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fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIE.2021.3084181, IEEE
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E NERGY decarbonization policies around the world are voltage gain, bidirectional dc-dc converter is needed.
promoting the increased use of variable renewable gen- A wide range high voltage gain ratio can be obtained by
eration and the massive electrification of transport [1]. In this adjusting turns-ratio of the coupled-inductor based converters,
context the concept of using the considerable energy storage but they need to address the additional problems of leakage
of electric vehicles as a resource to aid renewable integration, inductance, such as high voltage spikes across power switches
so called vehicle to grid (V2G) has gained considerable especially if snubber circuits are not included [10], [11].
traction [2]. Ideally the electric vehicle (EV) battery would Due to the safety and electromagnetic interface (EMI)
be charged during periods of low demand (e.g. night time) effects, converter structures with a common ground between
or high renewable generation and the stored energy would be input and output terminals are more interesting for industrial
available to supply back to the grid as a form of reserve. This applications [12].
reserve can assist in system frequency support by providing The common ground, wide voltage range dc-dc converters
services such as fast frequency support and spinning reserve to presented in [13], [14] suffer from restricted voltage gain, and
mitigate sudden load changes [1]. The potential of providing their efficiencies and dynamic responses are limited by the
extreme duty cycles of the power switches. The interleaved
structures in [11], [15] also suffer from limitations in voltage
Manuscript received July 14, 2020; revised October 30, 2020, Febru- range and a high number of switches, which typically present
ary 11, 2021 and April 08, 2021; accepted May 16, 2021. high complexity for the circuit and control system, increase
This publication has emanated from research supported in part
by a Grant from Science Foundation Ireland under Grant number cost and limit power density.
SFI/16/IA/4496. (Corresponding author: Hamed Heydari-doostabad). Recently, a number of new high voltage gain bidirectional
Hamed Heydari-doostabad and Terence O’Donnell are with the dc-dc converters have been presented in [16]–[18]. Although
School of Electrical and Electronic Engineering, University College
Dublin (UCD), Dublin 4, Ireland. they have a high voltage gain, their voltage range are limited,
(e-mail: hamed.heydari-doostabad@ucd.ie; terence.odonnell@ucd.ie) and they do not have a common ground between input and
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(a) (b)
Fig. 6. Time-domain waveforms in DCM: (a) step-down and (b) step-up.
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So, the voltage of capacitors are vC1 + vC2 0 ≤ t < DTs
VL2 = −VHV + vC1 DTs ≤ t < (D + D2 )Ts (18)
VC1 = VC2 = (D + D1 )VLV D (9)
0 (D + D2 )Ts ≤ t < Ts
As a result, the DCM voltage gain transfer ratio during the Now the volt-second balance is applied on both inductors.
step-down mode can be obtained as: So, the voltage of the capacitors are
VLV D2
Mstep−down(DCM ) = = (10) VC1 = VC2 = (D + D1 )VLV D1 (19)
VHV (D + D1 )(D + 2D2 )
B. Step-up Mode As a result, the DCM voltage gain transfer ratio in the step-
up mode can be obtained as:
In this mode, the power flows from VLV side to VHV side.
Two states for CCM (four states for DCM) operation are VHV (D + D1 )(2D + D2 )
Mstep−up(DCM ) = = (20)
defined as: VLV D1 D2
State 1 CCM and DCM [0 − t1 ]: In this interval and
according to Fig. 4(a), S1 and S2 are both turned on while It must be mentioned that for CCM operation it is possible
Q1 , Q2 and Q3 are turned off. In this state, L1 is charged by to operate S1 and S2 as synchronous rectifiers during step-
the input dc source. Thus, the current through L2 increases, down mode and to operate Q1 , Q2 and Q3 as synchronous
whereas the energy of L2 is increased from C1 and C2 . rectifiers during step-up mode.
According to the typical time-domain waveforms in Fig. 5(b)
the derived current and voltage equation are: III. D ESIGN C ONSIDERATIONS
vL1 = L1 didtL1 = VLV A. Duty cycle calculation
(11)
vL2 = L2 didtL2 = vC1 + vC2
The duty cycle during the step-down and the step-up modes
State 2 CCM [t1 − Ts ] and DCM [t1 − t2 ]: Contrary to and CCM and DCM modes can be calculated according to
state 1, during this interval as shown in Fig. 4(b), S1 and S2 VLV and VHV side voltages.
are turned off whereas the body diodes of Q1 , Q2 and Q3 From (6) and (16), the duty cycles of the proposed con-
are conducting. The inductor L1 releases its energy into the verter in the step-down (Dstep−down ) and the step-up mode
capacitors C2 . Similarly, the energy of L2 is released to the (Dstep−up ) can be obtained:
VHV side. √
vL1 = L1 didtL1 = +VLV − vC1 = VLV − vC2 Dstep−down = 05(−VLV + VLV 2 + 8V
LV VHV )VHV (21)
(12)
vL2 = L2 didtL2 = −VHV + vC1 = −VHV + vC2
√
As shown in (12) the voltage across C1 and C2 are equal, Dstep−up = 05(2VHV + VLV − 2 + 8V
VLV LV VHV )VHV
that is, vC1 = vC2 . (22)
By applying volt-second balance on L1 and L2 , we have The current ripple of inductors L1 and L2 can be obtained
D(VLV ) + (1 − D)(VLV − VC1 ) = 0 (13) as follows
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Ref.
of Gain Step-down
IS1 = 2ILV (2 − D) Elements†
ground? Mstep−up range f s [kHz] Step-up
I 4S yes D 1[kW]
S2,Q3 = DILV (2 − D) [4] 1L, 3C 0−∞ < 97%
step-down: , 1(1 − D) 50[kHz]
IQ1 = 2ILV (2 − D) 3S D(2−D) 200[W] 967%
[5] 2L, 2C no 0−∞
(1+D)(1−D) 50[kHz] 962%
IQ2 = (1 − D)ILV (2 − D) 4S D2 0−0.5 200[W] 948%
(28) [6] 1L, 3C no
2(1 − D) 2−∞ 50[kHz]
I = 2I (1 − D) 2 941%
S1 HV
4S D2 0−0.5 140[W]
I [7] 1L, 4C yes 963%
S2,Q3 = IHV (1 − D) 2(1 − D) 2−∞ 70[kHz] 975%
step-up: 4S D2 100[W] 937%
IQ1 = IHV (1 − D)2
[8] 2L, 3C yes 0−∞
1(1 − D)2 50[kHz] 955%
IQ2 = DIHV (1 − D)2 4S yes D2
0−∞
160[W] 950%
[9] 2L, 3C 1(1 − D)2 30[kHz]
965%
VS1,Q1,Q2 = DVHV (2 − D) 3S 0.5D(1-D) 1.6[kW] 976%
[10] 2L, 4C no 0−∞
2D(1 − D) 100[kHz] 975%
step-down: VS2 = VHV , 8S D3 0−1/3 800[W] 959%
[11] 3L, 6C yes
VQ3 = 2VHV (2 − D) 3(1 − D) 3−∞ 20[kHz] 958%
(29) 3S yes D(2 − D)
0−∞
300[W] 9624%
[13] 2L, 4C (1+D)(1−D) 20[kHz]
VS1,Q1,Q2 = (1 − D)VHV (1 + D) 9644%
3S yes D(2 − D) 500[W] 967%
step-up: VS2 = VHV [14] 2L, 4C (1+D)(1−D)
0−∞
30[kHz] 963%
VQ3 = 2VHV (1 + D) 5S yes D(3 − D) 0−0.5 400[W] 9441%
[16] 2L, 6C (2+D)(1−D) 2−∞ 20[kHz] 9409%
5S D(4 − D) 0−1/3 490[W] 935%
C. Passive components design [17] 2L, 3C no
(3+D)(1−D) 3−∞ 50[kHz] 940%
From (1) and (11), inductance values can be obtained as: 6S
no D 2 (2 + D) 0−1/3 2[kW] 974%
[18] 2L, 5C (3−D)(1−D)2 3−∞ 100[kHz] 972%
1−D 2(1 − D) 4S, 2D D2 200[W]
step-down:L1 ≥ VLV , L2 ≥ VLV (30) [19] 2L, 3C yes 0−∞
887%
∆iL1 fs ∆iL2 fs D 1/(1 − D)2 15[kHz] 832%
6S yes D4 0−1/4 500[W] 969%
DVLV 2DVLV [24] 2L, 5C 4−∞ 400[kHz]
step-up:L1 ≥ , L2 ≥ (31) 4(1 − D) 971%
∆iL1 fs ∆iL2 fs (1 − D) 5S
no
D2 0−0.5 1[kW] 9530%
[20] 2L, 4C 2(1 − D) 2−∞ 20[kHz] 9521%
Using (30), (31) and having the permissible range of current 4S D2 0−0.5 3[kW]
yes 976%
ripples ∆iL1 and ∆iL2 , the inductor values can be calculated. [21] 2L, 4C 2(1 − D) 2−∞ 50[kHz] 974%
Moreover, the minimum value of inductor currents must be 3S
no
D(1 + D) 0−0.5 120[W] 9762%
[22] 1L, 3C (2−D)(1−D) 2−∞ 30[kHz]
positive for CCM, the critical value of L1 and L2 can be 9780%
4S yes D2 0−0.5 300[W] 9445%
expressed as: [23] 1L, 4C 2(1 − D) 2−∞ 20[kHz] 9439%
(1 − D)VLV (2 − D)(1 − D) 3S D(2 − D) 2[kW] 986%
[25] 2L, 4C no 0−∞
step-down:L1 ≥ , L2 ≥ VLV (1+D)(1−D) 20[kHz] NA
2fs ILV D 2 fs ILV 5S D 2 (2 − D) 500[W] 972%
(32) Pro. yes 0−∞
2L, 4C (1+D)(1−D)2 50[kHz] 968%
DVLV D(1 + D)VLV
step-up:L1 ≥ , L2 ≥ (33) † S: switch, D: diode, L: inductor, C: capacitor.
2fs ILV (1 − D)2 fs ILV
Number of capacitors includes LV side and HV side capacitors.
The values of C1 , C2 and Co(1,2) can be obtained as:
D(1 − D)ILV (1 − D)VLV
step-down:C1,2 ≥ , Co1 ≥
∆vC1,2 fs (2 − D) 8∆vCo1 fs2 L1 IV. C OMPARISON OF P ROPOSED C ONVERTER TO THE
(34) S TATE OF A RT
D(1 − D)ILV D(1 − D)2 VLV
step-up:C1,2 ≥ , Co2 ≥ Some general information on the characteristics of the main
∆vC1,2 fs (1 + D) ∆vCo2 fs (1 + D)
(35) bidirectional dc-dc converters and the proposed converter are
Similarly, using (34), (35) and having the permissible range provided in Table I. Some of these structures suffer from a
of voltage ripples ∆vC1 , ∆vC2 , ∆vCo(1,2) , capacitor values lack of common ground between input and output terminals
can be selected. such as [5], [6], [10], [17], [18], [20], [22], [25].
Considering 50 kHz as the switching frequency, VLV = 40 A voltage gain comparison is made between the proposed
V, VHV = 200 V, maximum current ripple of L1 and L2 is 1 converter and the main bidirectional dc-dc structures in Fig. 7.
A and 2 A, respectively. The maximum voltage ripple of C1,2 The main point of Fig. 7(a) is that the converter in [18] has
is 4 V and the output voltage ripple is 1 V. The critical passive the lowest step-down voltage gain. However, due to it’s voltage
components are L1 = 368 µH, L2 = 681 µH, C1 = C2 = 10 gain relationship (D 2 (2 + D)), this converter suffers from a
µF and Co(1,2) = 23 µF. limited voltage gain range which only ranges between 0 and
It must be mentioned, the maximum critical inductor values 1/3. Hence, in the step-down mode, the proposed converter
for operating in DCM mode at both step-down and step-up has the lowest-wide range voltage gain in comparison to the
modes are L1 = 14.71 µH and L2 = 147.10 µH. other structures.
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(a)
(a) (b)
Fig. 7. Voltage gain comparison: (a) step-down and (b) step-up modes.
the other bidirectional converters. When the battery is not fully charged, the LV side current
Furthermore, as will be shown later, the measured maximum reference ILV∗
(or Ibat
∗
) is determined.
efficiencies during the step-down and the step-up modes are When the battery is not fully charged, the output of the PI
97.2% and 96.8%, respectively for the proposed converters. compensator in the CC/CV control loop is saturated by the
Therefore, the proposed converter presents a good balance of limiter and the battery current reference Ibat
∗
is determined by
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the upper limit value of the limiter. When VLV reaches the where tON and tOF F are the Q (or S) ON and OFF state dwell
full-charge voltage, the voltage control loop is activated by times, respectively.
the PI compensator to regulate the battery voltage [29]. The controller is intended to eliminate the error Ie between
The control of the inverter used to interface with the grid is the reference current (ILV∗
) and IL1 [k + 1] [31]–[34], which
set up to regulate its dc side voltage, VHV , with an outer PI translates to
based dc voltage control loop and an inner current control loop ∗
Ie = ILV − IL1 [k + 1] =
based on dead-beat control. The outer dc voltage controller is ∗ (44)
ILV − IL1 [k] − δQ/S,ON tON − δQ/S,OF F tOF F = 0
designed according to [28].
Then, tON and consequently, optimal D can be obtained as
The outputs of the PI compensator and limiter become the
reference for the dead-beat current control loop. As will be ∗
(ILV − IL1 [k]) − δQ/S,OF F Ts
shown, the proposed dead-beat current controller can also D= (45)
(δQ/S,ON − δQ/S,OF F )Ts
simply determine the optimal duty cycle, for the step-down and
the step-up modes from the measured VLV and C1 voltage, and The grid side inverter current controller is aims to shape
measured and reference current through the L1 inductance. the current through Lg , denoted as ig , as a pure sinusoid. As
In the step-down mode, when Q1,2,3 are ON, the voltage shown in Fig. 11(b) a simple dead-beat current controller is
across L1 can be determined as again developed for this goal. The simple equivalent circuit of
the inverter stage is shown in Fig. 11(b). In the equivalent cir-
vL1 = L1 diL1 dt = vC1 − VLV (37) cuit, when SA is ON, the voltage across Lg can be determined
as
When Q1,2,3 are OFF , the inductor voltage is vLg = Lg dig dt = VHV − vg (46)
where vg is grid voltage.
vL1 = L1 diL1 dt = −VLV (38)
When SA is OFF, the inductor voltage is
The slope of L1 current during Q1,2,3 ON state (δQ,ON ) and vLg = Lg dig dt = −vg (47)
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(a)
Fig. 12. Laboratory prototype of proposed converter.
TABLE II
E XPERIMENT PARAMETERS
Parameters Values
Rated power (Pout ): 500 [W]
Switching frequency (fs ): 50 [kHz]
LV and HV side voltages (VLV , VHV ): 40 [V] and 200 [V]
Grid side voltage (vg ): 110 [V], 50 [Hz]
Inductors L1 , L2 and Lg : 0.4 [mH], 1 [mH] and 4 [mH]
Capacitors C1 , C2 and Co(1,2) : 22 [µF], 22 [µF] and 680 [µF]
MOSFETs: IPW60R099CPA (b)
Microcontroller: STM32F407VGT
Fig. 13. Operation of CCM: (a) step-down and (b) step-up modes.
The slope of ig during SA ON-state (δinv,ON ) and OFF -state However for the sake of simplicity in the prototype, only
(δinv,OF F ) can be written as one type of switch is used and we try to find a high
dig VHV − vg dig −vg efficiency solution in terms of switch selection. The main
δinv,ON = = , δinv,OF F = = (48) features of the selected CoolMOS TM are very low values of
dt Lg dt Lg
on-state resistance (RDS,on ), drain-source output capacitance
Now one can predict the inductor current at the next (Coss ), rise time, fall time, gate-source charge (Qgs ), gate-
sampling period (ig [k + 1]) from its current value (ig [k]), by drain charge (Qgd ) and reverse recovery charge, which are
using the slopes already determined, i.e. relatively unique characteristics and results in improved energy
conversion efficiency. In this section, two operation modes are
ig [k +1] = ig [k]+δinv,ON tinv,ON +δinv,OF F tinv,OF F (49)
examined, i.e.: dc and grid connected modes.
where tinv,ON and tinv,OF F are the SA ON and OFF state
dwell times, respectively. A. Proposed DC-DC converter operation
The controller is intended to eliminate the error, ie , between
In this section the operation of the dc-dc converter alone is
the reference current (i∗g ) and ig [k + 1], which translates to
verified.
ie = i∗g − ig [k + 1] = Fig. 13(a) illustrates the performance of step-down mode
(50)
i∗g − ig [k] − δinv,ON tinv,ON − δinv,OF F tinv,OF F = 0 under steady state operation and under a step change in LV
side current reference from 6 A to 12.5 A. It can be seen that
Then, tinv,ON and consequently the optimal modulation
the input HV side voltage is 200 V and the voltage across the
index can be determined as
load changes from 18.2 V up to 40 V with the step change in
Lg (i∗g − ig [k]) + vg [k]Ts the reference LV side current.
minv = (51)
VHV Ts Subsequently, D varies stepwise from 0.38 to 0.54, as, the
LV side current varies from 6 A to 12.5 A. Fig. 14(a) shows
VI. E XPERIMENTAL V ERIFICATION the voltage and the current of switches in step-down mode
To confirm the feasibility of the proposed EV charger, a which validates the equations of Section III-B.
laboratory hardware setup shown in Fig. 12 is implemented. Similarly, Fig. 13(b) shows the performance of the converter
The specifications of the converter and component parameters in step-up mode under steady state operation and in response
are presented in Table II. to a step change in LV side current command from 6 A to
In theory, because not all switches in the converter re- 12.5 A. In this case, the input LV side voltage is 40 V and
quire the same voltage rating, a cost optimal design might since the inverter is not connected, the output voltage is not
use various different switches with different voltage ratings. regulated but steps from 140 V up to 200 V with the step
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(a) (b)
Fig. 16. Voltage and current of inductors during DCM mode: (a) step-
down and (b) step-up modes.
B. Grid-connected results
The steady state experimental results of the proposed EV
charger for the grid connected mode in terms of G2V and
V2G performance is shown in Fig. 17. The LV side current (or
battery current Ib ) reference and the HV side voltage reference
(a) (b) is 12.5 A and 200 V, respectively. Note in Fig. 17(b), the step
Fig. 14. Voltage and current of switches and inductors: (a) step-down, change in VHV and VLV simply indicates the point at which
(b) step-up modes. the inverter side dc link voltage control is activated. Battery
voltage and grid voltage is 40 V and 110 V, respectively.
As shown in this figure, the battery is charged (G2V) and
discharged (V2G) with sinusoidal grid current.
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(a)
(a) (b)
Fig. 18. Proposed converter (a) efciency curve, (b) calculated loss
breakdown for step-down (left) and step-up (right) modes.
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0278-0046 (c) 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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Transactions on Industrial Electronics
IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS
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structure of a bidirectional dc-dc converter with high conversion ratios
for electric vehicles,” IEEE Trans. Veh. Technol., vol. 69, no. 1, pp. Hamed Heydari-doostabad (Member, IEEE)
194–206, Jan. 2020. received the Ph.D. (Hons.) degree in electri-
[19] V. F. Pires, D. Foito, and A. Cordeiro, “A dc-dc converter with quadratic cal engineering from the Ferdowsi University of
gain and bidirectional capability for batteries/supercapacitors,” IEEE Mashhad, Mashhad, Iran, in 2018. He is cur-
Trans. Ind. Appl., vol. 54, no. 1, pp. 274–285, Jan.-Feb. 2018. rently a Postdoctoral Senior Power System Re-
[20] Y. Zhang, Y. Gao, J. Li, and M. Sumner, “Interleaved switched-capacitor searcher with the School of Electrical and Elec-
bidirectional dc-dc converter with wide voltage-gain range for energy tronic Engineering, University College Dublin
storage systems,” IEEE Trans. Power Electron., vol. 33, no. 5, pp. 3852– (UCD), Dublin, Ireland.
3869, May. 2018. His research interests include power elec-
[21] H. Jeong, M. Kwon, and S. Choi, “Analysis, design, and implementation tronics, especially grid-feeding-forming invert-
of a high gain soft-switching bidirectional dc-dc converter with PPS ers, distributed energy resources, photovoltaic
control,” IEEE Trans. Power Electron., vol. 33, no. 6, pp. 4807–4816, inverters, dc converters, power quality, and control systems.
Jun. 2018.
[22] S. Li, K. M. Smedley, D. R. Caldas, and Y. W. Martins, “Hybrid
bidirectional dc-dc converter with low component counts,” IEEE Trans.
Ind. Appl., vol. 54, no. 2, pp. 1573–1582, March-April 2018. Terence O’Donnell (Senior Member, IEEE) re-
[23] Y. Zhang, Y. Gao, L. Zhou, and M. Sumner, “A switched-capacitor ceived the BE in Electrical Engineering from
bidirectional dc-dc converter with wide voltage gain range for electric University College Dublin in 1990 and the PhD
vehicles with hybrid energy sources,” IEEE Trans. Power Electron., degree, also in Electrical Engineering from Uni-
vol. 33, no. 11, pp. 9459–9469, Nov. 2018. versity College Dublin in 1996. He is currently an
[24] J. Chen, D. Sha, Y. Yan, B. Liu, and X. Liao, “Cascaded high voltage Associate Professor with the School of Electrical
conversion ratio bidirectional nonisolated dc-dc converter with variable and Electronic Engineering, University College
switching frequency,” IEEE Trans. Power Electron., vol. 33, no. 2, pp. Dublin (UCD), Dublin, Ireland.
1399–1409, Feb. 2018. He is a Principle Investigator within the UCD
[25] O. Cornea, G.-D. Andreescu, N. Muntean, and D. Hulea, “Bidirectional Energy Institute where his research interests
power flow control in a dc microgrid through a switched-capacitor cell are focused on the use of power electronics
[29] S. H. Hosseini, R. Ghazi, and H. Heydari-Doostabad, “An extendable converters in power systems and in particular on the interfacing of power
quadratic bidirectional dc-dc converter for V2G and G2V applications,” electronics to the grid. Specic interests include the grid applications of
IEEE Trans. Ind. Electron., vol. 68, DOI 10.1109/TIE.2020.2992967, solid state transformers, the control of converters for distributed energy
no. 6, pp. 4859–4869, Jun. 2021. resources and the use of power hardware in the loop testing methods.
0278-0046 (c) 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: Univ of Calif Santa Barbara. Downloaded on July 01,2021 at 06:13:15 UTC from IEEE Xplore. Restrictions apply.