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JY500B3 ENGLISH

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Table of contents

1. Overview.................................................................................................................. 5 1.1
Introduction........................................................................................................................ 5 1.2 Scope
of application..................................................................................................... 5 1.3
Features.................................................................................................................. 5 1.4 Panel
display.................................................................................................................. 6 2. Technical

specifications................................................................................................... 8

3. Use and Operation.................................................................................................. 9 3.1


Overview........................................................................................................................ 9 3.2
Installation.......................................................................................................................... 9 3.3
Initialization.................................................................................................................. 10 3.4 Current
Verification.................................................................................................. 10 3.4.1 Output Current
Verification................................................................................. 10 3.4.2 Input Current
Verification................................................................................. 11 3.5 System
Verification................................................................................................... 11 3.5.1 Set the
Totalization Unit................................................................................. 11 3.5.2 Set the Maximum
Scale Flow................................................................. 12 3.5.3 Select the Scale
Division................................................................................. 12 3.5.4 Speed Signal Input
Form................................................................................. 13 3.5.5 Select the Calibration
Mode................................................................................. 13 3.5.6 3.5.7 Enter the weight of the
hanging weight or chain weight. 13 3.5.8 Enter the length of the measuring section. 14 3.5.9
Enter the calibration constant. 15 3.5.10 Zero calibration. 17 3.5.11 Interval calibration. 17 3.6
Operation details. 19 3.6.1 Menu display. 19 3.6.2 Run display. 20 3.6.3 Control display. 21
3.6.4 Batch display. 21 3.6.5 Calibration. 22 4. System
Menu.................................................................................................................. 22 4.1 Main
Menu 1.................................................................................................................... 23 4.1.1 Read
the current zero point and manually set the zero point........................................ 23 4.1.2 Read the
interval and manually calibrate the interval.................................................. 23 4.1.3 Physical
calibration.................................................................................................. 24 4.2 Main Menu
2................................................................................................................. 25 4.2.1
Display.................................................................................................................. 25 4.2.2 Select
the cumulative unit.................................................................................. 25 4.2.3 Zero dead

zone.................................................................................................................. 26

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4.2.4 Set the display flow buffer time.................................................. 26 4.2.5 Scale


data......................................................................................................... 26 4.2.6 Set the maximum
scale flow.................................................................. 26 4.2.7 Select the scale
division.................................................................................. 27 4.2.8 Automatic zero
tracking.................................................................................. 27 4.2.9 Remote cumulative output
division value................................................. 27 4.2.10 Remote cumulative pulse
width................................................................. 27 4.2.11 Define the speed signal
form.................................................................. 28 4.3 Main menu
3.................................................................................................................. 28 4.3.1
Diagnosis.................................................................................................................. 28 4.3.2
Diagnosis 1 (AD)......................................................................................................... 28 4.3.3
Diagnosis 2 System time.................................................................................. 29 4.3.4 Diagnostic
3 System Date.................................................................. 29 4.3.5 Diagnostic 4 Security
Settings.................................................................. 29 4.4 Main Menu
4................................................................................................. 30 4.4.1 Input
Settings................................................................................................. 30 4.4.2 Output
Settings................................................................................................. 31 4.4.3 Alarm
Definitions...................................................................................... 31 4.4.4 High Flow Set
Point................................................................................. 32 4.4.5 High Flow Delay
Time................................................................................. 32 4.4.6 Low Flow Alarm
Point................................................................................. 32 4.4.7 Low Flow Delay
Time................................................................................. 33 4.4.8 Control Deviation Alarm
Point................................................................. 33 4.4.9 4.4.10 Alarm
Definition.................................................................................................. 33 4.5 Main Menu
5................................................................................................................. 34 4.5.1 Baud Rate
Setting...................................................................................................... 34 4.5.2 Address
Setting................................................................................................. 34 4.5.3 Communication
Mode Setting................................................................................ 34 4.6 Main Menu
6................................................................................................................. 35 4.6.1 Batch
Processing................................................................................................. 35 4.6.2
Batch....................................................................................................................... 35 4.6.3 Batch
Size................................................................................................................. 36 4.6.4 Batch
Advance....................................................................................................... 36 4.6.5 Batch
Advance Correction Coefficient................................................................. 36 4.6.6 4.6.7 Batch
Tolerance.................................................................................. 36 4.6.8 Proportional
Coefficient.......................................................................................... 37 4.6.9 Integral
Time.................................................................................................. 37 4.6.10 Control
Lag.................................................................................................. 37 4.6.11 Shift
Information................................................................................... 38 4.6.12 Shift
Settings................................................................................................ 38 4.6.13 Shift Production
Query................................................................................ 38

5. Terminal Definition.................................................................................................................. 40

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VI. Communication Protocol.................................................................................................. 41

VII. Parameter Setting Records.................................................................................................. 44

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Company Introduction

Our company is a high-tech enterprise specializing in the research and development and production of weighing

instruments and related control systems. The weighing and batching control instruments we produce are comparable to international

leading brands and have been successfully exported to foreign markets such as Asia,

Australia, and Africa. Weighing display control instruments, batching control instruments, quantitative packaging scale

instruments, belt scale control instruments, and concrete cement mixing station batching control system series products are widely

used in batching scales, quantitative packaging scales, electronic belt scales and other automated weighing and detection products in industrial and mining enterprises.

Our company is committed to providing customers with a full range of high-quality industrial weighing control instruments and digital, automated, intelligent, networked

and systematic solutions. Our company's future goal is to create first-class corporate quality and become a professional enterprise that is trusted by customers, respected by

the society and has the most value.

Main Products

Weighing controller series: weighing control instrument, quantitative packaging controller, belt scale control instrument, signal transmitter.

Weighing sensor series: cantilever beam, double shear beam, plate ring, single shear beam, spoke type, S-beam, rocker column series.

Batching control system category: batching control cabinet, weighing batching system, large batching control system.

[Qualification Certificate for Production of Measuring and Weighing Instruments]

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1. Overview

1.1 Introduction

This instrument is a weighing display control instrument for belt conveyor type continuous cumulative automatic weighing instrument (belt scale). It can be used to

continuously and automatically weigh and accumulate the bulk materials conveyed by belt metering scales, belt batching scales, quantitative feeders, etc. During the weighing

process, the feeding flow or feeding batch can be controlled in real time.

The instrument has the characteristics of high accuracy, wide adaptability, simple operation, convenient maintenance, stability and reliability, strong anti-interference ability,

etc. It has been widely used in material weighing and batching processes in docks, mines, electric power, metallurgy, chemical industry, building materials and other industries. The

instrument has two operation interfaces, Chinese or English, for users to choose and order. The interface is intuitive and easy to operate.

1.2 Scope of application

This manual is applicable to weighing control systems equipped with conveyor belts. 1.

Weighing feeder (belt feeder scale) Adjust the feed flow rate

according to the belt speed. 2. Commonly used

continuous conveying feeding belt metering scale.

Including belt weighing scales with feeding methods such as impeller feeding, hopper drag feeding, and disc feeding.

3. The belt scale with controllable pre-feeder adjusts the

feeding flow of the pre-feeder according to the belt load.

1.3 Functional features 1.

The instrument has digital switch quantity and analog quantity interface, which is convenient for connecting with the host computer to form a DCS system and realize remote

Control operations.

2. The instrument is equipped with RS485/RS232 and other communication interfaces, and adopts Modbus communication protocol, which is convenient for using fieldbus

Technology forms the FCS system and realizes the digitization of the system.

3. The instrument has two display screens: LCD and VFD, and is divided into embedded and wall-mounted box structures to adapt to different installations.

Install the environment.

4. The instrument has the function of automatically correcting zero point, belt weight, belt speed and cumulative weighing.

5. It adopts full digital and parameter input setting mode, operation prompt, simple and clear. 6. The system has intelligent

PID adjustment and physical or analog weighing calibration function. 7. It has fault prompt, fault signal weight selection

and alarm shutdown function.

8. It has multiple functions such as signal acquisition, error correction, state judgment, operation display, etc. 9. The data storage

adopts FLASH mode. When the system loses power, it can automatically save various process data. After powering on again, the system keeps running at the original process

parameters.

10. The instrument adopts industrial-grade high-reliability components and uses advanced anti-interference technology to resist static electricity, sparks, electromagnetics, etc.

It has extremely high anti-interference ability.

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1.4 Panel Display

The instrument uses LCD or VFD display screen, and there are five LED signal lights on the left side of the panel to indicate the current status of the weighing instrument.

state:

ÿ Remote and local control: On means remote control.

ÿ Manual and automatic control: On means automatic control.

ÿ Alarm: Flashing indicates a fault event.

ÿ Batch processing: When it is on, it enters batch operation.

ÿ Run: When it is on, the weighing operation has been started.

Instrument button functions:

1ÿ - Enter the main display (weighing operation interface).

2ÿ - Enter the main menu.

3ÿ (Scroll Up/Down) - Scrolls the menu options.

~
4. - Input data parameters.

5ÿ (Soft key) - Executes the function option on the screen above the key.

6ÿ - Enter a decimal point.

7. - Clear incorrect input.

8. - Remote and local operation conversion.

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9. - Automatic and manual operation conversion.

10. - Entering the running state, when there is no external stop signal input, press this key to

Enter the running state.

11. - Enter the stopped state.

12. - Press and hold this button when powering on to enter the contrast adjustment interface.

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2. Technical Specifications

Power supply 220V ± 15%ÿ50Hz/60Hz

range Power <30W

consumption -10~50ÿ

Operating ÿ95%RH

temperature and humidity range Dimensions Wall-mounted: 315 mm (width) x 380 mm (height) x 148 mm (depth)

Embedded: 280 mm (W) x 140 mm (H) x 340 mm (D)

Protection IP54

level <4.0 kg

Weight 0.01FS

Linearity 0.1%

Measuring 0-99999900 t

accuracy Accumulative range Instantaneous flow range 0.0020-99999.9 t/h

Measuring units: 0.001kg, 0.01kg, 0.1kg, 1kg, 0.01t, 0.1t, 1t…optional

Speed sensor power supply DC 24V, 50mA

Speed input frequency ÿ3000Hz


Weighing signal input range ÿ30mV

Weighing sensor sensitivity ÿ3 mV/V

Sensor excitation voltage DC 9V, 200mA, 1-4 weighing sensors can be connected in parallel

Speed sensor type Photoelectric / electromagnetic / Hall sensor / proximity switch

Load cell type: resistance strain gauge

Display 128*64 LCD/VFD display

window Analog 4-20mA, flow setting signal

input Analog output 4-20mA, 2 outputs

Flow signal: instantaneous flow signal

Control signal: Feed rate control signal

Switch input Passive contact, DC 24V. Total 3 channels

Programmable settings, see input settings in main menu 4

Switching output Contact capacity, AC 220V, 5A. 3 circuits in total

Programmable settings, see output settings in main menu 4

The accumulated pulse output outputs pulses according to the selected measurement unit.

Frequency: <10Hz, Width: 50-1000ms

Communication interface RS 232: Distance 1.5m

(RS232/RS485) RS 485: Distance 1000m

The communication format is optional, the baud rate is

4800/9600/19200/384000

Default value: 9600

MODBUS: Fieldbus Technology

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3. Use and Operation

3.1 Overview This

chapter introduces the installation of the instrument, the calibration method of input/output analog current, and the parameter setting of system calibration in detail.

And the basic operation of the instrument.

Warning: Do not install, run or operate the system before reading this chapter.

1. Do not connect the instrument to the power supply before fully understanding the manual.

2. Strictly follow the warnings and operating procedures in this manual to avoid personal injury and equipment damage.

3.2 Installation

1. The instrument has two types of cabinet structures: embedded and wall-mounted.

The embedded structure is suitable for installation on the system electric control cabinet or instrument electric control box. Its overall dimensions are: 280 mm (width)

x140 mm (height) x 340 mm (depth), recommended installation panel opening size: 282 mm (width) x142 mm (height).

The wall-mounted structure is also called the on-site direct installation type. It is generally installed on the belt scale site. It is fixed through four fixing holes on the back panel of the chassis.

It is installed vertically on a solid and flat wall or board. Its external dimensions are: 315 mm (width) x 380 mm (height) x 148

mm (depth). Installation dimensions: 232 mm (width) x 406 mm (height), installation hole diameter ø 13 mm.

2. The instrument should be kept away from direct sunlight, rain, moisture, dust, collision and severe vibration.

3. The instrument should be installed in a workroom where the ambient temperature and humidity do not change dramatically and there is no strong electromagnetic field interference.

The field installation type should also be installed not far from the belt scale, but in a suitable operating room.

There should be a reliable grounding point, and the instrument casing and metal conduit should be grounded at one point.

4. The wiring distance between the instrument and the belt scale should be less than 1000 meters.

5. The power supply and signal cables should be connected strictly according to the instrument terminal definition and signal polarity, and the contacts should be correct and firm.

6. The connecting cables of the weighing sensor and the speed sensor should be configured strictly according to the selected sensor model specifications.

Shielded cable, wire diameter not less than 0.5mm.

7. Signal cables, power cables and power cables should be routed separately and should not be bundled or inserted in the same cable duct.

Inside.

8. The instrument power supply should first pass through a specially configured circuit breaker and then be connected to the instrument power supply terminal.

9. The terminal wires and conduits of the wall-mounted instrument should enter and exit from the bottom of the chassis. There is a conduit at the bottom of the chassis.

Line opening.

10. To ensure wiring safety, make sure the power is disconnected before connecting the instrument. It is also strictly forbidden to use a "megohmmeter" to check the circuit.

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3.3 Initialization

The controller must be initialized when used for the first time. The initialization method is as follows: Turn off the power, press and hold the C key, open

Power on until the screen asks for a password, enter 5.04, press the confirm key, and initialization is complete.

Notice: After initialization, if the periodic pulse is not established, the flow rate is 0 and no accumulation occurs.

3.4 Current Verification

Before the meter leaves the factory, the analog current values of input and output have been standardized and calibrated.

When the control instrument is connected to the host computer, PLC or DCS, in order to avoid the value difference in the current transmission between the instrument

and the system, the current of the instrument can be calibrated again to meet the requirements of on-site use.

3.4.1 Output current verification

Turn off the power, hold down the C key, turn on the power, and wait until the screen asks for a password. Enter 4.00 and press the "Confirm" soft key. The

instrument displays the analog current lower limit calibration interface. The value after "menu adjustment" on the screen is the corresponding DA code value. Connect

the on-site standard ammeter (mA) to the "analog current" port of the instrument.

Analog current (0mA) Press

Scroll Up, Scroll Down, Main Display, Menu

Adjustment 30 Exit Confirmation

1) Analog current output calibration: a.

Adjust the DA code value (press plus 1, press minus 1, press plus 10, press minus 10, the same below) to make the current meter 0mA, and press the "Confirm" soft key

to save. The instrument displays the analog current upper limit calibration interface again.

Analog current (20mA) Press Scroll

Up, Scroll Down, Main Display, Menu

Adjustment 958 Exit Confirmation

b. Adjust the DA code value to make the current meter read 20mA, and press the "Confirm" soft key to save. The instrument displays the lower limit of the control current.

Verification interface, connect the ammeter to the "control current" port of the instrument.

Control current (0mA) Press

Scroll Up, Scroll Down, Main Display, Menu

Adjustment 30 Exit Confirmation

2) Control current output calibration: a.

Adjust the DA code value to make the ammeter 0mA, press the "Confirm" soft key to save, and the meter will display the control current upper limit

calibration interface.

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Control current (20mA) Press

Scroll Up, Scroll Down, Main Display,

Menu Adjustment 960 Exit Confirmation

b. Adjust the DA code value so that the ammeter is 20mA, press the "Confirm" soft key to save, and press the "Exit" soft key to complete the output current

calibration.

3.4.2 Input current verification

Turn off the power, hold down the C key, turn on the power, and wait until the screen asks for a password, enter 4.02, and press "Confirm"

Press the soft key to perform flow set value input current calibration, and the instrument displays the input current (voltage) lower limit calibration interface.

When the input current (voltage)


is 4mA (1v), press 12216 to
confirm.

Exit Confirm Continue

a. Connect 4mA current (or 1v voltage) to the "remote current" input of the meter and wait until the displayed AD value stabilizes.

After confirming, press the "Confirm" software key to save, and the instrument will display the input current (voltage) upper limit value calibration interface again.

When the input current


(voltage) is 20mA (5v), press
confirm 52254
Exit Confirm Continue

b. Connect 20mA current (or 5v voltage) to the “remote current” input terminal of the instrument. After the displayed AD value stabilizes, press the

“Confirm” soft key to save, and press the “Exit” soft key to complete the input current calibration.

3.5 System Verification

After the belt scale feeding system is installed, the system must be calibrated through the instrument, including establishing the test cycle number,

Zero point calibration, interval calibration (weighing verification), where interval calibration is divided into chain code calibration, hanging code calibration and physical calibration (please

See related chapters). The following related parameters should be input and set before system calibration.

3.5.1 Setting the cumulative unit

Press the button twice until the following information is displayed on the screen:

-- Main Menu 2 -- Press [Menu]

to continue scale calibration

Display data

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Press the "Display" soft key and the screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

Press the button to enter display scroll 1, the screen displays:

--
-- Display scroll 1 Default unit: t (ton) Select unit:
cumulative unit t, kg (kilogram)
>t<

Select Confirm

Press the "Select" soft key to switch options, and press the "Confirm" soft key to complete

the setting. When the cumulative unit is selected, the flow unit is also determined. For example, if the cumulative unit is t, the flow unit is t/h.

If the cumulative unit is kg, the flow unit is kg/h.

3.5.2 Setting the maximum scale flow

Press the key to return to the main menu 2, press the "Scale Data" soft key and the screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

Press the button to enter data scroll 1, the screen displays:

--Scale data scroll 1 --


Default: 1500.0t/h Minimum: 0t/h
Maximum scale
Maximum: 200,000.0t/h
flow: 500 t/h

Confirm

Use the numeric keys to enter the maximum flow rate and press the "Confirm" soft key to complete the setting.

3.5.3 Select scale division

Press the button to enter data scroll 2, the screen displays:

-- Scale data scroll 2 -- Scale Default: 0.1


division > Selections: 1, 0.1, 0.01, 0.001,
0.1 < Select

to confirm

Press the "Select" soft key, select the appropriate scale division value, and press the "Confirm" soft key to complete the setting.

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3.5.4 Speed signal input form

Press the button until you enter data scroll 6. The screen displays:

-- Scale data scroll 6 -- Speed Default: External


input > External< Selections: External, Analog
Select Confirm

When the system is not connected to a speed sensor, select the "Analog" speed signal function and short-circuit the positive and negative ports of

the instrument speed input. The instrument will generate a 40Hz analog speed signal for calculation. After selecting, press the "Confirm" soft key to complete

the setting, press the key to enter the weighing operation interface, and press the key to return to the main menu 2.

3.5.5 Selecting the calibration mode

Press the key to return to the main menu 2, press the "Calibration Data" soft key, and the screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

Press the button to enter calibration data scroll 1, the screen displays:

-Calibration Data Scroll 1-


Default: Chain code calibration
Calibration Mode
Selection: Chain code calibration Hanging code calibration
> Chain Code

Calibration < Select Confirm

Select the desired calibration method and press the "Confirm" soft key.

3.5.6 Enter the weight of the hanging weight or chain weight

Press the button to enter calibration data scroll 2, the screen displays:

If the calibration mode is code calibration, the screen displays:

-Calibration data scroll 2- Maximum value: 10000

Hanging weight: Minimum value: 1

1000 kg Default value: 10

Confirm

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If the calibration mode is chain code calibration, the screen displays:

-Calibration Data Scroll 2- Chain Maximum value: 10000

Weight: 100.00 kg/ Minimum value: 0.01 Default

m Confirm value: 10

Press the numeric keys to enter the weight of the hanging weight or the specifications of the chain weight, and then press the "Confirm" soft key to complete the setting.

3.5.7 Enter the length of the metering section

Press the button to enter calibration data scroll 3, the screen displays:

-Calibration data scroll 3-


Maximum value: 50000
Measuring section
Minimum value: 100
length: 1000
Default value: 1000
mm Confirm

Enter the weighing length of the belt scale carrier, press the numeric keys to enter, and press the "Confirm" soft key to complete the setting.

3.5.8 Entering calibration constants

Press the button to enter calibration data scroll 4. The screen displays

-Calibration Data Scroll 4-


Maximum value: 100000 Minimum

Calibration Constants
value: 0.1 Default value:
100.000 t
10

confirmed

If you correctly input the weight of the chain or hanging weight and the length of the weighing section, the instrument will automatically calculate the correct calibration

constant. You can also calculate the calibration constant based on the on-site parameters. After entering the calibration constant using the numeric keys, press the "Confirm" soft

key to complete the setting. The calculation

method is as follows: If the calibration mode is

hanging weight calibration: Calibration constant = hanging weight/measuring section

length*belt circumference If the calibration mode

is chain weight calibration: Calibration constant = chain weight*belt circumference

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3.5.9 Establishing a testing cycle

(Note: To ensure accurate weighing when using for the first time, the test cycle should be performed at least twice in

succession) Press the key to enter calibration data 5, and the screen displays:

-Calibration Data Scroll 5-

Establish Test Cycle

Automatic Manual

Select the "Auto" soft key and the screen displays:

Enter the belt length


Maximum value: 3000

Minimum value: 0.5


100.00 meters exit
Default value: 100
confirmation

Measure the length of the belt on the conveyor belt, enter it and press the "Confirm" soft key, the screen displays:

Start belt and

other signs through the reference

point press the

start key to exit start

Make a clear mark on the belt, take a certain position on the scale frame as the reference point, start the belt to run at the maximum speed, and when the

mark on the belt passes the reference point, press the "Start" soft key.

Mark Each time you pass the reference

point, press the count key

once 0000 seconds 000

cycles Stop and complete counting

When the belt runs the required number of cycles, press the "Finish" soft key and the screen displays:

Test cycle XXXXX Length: XXX.XX

meters Time: XXX seconds Continue

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Press the "Continue" soft key to enter calibration data scroll 6. The screen displays:

-Calibration Data Scroll 6-

Maximum Belt Speed

XXXÿXX m/s Confirm

After the operation is stable, press the "Confirm" soft key to complete

the setting. In the establishment of the test cycle, if you select "Manual" (recommended), this method requires direct input of the belt running time and

Parameters such as belt length are usually used when the operator cannot directly observe the belt. The screen displays:

Enter the belt length


Maximum value: 3000

Minimum value: 1
100.00 meters exit
Default value: 100
confirmation

After entering the belt length, press the "Confirm" soft key.

Enter the number of belt revolutions


Maximum value: 100

Minimum value: 1
1 week
Default value: 1
exit confirmation

Enter the number of belt rotations within the test time and press the "Confirm" soft key.

Enter belt running time Maximum value: 65535

Minimum value: 1
100 seconds Default value: 100
to exit confirmation

After inputting the belt running time within the test time, press the “Confirm” soft key, and the instrument will establish the test cycle according to

the input parameters (belt running time = number of weeks * weekly running time).

Belt running time

Exit in XX

seconds

If you press the "Exit" soft key during the above process, the manual test cycle establishment operation will be terminated.

Note: Changing the calibration mode, chain weight (or hanging weight), measuring section length, belt length, and test cycle number will change the

calibration constant! Therefore, when using chain weights or hanging weights for calibration, check the calibration constant before calibration. If it is

inconsistent with your calculation, please verify whether the parameters you entered are correct or directly change the calibration constant to the value you

calculated!

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3.5.10 Zero point calibration

During automatic zero calibration, the belt runs at maximum speed.

Press the button until the screen displays the main menu 1.

--
-- Main menu 1 Press

[Menu] to continue zero point

interval physical calibration

Press the "Zero Calibration" soft key, the screen displays:

--Automatic zero point calibration--

Idle belt and

press the start button

to exit and start manual

After pressing the "Start" soft key, the screen displays:

Remaining time

for automatic zeroing XXX XXX.X t/h

Accumulated XXXX tons

When the remaining time is 0, the screen displays:

Auto zero adjustment completed

error XXX.X % Change zero point?

Change Exit

conversion

Press the "Convert" soft key, and the screen will display the error or accumulated weight.

If you want to use a new zero point, press the "Change" soft key, and the screen will display:

Zero point has changed Old

zero point: XXXXX New zero

point: XXXXX Run menu

3.5.11 Interval calibration (weighing calibration)

After the zero point calibration is completed, press the key to return to the main menu 1, press the "Interval Calibration" soft key, and the screen displays:

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-- XX Calibration Interval --

Start the belt

and press the start

button again to exit and start manual

Interval calibration can use two different simulated load calibration methods: hanging weight calibration and chain weight calibration. The instrument is

calibrated according to the calibration method and calibration constant selected in the calibration data.

During calibration, add a simulated load and start the belt. Press the "Start" soft key and the instrument displays:

Automatic interval

calibration remaining time XXX

XXX.X tons/hour cumulative

XXXX tons

During the automatic interval calibration, the meter resolution is 10 times higher than normal. When the remaining time is 0, the screen displays:

Automatic interval calibration

completed Error XXX.X % Change

interval? Abort

change

To use a new interval value, press the “Change” soft key and the screen displays:

Interval Changed New

Interval XXXXX Old Interval

XXXXX Run Menu

If the meter displays:

-- Input error -- Maximum

value: 68000000 Minimum

value: 1000 Return

Please check whether the input parameters are correct and consult our engineers if necessary.

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3.6 Operation Details

3.6.1 Menu Display

The instrument uses an interactive Chinese menu to prompt the operator to perform various operations such as parameter setting, calibration and testing.

In any state, you can press the button to cycle through the main menus 1-6, press the corresponding soft key to select the required submenu, and

Use the or key to further select an operation item.

--
-- Main Menu 1

Press [Menu] to continue

Zero interval object

Calibration Calibration Calibration

-- Main Menu 2 -- Press

[Menu] to continue

Scale Calibration

Display data data

-- Main Menu 3 -- Press

[Menu] to continue

diagnosis

-- Main Menu 4 -- Press

[Menu] to continue

Input and output alarm

Settings Settings Settings

-- Main Menu 5 -- Press

[Menu] to continue

Wave

Special rate address communication

-- Main Menu 6 -- Press

[Menu] to continue

Batch class

Processing Information Control

3.6.2 Operation Display


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After the meter is powered on, the weighing operation interface is displayed. You can also press the button in any menu to enter the weighing operation interface.

interface:

XXXXÿXX t
XXXÿX t/h

The first line shows the main cumulative

amount. The second line shows the

instantaneous flow rate. The third line shows the speed, time or blank (the operation is completed in the "Display" item in the main menu 2). The

fourth line shows the print shift cumulative

value: In the weighing operation interface, press the key to enter the flow setting interface, and press the key to display the shift cumulative value.

Class XXXXX
XXXXX t/h

Print clear

Press the "Print" soft key, and the printer will print out the current shift production and flow data. Press the

"Reset" soft key and the instrument prompts:

Will the class cumulative score be reset to zero?

whether

Press the "Yes" soft key, the instrument clears the current shift cumulative data and returns to the shift cumulative display; press the "No" soft key to directly return to the

shift cumulative display.

Alarm

Processing When an alarm occurs, the right soft key will prompt an alarm and the alarm LED will flash.

XXXXXXX t

00ÿ0 t/h

Call the police

Press the "Alarm" soft key and the screen displays:

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Call the police

XXXXXX

Reset Continue

If the alarm flashes continuously, it means that an alarm has not been recognized. Press the "Reset" soft key to cancel the alarm information.

After the fault is eliminated, the instrument will generate an alarm display

again after identification. Press the "Continue" soft key, and the instrument will prompt other existing alarm

event information. Note: The alarm light will go out only when the fault that generated the alarm is eliminated.

3.6.3 Control Display

In the weighing operation interface, press the or key, and when the control mode is automatic, the following display interface will be entered;

XXXX t/h

XXXX t/h Set


ÿÿ><
Confirm

The first row is the actual flow, the second row is the set flow, and the third row shows the deviation scale between the actual flow and the set

flow. When the control mode is manual, enter the following interface. The flow setting is entered in % ratio, and 100% corresponds to the

maximum scale flow.

XXXX t/h

XX%

XXXX

OK

The flow setting operation can be performed using the numeric keys and decimal point keys.

3.6.4 Batch Display

Select "Batch Processing" in the main menu 6, and in the weighing operation interface, press the or key to enter the following display interface:

Batch: 1 Batch: 500

Allocated: 0 Print

Batch: the number of batches being batched, Batch: the set batching amount for each batch, Already batched: the completed batching amount. If there

is an unexpected power outage during batch batching, the batching information will not be lost after power is restored; the buttons during batching will also be

The ingredient information for the current batch will not be cleared.

If you want to end the current batch, just change the batch in the batch setting to start a new batch of ingredients. When a batch of ingredients

is completed, the instrument will output a stop signal. Therefore, when using this function, you must select the output terminal of the instrument (set

one of the output terminals to the stop or start signal).

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Just press the button for a batch.

3.6.5 Calibration

Main menu 1 includes “Zero Calibration”, “Interval Calibration” and “Object Calibration” menus, refer to Sections 3.5.10,
3.5.11 and 4.1.3 respectively.

4. System Menu

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4.1 Main Menu 1

Main menu 1 includes zero calibration and interval calibration. Press the button to display main menu 1.

--
-- Main menu 1 Press

[Menu] to continue zero

point interval physical calibration

calibration

Press the "Zero Calibration" soft key and the screen displays

-- Automatic zero point calibration

-- Idle belt and

press the start button

again to exit and start manual

4.1.1 Read the current zero point and set the zero point manually

Press the "Manual" soft key and the screen displays:

-- Manual zero adjustment --


Maximum value: 50000
XXXX t/h Zero
Minimum value: 0
point: XXXXX Exit
Default: 10000
confirmation

The second line shows the current flow rate, and the third line shows the current zero AD code

value. Use the numeric keys to set a new zero value.

4.1.2 Reading interval and manual calibration interval

Select the “Interval Calibration” soft key in the main menu 1, and the screen displays:

-- Interval calibration --

Start the belt

and press the start

button to exit and start manual

Press the "Manual" soft key and the screen displays:

-- Manual interval adjustment --


Maximum value: 10000000
XXXXX t/h Interval:

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XXXXX Confirm to exit
Machine Translated by Google

Minimum value: 100

Default value: 100000

The second line shows the current flow rate and the third line shows the current interval value. Use the numeric keys to set a new interval value.

4.1.3 Physical Calibration

Physical calibration is to use actual materials to calibrate the belt scale. Before or after the material passes through the belt scale, the calibration object must be

Weigh the material accurately to obtain the actual value of the

material. In the main menu 1, press the "Physical Calibration" soft key, and the screen displays:

Physical calibration

belt idle and then press the start button

Exit Start

Start the belt, and press the "Start" soft key after the belt speed stabilizes.

Convey a certain amount of material on

the scale

continue

Let the calibration material pass through the belt scale carrier. The instrument will start weighing and accumulating. Press the "Continue" soft key.

Display: The first line shows the real-time accumulated weight, and the second line shows the current material flow:

XXXXÿXX t
XXXÿXX t/h Press
the Finish key to
end Abort Complete

When performing physical calibration, the resolution of accumulation and flow is 10 times higher than normal. When the calibration material has completely

passed through the belt scale, press the "Finish" soft key (if you press the "Abort" soft key, the physical calibration process will be exited), and the first line will display the

weighing result value of the calibration material.

XXXXÿX t
Enter reference weight

XXXÿX t
Abort Confirmation

After using the numeric keys to input the actual weight of the material passing through the belt scale, press the "Confirm" soft key and the instrument displays:

Interval calibration completed


24 Error XXX.X % Change interval?

Exit Change
Machine Translated by Google

Press the "Change" soft key, the instrument automatically calculates and enters the new interval value, and the instrument displays:

Interval Changed New

Interval XXXXX Old Interval

XXXXX Run Menu

Press the "Run" soft key, and the meter will enter the weighing operation state.

If the meter shows that the new interval is less than 10000, you should reselect the cumulative unit to ensure the weighing accuracy of the meter. If the

interval is still not guaranteed to be greater than 10000, please check whether the input parameters are correct and consult our engineers if necessary.

4.2 Main Menu 2

Press the button to display the main menu 2, which includes the system main parameter configuration menu.

-- Main Menu 2 -- Press

[Menu] to continue scale

calibration Display

data

4.2.1 Display

Press the "Display" soft key and the screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

4.2.2 Select the accumulation unit

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Press the button to enter display scroll 1, the screen displays:

--
-- Display scroll 1
Default unit: t (ton) Select unit: t, Kg
cumulative unit

>t<

Select Confirm

Note: When the cumulative unit is selected, the flow unit is also determined. For example, if the cumulative unit is t, the flow unit

If the unit is t/h and the cumulative unit is kg, the flow unit is kg/h.

4.2.3 Zero dead zone

Press the button to enter display scroll 2, the screen displays:

-- Display scroll 2 -- Zero


Maximum value: 5.0
dead zone range
Minimum value: 0.0
0.0%
Default value: 0.0
Confirm

When the flow rate is less than the zero dead zone multiplied by the maximum scale flow rate, the flow rate is

tracked and set to zero. Note: When performing interval calibration or physical calibration, it must be set to zero.

4.2.4 Set the display traffic buffer time

Press the button to enter display scroll 3, the screen displays:

-- Display scroll 3 – Flow

decay time 3 seconds Maximum value: 200

confirmed seconds Minimum value: 0

seconds Default value: 3 seconds

The flow rate displayed on the weighing operation interface can filter out flow fluctuations by setting the flow decay time to stabilize the flow display.

Show.

4.2.5 Scale data

Press the key to return to the main menu 2, press the "Scale Data" soft key, and the screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

4.2.6 Setting the maximum scale flow rate

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Press the button to enter scale data scroll 1, the screen displays:

--Scale data scroll 1 -- Maximum


Default: 1500.0 Minimum:
scale flow: 10.0 tons/
0.1 Maximum:
hour Confirm
100000.0

Use the numeric keys to set the maximum scale flow rate, press the "Confirm" soft key to complete the setting.

4.2.7 Select scale division

Press the button to enter scale data scroll 2, the screen displays:

-- Scale data scroll 2 -- Scale


Default: 0.1
division > 0.1
Selection: 1 0.1 0.01 0.001
< Select to

confirm

Press the "Select" soft key to select the appropriate division value, and press the "Confirm" soft key to complete the setting.

4.2.8 Automatic zero tracking

Press the button to enter scale data scroll 3, the screen displays:

-- Scale data scroll 3 --


Automatic zero tracking Maximum value: 5%

Minimum value: 0%

range 5 % Confirm Default value: 0%

The zero point tracking range is the percentage value of the current zero point. When the difference between the current AD sampling value and the zero point is within the set value, the zero point tracking range is the percentage value of the current zero point.

When the instrument is within the zero tracking range, it will automatically perform zero tracking and recalculate the zero

point. Use the numeric keys to enter the zero tracking range and press the "Confirm" soft key to complete the setting.

4.2.9 Remote cumulative output division value

Press the button to enter scale data scroll 4, the screen displays:

-- Scale data scroll 4 --


Maximum value: 10000
Accumulated
Minimum value: 0.01
output
Default value: 1
1.58 Confirm

The remote cumulative pulse division value should be appropriately set according to the maximum flow rate of the instrument during operation.

The counting output port generates counting pulses in units of the cumulative output division value.

4.2.10 Remote Accumulated Pulse Width

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Press the button to enter scale data scroll 5, the screen displays:

-- Scale data scroll 5 --


Maximum value: 50000
Accumulated pulse
Minimum value: 10
width 500
Default value: 100
ms Confirm

The cumulative pulse width should ensure that the output frequency of the counting pulse is ÿ10Hz.

4.2.11 Define the speed signal format

Press the key to enter scale data scroll 6, the screen displays:

-- Scale data scroll 6 -- Speed Default: External

input > External< Selections: External, Analog

Select Confirm

When the system is not connected to a speed sensor, the "analog" speed signal function should be selected, and the positive and negative speed

input ports of the meter should be short-circuited. The meter will generate a 40Hz analog speed signal for counting. This method can also be used when

the belt speed remains unchanged.

4.3 Main Menu 3

Main menu 3 contains system test and diagnostic functions. Press the button until the screen displays:

-- Main Menu 3 -- Press [Menu]

to continue

diagnosis

4.3.1 Diagnosis

Press the "Diagnosis" soft key to enter the scroll start, and the screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

4.3.2 Diagnosis 1 (AD)

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Press the key to enter the diagnostic scroll 1, the screen displays:

--
-- Diagnostic Scroll 1

XXXXX A/D

The second line shows the raw data of the weight signal after the AD converter. When there is an "external" speed signal input, the third line shows the raw data of the weight signal after the AD converter.

Display the number of pulses per minute and the frequency division number during speed measurement.

4.3.3 Diagnosis 2 System Time

Press the key to enter the diagnostic scroll 2, the screen displays:

--Diagnostic Scroll 2--

System Time

Time: XX:XX:XX: Confirm

In this menu, you can set the system time. Hours, minutes, and seconds each occupy two digits, and hours range from 0 to 23.

4.3.4 Diagnosis 3 System Date

Press the key to enter diagnostic scroll 3, the screen displays:

-- Diagnostic Scroll 3 --

System Date

Date: XX:XX:XX: Confirm

In this menu, the system date can be set, with the year, month and day occupying two digits each.

4.3.5 Diagnosis 4 Security Settings

Press the button to enter the diagnostic scroll 4. The screen displays:

--Diagnostic Scroll 4--

Security Settings

Keyboard Data Modification

Lock Password

In this menu, you can lock the keyboard and data. When the keyboard lock is off, the keyboard operation is closed.

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When you press the button, the instrument will display the following prompt menu:

Please enter the keyboard password

ÿÿÿÿÿÿ

confirm

The password is a natural number of 1 to 8 digits. If the password is entered incorrectly ten times in a row, the instrument will prohibit keyboard operations. It

will be restored only after power is turned on

again. (1) If the "Keyboard Lock" soft key is pressed, the following menu will be displayed:

-- Keyboard Status --

>On<
————

Conversion confirmation exit

The “Switch” soft key switches the state between on and off. After entering the password using the numeric keys, press the “Confirm” soft key

to complete the keyboard lock

password setting. (2) The operation of the data lock is the same as

that of the keyboard lock. (3) Press the “Change Password” soft key to change the keyboard and data password (the factory password is

88888888). The screen displays:

--.Change password.--

Keyboard data

password password exit

Select "Keyboard Password" or "Data Password" to modify.

4.4 Main Menu 4

Main menu 4 is used to define digital input, digital output and alarm functions. Press the button until the screen displays:

-- Main Menu 4 -- Press

[Menu] to continue input/


output alarm settings

4.4.1 Input Settings

Press the "Input Settings" soft key to enter the digital input settings. The screen displays:

-- Digital Input Settings --

port port port one two three

Press the soft key corresponding to port 1, 2, or 3 to enter the corresponding port setting menu.

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-- Digital input port X-- ÿ


XXXXÿ ÿNXÿ
Normally

open selection confirmation normally closed

The instrument main board provides 3 programmable input interfaces. Press the "Select" soft key to select the input signal corresponding to the port.

Press the "NO/NC" soft key to select the logic state of the port, and press the "OK" soft key to complete the setting.

Input information

includes: None, External Alarm 1, External Alarm 2, External Alarm 3, Accumulative Reset, Alarm Reset, Auto Zero, Start, Stop

machine.

4.4.2 Output Settings

In main menu 4, press the “Output Setting” soft key to enter the digital output setting. The screen displays:

-- Digital Output Settings --

port port port one two three

Press the soft key corresponding to port 1, 2, or 3 to enter the corresponding port setting menu.

-- Digital output port X -- >


XXXX < > NX < Normally open

selection Confirmation Normally closed

The instrument main board provides 3 programmable output interfaces. Press the "Select" soft key to select the output information corresponding to the port.

Press the "NO/NC" soft key to select the logic state of the port (NC/NO), and press the confirm key to complete the setting.

The output information

includes: None, Accumulated Pulse, External Alarm 1, External Alarm 2, External Alarm 3, High Flow, Low Flow, Control Deviation, Stop, Start. When

the same

information in the external alarm is selected at the input and output ends at the same time, the external alarm information of the input port will be output

from the corresponding output port. Warning:

Changing

the digital output setting may cause the start and stop of the related equipment connected to the interface. Care should be taken to avoid incorrect operation.

causing personal injury and equipment damage.

4.4.3 Alarm Definition

All alarms of the instrument can be programmed into three modes: alarm, shutdown, and none.

Alarm: Generates alarm information to prompt the user. If the alarm mode is set, the alarm output information is saved until the alarm is reset. If the fault is not

eliminated, the instrument will generate the alarm information again.

Stop: Generates alarm information. If the stop mode is set, the stop output information is saved until the fault is eliminated. Then the instrument needs to be reset.

Restart. None:

Select “None” mode, the alarm function is blocked.

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In the main menu 4, press the “Alarm Setting” soft key, and the screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

The alarm points and delay times for high flow alarm, low flow alarm and control deviation alarm can be programmed.

4.4.4 High Flow Set Point

Press the button to enter alarm scroll 1, the screen displays:

-- Alarm scroll 1 High --

Maximum value: 100


flow alarm point Minimum value: 20
100%
Default value: 100
confirmed

The set value is the percentage value corresponding to the maximum scale flow rate. Press the numeric keys to enter the set point of the high flow alarm and press the

"Confirm" soft key to complete the input.

4.4.5 High Traffic Delay Time

Press the button to enter alarm scroll 2, the screen displays:

-- Alarm scroll 2 -- High flow alarm


Maximum value: 50
delay 0 seconds confirmation
Minimum value: 0

Default value: 0

Press the numeric keys to enter the delay time for alarm output and press the "Confirm" soft key to complete the input.

4.4.6 Low flow alarm point

Press the button to enter alarm scroll 3, the screen displays:

-- Alarm Scroll 3 -- Low


Maximum value: 80
Flow Setpoint 10
Minimum value: 0
%
Default value: 10
Acknowledge

The set value corresponds to the percentage value of the maximum scale flow rate. Press the numeric keys to enter the set point of the low flow alarm and press the

"Confirm" soft key to complete the input.

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4.4.7 Low flow delay time

Press the button to enter alarm scroll 4, the screen displays:

-- Alarm scroll 4 -- Low flow


Maximum value: 50
alarm delay 0 seconds
Minimum value: 0

Default value: 0
confirmation

Press the numeric keys to enter the delay time for alarm output and press the "Confirm" soft key to complete the input.

4.4.8 Control deviation alarm point

Press the button to enter alarm scroll 5, the screen displays:

-- Alarm scroll 5 -- Control


Maximum value: 100
deviation set point 10
Minimum value: 0
%
Default value: 10
Confirm

Definition of control deviation: The difference between the actual flow rate and the set flow rate, expressed as a percentage of the set flow rate.

4.4.9 Control deviation delay time

Press the button to enter alarm scroll 6, the screen displays:

-- Alarm scroll 6 -- Control


Maximum value: 50
deviation alarm delay 0 seconds
Minimum value: 0
confirmation
Default value: 0

Press the numeric keys to enter the alarm output delay time, and press the "Confirm" soft key to complete the input.

4.4.10 Alarm Definition

Press the button to enter the alarm definition, and the screen displays:

-- Alarm definition -- Division

error

>None<

Select Confirm to continue

Press the "Continue" soft key to display the alarm events in a loop, and press the "Select" soft key to select the alarm mode of the event (alarm,

Stop, None), press the "Confirm" soft key to complete the setting. Alarm

event list 1. Division error

2. AD converter

failure 3. High flow alarm 4.

Low flow alarm

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5. Control deviation alarm 6.

External alarm 1 7.

External alarm 2 8.

External alarm 3

4.5 Main Menu 5

The instrument can select RS-232 or RS-485 communication mode. Main menu 5 is used to set communication parameters. Press the key until the

instrument displays main menu 5.

-- Main menu 5 -- Press

[Menu] to continue baud

rate

address communication

4.5.1 Baud rate setting

Press the "Baud Rate" soft key to enter the baud rate setting, and the instrument displays:

-- Communication board
Default value: 9600
settings
Selection range: 38400, 19200, 9600,
-- Baud
4800,
rate >4800< Select OK to return

Press the "Select" soft key to set the baud rate, and press the "Confirm" soft key to complete the input. Press the "Return" soft key to return to the main

menu 5

4.5.2 Address Setting

Press the "Address" soft key to enter the communication address setting, the instrument displays:

-- Communication board settings


Maximum value: 250
-- Address
Minimum value: 1

Default value: 1
1 Confirm return

Use the numeric keys to set the communication address for the instrument and press the "Confirm" soft key to complete. Press the "Return" soft key to return to the

main menu 5.

4.5.3 Communication mode settings

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Keep the instrument equipped with fieldbus technology communication mode, press the "Communication" soft key to enter the communication protocol setting, the

instrument displays:

-- Communication Range: modbus, common Default value:

modbus
Settings --

Protocol > modbus< Select OK to return

Press the "Select" soft key to select the protocol, and press the "Confirm" soft key to complete the setting. Press the "Return" soft key to return to the main menu

5ÿ

4.6 Main Menu 6

Press the key to enter main menu 6. Main menu 6 is used to set batch parameters, control parameters and shift parameters.

-- Main Menu 6 -- Press

[Menu] to continue batch

processing

information control

4.6.1 Batch processing

Press the "Batch Processing" soft key to enter the scroll start mode. The screen displays:

-- Scroll Start -- Press the

[Scroll] key to select

Press the button to enter batch processing scroll 1, the screen displays:

-- Batch Scroll 1 -- Batch Weight


Default: Off
> Close <
Selection Range: On, Off
Select

Confirm

Press the "Select" soft key to select batch weight on or off, and press the "Confirm" soft key to complete the setting.

4.6.2 Batches

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Press the button to enter batch processing scroll 2. The screen displays:

-- Batch Scroll 2 -- Batch


Maximum value: 65535

Minimum value: 1
1
Default value: 1

Confirmation

Enter the batch value using the numeric keypad and press the "Confirm" soft key to complete the input.

4.6.3 Batch

Press the button to enter batch processing scroll 3. The screen displays:

-- Batch scroll 3 -- Batch 500.0


Maximum value: 100000
Confirm
Minimum value: 0.1

Default value: 1500

Enter the batch value using the numeric keys and press the "Confirm" soft key to complete the input.

4.6.4 Batch lead time

Press the button to enter batch processing scroll 4. The screen displays:

-- Batch scroll 4 -- Batch advance 0.00


Maximum value: 100000

Minimum value: 0

Default value: 0
confirm

Enter the batch advance amount using the numeric keys and press the "Confirm" soft key to complete the input.

4.6.5 Batch lead correction factor

Press the button to enter batch processing scroll 5. The screen displays:

-- Batch scroll 5 -- Batch advance


Maximum value: 100
correction factor 3 Confirm
Minimum value: 0

Default value: 3

Enter the batch advance correction coefficient using the numeric keys and press the "Confirm" soft key to complete the input.

4.6.6 Batch Tolerance

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Press the button to enter batch processing scroll 6. The screen displays:

-- Batch scroll 6 -- Batch tolerance Maximum value: 100000

500.0 Minimum value: 0.1

Default value: 1500

confirm

Enter the batch tolerance value using the numeric keys and press the "Confirm" soft key to complete the input.

4.6.7 Proportional coefficient

Press the key to return to the main menu. 6 Press the “Control” soft key to enter the PID adjustment parameter settings.

-- Scroll Start -- Press the [Scroll]

key to select

Press the button to enter the control scroll 1, the screen displays:

--
-- Control scroll 1
Maximum value: 100%
Proportional
Minimum value: 0%
coefficient:
Default value: 50%
50% Confirm

Enter the scale factor using the numeric keys and press the "Confirm" soft key to complete the input.

4.6.8 Integration time

Press the button to enter the control scroll 2, the screen displays:

-- Control scroll 2 -- Integration time:


Maximum value: 80
5 seconds to
Minimum value: 0
confirm
Default value: 5

Enter the integration time using the numeric keys and press the "Confirm" soft key to complete the input.

4.6.9 Derivative time

Press the button to enter control scroll 3, the screen displays:

-- Control scroll 3 -- Derivative time:

0 seconds Confirm

Enter the differential time using the numeric keys and press the "Confirm" soft key to complete the input.

4.6.10 Control hysteresis

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Press the button to enter control scroll 4, the screen displays:

-- Control Scroll 4 -- Control Lag: 0

sec confirmation

After inputting through the numeric keys, press the "Confirm" soft key to complete the input.

Note: When the belt scale batching system is equipped with a pre-feeder, the belt runs at a constant speed, and the instrument changes the system's feeding

rate by adjusting the feeding amount of the pre-feeder. Usually, there is a certain distance between the pre-feeder unloading point and the belt scale weighing section.

Therefore, the instrument detects that the system feeding rate is adjusted and the expected value of the flow setting will lag at the time point. If more precise control is

required, the actual lag time needs to be measured and set.

When the belt scale is running at variable speed and the instrument adjusts the feeding rate by controlling the belt speed, this parameter should be set to zero.

4.6.11 Class Information

In the main menu 6, press the “Shift Information” soft key to enter the shift information. The screen displays:

-- Class Information --

Shift production

setting query return

4.6.12 Class Settings

Press the "Shift Settings" soft key to enter the shift operation time setting, and the screen displays:

-- Class settings --
1 Class end time:
08:00
Class confirmation return

A maximum of four shifts can be set, and the set shift time is the end time of the shift. If the actual number of shifts is less than four, the end time of the next

shift will be set to the same as the previous shift. For example: the end time of the first shift of three shifts is 08:00, the end time of the second shift is 16:00, and the end

time of the third shift is 00:00. Then the end time of the fourth shift that does not exist should also be set to 00:00, the same as the third shift. Press the "Shift" soft key to

change the shift, enter the hour and minute using the numeric

keys, and press the "Confirm" soft key to complete the setting.

4.6.13 Shift Production Query:

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Press the "Shift Production Query" soft key to enter the shift production query, and the screen displays:

-- Shift production query --

Shift 1 production on XX day of XX month:

XXÿXt
Class Date Return

Press the "Shift" soft key to select the shift to be queried, press the "Date" soft key to select the specific date to be queried, and press the "Return" soft

key to complete the query operation.

5.Terminal Definition

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Description: X1 - Instrument power supply 220V AC.


X2 - Programmable output ports, three groups.
X3 - Programmable input port, three groups.
X4 - Speed sensor connection port.
X5 - Load cell connection port.
X6 - Communications port.
X7 - Analog current input/output port.

6. Communication protocol (PROFIBUS-DP)

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1. Overview

(1) PROFIBUS-DP protocol, in accordance with: JB/T 10308.3-2005: "Measurement and Control of Digital Data Communications Industry

Fieldbus for control systems" and IEC61158: Digital data communications for measurement and control - for industrial

Part 3: PROFIBUS Specification in Fieldbus for Control Systems;

(2) This instrument is provided with a GSD file (Longx.gsd), and the PROFIBUS connection adopts

5-core terminal block, the terminal definitions are as follows:

Pin Number Pin Definition

1 +5V (isolated)

2 RS485—A Line

3 RS485—B Line

RS485—RTS line

4 5 GND (isolation)
The 9-star adapter is defined as follows:

Pin Number Pin Definition

6 +5V (isolated)

RS485—Line A

3 RS485—Line B

8 RS485—RTS line

4 5 GND (isolation)

2. Main technical features:

1) Transmission mode: PROFIBUS-DP transmission

2) Physical layer: RS485 (differential, half-duplex)

The network topology is a linear bus with active bus terminal resistors at both ends.

medium Shielded, twisted-pair copper cable, cable type A, also unshielded, depending on environmental conditions (EMC)

Number of sites When no repeater is used, the maximum number of devices per segment is 32; when a repeater is used, the maximum number of devices per segment is 126.

Number of repeaters: A maximum of 4 repeaters with signal refresh are available between two sites.

The plug connectors are A, B, GND. In the actuator 42-pin terminal connector

Data security HD=4, parity bit, start/stop delimiter.

Type A cable features:

project Cable Type: A

Characteristic 135ÿ165
impedance/ÿ Capacitance per unit length/ ÿ30
(pF/m) Loop resistance (ÿ/km) 110

Cable core diameter/ 0.64

mm Cable core cross-sectional area/mÿ ÿ0.34

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3) Data transmission rate (baud rate) bit/s:

Signal transmission speed Maximum network segment length/m Maximum network extension length/m Remark

Rate (Using a repeater)

9.6 kbit/s 1200 6000

19.2 kbit/s 1200 6000

93.75 kbit/s 1200 6000

187.5 kbit/s 1000 5000

500 kbit/s 400 2000

1.5 Mbit/s 200 1000

3 Mbit/s 100 500

6 Mbit/s 100 500

12 Mbit/s 100 500 Optional

4) Device address: 1~125 (can be set, refer to the instrument manual)

Note: The "Address" setting in the instrument menu 5 is the address setting of the instrument PROFIBUS-DP. The setting range is

1-125. The same address as the master station cannot be used. The meter is set to 1 when it leaves the factory.

5) Data description (5 bytes output, 43 bytes input)

Byte byte Byte Description

sex order

Output Bytes 1 The master sends a command byte

(Master station sends

Send and receive 2-5 Data sent by the master station

according to)

Output byte description:

Byte 1: The master sends a command byte. The command definition is as follows:

Command Byte Command Definition

080 Accumulated weight cleared

0x81 Write zero

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0x82 Write interval

0x83 Write speed mode

0x84 Write the maximum flow rate

0x85 Write traffic decay time

0x86 Write unit

0x87 Write scale division

0x88 Write test cycle

0x89 Write belt running time

0x8a Write belt length

0x8b Write zero tracking range

0x8c Write zero dead zone range

0x8d Write setting flow

Byte 2-5: Data output by the master station. For the format and range of the data, please refer to the table below. The high byte is in front and the low byte is in the middle.

After that, unused bytes are appended with 0.

Byte characteristics Byte Byte Description (Note: high byte first, low byte last)
order 1-2 Zero point, 2-byte integer, >=0 ÿ=5000
3-6 Interval, long integer 4 bytes, ÿ=100 ÿ=10000000
7 Speed mode, character type 1 byte, 0-external, 1-analog
8-11 Maximum flow rate, floating point 4 bytes, ÿ=0.1ÿ=100000
12 Traffic decay time, character type, 1 byte, >=0ÿ=200, unit: second

13 The lowest bit of a character byte is the unit, 0—t, 1—kg


Input Bytes 14 Scale division, character type 1 byte, >=0 <=3
(Master station receives
15 Test cycle, character type 1 byte, >0 <100
Receipt received) 16-17 Belt running time, short integer 2 bytes, >0 <10000
18-21 Belt length, floating point 4 bytes, >=0.1ÿ=100000
22 Zero tracking range, character type 1 byte, >=0 <6

23 Zero point dead zone range, character type 1 byte, >=0 <6
24-27 Set flow rate, floating point number 4 bytes, >=0 <= set maximum flow rate
28-331 Payload, floating point number 4 bytes

32-35 Speed, floating point number 4 bytes

36-39 Traffic, floating point number 4 bytes

40-43 Cumulative weight, floating point number 4 bytes

7. Parameter setting record

Main Menu 1

43
Machine Translated by Google

Zero

interval

Main Menu 2

Display Scroll

1. Cumulative units

2. Zero dead zone

3. Flow decay time

Scale data scroll

3. Maximum flow rate

4. Scale division

5. Zero tracking range

6. Cumulative output division

7. Speed input

Calibration Data Scroll

1. Calibration mode

Chain code calibration constant

Calibration constant

2. Test cycle ÿAutomaticÿManual

Belt length

Test Weeks

Testing time

3. Maximum belt speed

Main Menu 4

Digital input settings

Port working mode Status (NC/NO)

Port 1 ________ ________

Port 2 ________ ________

Port three ________ ________

Digital output settings

Port working mode Status (NC/NO)

Port 1 ________ ________

Port 2 ________ ________

Port three ________ ________

44
Machine Translated by Google

Alarm scroll

1. High flow alarm point ________

2. High flow alarm delay ________

3. Low flow alarm point ________

4. Low flow alarm delay ________

5. Control deviation alarm point ________

6. Control deviation alarm delay ________

Alarm Definition [ Alarm, shutdown, none ]

Division Error

Converter failure

High flow alarm

Low flow alarm

Control deviation alarm

External alarm 1

External alarm 2

External alarm 3

Main Menu 5

Baud rate

address

Function

Main Menu 6

Scale factor:

Integration time:

Derivative time:

45

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