Process Control

Industrial
Process Control
If you have a smart project, you can say "I'm an engineer"
Staff boarder
Dr. Mostafa Elsayed Abdelmonem
Industrial Process Control
MDP 454
• Course aims:
• Understand the classic control strategies
• Understand the artificial intelligent systems
• Create and innovate the real model to simulate the some cases
• References
•Dorf, R. C., & Bishop, R. H. (2001). Modern control systems. Upper Saddle River, NJ: Prentice Hall. (Ref-01)
•Burns, R. S. (2001). Advanced control engineering. Oxford: Butterworth-Heinemann. (Ref-02)
Course plan
week Date Contents Requirements Laboratory References Marks
1 24-9 Introduction
Syllable/Course specs
Control system classifications
System Modeling
2 1-10 Mathematical Modeling Sensor and
(Mechanical-Hydraulic) instrumentation
3 8-10 Modeling (electrical system and motors) 5/3 quizes

Ref-01
4 15-10 Modeling of combined systems Electrical- mechanical
Block diagram analogy
5 22-10 Transfer function and State space

5/3 quizes
6 29-10 Time Response (2nd order) Filters
7 5-11 steady state Error, Stability analysis
8 12-11 Midterm 15
Course plan
week Date Contents Requirements Laboratory References Marks
9 19-11 Frequency Response

Bode Plot
10 26-11 Design Controller and Reports DC- motor Kit 5
Ref-01
system compensation (instrumentatio
n in Labview )
11 3-12 PID / Design Quiz Operational amplifier circuits 5/3 quizes
12 10-12 Optimal and LQR control
Fuzzy Logic Control
Ref-02
13 17-12 Neural Network (Case
study)
14 24-12 Corrective exam and 10 for exam
Receive project 20 for project
Evaluation rules
Report Contents Marks distribution

• Research plane Marks \ Assessments Final Total
assesments Exam
• Problem statement / Aim
 MidTerm 15 80
• Tools/facilities
 Projects 20
• Methodology/control strategy
 Report 5
• Experimental works
 quizes 5
• Result/ conclusions TOTAL 45 80 125
Automatic control system
Disturbance
Controlled Manipulated
Set-point Error Signal Variable
or
Reference Actual
input + + Output
+
+ Controller Actuator + Process
-
Sensor
Feedback Signal
Closed-Loop Control System Open-Loop Control System
Input temperature dial position converted into a voltage

by a potentiometer.
Process is a boiler, input is fuel, output is heat.
Output temperature converted to a voltage by a
Controller is electronics, valves, etc. that control fuel
thermistor.
flow into furnace.
Differencing circuit subtracts output from input result is
Input is thermostat position
actuating signal
controller drives the plant only if there is
a difference
Examples of Modern Control Systems
Transportation
Car and Driver
• Objective: To control direction and speed of car

• Outputs: Actual direction and speed of car
• Control inputs: Road markings and speed signs
• Disturbances: Road surface and grade, wind, obstacles
• Possible subsystems: The car alone, power steering system, breaking system
Transportation
• Functional block diagram: Desired Actual
course course
of travel + Error Steering of travel
Driver Automobile
- Mechanism
Measurement, visual and tactile

• Time response:
Transportation
• Consider using a radar to measure distance and
velocity to autonomously maintain distance between
vehicles.
• Automotive: Engine regulation, active suspension,

anti-lock breaking system (ABS)
• Steering of missiles, planes, aircraft and ships at sear.
• Azimuth Position Control System Example
14
Azimuth Position Control System Example
Block Schematic Diagram

• Azimuth Position Control System Example
16
Transform the Physical System into a Schematic
• Makes relationships more concrete
• Enables decisions to be made about what can
be neglected in formulating the mathematical
model.
• Assumptions made can be easily reviewed and
schematic and/or model adjusted as necessary.
• Should be kept as simple as possible:
• Checked by analysis and simulation
• Phenomena added if results do not agree
with observed behavior Block Schematic Diagram
The Future of Control Systems
Turntable Speed Control
• Application: CD player, computer disk drive
• Requirement: Constant speed of rotation
• Open loop control system:
• Block diagram representation:

Turntable Speed Control
• Closed-loop control system:
• Block diagram representation:

Design Example
Design Example
Design Example
Projects
*Project. 1
process control application in Food drying
https://www.youtube.com/watch?
v=TYk97vWyHqc&t=8s
*Project. 2
process control application in waste garbage
Week 2 Week 3 Week 5 Week 8 Week 10 Week 12

Group 1.1 waste garbage survey analysis design Manufacturing Assembly and control Test
Group 1.2 Food drying survey analysis design Manufacturing Assembly and control Test
Projects
Tutorial
# Course material
•http://52.174.38.133/login/index.php
•http://www.bu.edu.eg/staff/mustafaabdelmonem3-courses/13958
# contacts
•Mustafa.elsayed@feng.bu.edu.eg

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Industrial

3 8-10 Modeling (electrical system and motors) 5/3 quizes

5 22-10 Transfer function and State space

9 19-11 Frequency Response

Report Contents Marks distribution

Input temperature dial position converted into a voltage

• Objective: To control direction and speed of car

Measurement, visual and tactile

• Automotive: Engine regulation, active suspension,

Block Schematic Diagram

• Block diagram representation:

• Block diagram representation:

Week 2 Week 3 Week 5 Week 8 Week 10 Week 12

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