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AIP-1200V Infusion Pump Maintenance Manual

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Maintenance Manual of

Infusion Pump
(AIP-1200V)
Table of Contents
Chapter 1 Safety Matters ...................................................................................................................................3
1.1 Warnings ....................................................................................................................................3
1.2 Cautions .....................................................................................................................................4
1.3 Dialogue window ...................................................................................................................... 5
1.4 Symbols .....................................................................................................................................5
Chapter 2 Organization of Infusion Pump ........................................................................................................ 6
2.1 Mechanical Structure of Infusion Pump ................................................................................... 6
2.2 Hardware Structure of Infusion Pump ...................................................................................... 7
2.2.1 Function Introductions of Board Card .............................................................................. 7
2.2.2 Main Control Board Interface Details .............................................................................. 8
2.2.3 Driver board interface signal .......................................................................................... 10
2.2.4 Battery adapter board interface signal ............................................................................ 12
2.2.5 External interface signal ................................................................................................. 13
2.3 Software Structure of Syringe Pump ...................................................................................... 14
2.3.1 Interface Flow Chart of Syringe Pump ...........................................................................14
2.3.2 System Interfaces ............................................................................................................ 15
Chapter 3 Common Faults .............................................................................................................................. 16
Chapter 1 ................................................................................................................................................16
Chapter 2 ................................................................................................................................................16
Chapter 3 ................................................................................................................................................16
3.1 Common Faults ....................................................................................................................... 16
3.2 Failure Analysis and Solutions ................................................................................................16
3.2.1 Inaccurate Touch on Display Screen ...............................................................................16
3.2.2 Failure of Motor of Switch Door; ................................................................................... 16
3.2.3 Failure of Fluid Flow Regulator ; ................................................................................... 16
3.2.4 False Alarming of Bubble ............................................................................................... 16
3.2.5 System Failure 2 ..............................................................................................................17
3.2.6 System Failure 4 ..............................................................................................................17
3.2.7 Loudspeaker Failure ........................................................................................................17
3.2.8 Charging Failure ............................................................................................................. 17
Chapter 4 Specific Maintenance Operations ...................................................................................................18
Chapter 4 ................................................................................................................................................18
4.1 Preparations Before Maintenance ........................................................................................... 18
4.1.1 Split Diagram of Infusion Pump Assembly ....................................................................18
4.1.2 Maintenance Tool ............................................................................................................19
4.1.3 Notices .............................................................................................................................19
4.2 Components Disassembly .......................................................................................................19
4.2.1 Battery Removal ............................................................................................................. 19
4.2.2 Split of Front and Back Shells ........................................................................................ 21
4.2.3 Remove Pump Body ....................................................................................................... 22
4.2.4 Removal of Fluid Flow Regulator .................................................................................. 23
4.3 Maintenance Operations ......................................................................................................... 24
4.3.1 Replacement of Display Screen ....................................................................................24
4.3.2 Replacement of Hall Sensor Components ...................................................................... 25

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4.3.3 Replacement of Door Motor ........................................................................................... 26
4.3.4 Replacement of Ultrasonic Module ................................................................................ 27
4.3.5 Replacement of Optocoupler PCBA ...............................................................................28
4.3.6 Replacement of Down Pressure Sensor Assembly ......................................................... 29
4.3.7 Loudspeaker Replacement .............................................................................................. 30
4.3.8 Replacement of Battery Adapter Plate ............................................................................31
4.3.9 Replacement of Power Module .......................................................................................32
Chapter 5 Calibration and Testing ...................................................................................................................33
5.1 Sensor Calibration ...................................................................................................................33
5.1.1 Upper Blocking Sensor ................................................................................................... 34
5.1.2 Lower Blocking Sensor ...................................................................................................34
5.1.3 Calibration of Display Screen .........................................................................................34
5.2 Function Test of Infusion Pump ..............................................................................................35
5.2.1 Anti-bolus test ................................................................................................................. 35
5.2.2 Pump stop fluid test ........................................................................................................ 35
5.2.3 Calibration method of the Down Occlusion pressure sensor ......................................... 35
5.2.4 Blocking Pressure Test ....................................................................................................36
5.3 Accuracy Testing .....................................................................................................................36
5.3.1 25mL Accuracy ............................................................................................................... 36
Chapter 6 Care and Maintenance .................................................................................................................... 38
Chapter 2 ................................................................................................................................................38
Chapter 3 ................................................................................................................................................38
Chapter 4 ................................................................................................................................................38
Chapter 5 ................................................................................................................................................38
Chapter 6 ................................................................................................................................................38
6.1 Cleaning, disinfecting and sterilizing ..................................................................................... 38
6.1.1 Cleaning .......................................................................................................................... 38
6.1.2 Disinfecting ..................................................................................................................... 38
6.2 Periodical maintenance ........................................................................................................... 38
6.2.1 Check the Appearance .....................................................................................................39
6.2.2 Performance Check ......................................................................................................... 39
6.2.3 Maintenance Plan ............................................................................................................39
6.3 Add new brand and Calibration .............................................................................................. 39
6.4 Repair ...................................................................................................................................... 41
6.4.1 Normal Repair Process ................................................................................................... 41
6.4.2 Maintenance for Long Term Store ..................................................................................41
6.5 Equipment Components/Accessories ..................................................................................... 41
6.6 Production Date .......................................................................................................................41
6.7 Recycling .................................................................................................................................41
Chapter 7 After-Sales Service ......................................................................................................................... 42
Chapter 8 Appendix .........................................................................................................................................43
Appendix A Material list ......................................................................................................................... 43

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Chapter 1 Safety Matters

1.1 Warnings

 Before using, please check the equipment, connecting wire and accessories to ensure that it can work
normally and safely. If there’s anything abnormal, immediately stop working and contact our after sale
service department. Additionally, the adhesion or intrusion of fluid/drug may possibly cause the equipment
fault and malfunction. Therefore, please clean the equipment after use, and store it correctly.
 This equipment must be operated by trained professional medical care personnel.
 It is not allowed to put and use the equipment in the environment with anesthetic and other inflammable or
explosive articles to avoid fire or explosion.
 It is not allowed to store or use the equipment in the environment with active chemical gas (including gas
for disinfecting) and moist environment since it may influence the inside components of the infusion
pump and may possibly cause performance drop or damage of the inside components.
 The operator shall guarantee that the set infusion parameters of this equipment are the same as the medical
advice before starting infusion.
 Please correctly install the infusion apparatus according to the infusion indication direction of this
equipment, ensure that infusion tube smoothly and straightly cross the creep device. Otherwise, it may
possibly suck blood from the patient or fails to reach the expected performance.
 Please do not only depend on information prompt during use, please periodically check it to avoid
accident.
 Tightly fix this equipment on the infusion stand and ensure the stability of the infusion stand. Be careful
when moving the infusion stand and this equipment to avoid the equipment dropping and infusion stand
falling or knocking the surrounding objects.
 If the infusion tube is twisted, or the filter or needle is obstructed, or blood in the needle which may
obstruct the infusion, the pressure in the infusion tube will rise. When removing such occlusion, it may
possibly cause “bolus injection” (temporary excess infusion) to the patient. The correct method is to
tightly hold or clamp the infusion tube near the puncturing position, then open the door to drop the
pressure in the infusion tube. Then loosen the infusion tube, solve the reason of occlusion, and restart
infusion. If infusion is restarted when the occlusion reason exists, then it may cause occlusion alarm
persistently, and the pressure in the infusion tube may keep rising, and may break or cut off the infusion
tube, or hurt the patient.
 This equipment injects fluid/drug through extruding the infusion tube, but it can’t detect the leakage if the
infusion line is cut off or broken. Therefore, please periodically check it to avoid above fault during the
working period.
 During infusion, please periodically check the dripping state of the fluid and the fluid/drug in the
intravenous infusion bag/container, so as to ensure the correct working during infusion. This equipment
doesn’t directly measure the quantity of infusion fluid, therefore, it is possible that this equipment can’t
detect the free infusion flow under the extremely special condition. Even the drop sensor is adopted, it is
possible that this equipment can’t detect the free infusion flow which is less than the specific value for the
demands of tolerance.
 This equipment has the occlusion detection function for detecting and alarming when the infusion needle
deviates the position in the vein or the needle is not correctly punctured in the vein. However, it only
alarms when the occlusion pressure has reached certain numerical value, and the puncturing part may
possibly have become reddish, swelling or bleeding, additionally, it is possible that the device doesn’t
alarm for a long period if the actual occlusion pressure is lower than the alarm threshold value, therefore,
please periodically check the puncturing part. If there’s any abnormal phenomenon for the puncturing part,
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please timely take suitable measures, such as puncturing again.
 Only those infusion apparatus, line, infusion needle and other medical components that meet the local
laws and regulations and the requirements covered in and this User Manual can be adopted, it is suggested
to adopt the infusion apparatus with same brand as this equipment. It can’t ensure the infusion accuracy if
the unsuitable infusion line is adopted.
 It is not allowed to disassemble or refit this equipment or use it for other purposes except normal infusion.
 No one is allowed to repair this equipment except our company or the authorized repair technician of our
company.
 To avoid risk of electric shock,this equipment must only be connected to AC with Ground Protection.

1.2 Cautions

 Before its first use after purchase, or this equipment is not used for a long period, please charge the
equipment with AC power supply. If it is not fully charged, under power failure, the equipment can’t
continue working with built-in battery power supply.
 This equipment can not be used in the places with radiological installation or magnetic resonance
equipment as well as the places with high pressure oxygen therapy.
 Other devices near this equipment must meet corresponding EMC requirements, otherwise, it may
influence the performance of this equipment.
 Under general conditions, please use AC power supply as much as possible since it can prolong the
service life of the battery at a certain degree. When using AC power supply, ensure that the grounding
wire is reliably connected with the ground, and only the AC power wire attached with this equipment
shall be adopted. The built-in battery can only be used as the assistant power supply when the AC
power supply can’t reliably connected with the ground and is not under normal conditions (power
failure or moving infusion).
 Before connecting this equipment with power supply, please keep the power socket and plug dry, and
the power voltage and frequency meet the requirements listed in the equipment label or this User
Manual.
 The equipment is equipped with the audible and visual alarm system, and the red and yellow alarm
indicators will light on by turn to check if the alarm system can work normally, and the speaker makes
the “beep” sound.
 Please keep the equipment away from the AC power socket for a certain distance to avoid fluid/drug
splashing or dropping in the socket, otherwise, it may possibly cause short circuit.
 Please use the fluid/drug after it has reached or nearly reached room temperature. When the fluid/drug
is used at low temperature, the air which is dissolved in the fluid/drug may cause more air bubbles and
result in frequent air bubble alarm.
 It is not allowed to press and operate the button with sharp object (such as pencil tip and nail),
otherwise, it may possibly cause early damage to button or surface film.
 Please do not use the infusion tube for 8h at the same pumping position. Infusion tube may distort after
using for a long time and cause flow rate error. It is suggested to replace the pumping position or
directly replace the infusion tube every 8h.
 Please tightly close the flow rate adjuster of the infusion apparatus before taking out the infusion
apparatus to avoid liquid leakage.
 Under the condition of low flow rate infusion, please pay special attention on occlusion. The lower the
infusion flow rate, the longer the time of detecting occlusion, and it in turn may possibly cause a long
time infusion stop during this period.
 If the equipment suffered from dropping or impacting, please immediately stop using it, and contact our
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after sale service department, because the inside components of the equipment may be possibly
damaged even the appearance is not damaged and abnormality is not occurred when working.

1.3 Dialogue window


Dialogue window mainly content include operation select, operation confirm etc. tips information. For
instance:
(Figure1.3-1: Operation select window) (Figure1.3-2: Operation confirm window)

1.4 Symbols
Not all of the below symbols are existed in the equipment you have purchased.
Table:1.4-1

Marks Description Marks Description

Batch code Protective earth (ground)

Drip Proof(Degree of protection


Sequence number IP24
against ingress of fluids)

Caution Alternating current

Defibrillation-proof type CF
Handle with harmless method
applied Part

Date of Manufacture Manufacturer

environment-friendly use Non-ionizing electromagnetic


period (20 a) radiation
Authorized Representative in Refer to instruction manual
the European Community /booklet

Unlock Lock

Input / output Input

This side up Fragile items

Keep dry Stacking level limit

CE-mark/Notified Bod

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Chapter 2 Organization of Infusion Pump

2.1 Mechanical Structure of Infusion Pump


EN-V7 infusion pump consists of surface shell assembly, and rear shell assembly, and the surface shell
assembly consists of door components, fluid flow regulator components, ultrasonic components, pump
body components, and the pump body components consist of eccentric wheel components and other
components.

The framework is shown as below:

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2.2 Hardware Structure of Infusion Pump

2.2.1 Function Introductions of Board Card


2.2.1.1 Functions of Main Control Board
1. Keypad
2. LCD screen driver display
3. AC indicator light
4. Alarm indicator
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5. Sound alarm
6. Back light indicator
7. Down bubble detection
8. up pressure detection
9. Communication
10. Information storage
11. System upgrade
12. Motor drive enabling
2.2.1.2 Functions of Driver Board
1. AD sampling
2. Motor control and detection
3. Alarm
4. Communication
5. Infusion control
6. Up bubble detection
2.2.1.3 Functions of Battery Adapter Plate
1. ACDC and input of battery power
2. Battery charging
3. Signal transfer
4. Power amplification of sound alarm
2.2.1.4 Functions of External Interface Board
Signal interface conversion
2.2.1.5 Power Supply Module
ACDC power input

2.2.2 Main Control Board Interface Details


2.2.2.1 Main Control Board Interface Signal P2
Table 2.2.2.1-1 Main Control Board P2 and Driver Board P5
NO. Network label Signal name Input/output Signal range
1 SAMP Horn signal sampling Pulse output 0~3.6V
2 WAVE Speaker signal input Pulse output 0~3.6V
3 LED_CONB Alarm indicator signal Pulse output 0~3.6V
4 ACDC_LED AC signal light power supply, 15V Power Output 15V±2V
5 MAIN_MCU_TX4 Serial port send signal Pulse output 0~3.6V
6 MAIN_MCU_RX4 Serial port accept signal Pulse output 0~3.6V
Send signal with the communication
7 MAIN_MCU_TX3 Pulse output 0~3.6V
board communication serial port
Receive signal with the
8 MAIN_MCU_RX3 Pulse output 0~3.6V
communication board serial port
9 USBDM USB data negative signal Pulse output 0~3.6V
10 USBDP USB data positive signal Pulse output 0~3.6V
11 GND Function field / /
12 VCC 5V power supply Power Output 5V±0.5V

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13 VBUS_IN Power bus Power Output 8~16V
4 POWER_ON Switch button signal Level output 3.3V±0.5V
15 EN_SPEAK Speaker enable port Output 0~3.6V
16 MOTO_CONTRAL Motor control signal Level output 3.3V±0.5V
17 NURSE_CALL_O Nurse call signal Level output OC
18 MAIN_MCU_RXI External infrared receiving signal Pulse output 0~3.6V
Sending signals to the external
19 MAIN_MCU_TX1 Pulse output 0~3.6V
infrared
20 GND Function field / /

2.2.2.2 Main Control Board Interface Signal P4


Table 2.2.2.2-1 Main Control Board P4
NO. Network label Signal name Input/output Signal range
1 VCC 5V power supply Power Output 5V±0.5V
2 PRESS_SDA IIC data transmission signal Two-way 0~3.6V
3 PRESS_SCL IIC clock signal Two-way 0~3.6V
4 GND Function field / /
2.2.2.3 Main Control Board Interface Signal P5
Table 2.2.2.3-1 Main Control Board P5
NO. Network label Signal name Input/output Signal range
1 VCC 5V power supply Power Output 5V±0.5V
2 VO- Pressure signal + Analog signal output 0~20mV
3 VO+ Pressure signal - Analog signal output 0~20mV
4 GND Function field / /
2.2.2.4 Main Control Board Interface Signal P6
Table 2.2.2.4-1 Main Control Board P6
NO. Network label Signal name Input/output Signal range
1 GND Function field / /
2 TUBL_OUT- Ultrasonic signal - Pulse signal output 0~5.5V
3 TUBL_OUT+ Ultrasonic signal + Pulse signal output 0~5.5V
2.2.2.5 Main Control Board Interface Signal P7
Table 2.2.2.5-1 Main Control Board P7
NO. Network label Signal name Input/output Signal range
1 GND Function field / /
2 TUBL_IN+ Ultrasonic signal - Pulse signal input 0~100mV
3 GND Function field / /

2.2.2.6 Main Control Board Interface LCD1


Table 2.2.2.6-1 Mainboard Interface LCD1 Signal Definition
NO. Network label Signal name Input/output Signal range
1 LED- Backlight LED negative Input 15~39V
2 LED+ Backlight LED positive Output 15~39V
3 GND Function field / /

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4 VDD 3.3V power supply Output 3.3V±0.3V
5~12 R0~R7 LCD interface data cable Two-way 2~3.6V
13~20 G0~G7 LCD interface data cable Two-way 2~3.6V
21~28 B0~B7 LCD interface data cable Two-way 2~3.6V
29 GND Function field / /
30 PLCK Pixel clock Pulse output 0~3.6V
31 DISP / Two-way /
32 HSYNC Horizontal sync signal Two-way /
33 VSYNC Vertical sync signal Two-way /
34 DE Enable port Two-way 3.3V±0.3V
35 NC Unused / /
36 GND Function field / /
37 XR Touch signal Two-way 0~3.3V
38 YD Touch signal Two-way 0~3.3V
39 XL Touch signal Two-way 0~3.3V
40 YU Touch signal Two-way 0~3.3V

2.2.3 Driver board interface signal


2.2.3.1 Driver board P8 and battery adapter board
Table 2.2.3.1-1 Driver Board P8 and Battery Adapter Board P8 Signal Definition
NO. Network label Signal name Input/output Signal range
1~2 ACDC 15V Power Output 15±1V
3~4 VBAT Battery power Power Output 9.6~13V
5 MAIN_MCU_TX4 Serial port send signal Pulse output 0~3.6V
6 GND Function field / /
7 MAIN_MCU_RX4 Serial port accept signal Pulse output 0~3.6V
8 DCDC 15V Power Output 15±2V
9 USBDM USB data negative signal Pulse output 0~3.6V
10 USBDP USB data positive signal Pulse output 0~3.6V
11 EN_SPEAK Speaker enable port Output 0~3.6V
12 GND Function field / /
13 VCC 5Vpower supply Power Output 5V±0.5V
14 NURSE_CALL_O Nurse call signal Level output OC
15 BAT_NTC Battery in-position signal Level signal 0±0.9
16 EXTERNAL_TX Serial port send signal Pulse output 0~3.6V
17 EXTERNAL_RX Serial port accept signal Pulse output 0~3.6V
18 GND Function field / /
19 CHARGE_CON Battery charge control signal Level signal 0~3.6V
20 DROP_PULS_IN Drop rate signal Pulse output 0~3.6V
21 CHECK_TUBE Detecting the infusion tube signal Level signal 0~3.6V
22 DROP_EN Drop rate potential signal Level signal 0~3.6V
23 SAMP Horn signal sampling Pulse output 0~3.6V

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24 WAVE Speaker signal input Pulse output 0~3.6V
2.2.3.2 Driver board P6 and motor code disc
Table 2.2.3.2-1 Driver Board Interface P6 Signal Definition
NO. Network label Signal name Input/output Signal range
1 NetR18_1 Transmitter input Input 2V±1V
2 MOTO_SENSOR1 Pulse output Output 0~3.3V
3 GND Function field / /
2.2.3.3 Driver Board P9
Table 2.2.3.3-1 Driver Board Interface P9 Signal Definition
NO. Network label Signal name Input/output Signal range
1 GND Function field / /
2 SWCLK Clock signal Two-way 0~3.3V
3 SWDIO data transmission Two-way 0~3.3V
4 VDD 3.3V power supply Output 3.3V±0.3V
2.2.3.4 Driver Board P3
Table 2.2.3.4-1 Driver Board Motor Interface P3 Signal Definition
NO. Network label Signal name Input/output Signal range
1 2A Motor power supply Output 0~24
2 2B Motor power supply Output 0~24
3 1A Motor power supply Output 0~24
4 1B Motor power supply Output 0~24
2.2.3.5 Driver Board P1
Table 2.2.3.5-1 Driver Board Motor Interface P3 Signal Definition
NO. Network label Signal name Input/output Signal range
1 NETC4-2 Motor power supply Output 0~5V
2 NETC26-1 Motor power supply Output 0~5V
2.2.3.6 Driver Board P2
Table 2.2.3.6-1 Driver Board Motor Interface P2 Signal Definition
NO. Network label Signal name Input/output Signal range
1 NETC5-2 Motor power supply Output 0~5V
2 NETC31-1 Motor power supply Output 0~5V

2.2.3.7 Driver Board P4


Table 2.2.3.7-1 Driver Board Liquid Clamp Interface P4 Signal Definition 2.2.3.7 Driver Board P4
NO. Network label Signal name Input/output Signal range
1 ZHIYEJIA_STATION_OFF_1 Anti-free flow signal Output 0~3.6V
2 ZHIYEJIA_STATION_ON_1 Anti-free flow signal Output 0~3.6V
2.2.3.8 Driver Board S3
Table 2.2.3.8-1 Driver Board Liquid Clamp Interface S3 Signal Definition 2.2.3.8 Driver Board S3
NO. Network label Signal name Input/output Signal range
1 GND Function field / /
2 ZHIYEJIA_CON Anti-free flow control signal Output 0~3.6V

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2.2.3.9 Driver Board U6
Table 2.2.3.9-1 Driver Board U6 Signal Definition
NO. Network label Signal name Input/output Signal range
1 VCC 5V power supply Power Output 5V±0.5V
2 DOOR_ON_COM Door control signal Output 0~3.6V
GND Function field / /
2.2.3.10 Driver Board P7
Table 2.2.3.10-1 Driver Board P7 Signal Definition
NO. Network label Signal name Input/output Signal range
1 GND Function field / /
2 TUBL_OUT- Ultrasonic signal - Pulse signal output 0~5.5V
3 TUBL_OUT+ Ultrasonic signal + Pulse signal output 0~5.5V

2.2.3.11 Driver Board P10


Table 2.2.3.11-1 Driver Board P10 Signal Definition
NO. Network label Signal name Input/output Signal range
1 GND Function field / /
2 TUBL_IN+ Ultrasonic signal + Pulse signal input 0~100mV
3 GND Function field / /

2.2.4 Battery adapter board interface signal


2.2.4.1 Battery adapter plate P1
Table 2.2.4.1-1 Battery Adapter Board P1 External Interface P1 Signal Definition
NO. Network label Signal name Input/output Signal range

1~2 DCDC DC power input Input 15V±2V

3 GND Function field / /

4 USBDP USB data positive signal Pulse output 0~3.6V

5 USBDM USB data negative signal Pulse output 0~3.6V

6 GND Function field / /

7 VCC 5V power supply Power Output 5V±0.5V

8 NURSE_CALL_O Nurse call signal Level output OC

9 EXTERNAL_TX Serial port send signal Pulse output 0~3.6V

10 EXTERNAL_RX Serial port accept signal Pulse output 0~3.6V

11 GND Function field / /

12 DROP_EN Drop rate potential signal Level signal 0~3.6V

13 CHECK_TUBE Detecting the infusion tube Level signal 0~3.6V


signal
14 DROP_PULS_IN Drop rate signal Pulse output 0~3.6V

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2.2.4.2 Battery adapter plate P2
Table 2.2.4.2-1 Battery Adapter Board Speaker Interface P2 Signal Definition
NO. Network label Signal name Input/output Signal range
1 GND Function field / /
2 SPEAK+ Speaker power supply Output 0~5V
3 SPEAK- Speaker power supply Output 0~5V
2.2.4.3 Battery Adapter Plate P3
Table 2.2.4.3-1 Battery Adapter Board Infrared Communication Interface P3 Signal Definition
NO. Network label Signal name Input/output Signal range
1 VCC 5V power supply Power Output 5V±0.5V
2 MAIN_MCU_TX4 Serial port send signal Pulse output 0~3.6V
3 MAIN_MCU_RX4 Serial port accept signal Pulse output 0~3.6V
4 GND Function field / /
2.2.4.4 Battery Adapter Plate P5
Table 2.2.4.4-1 Battery Adapter Board Power Module Interface P3 Signal Definition
NO. Network label Signal name Input/output Signal range
1 ACDC 15V power supply Power Output 15V±0.5V
2 ACDC 15V power supply Power Output 15V±0.5V
3 GND Function field / /
4 GND Function field / /

2.2.5 External interface signal


2.2.5.1 External Interface Board P2
Table 2.2.5.1-1 External Interface P2 Signal Definition
NO. Network label Signal name Input/output Signal range
1~2 GND Function field / /
3 USBDP USB data positive signal Pulse output 0~3.6V
4 USBDM USB data negative signal Pulse output 0~3.6V
5 NC NC NC NC

6 NC NC NC NC

7 USBDM USB data negative signal Pulse output 0~3.6V


8 USBDP USB data positive signal Pulse output 0~3.6V
9 NC NC NC NC

10 GND Function field / /


2.2.5.2 External Interface Board P3
Table 2.2.5.2-1 External Interface P3 Signal Definition
NO. Network label Signal name Input/output Signal range
1~2 GND Function field / /
3 DROP_PULS_IN Drop rate signal Pulse output 0~3.6V

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4 DROP_EN Drop rate potential signal Level signal 0~3.6V

5 CHECK_TUBE Detecting the infusion tube signal Level signal 0~3.6V

6 VCC 5V power supply Power Output 5V±0.5V


7 DROP_EN Drop rate potential signal Level signal 0~3.6V

8 DROP_PULS_IN Drop rate signal Pulse output 0~3.6V


9 NC NC NC NC

10 GND Function field / /

2.3 Software Structure of Syringe Pump


2.3.1 Interface Flow Chart of Syringe Pump

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2.3.2 System Interfaces
The interfaces of software system and external components are as follows:

System interface Descriptions


Infrared For communication between pump and the work station, see
communication the communication and data output
Wireless WIFI For WIFI communication with other equipment
For communication with Bootloader by PC software, and for
Software upgrade
upgrading the driver software or master software
Make external serial communication and data output through
Serial communication
the multi-function interface

System
interface

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Chapter 3 Common Faults

3.1 Common Faults


The infusion pump may have some faults due to non-standard operation and working in different
environments for long-term, which will cause the pump does not work properly, the following are some
common faults in the use:
① Inaccurate touch on display screen;
② Failure of motor of switch door;
③ Fluid flow regulator failure;
④ False alarming of bubble;
⑤ System failure 2;
⑥ System failure 4;
⑦ Loudspeaker failure;
⑧ Charging failure.

3.2 Failure Analysis and Solutions

3.2.1 Inaccurate Touch on Display Screen


Phenomenons: when click and touch the display screen, the touch is deviated and insensitive.
Failure reasons: ① The calibration of the touch screen is not standardized;
② The display touchpad is damaged.
Solutions: ① Re-calibrate the touch screen, the methods are shown in 5.1.3.
② If the problems are still not solved after the re-calibration, replace a display screen, the
methods are shown in 4.3.1.

3.2.2 Failure of Motor of Switch Door;


Phenomenon: the door of infusion pump does not respond.
Failure reasons: ① Hall sensor is damaged;
② Door motor is damaged.
Solution: ① If the pump door has no response when closing, you should replace the Hall sensor, the
methods of operations are shown in 4.3.2;
② If the pump door has response when opening and closing, but the door can not be opened
and closed, you should replace the door motor, the methods of operations are shown in 4.3.3.

3.2.3 Failure of Fluid Flow Regulator ;


Phenomenon: the fluid flow regulator can not be opened or the fluid flow regulator can not be closed.
Failure reasons: the fluid flow regulator is damaged.
Solution: remove and replace the fluid flow regulator motor, the operation method is shown in 4.2.4.

3.2.4 False Alarming of Bubble


Phenomenon: alarm that there is bubble in tube when starting.
Failure reasons: ① Infusion tube is not installed correctly;
② Ultrasonic module is damaged.
Solutions: ① Check the infusion tube is installed correctly;
② In case of it still alarms there is bubble when re-run, you should replace the ultrasound
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module, the operation method is shown in 4.3.4.

3.2.5 System Failure 2


Phenomenon: the operation interface displays system failure 2
Failure reasons: ① Infusion pump is stuck;
② Optocoupler PCBA is damaged.
Solutions: ① In case of it is still stuck when re-starting, check the pump body has a foreign body, and
clear;
② Replace the optocoupler PCBA, the method of operation is shown in 4.3.5.

3.2.6 System Failure 4


Phenomenon: the operation interface displays system failure 4.
Failure reasons: ① liquid leakage caused by damaged pressure waterproof silicone cap, resulting in
damage to the down pressure sensor;
② down pressure sensor is damaged by great pressure.
Solution: replace the damaged parts, the method of operation is shown in 4.3.6.

3.2.7 Loudspeaker Failure


Phenomenon: the loudspeaker sound is small, the loudspeaker has no sound.
Failure reasons: ① the loudspeaker is blocked by foreign body;
② Loudspeaker is damaged.
Solutions: ① exclude foreign body;
② If the loudspeaker has not sound, replace the loudspeaker assembly, the methods are shown
in 4.3.8. If the problems are still not solved, replace battery adapter plate, the methods are
shown in section 4.3.9.

3.2.8 Charging Failure


Phenomenon: the battery can not be charged, or the fully charged battery can only be used for a short time;
when connecting to alternating current, the indicator of the alternating current did not respond.
Failure reasons: ① power line is damaged;
② Battery is damaged;
③ Battery adapter plate is damaged;
④ the power module is damaged.
Solutions: ① Replace the battery;
② Replace the power line;
③ Replace the battery adapter plate, the operation method is shown in 4.3.9;
④ Replace the power module, the operation method is shown in 4.3.10.

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Chapter 4 Specific Maintenance Operations

4.1 Preparations Before Maintenance

4.1.1 Split Diagram of Infusion Pump Assembly

Figure 4.1.1-1 Infusion pump assembly


Table 4.1.1-1 Material list
NO. Material number Material name Quantity
1 24-000036-XX Door of battery store 1
2 09-000039-XX Battery 1
3 63-000012-XX Back shell assembly 1
4 63-000002-XX Pump body assembly 1
5 63-000003-XX Assembly of fluid flow regulator 1
6 63-000020-XX Surface shell assembly 1
The above figure shows the disassembly sequence of components of the infusion pump, disassembly in
the order shown in the legend.

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4.1.2 Maintenance Tool

(1)Electric screwdriver

Use different electric screwdriver according to different screw specifications, and adjust torque value
of the electric screwdriver, as follows:
Table 4.1.2-1 Screw specification table
Screw Specifications Torque value
M3 machinery tooth screw 3.0kgf/cm±0.5
M5 machinery tooth screw 4.5kgf/cm±0.5
ST2.9 Cross recessed pan head tapping screw 4.0kgf/cm±0.5
ST2.6 Cross recessed pan head tapping screw 3.5kgf/cm±0.5

(2)Diagonal pliers

4.1.3 Notices
① You should remove battery to disconnect machine before disassembly, in order to prevent damage
to the main and accessory boards of the infusion pump;
② Pay attention to the wire when disassembling the machine, to avoid damage to the wire, and tie the
wires with strapping tape when installed;
③ Be careful not to leave debris in the machine when installed.

4.2 Components Disassembly

4.2.1 Battery Removal

(1)Before removing the battery, press the button of door opening 1 to open the door, as shown in

Figure 4.2.1-1.

Figure 4.2.1-1 Open the pump door

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(2) Turn the infusion pump to the back shell position, the right side on the door of battery store of rear
shell is equipped with button position, open the door of battery store 3 from this position, move the battery
latch 2 to the right, and then pull out the battery 1, as shown in Figure 4.2.1-2 :

1 2 3
Figure 4.2.1-2 Battery removal
Table 4.2.1-1 Material list
NO. Material number Material name Quantity
1 09-000039-XX Battery 1
2 24-000075-XX Battery latch 1
3 24-000036-XX Door of battery store 1

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4.2.2 Split of Front and Back Shells

Figure 4.2.2-1 Disassembly of front and back shells

Table 4.2.2-1 Material list


NO. Material number Material name Quantity
1 63-000020-XX Assembly of face shell 1
2 13-024001-XX Connecting line of driver board 1

3 63-000012-XX Rear shell assembly 1


4 23-000003-XX M3X8 combination screw 6
Steps: ① Remove the locking screw 4 of back shell;
② Separate the front shell 1 from back shell 3;
③ Remove the connecting cable 2.

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4.2.3 Remove Pump Body

Figure 4.2.3-1 Wire connection


diagram

Figure 4.2.3-2 Removal of the pump body

Table 4.2.3-1 Material List


NO. Material number Material name Quantity
1 13-020001-XX Connecting line of main control board 1
2 63-000002-XX Pump body assembly 1
3 23-000003-XX M3X8 screws 4
Steps: ① Pull out the wire on the driver board;
② Remove the locking screw 3 on pump body;
③ Remove out of the pump body assembly 2;
④ Remove the connecting cable 1.

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4.2.4 Removal of Fluid Flow Regulator

Figure 4.2.4-1 Disassembly of fluid flow regulator


Table 4.2.4-1 Material list
NO. Material number Material name Quantity
1 63-000003-XX Fluid flow regulator assembly 1
2 23-000003-XX M3X8 combination screw 1

3 25-000002-XX On/off key of fluid flow regulator 1


Steps: ① Pull out the wire on the driver board, as shown in Figure 4.2.3-1;
② Remove the locking screw 2 of fluid flow regulator;
③ Remove out of fluid flow regulator assembly 1;
④ Remove the button 3 of fluid flow regulator.

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4.3 Maintenance Operations

4.3.1 Replacement of Display Screen


3
2

Figure 4.3.1-1 Replacement of display screen


Table 4.3.1-1 Material list
NO. Material number Material name Quantity
1 29-000002-XX V7 mask 1
2 24-000002-XX V7 surface shell 1
3 25-000003-XX Silicone keys 1
4 09-000033-XX Display screen 1
5 12-157009-XX PCBA Main control board PCBA 1
6 23-000020-XX ST2.9X6 self-tapping screw 6
Steps: ① Remove the internal components of the shell, and the detailed operations are shown in
4.2.1-4.2.4;
② In case of mask 1 is adhered to the display screen 4, you should firstly remove the mask,
and then remove the locking screw 6 of main board, remove the silicone key 3, finally separate
the display screen from the main board 5, replace the display screen. (Note: when pulling up
the mask, be careful, you should press the position where the mask and screen is separated with
one hand, to prevent the screen is pulled up, resulting in the touchpad is pulled together.

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4.3.2 Replacement of Hall Sensor Components

Connecting line of Hall sensor


components

Figure 4.3.2-1 Wiring diagram of Hall sensor component

Figure 4.3.2-2 Components replacement of sensor module


Table 4.3.2-1 Material list
NO. Material number Material name Quantity
1 09-000022-XX Hall sensor components 1
2 23-000020-XX ST2.9X6 self-tapping screw 1
Steps: ① Remove the pump body, the detailed operation is shown in 4.2.1-4.2.3;
② Unplug the connecting line of the Hall sensor components, and then remove the locking
screw 1 of Hall sensor, and remove the Hall sensor 2 for replacement.

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4.3.3 Replacement of Door Motor

Figure 4.3.3-1 Replacement of door motor


Table 4.3.3-1 Material List
NO. Material number Material name Quantity
1 23-000020-XX ST2.9X6 self-tapping screw 7
2 12-157002-XX Infusion pump drive PCBA 1
3 22-000009-XX V 7 stand for door opening motor 1
4 09-000032-XX Door motor with wire 1
5 21-000022-XX Axle sleeve of motor 1
Steps: ① Remove the pump body, the detailed operation is shown in 4.2.1-4.2.3;
② Remove the locking screw 1 of drive PCBA, remove the drive PCBA 2, and then remove the
locking screw of motor bracket, remove the motor bracket 3, and finally separate the motor from
the motor shaft sleeve to replace the motor.

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4.3.4 Replacement of Ultrasonic Module

Figure 4.3.4-1 Connecting line of ultrasonic sensor

Figure 4.3.4-2 Replacement of ultrasonic module


Table 4.3.4-1 Material list
NO. Material number Material name Quantity
1 23-000020-XX ST2.9X6 self-tapping screw 1
2 63-000018-XX Ultrasonic sensor module 1

Steps: ① Disassemble front and back shell, the operations are shown in 4.2.1-4.2.2;

② Remove the connecting wire of ultrasonic sensor, and then remove the locking screw 1 of
ultrasound sensor module, remove the ultrasound sensor module 2 for replacement.

Note: It is recommended to replace the ultrasonic sensor 1 first, and check if the problem is solved after
installation. If not, replace the ultrasonic sensor 2. The method is the same as above. Replacement of
Optocoupler PCBA

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4.3.5 Replacement of Optocoupler PCBA

Figure 4.3.5-1 Replacement of Optocoupler PCBA


Table 4.3.5-1 Material List
NO. Material number Material name Quantity
1 23-000020-XX ST2.9X6 self-tapping screw 1
2 09-000023-XX Optocoupler PCBA 1
Steps: ① Remove the pump body, the operations are shown in 4.2.1-4.2.3;
② Remove the connecting line of optocoupler PCBA, and then remove locking screw 1 of the
optocoupler PCBA and remove the optocoupler PCBA 2 for replacement.

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4.3.6 Replacement of Down Pressure Sensor Assembly

Figure 4.3.6-1 Wiring diagram of down pressure sensor

Figure 4.3.6-2 Replacement of down pressure sensor assembly


Table 4.3.6-1 Material List
NO. Material number Material name Quantity
1 23-000020-XX ST2.9X6 self-tapping screw 2
2 08-000010-XX Aluminum beam pressure sensor 1
Steps: ① Remove the pump body, the operations are shown in 4.2.1-4.2.3;
② Pull out connecting line of the down pressure sensor, and then remove locking screw 1 of
down pressure sensor assembly, and remove the down pressure sensor 2 for replacement.

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4.3.7 Loudspeaker Replacement

Figure 4.3.7-2 Loudspeaker Replacement


Table 4.3.7-1 Material List
NO. Material number Material name Quantity
1 23-000028-XX ST2.9X8 self-tapping screw 2
2 13-014001-XX Connecting line of external interface board 1
3 12-157010-XX External interface board 1
4 24-000037-XX Loud-loudspeaker clip 1
5 09-000009-XX Loud-loudspeaker 1
Steps: ① Disassemble front and back shell components, and the detailed processes are shown in
4.2.1-4.2.2;
② Cut the cable tie and disconnect the loudspeaker wire;
③ Remove the locking screw 1 of loud-loudspeaker clip, and then remove the
loud-loudspeaker
clip 4 and the external interface board 3. Finally, remove the loudspeaker 5 and replace it..

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4.3.8 Replacement of Battery Adapter Plate

Figure 4.3.8-1 Replacement of battery adapter plate


Table 4.3.8-1 Material List
NO. Material number Material name Quantity
1 23-000020-XX ST2.9X6 Self-tapping screw 4
2 12-157012-XX Battery adapter plate 1
3 13-014001-XX Connecting line of external interface board 1
Steps: ① Disassemble front and back shell components, and the detailed processes are shown in
4.2.1-4.2.2;
② As shown in Figure 4.3.8-1, pull out connection line on the battery adapter plate.
③ Remove locking screw 1 of the battery adapter plate, and then remove the battery adapter
plate 2 for replacement.

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4.3.9 Replacement of Power Module

Figure 4.3.9-1 Wiring diagram of power supply module

Figure 4.3.9-2 Replacement of power module


Table 4.3.9-1 Material List
NO. Material number Material name Quantity
1 23-000020-XX ST2.9X6 Self-tapping screw 4
2 28-000006-XX Insulating strip of power module 1
3 09-000046-XX Power module 1
Steps: ① disassemble front and back shell, the operations are shown in 4.2.1-4.2.2;
② Unplug the power output cable as shown in Figure 4.3.10-1
③Remove the locking screw 1 of the power module, and then remove the insulating strip of
the power module 2, and finally, replace the power module 3. (Note: the insulating strip of the
power module should be installed above the ground wire, and the insulation piece is
indispensable.)

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Chapter 5 Calibration and Testing
5.1 Sensor Calibration

Figure 5.1-1 Alarm and accuracy test

Figure 5.1.2 Function and pressure test

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5.1.1 Upper Blocking Sensor

1 2

3 4

5
Figure 5.1.1-1 Calibration operation
Do not install the infusion tube, click [System Information]-> [System Maintenance]-> Enter the system
password "2341", click [√]-> [Sensor Information] and check the [Pressure up] , And record it in the table.
If the value has a small change, record the intermediate value. The AD value within the range of [-200,
1000] is qualified.
5.1.2 Lower Blocking Sensor
No infusion tube is installed, as shown in Figure 5.1.1-1, click [Menu]-> [System Information]-> [System
Maintenance]-> [Sensor Calibration], check the [Pressure down] value, click [AD0] and record. If there is a
small change in the value, it is sufficient to record the intermediate value. The AD value within the range of
[10,000, 65,000] is qualified.
5.1.3 Calibration of Display Screen
Steps:
① Start the machine, enter into the starting interface, press the power button 1, and enter into the power
off interface;
② Simultaneously press the BOLUS key 2 and OPEN key 3 to enter into the calibration interface of
display screen, and then follow the prompts to calibrate.

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1

3
Figure 5.1.4-2 Calibration interface of screen of infusion pump

5.2 Function Test of Infusion Pump


5.2.1 Anti-bolus test
Connect the infusion pump and test equipment as shown in Figure 5.1-2, and rotate the three-way valve to
make the infusion set communicate with the pressure gauge. Set the blocking pressure level to the highest
level and run at 200ml / h. Observe the change of the pressure gauge. After the blockage alarm, the infusion
pump will be reversed in time, so that the pressure of the pipeline will decrease rapidly, and the pressure of
the pipeline will decrease rapidly.
5.2.2 Pump stop fluid test
Connect the infusion pump and test equipment as shown in Figure 5.1-2, and rotate the three-way valve to
make the infusion set communicate with the pressure gauge. As shown in Figure 5.1.1-1, click [Menu]->
[System Information]-> [System Maintenance]-> [Sensor Information], click [Motor rate] and enter
[5000]; ) To perform infusion; check whether the pressure value of the pipeline can reach 160Kpa, which
normally reaches 160Kpa is qualified, otherwise it is unqualified. Stop infusion at 160Kpa, otherwise the
equipment will be damaged due to excessive pressure.
5.2.3 Calibration method of the Down Occlusion pressure sensor
Connect the infusion pump and test equipment as shown in Figure 5.1-2, and rotate the three-way valve to
make the infusion set communicate with the pressure gauge. Click [Menu]-> [Parameter Setting]-> [Block
Level]-> [level11] in turn, click [OK]; return to the preparation interface, set the speed to 25ml / h, start the
infusion to the block alarm, and record the time of the alarm. Pressure gauge reading; then update the value
of pressure gauge reading to [AD1] in the figure below.

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Figure 5.2.3-1

(Path: [Menu] -> [System] -> [Maintenance] -> Enter the system password "2341", click【√】->【Sensor
Calibration】)
5.2.4 Blocking Pressure Test
Method: As shown in Figure 5.1.1-1, click [Menu]-> [System Information]-> [System Maintenance]->
Page Turn and turn off the Anti-bolus switch.
Install the infusion pipeline according to Figure 5.1-2, and rotate the three-way valve to make the three
channels conductive. Press the exhaust button to evacuate until all the air bubbles in the infusion line are
discharged. Rotate the three-way valve to make the test infusion pump communicate with the pressure
gauge. At this time, the pressure reading should be 0kPa.
Set the infusion speed and blocking level of the machine according to the following table, perform a first
test on each group of data, and record the pressure value displayed by the pressure test tool when the alarm
occurs.
Occlusion Theoretical Real Real Real
No. rate
level pressure range pressure1 pressure2 pressure3
1 200ml/h Level-1 7~33Kpa
2 200ml/h Level-2 48~72Kpa
3 200ml/h Level-4 96~144Kpa
Note: When the pressure value of the first test is within the theoretical pressure range, it is judged as
passing; the second and third tests are not required.
When it fails for the first time, reinstall the tube, and measure the parameter twice in a row, and record the
test data. If it is within the range for two consecutive times, it will pass, otherwise it will fail.
When the first test is failed, then re-install pipe, and make two consecutive measurements for the
parameters, and record test data. It will be qualified if the results in the two consecutive tests are in the
range; otherwise, it is unqualified.

5.3 Accuracy Testing


5.3.1 25mL Accuracy
Methods: select pure water, nutrition bags, and connect the infusion device according to ways shown in
Figure 2. The nutrition bag is filled with more than 100ml of pure water.

After installing the infusion set, drain the infusion tubing.

The weight of the empty cup of the measuring cup is measured with an electronic balance, and the weight
of the empty cup is defined as W1, and the value of W1 is filled into the recording table.

Set the infusion rate at 25ml / h, the preset amount is 25ml, and the KVO is 0ml / h. Insert the venous
needle into the measuring cup with lid. Click [Start] button to start the infusion. After completing the

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infusion, click [Stop] button to complete the infusion.

Measure the measuring cup weight containing liquid with a balance, the weight is defined as W2, and the
value of W2 is filled into the recording table.

First, use the formula to calculate the reference weight of the infusion Wref = 25 * 0.998 = 24.95g, then use
the formula {(W2-W1) / Wref-1} * 100%Calculate the actual infusion accuracy, accuracy error within ±
5% shall be qualified.

Infusion speed: 25ml/h, preset value: 25ml, KVO:0ml/h


Number of measuring cup used for weighing 1# 2# 3#
Weight of measuring cup before starting W1(g)
Weight of measuring cup before stopping W2(g)
Infusion error (%)
 Note: when the accuracy of the first measurement is within the requirements (± 5%), it is judged as
qualified, and there is no need to re-conduct the second and third tests. If the accuracy of the first
measurement is not within the required range, then the second and third measurements are required,
and it is judged as qualified when one result of the three measurements is qualified, otherwise they are
unqualified.
 If the extrusion tube is used for a long time and W2 is too small, you can replace the tube extrusion
position or replace the pipeline.

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Chapter 6 Care and Maintenance

6.1 Cleaning, disinfecting and sterilizing


Warning:
● Please cut off power supply and unplug the DC /AC power wire before cleaning the equipment.
● During cleaning and disinfecting, please keep the equipment horizontal and upwards to protect the
equipment and accessories from fluid.

6.1.1 Cleaning
(1) The daily maintenance is mainly to clean the housing and pump body. It is inevitable that
fluid/drug may flow in the equipment during infusion. Some fluid drug may corrode the pump and
cause working fault. After infusion, please timely clean the equipment, wipe it with moist and clean
soft fabric, and then naturally dry it.
(2) When cleaning the equipment interface, please wipe it with dry and soft fabric, confirm the interface is
dry before using.
(3) Please do not soak the equipment in water. Although this equipment has certain waterproof function,
when fluid splashes on the equipment, please check if it works normally, perform insulation and
electric leakage test if needed.

6.1.2 Disinfecting
(1) Disinfecting may possibly cause harm of certain degree to the equipment, it is suggested to disinfect
the equipment if it is needed.
Please disinfect the equipment with common disinfecting agent such as 50% sodium hypochlorite,
cidex 2% glutaraldehyde + activating agent, 70% ethanol, 70% isopropyl alcohol and so on. Please
follow the instructions of the disinfecting agent.
(2) After disinfecting, wet the soft fabric with warm water, dry the fabric and then wipe the equipment
with it.
(3) Do not sterilize the equipment with high pressure steam sterilizer, do not dry the equipment with dryer
or similar product.
Warning: ● Please do not adopt Cidex OPA orthophthalaldehyde, methyl ethyl ketone or similar
solvent, otherwise, it may corrode the equipment.

6.2 Periodical maintenance


Notes:
● The medical mechanism shall set up complete maintenance plan, otherwise, it may possibly cause the
equipment malfunction or fault, and may possibly hurt the physical safety.
● In order to ensure the safe use and prolong the service life of the equipment, it is suggested to
periodically maintain and check it once every 6 months. Some items shall be maintained by the user, and
some items shall be maintained by the dealer of the equipment.
● Please timely contact our company if the equipment is found defective.

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6.2.1 Check the Appearance
1) The appearance of the equipment shall be clean and under good condition without crack and water
leakage.
2) The buttons are flexible and effective without invalid phenomenon; the sensitivity of the touch
screen is normal,
3) The slider of the syringe pump is flexible in movement, and the clamp is ok.
4) The power wire is under good condition and installed tightly.
5) After connecting with external power supply, check if the AC indicator of the equipment AC
indicator lights on normally.
6) Adopt the accessories designated by our company.
7) The environment meets the requirements.

6.2.2 Performance Check


1) Self-test and normal infusion function.
2) Alarm function normal
3) Battery performance.

6.2.3 Maintenance Plan


The following check/maintenance items must be performed by the professional technician recognized by
our company. If the following maintenances are necessary, please contact our company. Please clean and
disinfect the equipment before testing or maintaining.

Maintenance Items Cycle


Safety check according to IEC Once every 2 years, please check after replacing the printed circuit
60601-1 board assembly or the equipment is dropped or knocked.
Preventive system maintenance Once every 2 years, when the occlusion alarm, or infusion accuracy
items (pressure calibrate, sensor is doubt to be abnormal
calibrate, pump)
Brand of user-defined Using the equipment for the first time, syringe brand using for the
syringe,infusion accuracy first time, reusing the equipment after stopping for a very long
calibration period.

6.3 Add new brand and Calibration

In the 『System』 submenu, click 『Brand maintenance』 to enter into brand setting interface, create
the consumables brand, delete and calibrate the brand.

Warning: ● It is suggested to contact our company or local dealer, and customize and calibrate it
by professional technician, otherwise, it can’t guarantee the infusion accuracy.

Note: ● The built-in brand of the system shall not be deleted.

(1) Add new brand

Note: ● If the actual using infusion apparatus brand is not listed in the system built-in brand,

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please create the infusion apparatus brand in this interface.

Please follow the below steps to add a new brand:

Material preparation: Infusion pump, IV tube, measure cylinder, scale balance

1) Click『Brand』, Edit the name.

2) Press ,Page down , Click『Size』, Edit IV tube size

3) Install the IV tube.

4) Press【Bolus】to remove air bubble in the line, put the needle into the measuring cup for collecting
fluid.

5) Click『Start Calibrate』to start Calibrate

6) After 5mins, the equipment will automatically stop, then record the net weight of fluid by ml;

7) Click『Volume』, Input the net weight(ml).

8) Calibration completed.

(2) Delete

Enter into『Delete』interface, click it to delete user-defined infusion apparatus brand.

(3)Calibrate

Note

 When first time use pump need calibration

 When added new brand need calibration

 When accuracy is not good need calibration.

Please calibrate the infusion apparatus when using the built-in brand infusion apparatus for the first
time, or the first user-defined infusion apparatus brand, or after periodical maintenance.

Please prepare the following materials before calibrating:

One new and unused infusion apparatus, 20ml measuring cup or 20ml injector.

Calibrating Steps:

1) Select the brand name

2) Install the IV tube

3) Press【Bolus】to remove air bubble in the line, put the needle into the measuring cup for collecting
fluid

4) Click『Start Calibrate』to start Calibrate

5) After 5mins, the equipment will automatically stop, then record the net weight of fluid by ml;

6) Click『Volume』Input the net weight(ml).

7) Calibration completed.
Note:

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When the『Volume』is less than 10ml, the infusion rate is ≤1500ml / h.
When the『Volume』is less than 7.5ml, the infusion rate is ≤1000ml / h.

6.4 Repair

6.4.1 Normal Repair Process


Please contact our company or authorized service personnel to repair if there’s any fault, do not
disassemble and repair the equipment. After repair, please perform overall test for the equipment. Our
company may provide the circuit diagram and components list to the authorized repair technician if needed.

6.4.2 Maintenance for Long Term Store


If the equipment won’t be used for a long period, please take out the battery, and pack it with the equipment
in the package, and store it in the shade, cool and dry place without direct sunlight.
The following operations are necessary for using it again:
1. Verify the flow rate accuracy to avoid unconformity between the syringe apparatus parameters in the
equipment and the actual parameters after it hasn’t be used for a long period or caused by other reasons,
otherwise, it may cause infusion error, influence the therapeutic effects and even cause medical negligence.
2. Perform occlusion alarm test.
3. Test the battery discharging and charging duration to confirm that the battery is also usable.

6.5 Equipment Components/Accessories


Warning: ● Only the components and accessories designated by our company shall be adopted,
otherwise, it may possibly damage the equipment or drop the equipment performance.

Classification Name Code


Accessory Drip rate sensor 63-000017-XX
Waterproof cover 24-000021-XX
Equipment Battery 09-000004-XX
components Fastening clip 63-000006-XX
Power line 13-200001-XX

6.6 Production Date


Please refer to the label of the product.

6.7 Recycling
The normal service life of this equipment is 10 years, and depends on the use frequency and maintenance.
The equipment must be rejected after reaching the service life, please contact the manufacturer or the dealer
to get more detailed information.
1. The obsolete equipment may be returned to the original dealer or manufacturer.
2. The used lithium-ion polymer battery has the same treatment method, or according to the applicable laws
and regulations.
3. Please handle according to the equipment rejecting flow of your medical mechanism.

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Chapter 7 After-Sales Service
One-year free warranty is provided to this product after purchase. The warranty period begins on the date of
installation on the attached Product Warranty Card. "Product Warranty Card" is the only proof of the
warranty period. In order to safeguard your interests, please carefully fill in and keep the "product warranty
card", and hand over the company page to the installer.

Damage caused by the following conditions is beyond the free warranty.

1. Faults caused by improper usage, unauthorized transformation or maintenance.


2. Equipment damages caused by improper operations during handling process after purchase.
3. Faults and damages caused by fire, salt damage, poison gas, earthquake, wind, flood, abnormal voltage
and other natural disasters.

In case of damages or faults in the above circumstances, the Company may provide maintenance, but will
charge a fee according to the maintenance cost.

Manufacturer: Shenzhen Enmind Technology Co., Ltd.

Room 201,Block A,No.1,Qianhai Road 1,Qianhaishen Port Cooperative District, Shenzhen,


518000,Guangong,China

Site included: 5th Floor, Block A, Defengsheng Building, No.41 Dabao Road, Bao'an District 23, Shenzhen,
518101, P.R.China

TEL: +86 755 2331 6007

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Chapter 8 Appendix

Appendix A Material list

Code for maintenance


NO. Material description Quantity
materials
1 70-000001-XX 4.3-inch, TFT display screen 1
Main control board PCBA of infusion pump, without wifi
2 70-000002-XX 1
module
3 70-000003-XX Down pressure detection board PCBA of infusion pump 1
4 70-000004-XX Up pressure sensor 1
5 70-000005-XX fluid flow regulator key mask 1
6 70-000006-XX V7 door assembly 1
7 70-000007-XX Ultrasonic sensor assembly 1
8 70-000008-XX Fluid flow regulator assembly 1
9 70-000009-XX Pump body assembly (without PCBA, without motor) 1
10 70-000010-XX 43D stepping motor 1
11 70-000011-XX Optocoupler encoder detection component 1
12 70-000012-XX Detection components of Hall door board 1
13 70-000013-XX Door motor components 1
14 70-000014-XX Drive board PCBA of infusion pump 1
15 70-000015-XX V7 mask 1
16 70-000016-XX External interface board PCBA 1
17 70-000017-XX Loudspeaker assembly 1
18 70-000018-XX Power supply module 1
19 70-000019-XX Battery Adapter Plate PCBA 1
20 70-000020-XX Battery 1
21 70-000021-XX V7-Smart mask 1
22 70-000022-XX Infrared emitter board components 1
23 70-000023-XX V7 wire and accessories package 1

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