Rexroth MTC200 CNC Modules PPC-R01.2 and PPC-R02.2: Edition 02

Industrial Electric Drives Linear Motion and Service Mobile
Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics
Rexroth MTC200
294445
CNC Modules Edition 02
PPC-R01.2 and PPC-R02.2
Project Planning Manual

About this Documentation PPC-R0*.2
Title Rexroth MTC200

CNC Modules
PPC-R01.2 and PPC-R02.2
Type of Documentation Project Planning Manual
Document Typecode DOK-MTC200-PPC-R0*.2**-PR02-EN-P
Internal File Reference Document Number 120-1700-B380-02/EN
Purpose of Documentation This documentation describes:

• The hardware functions and the technical data of PPC-R01.1 and
PPC-R02.2.
• The installing and commissioning of PPC-R0*.2.
• The diagnosis display (status and error codes).
Record of Revisions Description Release Notes

Date
120-1700-B380-01/EN 10.2002 First issue, version 22
120-1700-B380-02/EN 08.2003 Note: Horizontal fitting position invalid
Information regarding battery lifetime corrected
Instruction for changing the battery supplemented
Determination of bootloader/monitor version
supplemented
Expansion of exception diagnosis of
bootloader/monitor
Additional note: Axis expansion module vs. axis
processor module
SERCOS transmission rate: Support of 4 MBaud
supplemented
Copyright ¤ 2003 Bosch Rexroth AG

Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
Validity The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Published by Bosch Rexroth AG

Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main
Telephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85
http://www.boschrexroth.com/
Dept. BRC/ESM1 (StKr), BRC/ESM6 (DiHa)
Note This document has been printed on chlorine-free bleached paper.
DOK-MTC200-PPC-R0*.2**-PR02-EN-P
PPC-R0*.2 Contents I
Contents
1 Introduction to the System 1-1
1.1 Brief Description............................................................................................................................ 1-1
1.2 Hardware Components ................................................................................................................. 1-2
1.3 Firmware Components.................................................................................................................. 1-5
1.4 Communication ............................................................................................................................. 1-6
2 Important Directions for Use 2-1

2.1 Appropriate Use ............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application................................................................................................... 2-2
2.2 Inappropriate Use.......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1

3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations.................................................................................................................................. 3-1
3.3 Hazards by Improper Use ............................................................................................................. 3-2
3.4 General Information ...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts ........................................................................... 3-5
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-6
3.7 Protection Against Dangerous Movements .................................................................................. 3-7
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-9
3.9 Protection Against Contact with Hot Parts .................................................................................. 3-10
3.10 Protection During Handling and Mounting .................................................................................. 3-10
3.11 Battery Safety.............................................................................................................................. 3-11
3.12 Protection Against Pressurized Systems .................................................................................... 3-11
4 PPC-R0*.2 Installation and Commissioning 4-1

4.1 Installation Dimensions ................................................................................................................. 4-1
PPC-R0*.2 Front and Side Views ............................................................................................ 4-1
Front and Side Views of Module Rack RMB02.2-02 ............................................................... 4-2
Front and Side Views of Module Rack RMB02.2-04 ............................................................... 4-3
4.2 Installation Instructions.................................................................................................................. 4-4
Installation of Module Racks .................................................................................................... 4-4
Arrangement of Module Racks ................................................................................................ 4-4
Installation of Modules ............................................................................................................. 4-5
Grounding ................................................................................................................................ 4-6
4.3 Possible Hardware Combinations................................................................................................. 4-7
4.4 Slot Addressing of Module Racks ................................................................................................. 4-7
II Contents PPC-R0*.2
4.5 Axis Processor Module: Jumper Settings ..................................................................................... 4-8

Table of Axis Processor Module Jumper Settings ................................................................... 4-8
4.6 Power Supply Connection............................................................................................................. 4-9
4.7 Connections ................................................................................................................................ 4-10
Connections on the Front Side .............................................................................................. 4-10
5 SERCOS interface 5-1

5.1 Technical Data for the Fiber Optic Interface ................................................................................. 5-1
Transmitter Interface TX .......................................................................................................... 5-1
Receiver Interface RX.............................................................................................................. 5-1
Baud Rate TX, RX ................................................................................................................... 5-1
5.2 Fiber Optic Cables ........................................................................................................................ 5-1
Notes Regarding Layout .......................................................................................................... 5-1
Care of Fiber Optic Cables ...................................................................................................... 5-2
Types of Fiber Optic Cables .................................................................................................... 5-2
Accessories.............................................................................................................................. 5-3
Technical Data for Fiber Optic Interface .................................................................................. 5-4
5.3 General Notes Regarding Safety .................................................................................................. 5-5
6 Diagnosis 6-1
6.1 Diagnosis Display H1 and Display Switcher S1............................................................................ 6-1
6.2 Meaning of the Operating State Diagnoses .................................................................................. 6-2
Diagnosis Display in Error-Free Operating State..................................................................... 6-2
Diagnosis Displays When an Error Occurs.............................................................................. 6-2
Diagnosis Displays During Starting and Hardware Initialization.............................................. 6-4
7 PPC-R Equipment 7-1

7.1 Hardware Equipment .................................................................................................................... 7-1
PPC-R0*.2 Control Unit ........................................................................................................... 7-1
PSM01.1 Firmware Module ..................................................................................................... 7-1
Axis Processor SCEB01_PC104 + KA-SC01.......................................................................... 7-1
7.2 Technical Data .............................................................................................................................. 7-2
General .................................................................................................................................... 7-2
Power Supply........................................................................................................................... 7-2
I/O Bus Supply by Control Unit ................................................................................................ 7-3
Digital Inputs and Outputs........................................................................................................ 7-3
EMC ......................................................................................................................................... 7-3
DERATING I/O bus supply ...................................................................................................... 7-3
Interfaces ................................................................................................................................. 7-3
7.3 Plug Assignment ........................................................................................................................... 7-4
X1 (11-pin Phoenix Socket) ..................................................................................................... 7-4
PROG and COM Interfaces (X10, X16)................................................................................... 7-4
BT Bus (X15) ........................................................................................................................... 7-5
8 Ordering Information 8-1

8.1 PPC-R01.2 Type Key.................................................................................................................... 8-1
PPC-R0*.2 Contents III
8.2 PPC-R02.2 Type Key.................................................................................................................... 8-2

8.3 Buffer Battery ................................................................................................................................ 8-4
9 Index 9-1
10 Service & Support 10-1

10.1 Helpdesk ..................................................................................................................................... 10-1
10.2 Service-Hotline............................................................................................................................ 10-1
10.3 Internet ........................................................................................................................................ 10-1
10.4 Vor der Kontaktaufnahme... - Before contacting us.................................................................... 10-1
10.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 10-2
IV Contents PPC-R0*.2
PPC-R0*.2 Introduction to the System 1-1
1 Introduction to the System
1.1 Brief Description
PPC-R01.2 PPC-R02.2
RECO RECO 1 Button S1 for display switching or for

1 H1 8888 1 H1 8888 other possible operations
2 Socket for PC card-compatible
S1 S1
8 firmware module
2 2 3 Reset button S2
8
4 Distortion display H2
3 9 3 9 for SERCOS interface
COM
5 Fiber optic transmitter
for SERCOS interface
4 X16 4
6 Fiber optic receiver
RESET U1 RESET U1
S2
5
H2
5 S2
7 X1 power supply and
H2
DIST DIST NC Ready signal (Bb)
TX TX
10 8 Diagnosis display H1
6 6
RX RX
9 Optional socket (Axis processor)
U2 U2 U3 U4
7 7
X1
Q1
X10 X1 X10 X16 10 X16 serial interface (COM),
Q1
Q2
I1
Q2
I1
only for diagnosis purposes
I2 I2 10 11 X10 serial interface (PROG),
PROG
PROG
I3 I3
COM
24Ve 11 24Ve
without function
0Ve 0Ve
Bb Bb 12 Grounding bolt
Bb Bb
24V 24V
0V 0V 11 13
PPC-R01.2 PPC-R02.2 X15 BT bus connection (without function)
13 12 13 12
PPC-R_Vorstellung.FH7
Fig. 1-1: Overview PPC-R01.2 and PPC-R02.2
Modules PPC-R01.2 and PPC-R02.2, from the MTC200 product family,

are powerful CNC control units that are designed in protection class IP 20
and, together with sub-rack RMB02.2, are constructed for installation in a
switch cabinet. The housings of the models have different widths.
PPC-R01.2 has a single-wide housing and PPC-R02.2 has a double-wide
housing. In this document, the names PPC-R0*.2 or PPC-R are used
when both models are being discussed.
Both models consist of a basic unit with the processor system of a CNC
and an integrated axis processor to which a maximum of eight drives can
be attached via a SERCOS interface.
PPC-R01.2 PPC-R01.2 has an optional socket into which an axis processor module
for 8 additional drives can be plugged.
PPC-R02.2 PPC-R02.2 has 3 optional sockets into which a maximum of 3 axis
processor modules for 8 additional drives each can be plugged. In the
maximum configuration, 32 drives (4 SERCOS rings, each with 8 axes)
can be controlled using the SERCOS interface. These axes can be
distributed over up to 7 NC processes.
The serial COM interface is provided for diagnosis purposes; this is led
through its own slot plate in the PPC-R01.2 if this is not occupied by an
axis processor module.
A module rack system, consisting of one or more RMB02.2-04s, is used
to assemble the PPC-R0*.2. Dual rack RMB02.2-02 can be used only as
an assembly rack. It is used merely for attaching the PPC-R0*.2; control
of RECO modules is not possible. It is also not possible to couple several
PPC-R0*.2s to one another via a backplane.
1-2 Introduction to the System PPC-R0*.2
Components can be damaged!

For thermal reasons, only a vertical assignment of RECO
modules is valid as fitting position.
WARNING This means that the module carrier must be assembled
vertically in the switch cabinet so that the horizontally tiled
RECO modules stand vertically.
The horizontal fitting position of RECO module is invalid.
PPC-R01.2 occupies one module slot in the module rack and PPC-R02.2
occupies two slots. In terms of hardware, PPC-R0*.2 is designed to be
able to operate up to 15 additional I/O modules (RME02.2..., RMA02.2...
or RMC02.2...) in this rack system.
Together with the MTS-R01.2 PLC control unit, this unit forms a very
powerful, compact and flexible solution for a classic tool machine control
unit.
1.2 Hardware Components
PPC-R01.2 and PPC-R02.2 Control Units

PPC-R01.2 and PPC-R02.2 are the actual CNC modules. Additional
hardware components and the corresponding MTC200 control unit
firmware are required for operation.
PPC-R01.2.jpg, PPC-R02.2.gif
Fig. 1-2: Front view PPC-R01.2 and PPC-R02.2
Firmware Module PSM01.1

The PC card-compatible PSM firmware module (4 MB FLASH memory)
contains the MTC200 control unit firmware.
Firmwaremodul PSM01.1.gif
Fig. 1-3: Firmware module PSM01.1
Lithium Battery
The lithium battery is used to buffer the SRAM and the real-time clock.
Buffered data Application-specific NC data are residually stored in the SRAM:
• Machine parameters
• Machine data
• Tool data
• NC program packages
• NC cycle packages
• Zero offsets
• NC variables, events, D corrections
Battery lifetime The battery life time depends on the period of switching the control on or
off. For detailed information, see table 7-1 "General technical data PPC-
R0*.2".
If the battery is fully discharged, the application-specific NC data are lost
when the power supply is switched off.
• System error message “0018: CNC storage battery voltage too low”
• H1 diagnosis display: error code “S018”.
Recovery:
• Replace the discharged battery with a new one (if possible while power
supply is switched on).
Changing battery The connection for the buffer battery is located on the top of the device
(recessed three-pin socket) under a plastic cover.
Connection for lithium battery
PPC-R01.2.jpg, PPC-R02.2.gif
Fig. 1-4: Connection for lithium battery, PPC-R0*.2
If the empty battery is replaced by a new one while power supply is

switched on, the data in SRAM is not lost. Otherwise, the following
procedure is recommended:
• Save the complete control data of user interface (MTGUI) before
switching the power supply off:
• Execute the "Upload" function of tool management (see MTC200
tool management application manual, chapter "Functions of online
tool data management"). Subsequent all tool data records will be
transferred from control into database. Additionally the tool list,
which has been loaded last, is updated according to the magazine
assignment in the CNC.
• Save the control data via the order of required steps "MTGUI main
menu" Æ"Start Setup" Æ
"Backup" Æ
"Complete backup of all
devices".
• Now the power supply can be switched off.
• Replace the discharged battery with a new one.
• Restore the complete control data of user interface (MTGUI) after
switching the power supply off:
• Select restoring the previously saved control data (MTGUI will be
finished) via the order of required steps ‘main menu MTGUI‘ Æ
‚Start Setup‘ Æ‚Restore‘.
• Execute the "Download" function of tool management (see
MTC200 tool management application manual, chapter "Functions
of online tool data management"). Then the offline tool list is
reloaded into control with all place information including all tool data
records referenced in it.
Axis Processor Module SCEB01_PC104

The passive SERCOS interface axis processor module in a PC/104
format allows the optional expansion of the control systems to a total of 4
SERCOS rings, each with up to 8 axes.
Axis processor module SCEB01_PC104 + KA-SC01.jpg
Fig. 1-5: Axis processor module SCEB01_PC104
Note: Only the passive axis expansion module SCEB01_PC104 can

be inserted to the CNC module PPC-R for the purpose of axis
extension. The active axis processor module PAP2 (for MTC-
P and MTC-R) is not allowed to be used in the PPC-R!
1.3 Firmware Components

The entire MTC200 control unit firmware is stored in the FLASH memory
of the PSM firmware module. It consists of the following components:
Boot loader / monitor This firmware component is absolutely required for the starting procedure
and the hardware initialization of the PPC-R.
Note: The CPU and APR firmware (or another boot-loader / monitor)
can be loaded via the user interface (Firmware Download) only
if the boot-loader / monitor is present.
Initial programming of an empty PSM firmware module is
carried out at Bosch Rexroth using programming tool DOLFI
(version 02VRS).
If the "Indramat Monitor Tool" is called within the user interface via
<Alt>+<U>, the version of boot loader / monitor can be displayed (see fig.
below) after entering the device number, confirming the "Run monitor"
and executing the "DL 6000" command afterwards.
Get_BLM_Version.FH7
Fig. 1-6: Display the version of boot loader / monitor
CPU firmware This firmware component is responsible for, among other things, NC
program processing, block preparation, tool management, NC data
(machine parameters, machine data, NC variables, events, zero offsets,
D corrections), as well as for communication with the PLC (via Bosch
Rexroth local bus) and with the operating and visualization interface.
APR firmware This firmware component is responsible for, among other things,
SERCOS interface communication, interpolation of the axes and several
other axis functions, such as the Multifunction Interpolator.
1.4 Communication
Drive communication
Communication with the digital drives is implemented using SERCOS
interface with fiber optic technology. Currently, up to 8 drives can be
connected to a fiber optic ring. In the maximum configuration, 4 fiber optic
rings, controlling up to 32 drives, are possible.
PLC communication
Communication with PLC assembly MTS-R01.2 is implemented using the
Bosch Rexroth local bus. For this, the NC and the PLC must be
connected to one another on the rear of the housing via connection board
AKR1 (short) or AKR2 (long).
To facilitate networking several PLC control units and connecting to a
programming device or PC, an RS 232/RS-485 programming interface is
available for PLC assembly MTS-R01.2. In order to be able to address
each MTS-R directly from the PC, each PLC is assigned its own device
number ranging from 0 to 15.
In order to connect a printer, read/write memory or a visualization device,
an additional available serial interface (RS-232/RS-422/RS-485) is
available for PLC assembly MTS-R01.2.
Additional Communication Interfaces

Serial interfaces X10 and X16 (PROG and COM) of PPC-R0*.2 are not
available to the user. This also applies to BT bus connection X15.
Diagnosis interface for servicing The COM interface can be used for diagnostic purposes in case servicing
is required; however, for PPC-R01.2, this applies only if no axis processor
module is plugged in.
The settings of the diagnosis interface are:
9600 Baud, 8 data bits, no parity, 1 stop bit, protocol XON/XOFF.
PPC-R0*.2 Important Directions for Use 2-1
2 Important Directions for Use
2.1 Appropriate Use
Introduction
Bosch Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note: Bosch Rexroth, as manufacturer, is not liable for any damages

resulting from inappropriate use. In such cases, the guarantee
and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the pre-
requisites for appropriate use of the products are satisfied:
• Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
• If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are
permitted. It is not permitted to decompile software products or alter
source codes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the manner
described in the relevant documentation.
2-2 Important Directions for Use PPC-R0*.2
Areas of Use and Application

For PPC-R01.2 and PPC-R02.2 Bosch Rexroth defines appropriate use
as installation into the RECO02 module rack system and for the use as
CNC control in MTC200 control system.
Note: PPC-R0*.2 may only be used with the accessories and parts
specified in this document. If a component has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
Available for the application-specific use of PPC-R0*.2 are configurations

with differing number of axis extension modules.
Typical applications of PPC-R0*.2 are:

• machine tools
• machining centers
• rotary transfer machines
The PPC-R0*.2 may only be operated under the assembly, installation
and ambient conditions as described here (temperature, system of
protection, humidity, EMC requirements, etc.) and in the position
specified.
2.2 Inappropriate Use

Using the PPC-R0*.2outside of the above-referenced areas of application
or under operating conditions other than described in the document and
the technical data specified is defined as “inappropriate use".
PPC-R0*.2 may not be used if
• they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extremely high maximum temperatures or if
• Bosch Rexroth has not specifically released them for that intended
purpose. Please note the specifications outlined in the general Safety
Guidelines!
PPC-R0*.2 Safety Instructions for Electric Drives and Controls 3-1
3 Safety Instructions for Electric Drives and Controls
3.1 Introduction
Read these instructions before the initial startup of the equipment in order
to eliminate the risk of bodily harm or material damage. Follow these
safety instructions at all times.
Do not attempt to install or start up this equipment without first reading all
documentation provided with the product. Read and understand these
safety instructions and all user documentation of the equipment prior to
working with the equipment at any time. If you do not have the user
documentation for your equipment, contact your local Bosch Rexroth
representative to send this documentation immediately to the person or
persons responsible for the safe operation of this equipment.
If the equipment is resold, rented or transferred or passed on to others,
then these safety instructions must be delivered with the equipment.
Improper use of this equipment, failure to follow

the safety instructions in this document or
tampering with the product, including disabling
WARNING of safety devices, may result in material
damage, bodily harm, electric shock or even
death!
3.2 Explanations
The safety instructions describe the following degrees of hazard
seriousness in compliance with ANSI Z535. The degree of hazard
seriousness informs about the consequences resulting from non-
compliance with the safety instructions.
Warning symbol with signal Degree of hazard seriousness according
word to ANSI
Death or severe bodily harm will occur.
DANGER
Death or severe bodily harm may occur.
WARNING
Bodily harm or material damage may occur.
CAUTION
Fig. 3-1: Hazard classification (according to ANSI Z535)
3-2 Safety Instructions for Electric Drives and Controls PPC-R0*.2
3.3 Hazards by Improper Use
High voltage and high discharge current!

Danger to life or severe bodily harm by electric
shock!
DANGER
Dangerous movements! Danger to life, severe

bodily harm or material damage by
unintentional motor movements!
DANGER
High electrical voltage due to wrong

connections! Danger to life or bodily harm by
electric shock!
WARNING
Health hazard for persons with heart

pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
WARNING
Surface of machine housing could be extremely

hot! Danger of injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodily

harm caused by crushing, shearing, cutting and
mechanical shock or incorrect handling of
CAUTION pressurized systems!
Risk of injury due to incorrect handling of

batteries!
CAUTION
3.4 General Information

• Bosch Rexroth AG is not liable for damages resulting from failure to
observe the warnings provided in this documentation.
• Read the operating, maintenance and safety instructions in your
language before starting up the machine. If you find that you cannot
completely understand the documentation for your product, please ask
your supplier to clarify.
• Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this equipment.
• Only persons who are trained and qualified for the use and operation
of the equipment may work on this equipment or within its proximity.
• The persons are qualified if they have sufficient knowledge of the
assembly, installation and operation of the equipment as well as an
understanding of all warnings and precautionary measures noted in
these instructions.
• Furthermore, they must be trained, instructed and qualified to
switch electrical circuits and equipment on and off in accordance
with technical safety regulations, to ground them and to mark them
according to the requirements of safe work practices. They must
have adequate safety equipment and be trained in first aid.
• Only use spare parts and accessories approved by the manufacturer.
• Follow all safety regulations and requirements for the specific
application as practiced in the country of use.
• The equipment is designed for installation in industrial machinery.
• The ambient conditions given in the product documentation must be
observed.
• Use only safety features and applications that are clearly and explicitly
approved in the Project Planning Manual.
For example, the following areas of use are not permitted: construction
cranes, elevators used for people or freight, devices and vehicles to
transport people, medical applications, refinery plants, transport of
hazardous goods, nuclear applications, applications sensitive to high
frequency, mining, food processing, control of protection equipment
(also in a machine).
• The information given in the documentation of the product with regard
to the use of the delivered components contains only examples of
applications and suggestions.
The machine and installation manufacturer must
• make sure that the delivered components are suited for his
individual application and check the information given in this
documentation with regard to the use of the components,
• make sure that his application complies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.
• Startup of the delivered components is only permitted once it is sure
that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.
• Operation is only permitted if the national EMC regulations for the

application are met.
The instructions for installation in accordance with EMC requirements
can be found in the documentation "EMC in Drive and Control
Systems".
The machine or installation manufacturer is responsible for
compliance with the limiting values as prescribed in the national
regulations.
• Technical data, connections and operational conditions are specified in
the product documentation and must be followed at all times.
3.5 Protection Against Contact with Electrical Parts
Note: This section refers to equipment and drive components with

voltages above 50 Volts.
Touching live parts with voltages of 50 Volts and more with bare hands or
conductive tools or touching ungrounded housings can be dangerous and
cause electric shock. In order to operate electrical equipment, certain
parts must unavoidably have dangerous voltages applied to them.
High electrical voltage! Danger to life, severe

bodily harm by electric shock!
Only those trained and qualified to work with or on
DANGER electrical equipment are permitted to operate, maintain
or repair this equipment.
Follow general construction and safety regulations when
working on high voltage installations.
Before switching on power the ground wire must be
permanently connected to all electrical units according
to the connection diagram.
Do not operate electrical equipment at any time, even
for brief measurements or tests, if the ground wire is not
permanently connected to the points of the components
provided for this purpose.
Before working with electrical parts with voltage higher
than 50 V, the equipment must be disconnected from
the mains voltage or power supply. Make sure the
equipment cannot be switched on again unintended.
The following should be observed with electrical drive
and filter components:
Wait five (5) minutes after switching off power to allow
capacitors to discharge before beginning to work.
Measure the voltage on the capacitors before beginning
to work to make sure that the equipment is safe to
touch.
Never touch the electrical connection points of a
component while power is turned on.
Install the covers and guards provided with the
equipment properly before switching the equipment on.
Prevent contact with live parts at any time.
A residual-current-operated protective device (RCD)
must not be used on electric drives! Indirect contact
must be prevented by other means, for example, by an
overcurrent protective device.
Electrical components with exposed live parts and
uncovered high voltage terminals must be installed in a
protective housing, for example, in a control cabinet.
To be observed with electrical drive and filter components:
High electrical voltage on the housing!

High leakage current! Danger to life, danger of
injury by electric shock!
DANGER Connect the electrical equipment, the housings of all
electrical units and motors permanently with the safety
conductor at the ground points before power is
switched on. Look at the connection diagram. This is
even necessary for brief tests.
Connect the safety conductor of the electrical
equipment always permanently and firmly to the
supply mains. Leakage current exceeds 3.5 mA in
normal operation.
Use a copper conductor with at least 10 mm² cross
section over its entire course for this safety conductor
connection!
Prior to startups, even for brief tests, always connect
the protective conductor or connect with ground wire.
Otherwise, high voltages can occur on the housing
that lead to electric shock.
3.6 Protection Against Electric Shock by Protective Low

Voltage (PELV)
All connections and terminals with voltages between 0 and 50 Volts on
Rexroth products are protective low voltages designed in accordance with
international standards on electrical safety.
High electrical voltage due to wrong

connections! Danger to life, bodily harm by
electric shock!
WARNING Only connect equipment, electrical components and
cables of the protective low voltage type (PELV =
Protective Extra Low Voltage) to all terminals and
clamps with voltages of 0 to 50 Volts.
Only electrical circuits may be connected which are
safely isolated against high voltage circuits. Safe
isolation is achieved, for example, with an isolating
transformer, an opto-electronic coupler or when
battery-operated.
3.7 Protection Against Dangerous Movements

Dangerous movements can be caused by faulty control of the connected
motors. Some common examples are:
• improper or wrong wiring of cable connections
• incorrect operation of the equipment components
• wrong input of parameters before operation
• malfunction of sensors, encoders and monitoring devices
• defective components
• software or firmware errors
Dangerous movements can occur immediately after equipment is
switched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoid
faulty operation in the connected drives. Regarding personal safety,
especially the danger of bodily injury and material damage, this alone
cannot be relied upon to ensure complete safety. Until the integrated
monitoring functions become effective, it must be assumed in any case
that faulty drive movements will occur. The extent of faulty drive
movements depends upon the type of control and the state of operation.
Dangerous movements! Danger to life, risk of

injury, severe bodily harm or material damage!
Ensure personal safety by means of qualified and
DANGER tested higher-level monitoring devices or measures
integrated in the installation. Unintended machine
motion is possible if monitoring devices are disabled,
bypassed or not activated.
Pay attention to unintended machine motion or other
malfunction in any mode of operation.
Keep free and clear of the machine’s range of motion

and moving parts. Possible measures to prevent
people from accidentally entering the machine’s range
of motion:
- use safety fences
- use safety guards
- use protective coverings
- install light curtains or light barriers
Fences and coverings must be strong enough to
resist maximum possible momentum, especially if
there is a possibility of loose parts flying off.
Mount the emergency stop switch in the immediate
reach of the operator. Verify that the emergency stop
works before startup. Don’t operate the machine if the
emergency stop is not working.
Isolate the drive power connection by means of an
emergency stop circuit or use a starting lockout to
prevent unintentional start.
Make sure that the drives are brought to a safe
standstill before accessing or entering the danger
zone. Safe standstill can be achieved by switching off
the power supply contactor or by safe mechanical
locking of moving parts.
Secure vertical axes against falling or dropping after
switching off the motor power by, for example:
- mechanically securing the vertical axes
- adding an external braking/ arrester/ clamping
mechanism
- ensuring sufficient equilibration of the vertical axes
The standard equipment motor brake or an external
brake controlled directly by the drive controller are
not sufficient to guarantee personal safety!
Disconnect electrical power to the equipment using a

master switch and secure the switch against
reconnection for:
- maintenance and repair work
- cleaning of equipment
- long periods of discontinued equipment use
Prevent the operation of high-frequency, remote
control and radio equipment near electronics circuits
and supply leads. If the use of such equipment cannot
be avoided, verify the system and the installation for
possible malfunctions in all possible positions of
normal use before initial startup. If necessary, perform
a special electromagnetic compatibility (EMC) test on
the installation.
3.8 Protection Against Magnetic and Electromagnetic Fields

During Operation and Mounting
Magnetic and electromagnetic fields generated near current-carrying
conductors and permanent magnets in motors represent a serious health
hazard to persons with heart pacemakers, metal implants and hearing
aids.
Health hazard for persons with heart

pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
WARNING Persons with heart pacemakers, hearing aids and
metal implants are not permitted to enter the following
areas:
- Areas in which electrical equipment and parts are
mounted, being operated or started up.
- Areas in which parts of motors with permanent
magnets are being stored, operated, repaired or
mounted.
If it is necessary for a person with a heart pacemaker
to enter such an area, then a doctor must be
consulted prior to doing so. Heart pacemakers that
are already implanted or will be implanted in the
future, have a considerable variation in their electrical
noise immunity. Therefore there are no rules with
general validity.
Persons with hearing aids, metal implants or metal
pieces must consult a doctor before they enter the
areas described above. Otherwise, health hazards will
occur.
3.9 Protection Against Contact with Hot Parts
Housing surfaces could be extremely hot!

Danger of injury! Danger of burns!
Do not touch housing surfaces near sources of heat!
Danger of burns!
After switching the equipment off, wait at least ten (10)
CAUTION
minutes to allow it to cool down before touching it.

Do not touch hot parts of the equipment, such as
housings with integrated heat sinks and resistors.
Danger of burns!
3.10 Protection During Handling and Mounting

Under certain conditions, incorrect handling and mounting of parts and
components may cause injuries.
Risk of injury by incorrect handling! Bodily

harm caused by crushing, shearing, cutting and
mechanical shock!
CAUTION Observe general installation and safety instructions
with regard to handling and mounting.
Use appropriate mounting and transport equipment.
Take precautions to avoid pinching and crushing.
Use only appropriate tools. If specified by the product
documentation, special tools must be used.
Use lifting devices and tools correctly and safely.
For safe protection wear appropriate protective
clothing, e.g. safety glasses, safety shoes and safety
gloves.
Never stand under suspended loads.
Clean up liquids from the floor immediately to prevent
slipping.
3.11 Battery Safety

Batteries contain reactive chemicals in a solid housing. Inappropriate
handling may result in injuries or material damage.
Risk of injury by incorrect handling!

Do not attempt to reactivate discharged batteries by
heating or other methods (danger of explosion and
cauterization).
CAUTION
Never charge non-chargeable batteries (danger of
leakage and explosion).
Never throw batteries into a fire.
Do not dismantle batteries.
Do not damage electrical components installed in the
equipment.
Note: Be aware of environmental protection and disposal! The

batteries contained in the product should be considered as
hazardous material for land, air and sea transport in the sense
of the legal requirements (danger of explosion). Dispose
batteries separately from other waste. Observe the legal
requirements in the country of installation.
3.12 Protection Against Pressurized Systems

Certain motors and drive controllers, corresponding to the information in
the respective Project Planning Manual, must be provided with
pressurized media, such as compressed air, hydraulic oil, cooling fluid
and cooling lubricant supplied by external systems. Incorrect handling of
the supply and connections of pressurized systems can lead to injuries or
accidents. In these cases, improper handling of external supply systems,
supply lines or connections can cause injuries or material damage.
Danger of injury by incorrect handling of

pressurized systems !
Do not attempt to disassemble, to open or to cut a
pressurized system (danger of explosion).
Observe the operation instructions of the respective
CAUTION
manufacturer.
Before disassembling pressurized systems, release
pressure and drain off the fluid or gas.
Use suitable protective clothing (for example safety
glasses, safety shoes and safety gloves)
Remove any fluid that has leaked out onto the floor
immediately.
Note: Environmental protection and disposal! The media used in the

operation of the pressurized system equipment may not be
environmentally compatible. Media that are damaging the
environment must be disposed separately from normal waste.
Observe the legal requirements in the country of installation.
Notes
PPC-R0*.2 PPC-R0*.2 Installation and Commissioning 4-1
4 PPC-R0*.2 Installation and Commissioning
4.1 Installation Dimensions
PPC-R0*.2 Front and Side Views
PPC-R01.2 PPC-R02.2 165
41,5 83,7 4,5 22 126,5
RECO RECO
H1 8888 H1 8888
S1 S1
192
RESET U1 RESET U1
214
S2 S2
H2 H2
DIST DIST
TX TX
RX RX
U2 U2 U3 U4
X1 X10 X1 X10 X16
Q1 Q1
Q2 Q2
I1 I1
I2 I2
PROG
PROG
I3 I3
COM
24Ve 24Ve
0Ve 0Ve
Bb Bb
Bb Bb
24V 24V
0V 0V
PPC-R01.2 PPC-R02.2
11
PPC-R_Bemaßung.FH7
Fig. 4-1: PPC-R01.2 and PPC-R02.2 dimensions (front and side views)
4-2 PPC-R0*.2 Installation and Commissioning PPC-R0*.2
appr. 183
56,5
15
Mounting rail
TS 35 x 27 x 15
247,55
RMB
40,55
54,5
appr. 235
appr. 300
PPC-R_Einbaumaße.FH7
Fig. 4-2: PPC-R0*0.2 installation dimensions (side view)
Front and Side Views of Module Rack RMB02.2-021
2 98 7 56
54,5
Fastening screw for

77
attaching the module

rack to the top hat rail
Top hat rail

TS35 x27 x15
217
RMB02.2_Maß.FH7
Fig. 4-3: Module rack RMB02.2-02 (front and side views )
1
RMB02.2-02 cannot be used to control I/O modules!
Front and Side Views of Module Rack RMB02.2-04
Fastening screw for

attaching the module
rack to the top hat rail
2 182 7 56
54,5
77
S
1
Top hat rail
TS 35 x 27 x15
217
RMB02.2-04_Maß.FH7
Fig. 4-4: Module rack RMB02.2-04 (front and side views )
S1 S1
217
182
RMB02.2-04+02-04_Maß.FH7
Fig. 4-5: Connection of several RMB02.2-04 module racks in sequence (front

view)
4.2 Installation Instructions

Before the PPC-R can be installed, the module racks must first be
mounted. These module racks are equipped with PPC-R0*.2, MTS-R01.2
and, if necessary, with the corresponding I/O modules (RECO02 module).
Installation of Module Racks

Install the RMB02.2-04 module racks by engaging them on a DIN TS
35x27x15 top hat rail and by fixing them by means of a locking screw.
During assembly, up to 4 RMB02.2-04 module racks can be connected in
sequence. In order for the slots to be addressed, the DIP switches on the
bus boards of the RMB02.2-04 module racks must be configured (see
Fig. 4-9). If the MTC200, consisting of MTS-R01.2 and PPC-R01.2, is to
be operated without local I/Os, dual rack RMB02.2-02 is used.

For thermal reasons, only a vertical assignment of RECO
modules is valid as fitting position.
WARNING This means that the module carrier must be assembled
vertically in the switch cabinet so that the horizontally tiled
RECO modules stand vertically.
The horizontal fitting position of RECO module is invalid.
Arrangement of Module Racks
4x RMB02.2-04
with a total of 16 module racks
to insert MTS-R01.2 + PPC-R0*.2 and a max.
of 14 (13) different I/O modules
RMB02.2-04_Anord.FH7
Fig. 4-6: Maximum configuration RMB02.2-04
Installation of Modules

The connectors and modules may only be connected
or disconnected when not under power!
WARNING
Starting with an MTS-R and a PPC-R in slot 0 (to the left), the modules
must be fitted in the RMB02.2-04 module rack and fixed with 2 locking
screws each. The I/O modules (RECO02.2) are attached in a row to the
right of the PPC-R in sockets 2-15 / 3-15 (for PPC-R02.2). Gaps can
certainly remain so that additional modules can be retrofitted at a later
point in time.
Note: Before commissioning, the locking screws of the module racks

must be tight to prevent loosening of the plug connections
between the module racks due to lateral shifting! (For the
position of the screws, see Fig. 4-4). In addition, the modules
must be screwed to the module rack.
Grounding
To ground the control unit and shield the electronics, a grounding line of
at least 6 mm² must be wired from the grounding bolt of the control unit to
the central grounding point of the machine. Wiring to further users of the
machine must be established as star wiring (see fig. below). The power
supply must be wired in the same manner.
Visualization
Maschine ope-
rating terminal Devices absoluteley must be
connected to the grounding bolt!
Drive
Drive
Drive
PPC-R
MTS-R
PPC-R
I/O
I/O
I/O
I/O
I/O
Central point
of mass of
the machine
PPC-R_Erdung.FH7
Fig. 4-7: System grounding with PPC-R
4.3 Possible Hardware Combinations

PPC-R + axis processor PPC-R0*.2 is available in six different configurations. Depending on the
number of required drives or SERCOS rings, additional axis processor
modules (SCEB01_PC104) are attached to the PC/104 bus connection of
the PPC-R.
Max. number of Max. number of

Module
SERCOS rings drives
PPC-R01.2 without axis processor 1 8
PPC-R01.2 with one additional axis
2 16
processor
PPC-R02.2 without axis processor 1 8
PPC-R02.2 with one additional axis
2 16
processor
PPC-R02.2 with two additional axis
3 24
processors
PPC-R02.2 with three additional axis
4 32
processors
Fig. 4-8: PPC-R0*.2 configurations
PLC When the PPC-R is used in the MTC200 control system, the CNC must
be connected to PLC assembly MTS-R01.2 (socket 0) via the Bosch
Rexroth local bus. Connection board AKR1 (short) / AKR2 (long), which is
attached to the rear of PPC-R0*.2 and of MTS-R01.2, is used for this
purpose.
4.4 Slot Addressing of Module Racks

A maximum of 4 RMB02.2-04 module racks can be connected in
sequence. In order to be able to specifically address these, a DIP switch
is attached to the bus board of the module rack. Depending on the
module rack concerned, this switch must be set to the corresponding
module rack number (module rack address 00.03, see following diagram).
Each module rack number may be used only once.
Socket
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
S1 S1 S1 S1
S1 Setting for the S1 Setting for the S1 Setting for the S1 Setting for the
basic rack No. 1 basic rack No. 2 basic rack No. 3 basic rack No. 4
RMB02.2_Adress.FH7
Fig. 4-9: Slot addressing setting
4.5 Axis Processor Module: Jumper Settings

The required jumper settings on axis processor module SCEB01_PC104
are specified for all PPC-R configurations and are set correctly before
delivery. Generally, there is no reason to change these settings.
LK_SCEB01_PC104 Kennzeichnungsdruck.bmp
Fig. 4-10: Position of jumpers on axis processor module SCEB01_PC104
Table of Axis Processor Module Jumper Settings
Axis processor J1 J2 J3 J4 J28 J29 J72 J75

5-6 5-6 7-8 1-2 1-2
1. Module - - -
(ID) (ID) (A14) (A18) (BR)
5-6 5-6 5-6 1-2 1-2
2. Module - - -
(ID) (ID) (A15) (A18) (BR)
5-6 5-6 3-4 1-2 1-2
3. Module - - -
(ID) (ID) (A16) (A18) (BR)
Fig. 4-11: Jumper settings of axis processor modules
Legend:
- Open, i.e. no jumper plugged in.
x-y Jumper plugged in between pin No. x and pin No. y.
4.6 Power Supply Connection

The power supply of the PPC-R is connected to plug X1 (contacts 10 and
11).

The assembly, modules and plug may only be
connected or disconnected when not under power!
WARNING
X1
PPC-R
1
Dig. output 1
2
Dig. output 2
3
Dig. input 1
4
Dig. input 2
5
Dig. input 3
6
24V external
7
0V external
8 Bb1
9 Bb2
Power pack
2x0.75 mm2
10
+24VDC +24VDC -15 /+20%
11
0V 0V
Grounding
bolt
PPC-R_AnX1.FH7
Fig. 4-12: Power supply connection
4.7 Connections
This section describes the position and switching of the connections of
the PPC-R0*.2. Power supply connection was already described in
section "Power Supply Connection", p. 4-9.

The assembly, modules and plug may only be
connected or disconnected when not under power!
WARNING
Connections on the Front Side
PPC-R01.2
Button S1 for display switching or for RECO
other possible operations

H1 8888
S1
Socket for software module
in PCMCIA format H1 diagnosis display
Reset button S2 U2 optional socket

COM (axis processor module)
Distortion display H2
X16
RESET U1
Fiber optic transmitter S2
for SERCOS interface H2
DIST
TX
X16 serial interface (COM),
Fiber optic receiver only for diagnosis purposes
for SERCOS interface RX
U2 X1 power supply and

X1 X10 NC Ready signal (Bb)
1 Dig. output 1 Q1
Q2
2 Dig. output 2 I1
I2
3 Dig. input 1
PROG
I3
4
24Ve
X10 serial interface (PROG),
Dig. input 2 0Ve
Bb without function
5 Dig. input 3 Bb
24V
6 24V external 0V
PPC-R01.2
7 GND external
8 Bb1
9 Bb2
Grounding bolt
10 +24 V
11 0V
X15 BT bus connection (without function)

PPC-R01_Kurz.FH7
Fig. 4-13: Position of connectors on PPC-R01.2
Note: The digital outputs (Q1, Q2) and digital inputs (I1-I3) on plug
X1 have no function on the MTC200.
PPC-R02.2
Button S1 for display switching or for RECO
other possible operations.

H1 8888
S1 H1 diagnosis display
Socket for software module
in PCMCIA format
Reset button S2 U2-U4 optional socket

(axis processor module)
Distortion display H2
for Sercos interface
RESET U1
Fiber optic transmitter S2
for Sercos interface H2
DS
IT
TX
Fiber optic receiver
for Sercos interface RX
U2 U3 U4 X1 power supply and

X1 X10 X16 NC Ready signal (Bb)
1 Dig. output 1 Q1
Q2
2 Dig. output 2 1
I
3 Dig. input 1
2
I
X16 serial interface (COM),
PROG
3
I
COM
24Ve only for diagnosis purposes
4 Dig. input 2 0Ve
Bb
5 Dig. input 3 Bb
24V
6 24V external 0V X10 serial interface (PROG),
PPC-R02.2
ohne Funktion
7 GND external
8 Bb1
9 Bb2
Grounding bolt
10 +24 V
11 0V
X15 BT bus connection (without function)
PPC-R02_Kurz.FH7
Fig. 4-14: Position of connectors on PPC-R02.2
Note: The digital outputs (Q1, Q2) and digital inputs (I1-I3) on plug
X1 have no function on the MTC200.
Slot plate axis processor
X2: Without function
H3 ERR: SERCOS
distortion display TX: SERCOS Transmitter
RX: SERCOS Receiver
RECO02-Slotblech_LK_KA-SC01.tif
Fig. 4-15: Position of connections on axis processor module
NC Ready The NC Ready contact (ready for operation) is used to switch within an
(plug X1, contacts 8+9) emergency stop chain.
X1
PPC-R
8 Bb1
Contact load
Emergency stop chain Umax = 24V
9 Bb2
Imax = 150 mA
NCREADY
PPC-R_NC-Ready.FH7
Fig. 4-16: Switching of NC Ready contact
SERCOS fiber optic ring CNC control unit PPC-R permits operation with “SERCOS interface”-
compatible drives. The CNC control unit (PPC-R0*.2) and the digital
drives (e.g. DIAX04) are connected using fiber optic cables.
A ring structure according to SERCOS interface (IEC 1491) is used as the
topology. Up to 8 drives can be connected to a SERCOS ring.
RECO
H1 8888
S1
CNC-control unit
PPC-R
RESET U1
S2
H2
DIST
TX
2. SERCOS ring
RX
U2
X1
Q1
X10 TX
RX 1. SERCOS ring
Q2
I1
I2
PROG
I3
24Ve
0Ve
Bb
Bb
Fiber optic cable IKO...

24V
0V
PPC-R01.2
Drive family DIAX04 with SERCOS interface
TX
RX
PPC-R_SERCOS.FH7
Fig. 4-17: SERCOS fiber optic ring
Plugs TX + RX The SERCOS ring begins and ends at the CNC control unit. The optical
output of the control unit (TX = SERCOS transmitter) is connected via
fiber optic cables to the optical input of the first drive (RX = SERCOS
receiver). Its output (TX) is connected with the input (RX) of the next
drive, etc.
The outlet (TX) of the last drive is connected with the inlet (RX) of the
CNC control unit.
SERCOS drive address Each drive has a unique SERCOS drive address. This can be selected
regardless of the position in the SERCOS ring. The SERCOS drive
address is set on the drive using rotary switches.
PPC-R0*.2 SERCOS interface 5-1
5 SERCOS interface
5.1 Technical Data for the Fiber Optic Interface

The following technical data were measured at the end of a 1 m long
plastic fiber optic cable (Ø 1 mm).
Transmitter Interface TX
Identification nemonic Unit Value
Max. transmitter performance with opt. low PSmaxL dBm/µW -28,2/1,5
level
Min. trans. performance with high level PSminH dBm/µW -7,5/180
Max. transmitter performance with opt. PSmaxH dBm/µW -3,5/450
high level
Wavelength of transmitter diode:
Peak wavelength λp nm 640-675 nm (0°C-55°C)
Spectral bandwidth λp nm < 30 nm (25°C)
Fig. 5-1: Fiber optic transmitter technical data
Receiver Interface RX
Identification nemonic Unit Value
Max. input performance for opt. low level PEmaxL dBm/µW -31,2/0,75
Min. input performance for opt. high level PEminH dBm/µW -20/10
Max. input performance for opt. high level PEmaxH dBm/µW -5/320
Max. damping of transfer pathway PsminH-PEminH dB 12,5
Fig. 5-2: Fiber optic receiver technical data
Baud Rate TX, RX

Baud rates of 2 Mbaud (presetting) and 4 Mbaud are possible (as of
Firmware 23VRS). They will be preset with system parameters
A00.110...A00.113 ‚Baud rate for SERCOS loop1..4‘.
5.2 Fiber Optic Cables
Notes Regarding Layout
When laying out fiber optic cables, note that the maximum length of the
transfer pathway may not be exceeded. Separation points reduce the fiber
optic pathway. Either only plastic fiber optic cable (IKO 982 / IKO 985) or
only glass fiber optic cable (IKO0001, IKO0002) may be used between
the transmitter and the receiver. Changing from plastic to glass fiber optic
cable and vice-versa may not be made at separation points.
5-2 SERCOS interface PPC-R0*.2
Care of Fiber Optic Cables
Storage When storing fiber optic cables, ensure that the protective caps are
screwed on and that the mechanical and thermal limit values are not
exceeded.
Layout and retraction When laying out and retracting fiber optic cables, ensure that the specific
loads do not lead to damage to the cables. This applies especially to the
maximum tensile force, the minimum bending radius and the maximum
resistance against lateral pressure.
Fiber optic cables must not be laid out over sharp edges and spiky
uneven areas. Twisting fiber optic cables should be avoided during layout.
In any case, it must be ensured that there is no tension in the end
position.
When retracting glass fiber optic cables (IKO0001, IKO0002), do not pull
on the plug. In the case of plastic fiber optic cables (IKO 982 and IKO
985), a hauling rope can be threaded into the cross hole of the protective
cap. In this case, however, the maximum tensile force of 100 N may not
be exceeded.
Furthermore, observe DIN VDE 0899, Part 4.
Transmitter and receiver The transmitter and receiver connectors on the devices must be closed
off with a protective cap if no fiber optic cable is connected.
Connection If a fiber optic cable is connected to a transmitter or receiver connector,

ensure that the maximum tension torque of 0.8 N is not exceeded.
Types of Fiber Optic Cables

Plastic fiber optic cables for transfer lengths up to 40 m and glass fiber
optic cables for transfer lengths up to 500 m can be used.
3 types of fiber optic cable are available.
Plastic fiber optic cables Plastic fiber optic cables with a diameter of 2.2 mm for installation in a
2.2 mm switch cabinet.
Protective cap
Fiber optic cable 2,2 mm
Plug
FSMA standard (IEC 874-2)
LWL2,2.FH7
Fig. 5-3: Plastic fiber optic cable 2,2 mm (IKO 982)
Plastic fiber optic cables Plastic fiber optic cable with a reinforced sheath and a diameter of 6 mm
6 mm for use in and outside of the switch cabinet.
Fiber optic cable 6,0 mm Protective cap
Plug
Lwl6.FH7
Fig. 5-4: Plastic fiber optic cable 6 mm (IKO 985)
Glass fiber optic cables Glass fiber optic cable with a reinforced sheath and a diameter of 3 mm,
5 mm used for large transfer distances in and outside of the switch cabinet.
Protective cap
Glass fiber optic cable 3.0 mm
Plug
LWL3,0.FH7
Fig. 5-5: Glass fiber optic cable, 3 mm (IKO0002)
Ordering information Cable designation Order type

Plastic fiber optic cable, 2.2 mm IKO 982/xx
Plastic fiber optic cable, 6 mm IKO 985/xx
Glass fiber optic cable, 3 mm IKO0002/xx
(core diameter 400 µm)
Glass fiber optic cable, 3 mm IKO0001/xx
(core diameter 200 µm)
Fig. 5-6: Table of fiber optic cables (xx: length in meters)
Accessories
The following accessories are available:
Cabinet duct
Drilling diagram:
6,5
1
2,5
LWL_DF.FH7
Fig. 5-7: Cabinet duct
Socket wrench
LWL_Steck.FH7
Fig. 5-8: Socket wrench for FSMA connector
Designation Order type

Fiber optic cable cabinet STECK-LWL DF*** 01 UNS
duct
Socket wrench for FSMA WERKZ-STECKSCHLUESSEL LWL-FSMA
connector
Fig. 5-9: Accessories
Technical Data for Fiber Optic Interface

IKO 982 IKO 985 IKO0001 IKO0002
Outer sheath Polyamide (PA) Polyurethane Polyurethane Polyurethane
(PUR) (PUR) (PUR)
Exterior diameter 2.2 mm +/- 0.07 mm 6.0 mm +/-0.2 mm 3.0 mm +/- 0.x 3.0 mm +/- 0.x
mm mm
Bending radius > 50 mm > 80 mm > 25 mm > 100 mm
Bending radius in trailing --- > 100 mm --- ---
cable
Tensile strength, short- 150 N 150 N 330 N 330 N
term
Tensile strength, 100 N 100 N 110 N 245 N
continuous
Resistance against lateral 450 N/cm 100 N/cm 1000 N/cm 1000 N/cm
pressure
Fatigue strength for > 8000 cycles > 100000 cycles > 10000 cycles > 10000 cycles
completely reversed at +/-90° at +/-90° at +/-90° at +/-90°
bending stress
Temperature range
Storage -40 °C to +85 °C -20 °C...+70 °C -40 °C to +85 °C -40 °C to +85 °C
Operation -20 °C to +70 °C 0 °C...+70°C -40 °C to +85°C -40 °C to +85°C
Core diameter of opt. fiber 1000 µm 1000 µm 200 µm 400 µm
Specific opt. damping < 250 dB/km < 250 dB/km < 8 dB/km < 8 dB/km
Damping per connector 1.5 dB 1.5 dB 1.0 dB 1.0 dB
Maximum cable length 40 m 40 m 500 m 500 m
Length reduction per 7.0 m 7.0 m 100 m 125 m
additional connector
Fig. 5-10: Technical data for fiber optic cables
5.3 General Notes Regarding Safety
Light, laser with high energy!

Blindness, eye damage
Do not look into the light beam (transmitter outlet /
CAUTION end of the fiber optic cable).
Errors in handling and assembly!

Mechanical destruction of fiber optic elements possible.
Do not kink the fiber optic cable.
CAUTION Do not exceed the maximum torque when retracting
the fiber optic cable.
PPC-R0*.2 Diagnosis 6-1
6 Diagnosis
6.1 Diagnosis Display H1 and Display Switcher S1

Control unit PPC-R0*.2 is equipped with a diagnosis system which makes
it possible to diagnose all operating states and malfunctions.
Note: The four-character alphanumeric diagnosis display H1 and

button S1 for switching the display are located on the front
plate of the CNC control unit. Switching the display permits the
representation of diagnosis messages and additional device
information.
H1 diagnosis display
PPC-R01.2 PPC-R02.2
O
C
E
R O
C
E
R
H1 8888 H1 8888
S1 S1
Button S1 for display switching

or for other possible operations
PPC-R_Diagnose.FH7
Fig. 6-1: Diagnosis display H1 and display switcher S1
S1 Menu When button S1 is pressed and held (> 1 s), the so-called S1 menu
opens; it closes in the same manner or automatically after approx. 20 s.
In the S1 menu, the user can switch between the display of the following
values in diagnosis display H1 (running text) by pressing S1 briefly:
• M00:<device type>
• M02:<firmware ID with date>
S1 display switching Furthermore, the user can switch between the maximum four-character
display and a corresponding running text for every diagnosis display by
pressing button S1 briefly.
Boot lock In exceptional cases, (e.g. servicing), the "Boot lock" can be activated by
pressing and holding button S1 when starting the control unit (i.e. after
switching the control unit on).
6-2 Diagnosis PPC-R0*.2
Note: When the Boot lock is activated (button S1 active while

switching on), the control unit stays in the boot loader / monitor
after being switched on. The CNC controller firmware
(CPU/APR) itself is not executed; "dL" is displayed on
diagnosis display H1.
This special operating mode is planned for servicing, merely
permitting the loading of the controller firmware using
Firmware Download.
To switch off the boot lock, the control unit must be switched
off and then on again without pressing button S1.
6.2 Meaning of the Operating State Diagnoses

The characters represented on the diagnosis display (single letters,
numbers, sequences of numbers or running text) provide information
about the operating state of the controller.
Diagnosis Display in Error-Free Operating State

The state "Ready for operation" is represented by a two-digit character.
Display Meaning / short text

bb CNC is ready for operation
Fig. 6-2: Diagnosis Display in Error-Free Operating State
Diagnosis Displays When an Error Occurs

2-digit error codes The following operational/error states are represented by a two-digit
character.

PF “Power Fail”: triggered when the 24V input voltage drops below
the threshold of 18 V for at least 100 µs.
dL Firmware in FLASH memory (PSM01.1) invalid
(flashing)
"Boot lock": special operational state for servicing; permits
dL loading of controller firmware via Firmware Download. See
(flashing)
section "Diagnosis Display H1 and Display Switcher S1", p. 6-1.
Fig. 6-3: Diagnosis display when an error occurs (two-digit)
Note: Additional status codes are described in the section "Diagnosis

Displays During Starting and Hardware Initialization".
4-digit error codes Diverse error states are diagnosed using an “S” followed by a three-digit
decimal number. The represented error codes correspond to the numbers
of the system error messages in the operating interface (MTGUI).

S002 Error during initialization of CNC control unit
S003 CNC time monitoring
S007 Software version error
S008 Self test of control was not successful
S017 Data memory in CNC control invalid
S018 CNC storage battery voltage too low
S023 Parameter set in CNC control incomplete
S024 Data memory in CNC control invalid
S028 Invalid parameter revision
S029 Data memory full
S030 Control supports a maximum of 4 axes
S032 Maximum number of SERCOS I/O users exceeded
S033 Error during initialization of APR
S034 APR time monitoring
S035 Axis processor cannot be addressed
S036 Axis processor in slot ... is missing
S037 Ring for digital drives not yet closed
S049 Error during initialization of PLC
S050 PLC - processor could not be addressed
S051 PLC - time monitoring
S052 PLC - program invalid
S053 I/O module ... doubly programmed
S054 PLC - program: syntax error in module No. ...
S055 Maximum cycle time exceeded of PLC resource
S063 Initialization of PLC assembly (CNC waits)
S080 Invalid gripper number in module ... (for tool transfer)
S081 Time exceeded in time-controlled PLC task
S083 Interbus - memory overflow
S088 Interbus - not yet ready to operate
S089 Interbus - general error generation 4
S090 Time exceeded in Profibus DP activation
S092 RECOBUS not active (no access to I/O modules)
S093 BT bus malfunction (PLC)
S094 Synchronization error between NC and PLC
S095 PLC - battery voltage too low.
S106 Invalid software version for PLC user ...
S107 Malfunction on PLC fiber optic ring .. , between user
S108 Malfunction on PLC fiber optic ring .. , before user
S109 Malfunction on PLC fiber optic ring .. , user failed
S131
Fig. 6-4: Diagnosis displays (four-digit) when an error occurs
Error at runtime At runtime of control, processor exception errors (exceptions) were

diagnosed also. In case of an exceptional error, the contents of significant
registers, the time, the exception no. and the Task_ID are saved in a
memory area of the firmware module (nvRAM). After dumping the
memory with <Alt-U>, this data helps in trouble-shooting.

¥03¥ Data Access Exception
¥04¥ Instruction Access Exception
¥06¥ Alignment Exception
¥07¥ Privileged instruction Exception
¥0H¥ Illegal Instruction Exception
¥0P¥ Trap Exception
¥0U¥ Floating Point Exception
Fig. 6-5: Diagnosis messages for exceptional processor errors (run time)
Note: If the controller hangs in these states during runtime, there is

probably a hardware defect or an internal error. Please contact
the Bosch Rexroth service department.
Diagnosis Displays During Starting and Hardware Initialization

These diagnosis displays are shown after switching the controller on, i.e.
during the starting procedure and the hardware initialization.
Successful starting procedure The following states are quickly displayed during the starting procedure of
PPC-R0*.2.

-01 st
Check of the 1 firmware checksum (ADD)
-02 SDRAM memory test
-03 Expanded SDRAM memory test (only if an error was detected
in the previous memory test)
-04 Check of the 2
nd
firmware checksum (CRC32)
-05 Copying of the firmware from FLASH to SDRAM
-06 Initialization of the controller components
-07 Initialization of the operating system
-07.1 ... —7.A Substeps of operating system initialization
-08 Start of the operating system monitor
-09 Start of the operating system
INIT CNC firmware is active, additional initializations
MTC200 Control unit type
(running text)
Fig. 6-6: Diagnosis displays during starting and hardware initialization
These states take different amounts of time; some are very fast (barely
visible), others take 2 - 3 seconds. Normally, this starting procedure is
finished within 10 seconds.
Note: If the controller hangs in these states after it is switched on,

there is probably a hardware defect or an internal error.
Please contact the Bosch Rexroth service department.
Error during starting procedure In addition, the following diagnosis displays can appear if an error is
detected during the starting procedure:

¥00¥ Exception SYSTEM CALL
¥01¥ Exception TRACE
¥02¥ Exception MACHINE CHECK
¥03¥ Exception DSI DAT ACCESS
¥04¥ Exception ISI INSTRUCTION ACCESS
¥05¥ Exception EXTERNAL INTERRUPT
¥06¥ Exception ALIGNMENT
¥07¥ Exception PROGRAM
¥08¥ Exception FLOATING POINT UNAVAILABLE
¥09¥ Exception DECREMENTER
¥0A¥ Exception INSTRUCTION TRANSLATION MISS
¥0b¥ Exception DATA LOAD TRANSLATION MISS
¥0C¥ Exception DATA STORE TRANSLATION MISS
¥0D¥ Exception INSTRUCTION ADDRESS BREAKPOINT
¥0E¥ Exception SYSTEM MANAGEMENT INTERRUPT
Fig. 6-7: Diagnosis displays if error is detected during starting procedure
Note: If the controller hangs in these states after it is switched on,

there is probably a hardware defect or an internal error.
Please contact the Bosch Rexroth service department.
Special Cases There are also status displays within the framework of a search for
firmware errors by employees of the Bosch Rexroth software
development team; these are documented here for the sake of
completeness.

LOAD Debug monitor: ready to download firmware
GO Debug monitor: ready to debug
Fig. 6-8: Diagnosis displays for special cases (only for firmware development)
PPC-R0*.2 PPC-R Equipment 7-1
7 PPC-R Equipment
7.1 Hardware Equipment
PPC-R0*.2 Control Unit

• Microprocessor: PowerPC
• Main memory: 8 MB SDRAM
• 256 byte serial E²-PROM
• Four-character alphanumeric display
• Digital inputs/outputs (3 in / 2 out)
• Real-time clock (battery buffer)
• SERCOS interface (SERCON 410B)
• RECO/PLC interface
• PC/104 interface
Required Options:
• Data memory: PMM memory module
with 4 MB SDRAM (battery buffering)
• Lithium battery for buffering the real-time clock and the memory
module
PSM01.1 Firmware Module

This PC card-compatible firmware module contains the entire CNC
firmware:
• 4 MB FLASH memory
• 64 KB nvRAM
Axis Processor SCEB01_PC104 + KA-SC01

Optional axis processor in PC/104 format. This passive SERCOS
interface axis processor for up to 8 additional axes consists of:
• PC/104 history card: LK SCEB01 PC104
• Connection board with PC slot plate and ribbon cable: LK KA-SC01
For the PPC-R01.2, one axis processor – and up to three for the PPC-
R02.2 – can be attached to the PC/104 bus connection.
Note: Only the passive axis expansion module SCEB01_PC104 can

be inserted to the CNC module PPC-R for the purpose of axis
extension. The active axis processor module PAP2 (for MTC-
P and MTC-R) is not allowed to be used in the PPC-R!
7-2 PPC-R Equipment PPC-R0*.2
7.2 Technical Data
General
Attachment in switch cabinet: Modulträger RMB02.2-02/RMB02.2-04, senkrechte Anordnung der
RECO-Module.
Hinweis: Eine liegende Einbaulage der RECO-Module ist unzulässig.
Housing dimensions (W x H x D): PPC-R01.2 = 41.5 x 192 x 150 mm
PPC-R02.2 = 83.7 x 192 x 150 mm
Weight: PPC-R01.2 = 1.1 kg
PPC-R02.2 = 1.3 kg
Protection type: IP20, EN60529
Ambient temperature: 0 to +45 °C (operation)
-25 to +70 °C (transport, storage)
Relative humidity: 10 - 95 %, noncondensing (operation)
5 - 95 %, noncondensing (transport, storage)
Atmospheric pressure: 86 to 106 kPa (operation)
70 to 106 kPa (transport, storage)
Battery:
• Purpose Buffering of real-time clock and data in PMM memory module
• Battery type / ordering designation Battery, lithium, 3.5V, ready-to-use (Mat. No. 226423)
• Manufacturer • SAFT, Typ: LS14500KST
(Bosch Rexroth REF.-No. 710123)
• MAXELL (BECK), Type: 507ER6C
(Bosch Rexroth REF.-No. 9TT-KFI)
• Shelf life of the not used battery 10 years at an ambient temperature of 25°C
• Lifetime / recommended replacement
Recommended battery
intervalduring utilization on the PPC-R0x.2 Battery lifetime
replacement interval
•
• in the permanently de-activated state 4 years 3 years
• in 1 shift operation 5 years 4 years
Fig. 7-1: General technical data PPC-R0*.2
Power Supply
Rated value 24 VDC
Tolerance -15 % / +20 % (acc. to EN61131-2 1994)
Gain Max. 5%
Permitted range 19.2 – 30 VDC (including gain)
Max. power consumption at 24 VDC (PPC-R01) 0.7 A
(PPC-R02) 1.2 A
(+2.3 A max. supply I/O BUS)
Additional power consumption per PC/104 module (5 VDC) Max. 0.8 A per module, i.e. max. 2.4 A in maximum
configuration (3 modules)
Required fuse in supply lines Max. 4 A, delay-action, for 24V
Max. 2 A, delay-action, for 24Ve
2
Cable cross-section for supply: 0.75-1.5 mm (depending on current requirements)
Fig. 7-2: Power supply
I/O Bus Supply by Control Unit

Module supply, 24 V Max 2.3 A
Module supply, 5 V Max 3.0 A
Overall capacity Max. 52 W (heed derating)
Fig. 7-3: I/O bus supply by control unit
Digital Inputs and Outputs

3 digital inputs Current consumption acc. to ground
(potential-free) Vi,Low = 0-5 VDC; Vi,High = 15-30 VDC
Imin = 10 mA
2 digital outputs Imax = 0.5 A; VOH, min = UEXT -3 VDC
(potential-free) Delay time = max. 400 µs (short-circuit-proof)
1 ready-for-operation relay Make contact
(system monitoring) Vn = 24 VDC, Imax = 150 mA
Min. 500,000 switch cycles (protected against excess current)
Fig. 7-4: Inputs and outputs
EMC
Noise emittance acc. to EN 55022 Klasse A (Industrieumgebung)

Interference immunity according to Evaluation criterion B
EN 61000-4-2 (ESD)
EN 61000-4-4 (burst)
EN 61000-5-5 (surge)
Fig. 7-5: EMCdata
DERATING I/O bus supply

0 – 35 °C 100 % (52 W)
35 -45 °C 85 % (44 W)
Fig. 7-6: DERATING I/O bus supply
Interfaces
Both serial interfaces PROG and COM are fully functional; however, PPC-
R0*.2 supports only the COM interface (diagnosis interface).
The type of data transfer (function) is selected by the corresponding
application (RS232/RS422/RS485).
Programming interface (PROG) RS232/RS422/RS485 (D-SUB, 15-pin, socket), electrically isolated, according to
Bosch Rexroth standard (SIS = serial Indramat interface), fully switched, without
function
General serial interface (COM) RS232/RS422/RS485 (D-SUB, 15-pin, socket), according to Bosch Rexroth
standard (SIS = serial Indramat interface), fully switched, only for diagnosis
purposes
BT bus Bosch Rexroth operating terminal bus (D-SUB, 9-pin, socket), without function
SERCOS interface (TX, RX) according to SERCOS-Norm, 2 MBaud, 4 MBaud (as of Firmware 23VRS)
Fig. 7-7: Interface data
7.3 Plug Assignment
X1 (11-pin Phoenix Socket)
Pin Signal designation

1 Digital outlet 1 (Q1)
2 Digital outlet 2 (Q2)
3 Digital inlet 1 (I1) Without function
4 Digital inlet 2 (I2)
5 Digital inlet 3 (I3)
6 24V, external For digital outlets
7 GND, external 1 and 2
8 Ready-for-operation relay (Bb1)

“NC Ready” connection
9 Ready-for-operation relay (Bb2)
10 24V PPC-R power supply
11 GND connection
Fig. 7-8: Pin assignment X1
PROG and COM Interfaces (X10, X16)

Serial interface according to Bosch Rexroth standard (SIS – 15-pin DSUB
sockets).
Both interfaces are fully modem-capable. The PROG interface is
electrically isolated.
Pin Signal designation

1 (Protected Ground) NC
2 RS232 TxD
3 RS232 RxD
4 RS422 RxD+ / RS485+
5 RS422 RxD- / RS485-
6 DSR
7 Signal Ground
8 DCD
9 RS422 TxD+
10 GND
11 RS422 TxD-
12 +5V
13 RTS
14 CTS
15 DTR
Fig. 7-9: Interface assignment von X10 and X16
BT Bus (X15)
Pin Signal designation Pin Signal designation

1 TxD+ 2 RxD+
3 GND 4 NC
5 +5V 6 TxD-
7 RxD- 8 NC
9 NC
Fig. 7-10: Pin assignment BT-BUS X15
PPC-R0*.2 Ordering Information 8-1
8 Ordering Information
8.1 PPC-R01.2 Type Key
PPC-R01.2_Type.bmp
Fig. 8-1: Type key PPC-R01.2
8-2 Ordering Information PPC-R0*.2
8.2 PPC-R02.2 Type Key
PPC-R02.2_Type_1.bmp
Fig. 8-2: Type key PPC-R02.2 (part 1)
PPC-R0*.2 Ordering Information 8-3
PPC-R02.2_Type_2.bmp
Fig. 8-3: Type key PPC-R02.2 (part 2)
8-4 Ordering Information PPC-R0*.2
8.3 Buffer Battery

The buffer battery has the following ordering designation:
Battery, lithium, 3.5V, ready-to-use (Mat. No. 226423)
(For information regarding lifetime, see section 7.2 "Technical Data").
PPC-R0*.2 Index 9-1
9 Index
A
A00.110 5-1
A00.113 5-1
Ambient temperature 7-2
Appropriate use
Introduction 2-1
Uses 2-2
APR firmware 1-6
Atmospheric pressure 7-2
Attachment 7-2
Axis expansion module 1-5, 4-7, 4-8
B
Battery 1-3, 7-2
Connection 1-4
Lifetime 7-2
Replacement interval 7-2
Battery buffering 7-1
Baud rate (SERCOS) 5-1
Baud rate for SERCOS loop 1 - A00.110 5-1
Baud rate for SERCOS loop 4 - A00.113 5-1
Bending radius 5-4
Boot loader / monitor 1-5
Boot lock 6-1, 6-2
Bosch Rexroth local bus 4-7
BT bus 7-3, 7-5
Bus board 4-7
C
Cabinet duct 5-3
Clock generator - FLASH 1-3, 1-5, 6-4, 7-1
CNC storage battery voltage 1-3
COM interface 1-1, 7-4
Connector 4-11
Connectors 4-10, 4-11
Control unit firmware 1-5
CPU firmware 1-6
D
Data transfer 7-3
DCD 7-4
Diagnosis 6-1
Diagnosis display 6-1
Digital inputs/outputs 7-1
DIN top hat rail 4-4
DIP switch 4-7
DIP switches 4-4
Display 7-1
Display switching 6-1
Drive address 4-13
E
EMC 7-3
Emergency stop chain 4-12
Error codes 6-2, 6-3
Error states 6-2
At runtime 6-4
During starting procedure 6-5
Exception 6-5
9-2 Index PPC-R0*.2
F
Fiber optic cables 5-1
Fiber optic ring 4-13
Firmware components 1-5
Firmware invalid 6-2
Firmware module 1-3, 1-5
FLASH 1-3, 1-5, 6-4, 7-1
G
Glass fiber optic cables 5-2
Grounding 4-6
Grounding bolt 4-6
Grounding point 4-6
H
H1 display switching 6-1
Hardware components 1-2
Hardware defect 6-4, 6-5
Hardware equipment 7-1
Hardware initialization 6-4
Housing dimensions 7-2
I
I/O bus supply 7-3
I/O module 4-4
I/O modules 1-2
Inappropriate use 2-2
Consequences, Discharge of liability 2-1
Inputs and outputs 7-3
Installation 4-4
Installation dimensions 4-2
Interface assignment 7-4
Interfaces 7-3
J
Jumper 4-8
L
Lifetime of lithium battery 7-2
Lithium battery 1-3, 7-2
Locking screw 4-4
M
Maximum configuration 4-4
Module rack address 4-7
Module rack system 1-1
Module racks 4-7
N
NC data 1-3
NC Ready 4-12
O
Ordering information 8-1
P
PC card 1-3
PC/104 bus connection 4-7
PPC-R0*.2 Index 9-3
PC/104 interface 7-1

Plastic fiber optic cables 5-2
Plug assignment 7-4
Plug RX 4-13
Plug TX 4-13
Plug X1 4-12
Plugged connections 4-10
PMM 7-1
Power consumption 7-2
Power Fail 6-2
Power supply 4-6, 4-9
PPC-R01.2 1-1, 1-2
PPC-R02.2 1-1, 1-2
PROG interface 7-4
Programming interface (PROG) 7-3
Protection type 7-2
PSM 7-1
PSM01.1 1-3
R
Ready for operation 4-12, 6-2
Receiver Interface (SERCOS) 5-1
RECO/PLC interface 7-1
RECO02 module 4-4
Relative humidity 7-2
Replacement interval of lithium battery 7-2
Return to subroutine - RTS 7-4
RMB02.2-02 1-1
RMB02.2-04 1-1
RTS 7-4
S
S1 diagnosis display 6-1
S1 menu 6-1
Safety Instructions for Electric Drives and Controls 3-1
SCEB01_PC104 4-7, 4-8
SERCOS drive address 4-13
SERCOS fiber optic ring 4-12
SERCOS interface 7-1
Serial Indramat interface 7-3
Serial interface 7-3
Settings
Jumper 4-8
Shielding 4-6
Slot addressing 4-4, 4-7
Starting procedure 6-4
Status codes 6-2
Subroutine, return to - RTS 7-4
System error messages 6-2
System grounding 4-6
T
Technical data 7-2
Tensile strength 5-4
Transmitter Interface (SERCOS) 5-1
Type key 8-1, 8-2, 8-3
U
Use See appropriate use and inappropriate use
W
Weight 7-2
9-4 Index PPC-R0*.2
X
X10 7-4
X15 7-5
X16 7-4
PPC-R0*.2 Service & Support 10-1
10 Service & Support
10.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am
am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries.
Sie erreichen uns Contact us
- telefonisch - by phone: 49 (0) 9352 40 50 60

über Service Call Entry Center Mo-Fr 07:00-18:00
- via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm
- per Fax - by fax: +49 (0) 9352 40 49 41
- per e-Mail - by e-mail: service.svc@boschrexroth.de
10.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Service After helpdesk hours, contact our service
direkt ansprechbar unter department directly at
+49 (0) 171 333 88 26

oder - or +49 (0) 172 660 04 06
10.3 Internet
Unter www.boschrexroth.com finden Sie At www.boschrexroth.com you may find

ergänzende Hinweise zu Service, Reparatur und additional notes about service, repairs and training
Training sowie die aktuellen Adressen *) unserer in the Internet, as well as the actual addresses *) of
auf den folgenden Seiten aufgeführten Vertriebs- our sales- and service facilities figuring on the
und Servicebüros. following pages.
Verkaufsniederlassungen sales agencies
Niederlassungen mit Kundendienst offices providing service
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit Please contact our sales / service office in your area first.
unserem für Sie nächstgelegenen Ansprechpartner auf.
*) Data in the present documentation may have become
*) Die Angaben in der vorliegenden Dokumentation können obsolete since printing.
seit Drucklegung überholt sein.
10.4 Vor der Kontaktaufnahme... - Before contacting us...

Wir können Ihnen schnell und effizient helfen wenn For quick and efficient help, please have the
Sie folgende Informationen bereithalten: following information ready:
detaillierte Beschreibung der Störung und der 1. Detailed description of the failure and
Umstände. circumstances.
Angaben auf dem Typenschild der betreffenden 2. Information on the type plate of the affected
Produkte, insbesondere Typenschlüssel und products, especially type codes and serial
Seriennummern. numbers.
Tel.-/Faxnummern und e-Mail-Adresse, unter 3. Your phone/fax numbers and e-mail address,
denen Sie für Rückfragen zu erreichen sind. so we can contact you in case of questions.
10-2 Service & Support PPC-R0*.2
10.5 Kundenbetreuungsstellen - Sales & Service Facilities
Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!

from abroad: don’t dial (0) after country code!
Vertriebsgebiet Mitte
Germany Centre SERVICE SERVICE SERVICE
Rexroth Indramat GmbH CALL ENTRY CENTER HOTLINE ERSATZTEILE / SPARES
Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357 MO – FR MO – FR verlängerte Ansprechzeit
97816 Lohr am Main / 97803 Lohr von 07:00 - 18:00 Uhr von 17:00 - 07:00 Uhr - extended office time -
from 5 pm - 7 am ♦ nur an Werktagen
Kompetenz-Zentrum Europa from 7 am – 6 pm + SA / SO - only on working days -
Tel.: +49 (0)9352 40-0 Tel.: +49 (0)172 660 04 06 ♦ von 07:00 - 18:00 Uhr
Tel. +49 (0) 9352 40 50 60 - from 7 am - 6 pm -
Fax: +49 (0)9352 40-4885 oder / or
service.svc@boschrexroth.de Tel.: +49 (0)171 333 88 26 Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Süd Vertriebsgebiet West Gebiet Südwest

Germany South Germany West Germany South-West
Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG
Landshuter Allee 8-10 Regionalzentrum West Service-Regionalzentrum Süd-West
80637 München Borsigstrasse 15 Siemensstr.1
40880 Ratingen 70736 Fellbach
Tel.: +49 (0)89 127 14-0 Tel.: +49 (0)2102 409-0 Tel.: +49 (0)711 51046–0
Fax: +49 (0)89 127 14-490 Fax: +49 (0)2102 409-406 Fax: +49 (0)711 51046–248
+49 (0)2102 409-430
Vertriebsgebiet Nord Vertriebsgebiet Mitte Vertriebsgebiet Ost Vertriebsgebiet Ost

Germany North Germany Centre Germany East Germany East
Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG
Walsroder Str. 93 Regionalzentrum Mitte Beckerstraße 31 Regionalzentrum Ost
30853 Langenhagen Waldecker Straße 13 09120 Chemnitz Walter-Köhn-Str. 4d
Tel.: +49 (0) 511 72 66 57-0 64546 Mörfelden-Walldorf 04356 Leipzig
Service: +49 (0) 511 72 66 57-256
Fax: +49 (0) 511 72 66 57-93 Tel.: +49 (0) 61 05 702-3
Service: +49 (0) 511 72 66 57-783 Fax: +49 (0) 61 05 702-444 Tel.: +49 (0)371 35 55-0 Tel.: +49 (0)341 25 61-0
Fax: +49 (0)371 35 55-333 Fax: +49 (0)341 25 61-111
Europa (West) - Europe (West)

vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen
from abroad: don’t dial (0) after country code, Italy: dial 0 after country code
Austria - Österreich Austria – Österreich Belgium - Belgien Denmark - Dänemark

Bosch Rexroth GmbH Bosch Rexroth GmbH Bosch Rexroth AG BEC A/S
Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Zinkvej 6
Stachegasse 13 Industriepark 18 Industrielaan 8 8900 Randers
1120 Wien 4061 Pasching 1740 Ternat
Tel.: +43 (0)1 985 25 40 Tel.: +43 (0)7221 605-0 Tel.: +32 (0)2 5830719 Tel.: +45 (0)87 11 90 60
Fax: +43 (0)1 985 25 40-93 Fax: +43 (0)7221 605-21 - service: +32 (0)2 5830717 Fax: +45 (0)87 11 90 61
Fax: +32 (0)2 5830731
service@boschrexroth.be
Great Britain – Großbritannien Finland - Finnland France - Frankreich France - Frankreich

Bosch Rexroth Ltd. Bosch Rexroth Oy Bosch Rexroth SAS Bosch Rexroth SAS
Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls
Broadway Lane, South Cerney Ansatie 6 Avenue de la Trentaine ZI de Thibaud, 20 bd. Thibaud
Cirencester, Glos GL7 5UH 017 40 Vantaa (BP. 74) (BP. 1751)
77503 Chelles Cedex 31084 Toulouse
Tel.: +44 (0)1285 863000 Tel.: +358 (0)9 84 91-11 Tel.: +33 (0)164 72-70 00 Tel.: +33 (0)5 61 43 61 87
Fax: +44 (0)1285 863030 Fax: +358 (0)9 84 91-13 60 Fax: +33 (0)164 72-63 00 Fax: +33 (0)5 61 43 94 12
sales@boschrexroth.co.uk Hotline: +33 (0)608 33 43 28
service@boschrexroth.co.uk
France – Frankreich Italy - Italien Italy - Italien Italy - Italien

Bosch Rexroth SAS Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth S.p.A.
Electric Drives & Controls Via G. Di Vittoria, 1 Via Paolo Veronesi, 250 Via del Progresso, 16 (Zona Ind.)
91, Bd. Irène Joliot-Curie 20063 Cernusco S/N.MI 10148 Torino 35020 Padova
69634 Vénissieux – Cedex
Tel.: +33 (0)4 78 78 53 65 Tel.: +39 02 92 365 1 Tel.: +39 011 224 88 11 Tel.: +39 049 8 70 13 70
Fax: +33 (0)4 78 78 53 62 +39 02 92 365 326 Fax: +39 011 224 88 30 Fax: +39 049 8 70 13 77
Fax: +39 02 92 365 500
+39 02 92 365 516378
Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands – Niederlande/Holland
Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth Services B.V. Bosch Rexroth B.V.
Via Mascia, 1 Via Isonzo, 61 Technical Services Kruisbroeksestraat 1
80053 Castellamare di Stabia NA 40033 Casalecchio di Reno (Bo) Kruisbroeksestraat 1 (P.O. Box 32)
(P.O. Box 32) 5281 RV Boxtel
Tel.: +39 081 8 71 57 00 Tel.: +39 051 29 86 430 5281 RV Boxtel
Fax: +39 081 8 71 68 85 Fax: +39 051 29 86 490 Tel.: +31 (0) 411 65 16 40 Tel.: +31 (0) 411 65 19 51
+31 (0) 411 65 17 27 Fax: +31 (0) 411 65 14 83
Fax: +31 (0) 411 67 78 14 www.boschrexroth.nl
+31 (0) 411 68 28 60
services@boschrexroth.nl
Norway - Norwegen Spain - Spanien Spain – Spanien Sweden - Schweden

Bosch Rexroth AS Bosch Rexroth S.A. Goimendi S.A. Bosch Rexroth AB
Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls
Berghagan 1 or: Box 3007 Centro Industrial Santiga Parque Empresarial Zuatzu - Varuvägen 7
1405 Ski-Langhus 1402 Ski Obradors s/n C/ Francisco Grandmontagne no.2 (Service: Konsumentvägen 4, Älfsjö)
08130 Santa Perpetua de Mogoda 20018 San Sebastian 125 81 Stockholm
Barcelona
Tel.: +47 (0)64 86 41 00 Tel.: +34 9 37 47 94 00 Tel.: +34 9 43 31 84 21 Tel.: +46 (0)8 727 92 00
Fax: +47 (0)64 86 90 62 Fax: +34 9 37 47 94 01 - service: +34 9 43 31 84 56 Fax: +46 (0)8 647 32 77
jul.ruud@rexroth.no Fax: +34 9 43 31 84 27
- service: +34 9 43 31 84 60
sat.indramat@goimendi.es
Sweden - Schweden Switzerland West - Schweiz West Switzerland East - Schweiz Ost
Bosch Rexroth AB Bosch Rexroth Suisse SA Bosch Rexroth Schweiz AG
Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls
Ekvändan 7 Rue du village 1 Hemrietstrasse 2
254 67 Helsingborg 1020 Renens 8863 Buttikon
Tel.: +46 (0) 42 38 88 -50 Tel.: +41 (0)21 632 84 20 Tel. +41 (0) 55 46 46 111
Fax: +46 (0) 42 38 88 -74 Fax: +41 (0)21 632 84 21 Fax +41 (0) 55 46 46 222
Europa (Ost) - Europe (East)

vom Ausland: (0) nach Landeskennziffer weglassen
from abroad: don’t dial (0) after country code
Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen
Bosch -Rexroth, spol.s.r.o. DEL a.s. Bosch Rexroth Kft. Bosch Rexroth Sp.zo.o.
Hviezdoslavova 5 Strojírenská 38 Angol utca 34 ul. Staszica 1
627 00 Brno 591 01 Zdar nad Sázavou 1149 Budapest 05-800 Pruszków
Tel.: +420 (0)5 48 126 358 Tel.: +420 566 64 3144 Tel.: +36 (1) 422 3200 Tel.: +48 22 738 18 00
Fax: +420 (0)5 48 126 112 Fax: +420 566 62 1657 Fax: +36 (1) 422 3201 – service: +48 22 738 18 46
Fax: +48 22 758 87 35
– service: +48 22 738 18 42
Poland – Polen Romania - Rumänien Romania - Rumänien Russia - Russland

Bosch Rexroth Sp.zo.o. East Electric S.R.L. Bosch Rexroth Sp.zo.o. Bosch Rexroth OOO
Biuro Poznan Bdul Basarabia no.250, sector 3 Str. Drobety nr. 4-10, app. 14 Wjatskaja ul. 27/15
ul. Dabrowskiego 81/85 73429 Bucuresti 70258 Bucuresti, Sector 2 127015 Moskau
60-529 Poznan Tel./Fax:: +40 (0)21 255 35 07 Tel.: +40 (0)1 210 48 25 Tel.: +7-095-785 74 78
Tel.: +48 061 847 64 62 /-63 +40 (0)21 255 77 13 +40 (0)1 210 29 50 +7-095 785 74 79
Fax: +48 061 847 64 02 Fax: +40 (0)21 725 61 21 Fax: +40 (0)1 210 29 52 Fax: +7 095 785 74 77
eastel@rdsnet.ro laura.kanina@boschrexroth.ru
Russia - Russland Turkey - Türkei Slowenia - Slowenien

ELMIS Bosch Rexroth Otomasyon DOMEL
10, Internationalnaya San & Tic. A..S. Otoki 21
246640 Gomel, Belarus Fevzi Cakmak Cad No. 3 64 228 Zelezniki
Tel.: +375/ 232 53 42 70 34295 Sefaköy - Istanbul Tel.: +386 5 5117 152
+375/ 232 53 21 69 Tel.: +90 212 413 34-00 Fax: +386 5 5117 225
Fax: +375/ 232 53 37 69 Fax: +90 212 413 34-17 brane.ozebek@domel.si
elmis_ltd@yahoo.com
Africa, Asia, Australia – incl. Pacific Rim
Australia - Australien Australia - Australien China China

AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth
Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. Hydraulics & Automation Ltd.
28 Westside Drive Braeside Victoria, 31 95 Waigaoqiao, Free Trade Zone 4/f, Marine Tower
Laverton North Vic 3026 Melbourne No.122, Fu Te Dong Yi Road No.1, Pudong Avenue
Melbourne Shanghai 200131 - P.R.China Shanghai 200120 - P.R.China
Tel.: +61 3 93 59 0228 Tel.: +61 3 95 80 39 33 Tel.: +86 21 58 66 30 30 Tel: +86 21 68 86 15 88
Fax: +61 3 93 59 0286 Fax: +61 3 95 80 17 33 Fax: +86 21 58 66 55 23 Fax: +86 21 58 40 65 77
Hotline: +61 4 19 369 195 mel@rexroth.com.au richard.yang_sh@boschrexroth.com.cn
enquires@aimservices.com.au gf.zhu_sh@boschrexroth.com.cn
China China China China

Bosch Rexroth China Ltd. Bosch Rexroth China Ltd. Bosch Rexroth (China) Ltd. Melchers GmbH
15/F China World Trade Center Guangzhou Repres. Office A-5F., 123 Lian Shan Street BRC-SE, Tightening & Press-fit
1, Jianguomenwai Avenue Room 1014-1016, Metro Plaza, Sha He Kou District 13 Floor Est Ocean Centre
Beijing 100004, P.R.China Tian He District, 183 Tian He Bei Rd Dalian 116 023, P.R.China No.588 Yanan Rd. East
Guangzhou 510075, P.R.China 65 Yanan Rd. West
Tel.: +86 10 65 05 03 80 Shanghai 200001
Fax: +86 10 65 05 03 79 Tel.: +86 20 8755-0030 Tel.: +86 411 46 78 930 Tel.: +86 21 6352 8848
+86 20 8755-0011 Fax: +86 411 46 78 932 Fax: +86 21 6351 3138
Fax: +86 20 8755-2387
Hongkong India - Indien India - Indien India - Indien

Bosch Rexroth (China) Ltd. Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd.
6th Floor, Electric Drives & Controls Electric Drives & Controls S-10, Green Park Extension
Yeung Yiu Chung No.6 Ind Bldg. Plot. No.96, Phase III Advance House, II Floor New Delhi – 110016
19 Cheung Shun Street Peenya Industrial Area Ark Industrial Compound
Cheung Sha Wan, Bangalore – 560058 Narol Naka, Makwana Road
Kowloon, Hongkong Andheri (East), Mumbai - 400 059
Tel.: +852 22 62 51 00 Tel.: +91 80 51 17 0-211...-218 Tel.: +91 22 28 56 32 90 Tel.: +91 11 26 56 65 25
Fax: +852 27 41 33 44 Fax: +91 80 83 94 345 +91 22 28 56 33 18 +91 11 26 56 65 27
alexis.siu@boschrexroth.com.hk +91 80 83 97 374 Fax: +91 22 28 56 32 93 Fax: +91 11 26 56 68 87
mohanvelu.t@boschrexroth.co.in singh.op@boschrexroth.co.in koul.rp@boschrexroth.co.in
Indonesia - Indonesien Japan Japan Korea

PT. Bosch Rexroth Bosch Rexroth Automation Corp. Bosch Rexroth Automation Corp. Bosch Rexroth-Korea Ltd.
Building # 202, Cilandak Service Center Japan Electric Drives & Controls Electric Drives and Controls
Commercial Estate Yutakagaoka 1810, Meito-ku, 1F, I.R. Building Bongwoo Bldg. 7FL, 31-7, 1Ga
Jl. Cilandak KKO, Jakarta 12560 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku Jangchoong-dong, Jung-gu
YOKOHAMA 224-0041, Japan Seoul, 100-391
Tel.: +62 21 7891169 (5 lines) Tel.: +81 52 777 88 41 Tel.: +81 45 942 72 10 Tel.: +82 234 061 813
Fax: +62 21 7891170 - 71 +81 52 777 88 53 Fax: +81 45 942 03 41 Fax: +82 222 641 295
+81 52 777 88 79
Fax: +81 52 777 89 01
Korea Malaysia Singapore - Singapur South Africa - Südafrika

Bosch Rexroth-Korea Ltd. Bosch Rexroth Sdn.Bhd. Bosch Rexroth Pte Ltd TECTRA Automation (Pty) Ltd.
1515-14 Dadae-Dong, Saha-Ku 11, Jalan U8/82, Seksyen U8 15D Tuas Road 71 Watt Street, Meadowdale
Electric Drives & Controls 40150 Shah Alam Singapore 638520 Edenvale 1609
Pusan Metropolitan City, 604-050 Selangor, Malaysia
Tel.: +60 3 78 44 80 00 Tel.: +65 68 61 87 33 Tel.: +27 11 971 94 00
Tel.: +82 51 26 00 741 Fax: +60 3 78 45 48 00 Fax: +65 68 61 18 25 Fax: +27 11 971 94 40
Fax: +82 51 26 00 747 hockhwa@hotmail.com sanjay.nemade Hotline: +27 82 903 29 23
gyhan@rexrothkorea.co.kr rexroth1@tm.net.my @boschrexroth.com.sg georgv@tectra.co.za
Taiwan Thailand
Bosch Rexroth Co., Ltd. NC Advance Technology Co. Ltd.
Taichung Branch 59/76 Moo 9
1F., No. 29, Fu-Ann 5th Street, Ramintra road 34
Xi-Tun Area, Taichung City Tharang, Bangkhen,
Taiwan, R.O.C. Bangkok 10230
Tel : +886 - 4 -23580400 Tel.: +66 2 943 70 62
Fax: +886 - 4 -23580402 +66 2 943 71 21
charlie.chen@boschrexroth.com.tw Fax: +66 2 509 23 62
jim.lin@boschrexroth.com.tw sonkawin@hotmail.com
david.lai@boschrexroth.com.tw
Nordamerika – North America

USA USA Central Region - Mitte USA Southeast Region - Südwest USA SERVICE-HOTLINE
Headquarters - Hauptniederlassung
Bosch Rexroth Corporation Bosch Rexroth Corporation
Bosch Rexroth Corporation Electric Drives & Controls Electric Drives & Controls
- 7 days x 24hrs -
Electric Drives & Controls Central Region Technical Center Southeastern Technical Center
5150 Prairie Stone Parkway 1701 Harmon Road 3625 Swiftwater Park Drive
Hoffman Estates, IL 60192-3707 Auburn Hills, MI 48326 Suwanee, Georgia 30124
+1-800-REX-ROTH
Tel.: +1 847 6 45 36 00 Tel.: +1 248 3 93 33 30 Tel.: +1 770 9 32 32 00 +1-800-739-7684
Fax: +1 847 6 45 62 01 Fax: +1 248 3 93 29 06 Fax: +1 770 9 32 19 03
servicebrc@boschrexroth-us.com
repairbrc@boschrexroth-us.com
USA East Region – Ost USA Northeast Region – Nordost USA West Region – West
Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation

Electric Drives & Controls Electric Drives & Controls 7901 Stoneridge Drive, Suite 220
Charlotte Regional Sales Office Northeastern Technical Center Pleasant Hill, California 94588
14001 South Lakes Drive 99 Rainbow Road
Charlotte, North Carolina 28273 East Granby, Connecticut 06026
Tel.: +1 704 5 83 97 62 Tel.: +1 860 8 44 83 77 Tel.: +1 925 227 10 84
+1 704 5 83 14 86 Fax: +1 860 8 44 85 95 Fax: +1 925 227 10 81
Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico
Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V.
Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913
3426 Mainway Drive Burnaby, British Columbia Unidad Ind. Vallejo Fracc. las Torres
Burlington, Ontario Canada V7J 1R1 07700 Mexico, D.F. 64930 Monterrey, N.L.
Canada L7M 1A8
Tel.: +1 905 335 55 11 Tel. +1 604 205-5777 Tel.: +52 55 57 54 17 11 Tel.: +52 81 83 65 22 53
Fax: +1 905 335-41 84 Fax +1 604 205-6944 Fax: +52 55 57 54 50 73 +52 81 83 65 89 11
michael.moro@boschrexroth.ca david.gunby@boschrexroth.ca mariofelipe.hernandez@boschrexroth.com.m +52 81 83 49 80 91
x
Fax: +52 81 83 65 52 80
mario.quiroga@boschrexroth.com.mx
Südamerika – South America

Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien
Bosch Rexroth S.A.I.C. NAKASE Bosch Rexroth Ltda. Bosch Rexroth Ltda.
"The Drive & Control Company" Servicio Tecnico CNC Av. Tégula, 888 R. Dr.Humberto Pinheiro Vieira, 100
Acassusso 48 41/47 Calle 49, No. 5764/66 Ponte Alta, Atibaia SP Distrito Industrial [Caixa Postal 1273]
1605 Munro B1653AOX Villa Balester CEP 12942-440 89220-390 Joinville - SC
Provincia de Buenos Aires Provincia de Buenos Aires
Tel.: +54 11 4756 01 40 Tel.: +54 11 4768 36 43 Tel.: +55 11 4414 56 92 Tel./Fax: +55 47 473 58 33
Fax: +54 11 4756 01 36 Fax: +54 11 4768 24 13 +55 11 4414 56 84 Mobil: +55 47 9974 6645
victor.jabif@boschrexroth.com.ar nakase@usa.net Fax sales: +55 11 4414 57 07 prochnow@zaz.com.br
nakase@nakase.com Fax serv.: +55 11 4414 56 86
gerencia@nakase.com (Service) alexandre.wittwer@rexroth.com.br
Columbia - Kolumbien
Reflutec de Colombia Ltda.
Calle 37 No. 22-31
Santafé de Bogotá, D.C.
Colombia
Tel.: +57 1 368 82 67
+57 1 368 02 59
Fax: +57 1 268 97 37
reflutec@neutel.com.co
reflutec@007mundo.com
PPC-R0*.2
Notes
Bosch Rexroth AG
Electric Drives and Controls
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr a. Main, Germany
info@boschrexroth.de
www.boschrexroth.de
Printed in Germany
294445 DOK-MTC200-PPC-R0*.2**-PR02-EN-P

Rexroth MTC200 CNC Modules PPC-R01.2 and PPC-R02.2: Edition 02

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Rexroth MTC200 CNC Modules PPC-R01.2 and PPC-R02.2: Edition 02

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Industrial Electric Drives Linear Motion and Service Mobile

Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics

PPC-R01.2 and PPC-R02.2

Project Planning Manual

Title Rexroth MTC200

Document Typecode DOK-MTC200-PPC-R0*.2**-PR02-EN-P

Internal File Reference Document Number 120-1700-B380-02/EN

Purpose of Documentation This documentation describes:

Record of Revisions Description Release Notes

Copyright ¤ 2003 Bosch Rexroth AG

Published by Bosch Rexroth AG

Note This document has been printed on chlorine-free bleached paper.

2 Important Directions for Use 2-1

3 Safety Instructions for Electric Drives and Controls 3-1

4 PPC-R0*.2 Installation and Commissioning 4-1

4.5 Axis Processor Module: Jumper Settings ..................................................................................... 4-8

5 SERCOS interface 5-1

7 PPC-R Equipment 7-1

8 Ordering Information 8-1

8.2 PPC-R02.2 Type Key.................................................................................................................... 8-2

10 Service & Support 10-1

1 Introduction to the System

1.1 Brief Description

RECO RECO 1 Button S1 for display switching or for

Fig. 1-1: Overview PPC-R01.2 and PPC-R02.2

Modules PPC-R01.2 and PPC-R02.2, from the MTC200 product family,

Components can be damaged!

1.2 Hardware Components

PPC-R01.2 and PPC-R02.2 Control Units

Fig. 1-2: Front view PPC-R01.2 and PPC-R02.2

Firmware Module PSM01.1

Fig. 1-3: Firmware module PSM01.1

Connection for lithium battery

Fig. 1-4: Connection for lithium battery, PPC-R0*.2

If the empty battery is replaced by a new one while power supply is

Axis Processor Module SCEB01_PC104

Axis processor module SCEB01_PC104 + KA-SC01.jpg

Fig. 1-5: Axis processor module SCEB01_PC104

Note: Only the passive axis expansion module SCEB01_PC104 can

1.3 Firmware Components

Fig. 1-6: Display the version of boot loader / monitor

Additional Communication Interfaces

2 Important Directions for Use

2.1 Appropriate Use

Note: Bosch Rexroth, as manufacturer, is not liable for any damages

Areas of Use and Application

Available for the application-specific use of PPC-R0*.2 are configurations

Typical applications of PPC-R0*.2 are:

2.2 Inappropriate Use

3 Safety Instructions for Electric Drives and Controls

Improper use of this equipment, failure to follow

Death or severe bodily harm will occur.

Death or severe bodily harm may occur.

Bodily harm or material damage may occur.

3.3 Hazards by Improper Use

High voltage and high discharge current!

Dangerous movements! Danger to life, severe

High electrical voltage due to wrong

Health hazard for persons with heart

Keep free and clear of the machine’s range of motion

Disconnect electrical power to the equipment using a