,

causing the clamp to never
reach the limit and end up
Repair sensors with a zip
starting in another
tie and adjusting position Eduardo
position. After that
if necessary.
another position sensor fell
from the clamp, causing
the same issue
No enough engineer to
Eduardo
cover lunchtime
Adjust clamp pcba

Robot wasnt calibrated positioning. Repair Hank
mechanism
damaged or cut and is not scanner and the reading Eduardo
complete section
No PCBA Reflow PCBA Materials
The scanner fails to read Change the position of the

the SN Code due to scanner and the reading Eduardo
scanner position section
Damaged plaque hit the Ask fixture for a new Eduardo,

sensor an broke it sensor and change it Gerardo
Wait the complete process

NA Eduardo
of FAI
Nachi position
descalibrated in reference Adjust position of PCBA
Eduardo
to the Secondary discharge
positioning
Line Leader,
NA NA
Line Master
QRQC program software Eduardo,

Turn off the Magic Ray
errors Software
QRQC program software Eduardo,

Turn off the Magic Ray
errors Software
Robot gripper position

Vendor Vendor, Hank
uncalibrated
Scanner position and QR
Adjust Scanner position Jesus
code NG
Constant use Change button Fixture, Jesus
Travelcards depleted due

NA Line Leader
to printer not working
NA NA Materials
Disassemble the rear part

The gear who connect the
if the axis and assemble
motor with the axis is loose Alberto
the gear tightening the
and is out of the belt.
set screws.
PENDING. The reason for
the station turning off may
have been a short circuit
PENDING. Insert a fuse for
located in the Reclaim XYZ
the station and repair the
arm. The reason of this
cables that were Eduardo
turning off the station was
damaged due to the short
that there was no fuse
circuit.
protecting the station, but
there was one protecting
the PLC.
The fuse that connects the

Analyze the root cause
voltage to the station is
that caused the problem
blown
with the fuse.
Upon finding the problem,
Change and conect Alberto
a short circuit is identified
correctly the sensors.
between the cylinder
Using thermofit.
detection sensors of the
reclaiming module
The sensor is not working

because it has false
contact, and when the part
Change the sensor Hank Su, Vendor
is just arriving to the
sensor the sensor turn off
and stop the R axis
The scanner dont detect all

Clean SN and reflow PCBA Alberto
the code.
The scanner dont detect all
Clean SN and reflow PCBA Alberto
the code.
Due
Evidence Status
Date
4/16 Monitoring
4/16
4/16 Monitoring
4/16 Done
4/16 Done
4/17 Done
4/17 Done
4/17 Done
4/17 Done
4/17 Done
4/17 Done
4/17 Done
4/17 Done
4/17 Done
4/17 Monitoring
4/17 Monitoring
4/18 Monitoring
4/18 Done
4/18 Done
4/18 Done
4/19 Done
4/19 Done
4/22 Done
4/23 Done
4/24 Done
4/24 Done
4/24 Done
4/24 Done
4/25 Done
4/25 Done
4/25 Done
4/26 Done
4/26 Done
4/26 Done
4/26 Done
4/29 Done
4/30 Done
4/30 Done
4/30 Done
5/3 Done
5/3 Done
5/4 Done
5/6 Done
5/6 Done
5/6 Done
6/28 Done
7/1 Done
7/1 Done
7/1 Done
7/1 Done
7/1 Done
7/1 Done
7/2 Done
7/2 Done
7/2 Done
7/3 Done
7/3 Done
7/3 Done
7/3 Done
7/4 Done
7/4 Done
7/4 Done
7/4 Done
7/8 Done
7/8 Done
7/8 Done
7/9 Done
7/9 Done
7/9 Done
7/10 Done
7/10 Done
7/10 Done
7/10 Done
7/11 Done
7/15 Done
7/2 Done
7/16 Done
7/16 Done
7/16 Done
7/16 Done
7/16 Done
7/16 Done
7/16 Done
7/16 Done
7/18 Done
7/18 Done
7/18 Done
7/18 Done
7/22 Done
7/23 Monitoring
7/23 Monitoring
7/24 Monitoring
7/24 Monitoring
7/25 Done
7/25 Done
Quanta Computer Inc.
Change line model checklist
Model V76R Shift Duration Time used to prepare Input start: Day Month Year
line:
A1 Stick SN and assy top

No. Confirmation method & standard Picture A2 AOI Pincheck A3 Assy PCBA A4 Assy bottom cover A5 Lock screw
Action cover
Select and change model in PLC Make sure station have change model
1 NA NA NA NA
HMI correctly and reset stations
Change travel cards roll

PN: 1TH2ZZZ0281 Remove empty travel card roll and make
2 NA NA NA NA
Matrix 4 sure the travel PN is correct
ggg1TH2ZZZ0282 Matrix 5
Add top cover 76R to trays Remove left covers (75C/73R) and make
3 NA NA NA NA
PN:1497848-00-E sure model PN is correct
Make sure gripper does not make contact

4 Make ink test for gripper PCBA NA NA NA NA
with PCBA components
Add PCBA V76R

PN:38V73CB01I0
Remove left PCBA (73R/75C) and make
5 Matrix 4 (75J) NA NA NA
sure model PN is correct
38V73CB01J0 Matrix 5
(35J)
Save current program (73R/75C) and

6 Change V76R AOI program NA NA NA NA
make sure model its correct
Add bottom cover 76R to trays

Remove left covers (73R/75C) and make
7 PN: NA NA NA NA
sure model PN is correct
1670977-00-A
Remove 73R/75C fixture from press and

8 Change V76R fixture for press part NA NA NA NA
save inside machine on designed location
Change V76R fixture A and B for

9 Remove 73R/75C fixtures NA NA NA NA
screw part
Responsable
Malfunction condition Solution Device status confirmation
Date DRI
Malfunction 口:Dispositivo FuncionalDevice works normally;口:OtroOthers＿

condition and
solution 口:Dispositivo FuncionalDevice works normally;口:OtroOthers＿
口:Dispositivo FuncionalDevice works normally;口:OtroOthers＿
口:Dispositivo FuncionalDevice works normally;口:OtroOthers＿
Responsable
Part number Specification Part name Part status confirmation
Date DRI
Part 口:Parte funcional Part works normally;口:OtroOthers＿

replacement
口:Parte funcional Part works normally;口:OtroOthers＿
口:Parte funcional Part works normally;口:OtroOthers＿
Line leader's Engineer's

siganture signature
Form No.:PF-00028 REV:3I

Issue List RBC WK30

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1200%

OIL-5 D A3 Assy bottom cover

A3 Abnormal induction of reclaiming module

The solenoid valve did not open and close

Change valve TLA Eng 9/21/2024 129

Automation process step:

Root Cause Analysis

Robot takes PCBA from tray part section

Why scanner cannot read PCBA QR code ?

Why the scanner cannot detect?

Verify with SMT the quality of these QR codes

After checking the Verification Report of some QR code

Top side Bottom side

PIC Date Status

rt of some QR code tested with SMT team we found

Automation process step:

Root Cause Analysis

Robot takes PCBA from tray part section

Why Reclaim clamp is out of origin position ?

Why the sensors fell off from the Reclaim arm?

PIC Date Status

Automation process step:

Root Cause Analysis

Robot takes PCBA from tray part section

Why Reclaim clamp is out of origin position ?

Why the sensors cables are in short circuit?

Why the short circuit turned off the station?

PIC Date Status

Automation process step:

Root Cause Analysis

Robot takes PCBA from tray part section

Why the sensor conection make short circuit ?

Why the cable is stressed?

Why the R axis step of the rotation limit?

Why the R axis step of the rotation limit?

PIC Date Status

Automation process step:

Root Cause Analysis

Reclaiming module moves to the feeding tray part

Reclaming module put the bottom cover in the piece NG

Why the sensor is not turning on?

Why the gripper cylinder was not open or correctly close ?

Why the air hose didnt have air?

Why the solenoid valve did not open or close correctly?

Maintenance and check all the valves.

The reclaiming module gripper didnt open

The sensors of the reclaiming module didnt turn on

The reclaiming module gripper didnt open

Nota: Para detectar que la falla era debido a la

V76R 4/16 D 11:00-12:00 A2 Reflowing NG PCBA

Change model to Matrix

V76R 4/16 M 17:00-18:00 A2 Duplicate Travelcard

V76R 4/17 D 7:00-8:00 All No op in lin

V76R 4/17 D 7:00-8:00 All Scanner is not scanning

V76R 4/17 D 9:00-10:00 A2 NG material

V76R 4/18 M 20:00-21:00 A1 Travelcard depleted

V76R 4/22 D 12:00-13:00 A2 PCBA depleted

V76R 4/24 N 13:00-14:00 A2 PCBA depleted

Discharge XYZ suction