JY500B3 ENGLISH
JY500B3 ENGLISH
JY500B3 ENGLISH
Table of contents
1. Overview.................................................................................................................. 5 1.1
Introduction........................................................................................................................ 5 1.2 Scope
of application..................................................................................................... 5 1.3
Features.................................................................................................................. 5 1.4 Panel
display.................................................................................................................. 6 2. Technical
specifications................................................................................................... 8
zone.................................................................................................................. 26
1
Machine Translated by Google
5. Terminal Definition.................................................................................................................. 40
2
Machine Translated by Google
3
Machine Translated by Google
Company Introduction
Our company is a high-tech enterprise specializing in the research and development and production of weighing
instruments and related control systems. The weighing and batching control instruments we produce are comparable to international
leading brands and have been successfully exported to foreign markets such as Asia,
Australia, and Africa. Weighing display control instruments, batching control instruments, quantitative packaging scale
instruments, belt scale control instruments, and concrete cement mixing station batching control system series products are widely
used in batching scales, quantitative packaging scales, electronic belt scales and other automated weighing and detection products in industrial and mining enterprises.
Our company is committed to providing customers with a full range of high-quality industrial weighing control instruments and digital, automated, intelligent, networked
and systematic solutions. Our company's future goal is to create first-class corporate quality and become a professional enterprise that is trusted by customers, respected by
Main Products
Weighing controller series: weighing control instrument, quantitative packaging controller, belt scale control instrument, signal transmitter.
Weighing sensor series: cantilever beam, double shear beam, plate ring, single shear beam, spoke type, S-beam, rocker column series.
Batching control system category: batching control cabinet, weighing batching system, large batching control system.
4
Machine Translated by Google
1. Overview
1.1 Introduction
This instrument is a weighing display control instrument for belt conveyor type continuous cumulative automatic weighing instrument (belt scale). It can be used to
continuously and automatically weigh and accumulate the bulk materials conveyed by belt metering scales, belt batching scales, quantitative feeders, etc. During the weighing
process, the feeding flow or feeding batch can be controlled in real time.
The instrument has the characteristics of high accuracy, wide adaptability, simple operation, convenient maintenance, stability and reliability, strong anti-interference ability,
etc. It has been widely used in material weighing and batching processes in docks, mines, electric power, metallurgy, chemical industry, building materials and other industries. The
instrument has two operation interfaces, Chinese or English, for users to choose and order. The interface is intuitive and easy to operate.
This manual is applicable to weighing control systems equipped with conveyor belts. 1.
Weighing feeder (belt feeder scale) Adjust the feed flow rate
Including belt weighing scales with feeding methods such as impeller feeding, hopper drag feeding, and disc feeding.
The instrument has digital switch quantity and analog quantity interface, which is convenient for connecting with the host computer to form a DCS system and realize remote
Control operations.
2. The instrument is equipped with RS485/RS232 and other communication interfaces, and adopts Modbus communication protocol, which is convenient for using fieldbus
Technology forms the FCS system and realizes the digitization of the system.
3. The instrument has two display screens: LCD and VFD, and is divided into embedded and wall-mounted box structures to adapt to different installations.
4. The instrument has the function of automatically correcting zero point, belt weight, belt speed and cumulative weighing.
5. It adopts full digital and parameter input setting mode, operation prompt, simple and clear. 6. The system has intelligent
PID adjustment and physical or analog weighing calibration function. 7. It has fault prompt, fault signal weight selection
8. It has multiple functions such as signal acquisition, error correction, state judgment, operation display, etc. 9. The data storage
adopts FLASH mode. When the system loses power, it can automatically save various process data. After powering on again, the system keeps running at the original process
parameters.
10. The instrument adopts industrial-grade high-reliability components and uses advanced anti-interference technology to resist static electricity, sparks, electromagnetics, etc.
5
Machine Translated by Google
The instrument uses LCD or VFD display screen, and there are five LED signal lights on the left side of the panel to indicate the current status of the weighing instrument.
state:
~
4. - Input data parameters.
5ÿ (Soft key) - Executes the function option on the screen above the key.
6
Machine Translated by Google
10. - Entering the running state, when there is no external stop signal input, press this key to
12. - Press and hold this button when powering on to enter the contrast adjustment interface.
7
Machine Translated by Google
2. Technical Specifications
consumption -10~50ÿ
Operating ÿ95%RH
temperature and humidity range Dimensions Wall-mounted: 315 mm (width) x 380 mm (height) x 148 mm (depth)
Protection IP54
level <4.0 kg
Weight 0.01FS
Linearity 0.1%
Measuring 0-99999900 t
Sensor excitation voltage DC 9V, 200mA, 1-4 weighing sensors can be connected in parallel
The accumulated pulse output outputs pulses according to the selected measurement unit.
4800/9600/19200/384000
8
Machine Translated by Google
chapter introduces the installation of the instrument, the calibration method of input/output analog current, and the parameter setting of system calibration in detail.
Warning: Do not install, run or operate the system before reading this chapter.
1. Do not connect the instrument to the power supply before fully understanding the manual.
2. Strictly follow the warnings and operating procedures in this manual to avoid personal injury and equipment damage.
3.2 Installation
1. The instrument has two types of cabinet structures: embedded and wall-mounted.
The embedded structure is suitable for installation on the system electric control cabinet or instrument electric control box. Its overall dimensions are: 280 mm (width)
x140 mm (height) x 340 mm (depth), recommended installation panel opening size: 282 mm (width) x142 mm (height).
The wall-mounted structure is also called the on-site direct installation type. It is generally installed on the belt scale site. It is fixed through four fixing holes on the back panel of the chassis.
It is installed vertically on a solid and flat wall or board. Its external dimensions are: 315 mm (width) x 380 mm (height) x 148
mm (depth). Installation dimensions: 232 mm (width) x 406 mm (height), installation hole diameter ø 13 mm.
2. The instrument should be kept away from direct sunlight, rain, moisture, dust, collision and severe vibration.
3. The instrument should be installed in a workroom where the ambient temperature and humidity do not change dramatically and there is no strong electromagnetic field interference.
The field installation type should also be installed not far from the belt scale, but in a suitable operating room.
There should be a reliable grounding point, and the instrument casing and metal conduit should be grounded at one point.
4. The wiring distance between the instrument and the belt scale should be less than 1000 meters.
5. The power supply and signal cables should be connected strictly according to the instrument terminal definition and signal polarity, and the contacts should be correct and firm.
6. The connecting cables of the weighing sensor and the speed sensor should be configured strictly according to the selected sensor model specifications.
7. Signal cables, power cables and power cables should be routed separately and should not be bundled or inserted in the same cable duct.
Inside.
8. The instrument power supply should first pass through a specially configured circuit breaker and then be connected to the instrument power supply terminal.
9. The terminal wires and conduits of the wall-mounted instrument should enter and exit from the bottom of the chassis. There is a conduit at the bottom of the chassis.
Line opening.
10. To ensure wiring safety, make sure the power is disconnected before connecting the instrument. It is also strictly forbidden to use a "megohmmeter" to check the circuit.
9
Machine Translated by Google
3.3 Initialization
The controller must be initialized when used for the first time. The initialization method is as follows: Turn off the power, press and hold the C key, open
Power on until the screen asks for a password, enter 5.04, press the confirm key, and initialization is complete.
Notice: After initialization, if the periodic pulse is not established, the flow rate is 0 and no accumulation occurs.
Before the meter leaves the factory, the analog current values of input and output have been standardized and calibrated.
When the control instrument is connected to the host computer, PLC or DCS, in order to avoid the value difference in the current transmission between the instrument
and the system, the current of the instrument can be calibrated again to meet the requirements of on-site use.
Turn off the power, hold down the C key, turn on the power, and wait until the screen asks for a password. Enter 4.00 and press the "Confirm" soft key. The
instrument displays the analog current lower limit calibration interface. The value after "menu adjustment" on the screen is the corresponding DA code value. Connect
the on-site standard ammeter (mA) to the "analog current" port of the instrument.
Adjust the DA code value (press plus 1, press minus 1, press plus 10, press minus 10, the same below) to make the current meter 0mA, and press the "Confirm" soft key
to save. The instrument displays the analog current upper limit calibration interface again.
b. Adjust the DA code value to make the current meter read 20mA, and press the "Confirm" soft key to save. The instrument displays the lower limit of the control current.
Verification interface, connect the ammeter to the "control current" port of the instrument.
Adjust the DA code value to make the ammeter 0mA, press the "Confirm" soft key to save, and the meter will display the control current upper limit
calibration interface.
10
Machine Translated by Google
b. Adjust the DA code value so that the ammeter is 20mA, press the "Confirm" soft key to save, and press the "Exit" soft key to complete the output current
calibration.
Turn off the power, hold down the C key, turn on the power, and wait until the screen asks for a password, enter 4.02, and press "Confirm"
Press the soft key to perform flow set value input current calibration, and the instrument displays the input current (voltage) lower limit calibration interface.
a. Connect 4mA current (or 1v voltage) to the "remote current" input of the meter and wait until the displayed AD value stabilizes.
After confirming, press the "Confirm" software key to save, and the instrument will display the input current (voltage) upper limit value calibration interface again.
b. Connect 20mA current (or 5v voltage) to the “remote current” input terminal of the instrument. After the displayed AD value stabilizes, press the
“Confirm” soft key to save, and press the “Exit” soft key to complete the input current calibration.
After the belt scale feeding system is installed, the system must be calibrated through the instrument, including establishing the test cycle number,
Zero point calibration, interval calibration (weighing verification), where interval calibration is divided into chain code calibration, hanging code calibration and physical calibration (please
See related chapters). The following related parameters should be input and set before system calibration.
Press the button twice until the following information is displayed on the screen:
Display data
11
Machine Translated by Google
--
-- Display scroll 1 Default unit: t (ton) Select unit:
cumulative unit t, kg (kilogram)
>t<
Select Confirm
Press the "Select" soft key to switch options, and press the "Confirm" soft key to complete
the setting. When the cumulative unit is selected, the flow unit is also determined. For example, if the cumulative unit is t, the flow unit is t/h.
Press the key to return to the main menu 2, press the "Scale Data" soft key and the screen displays:
Confirm
Use the numeric keys to enter the maximum flow rate and press the "Confirm" soft key to complete the setting.
to confirm
Press the "Select" soft key, select the appropriate scale division value, and press the "Confirm" soft key to complete the setting.
12
Machine Translated by Google
Press the button until you enter data scroll 6. The screen displays:
When the system is not connected to a speed sensor, select the "Analog" speed signal function and short-circuit the positive and negative ports of
the instrument speed input. The instrument will generate a 40Hz analog speed signal for calculation. After selecting, press the "Confirm" soft key to complete
the setting, press the key to enter the weighing operation interface, and press the key to return to the main menu 2.
Press the key to return to the main menu 2, press the "Calibration Data" soft key, and the screen displays:
Press the button to enter calibration data scroll 1, the screen displays:
Select the desired calibration method and press the "Confirm" soft key.
Press the button to enter calibration data scroll 2, the screen displays:
Confirm
13
Machine Translated by Google
m Confirm value: 10
Press the numeric keys to enter the weight of the hanging weight or the specifications of the chain weight, and then press the "Confirm" soft key to complete the setting.
Press the button to enter calibration data scroll 3, the screen displays:
Enter the weighing length of the belt scale carrier, press the numeric keys to enter, and press the "Confirm" soft key to complete the setting.
Press the button to enter calibration data scroll 4. The screen displays
Calibration Constants
value: 0.1 Default value:
100.000 t
10
confirmed
If you correctly input the weight of the chain or hanging weight and the length of the weighing section, the instrument will automatically calculate the correct calibration
constant. You can also calculate the calibration constant based on the on-site parameters. After entering the calibration constant using the numeric keys, press the "Confirm" soft
14
Machine Translated by Google
(Note: To ensure accurate weighing when using for the first time, the test cycle should be performed at least twice in
succession) Press the key to enter calibration data 5, and the screen displays:
Automatic Manual
Measure the length of the belt on the conveyor belt, enter it and press the "Confirm" soft key, the screen displays:
Make a clear mark on the belt, take a certain position on the scale frame as the reference point, start the belt to run at the maximum speed, and when the
mark on the belt passes the reference point, press the "Start" soft key.
When the belt runs the required number of cycles, press the "Finish" soft key and the screen displays:
15
Machine Translated by Google
Press the "Continue" soft key to enter calibration data scroll 6. The screen displays:
After the operation is stable, press the "Confirm" soft key to complete
the setting. In the establishment of the test cycle, if you select "Manual" (recommended), this method requires direct input of the belt running time and
Parameters such as belt length are usually used when the operator cannot directly observe the belt. The screen displays:
Minimum value: 1
100.00 meters exit
Default value: 100
confirmation
After entering the belt length, press the "Confirm" soft key.
Minimum value: 1
1 week
Default value: 1
exit confirmation
Enter the number of belt rotations within the test time and press the "Confirm" soft key.
Minimum value: 1
100 seconds Default value: 100
to exit confirmation
After inputting the belt running time within the test time, press the “Confirm” soft key, and the instrument will establish the test cycle according to
the input parameters (belt running time = number of weeks * weekly running time).
Exit in XX
seconds
If you press the "Exit" soft key during the above process, the manual test cycle establishment operation will be terminated.
Note: Changing the calibration mode, chain weight (or hanging weight), measuring section length, belt length, and test cycle number will change the
calibration constant! Therefore, when using chain weights or hanging weights for calibration, check the calibration constant before calibration. If it is
inconsistent with your calculation, please verify whether the parameters you entered are correct or directly change the calibration constant to the value you
calculated!
16
Machine Translated by Google
Press the button until the screen displays the main menu 1.
--
-- Main menu 1 Press
Remaining time
Change Exit
conversion
Press the "Convert" soft key, and the screen will display the error or accumulated weight.
If you want to use a new zero point, press the "Change" soft key, and the screen will display:
After the zero point calibration is completed, press the key to return to the main menu 1, press the "Interval Calibration" soft key, and the screen displays:
17
Machine Translated by Google
-- XX Calibration Interval --
Interval calibration can use two different simulated load calibration methods: hanging weight calibration and chain weight calibration. The instrument is
calibrated according to the calibration method and calibration constant selected in the calibration data.
During calibration, add a simulated load and start the belt. Press the "Start" soft key and the instrument displays:
Automatic interval
XXXX tons
During the automatic interval calibration, the meter resolution is 10 times higher than normal. When the remaining time is 0, the screen displays:
interval? Abort
change
To use a new interval value, press the “Change” soft key and the screen displays:
Please check whether the input parameters are correct and consult our engineers if necessary.
18
Machine Translated by Google
The instrument uses an interactive Chinese menu to prompt the operator to perform various operations such as parameter setting, calibration and testing.
In any state, you can press the button to cycle through the main menus 1-6, press the corresponding soft key to select the required submenu, and
--
-- Main Menu 1
[Menu] to continue
Scale Calibration
[Menu] to continue
diagnosis
[Menu] to continue
[Menu] to continue
Wave
[Menu] to continue
Batch class
After the meter is powered on, the weighing operation interface is displayed. You can also press the button in any menu to enter the weighing operation interface.
interface:
XXXXÿXX t
XXXÿX t/h
instantaneous flow rate. The third line shows the speed, time or blank (the operation is completed in the "Display" item in the main menu 2). The
value: In the weighing operation interface, press the key to enter the flow setting interface, and press the key to display the shift cumulative value.
Class XXXXX
XXXXX t/h
Print clear
Press the "Print" soft key, and the printer will print out the current shift production and flow data. Press the
whether
Press the "Yes" soft key, the instrument clears the current shift cumulative data and returns to the shift cumulative display; press the "No" soft key to directly return to the
Alarm
Processing When an alarm occurs, the right soft key will prompt an alarm and the alarm LED will flash.
XXXXXXX t
00ÿ0 t/h
20
Machine Translated by Google
XXXXXX
Reset Continue
If the alarm flashes continuously, it means that an alarm has not been recognized. Press the "Reset" soft key to cancel the alarm information.
After the fault is eliminated, the instrument will generate an alarm display
again after identification. Press the "Continue" soft key, and the instrument will prompt other existing alarm
event information. Note: The alarm light will go out only when the fault that generated the alarm is eliminated.
In the weighing operation interface, press the or key, and when the control mode is automatic, the following display interface will be entered;
XXXX t/h
The first row is the actual flow, the second row is the set flow, and the third row shows the deviation scale between the actual flow and the set
flow. When the control mode is manual, enter the following interface. The flow setting is entered in % ratio, and 100% corresponds to the
XXXX t/h
XX%
XXXX
OK
The flow setting operation can be performed using the numeric keys and decimal point keys.
Select "Batch Processing" in the main menu 6, and in the weighing operation interface, press the or key to enter the following display interface:
Allocated: 0 Print
Batch: the number of batches being batched, Batch: the set batching amount for each batch, Already batched: the completed batching amount. If there
is an unexpected power outage during batch batching, the batching information will not be lost after power is restored; the buttons during batching will also be
The ingredient information for the current batch will not be cleared.
If you want to end the current batch, just change the batch in the batch setting to start a new batch of ingredients. When a batch of ingredients
is completed, the instrument will output a stop signal. Therefore, when using this function, you must select the output terminal of the instrument (set
21
Machine Translated by Google
3.6.5 Calibration
Main menu 1 includes “Zero Calibration”, “Interval Calibration” and “Object Calibration” menus, refer to Sections 3.5.10,
3.5.11 and 4.1.3 respectively.
4. System Menu
22
Machine Translated by Google
Main menu 1 includes zero calibration and interval calibration. Press the button to display main menu 1.
--
-- Main menu 1 Press
calibration
Press the "Zero Calibration" soft key and the screen displays
4.1.1 Read the current zero point and set the zero point manually
The second line shows the current flow rate, and the third line shows the current zero AD code
Select the “Interval Calibration” soft key in the main menu 1, and the screen displays:
-- Interval calibration --
23
XXXXX Confirm to exit
Machine Translated by Google
The second line shows the current flow rate and the third line shows the current interval value. Use the numeric keys to set a new interval value.
Physical calibration is to use actual materials to calibrate the belt scale. Before or after the material passes through the belt scale, the calibration object must be
material. In the main menu 1, press the "Physical Calibration" soft key, and the screen displays:
Physical calibration
Exit Start
Start the belt, and press the "Start" soft key after the belt speed stabilizes.
the scale
continue
Let the calibration material pass through the belt scale carrier. The instrument will start weighing and accumulating. Press the "Continue" soft key.
Display: The first line shows the real-time accumulated weight, and the second line shows the current material flow:
XXXXÿXX t
XXXÿXX t/h Press
the Finish key to
end Abort Complete
When performing physical calibration, the resolution of accumulation and flow is 10 times higher than normal. When the calibration material has completely
passed through the belt scale, press the "Finish" soft key (if you press the "Abort" soft key, the physical calibration process will be exited), and the first line will display the
XXXXÿX t
Enter reference weight
XXXÿX t
Abort Confirmation
After using the numeric keys to input the actual weight of the material passing through the belt scale, press the "Confirm" soft key and the instrument displays:
Exit Change
Machine Translated by Google
Press the "Change" soft key, the instrument automatically calculates and enters the new interval value, and the instrument displays:
Press the "Run" soft key, and the meter will enter the weighing operation state.
If the meter shows that the new interval is less than 10000, you should reselect the cumulative unit to ensure the weighing accuracy of the meter. If the
interval is still not guaranteed to be greater than 10000, please check whether the input parameters are correct and consult our engineers if necessary.
Press the button to display the main menu 2, which includes the system main parameter configuration menu.
calibration Display
data
4.2.1 Display
25
Machine Translated by Google
--
-- Display scroll 1
Default unit: t (ton) Select unit: t, Kg
cumulative unit
>t<
Select Confirm
Note: When the cumulative unit is selected, the flow unit is also determined. For example, if the cumulative unit is t, the flow unit
If the unit is t/h and the cumulative unit is kg, the flow unit is kg/h.
When the flow rate is less than the zero dead zone multiplied by the maximum scale flow rate, the flow rate is
tracked and set to zero. Note: When performing interval calibration or physical calibration, it must be set to zero.
The flow rate displayed on the weighing operation interface can filter out flow fluctuations by setting the flow decay time to stabilize the flow display.
Show.
Press the key to return to the main menu 2, press the "Scale Data" soft key, and the screen displays:
26
Machine Translated by Google
Press the button to enter scale data scroll 1, the screen displays:
Use the numeric keys to set the maximum scale flow rate, press the "Confirm" soft key to complete the setting.
Press the button to enter scale data scroll 2, the screen displays:
confirm
Press the "Select" soft key to select the appropriate division value, and press the "Confirm" soft key to complete the setting.
Press the button to enter scale data scroll 3, the screen displays:
Minimum value: 0%
The zero point tracking range is the percentage value of the current zero point. When the difference between the current AD sampling value and the zero point is within the set value, the zero point tracking range is the percentage value of the current zero point.
When the instrument is within the zero tracking range, it will automatically perform zero tracking and recalculate the zero
point. Use the numeric keys to enter the zero tracking range and press the "Confirm" soft key to complete the setting.
Press the button to enter scale data scroll 4, the screen displays:
The remote cumulative pulse division value should be appropriately set according to the maximum flow rate of the instrument during operation.
The counting output port generates counting pulses in units of the cumulative output division value.
27
Machine Translated by Google
Press the button to enter scale data scroll 5, the screen displays:
The cumulative pulse width should ensure that the output frequency of the counting pulse is ÿ10Hz.
Press the key to enter scale data scroll 6, the screen displays:
Select Confirm
When the system is not connected to a speed sensor, the "analog" speed signal function should be selected, and the positive and negative speed
input ports of the meter should be short-circuited. The meter will generate a 40Hz analog speed signal for counting. This method can also be used when
Main menu 3 contains system test and diagnostic functions. Press the button until the screen displays:
to continue
diagnosis
4.3.1 Diagnosis
Press the "Diagnosis" soft key to enter the scroll start, and the screen displays:
28
Machine Translated by Google
Press the key to enter the diagnostic scroll 1, the screen displays:
--
-- Diagnostic Scroll 1
XXXXX A/D
The second line shows the raw data of the weight signal after the AD converter. When there is an "external" speed signal input, the third line shows the raw data of the weight signal after the AD converter.
Display the number of pulses per minute and the frequency division number during speed measurement.
Press the key to enter the diagnostic scroll 2, the screen displays:
System Time
In this menu, you can set the system time. Hours, minutes, and seconds each occupy two digits, and hours range from 0 to 23.
-- Diagnostic Scroll 3 --
System Date
In this menu, the system date can be set, with the year, month and day occupying two digits each.
Press the button to enter the diagnostic scroll 4. The screen displays:
Security Settings
Lock Password
In this menu, you can lock the keyboard and data. When the keyboard lock is off, the keyboard operation is closed.
29
Machine Translated by Google
When you press the button, the instrument will display the following prompt menu:
ÿÿÿÿÿÿ
confirm
The password is a natural number of 1 to 8 digits. If the password is entered incorrectly ten times in a row, the instrument will prohibit keyboard operations. It
again. (1) If the "Keyboard Lock" soft key is pressed, the following menu will be displayed:
-- Keyboard Status --
>On<
————
The “Switch” soft key switches the state between on and off. After entering the password using the numeric keys, press the “Confirm” soft key
password setting. (2) The operation of the data lock is the same as
that of the keyboard lock. (3) Press the “Change Password” soft key to change the keyboard and data password (the factory password is
--.Change password.--
Keyboard data
Main menu 4 is used to define digital input, digital output and alarm functions. Press the button until the screen displays:
Press the "Input Settings" soft key to enter the digital input settings. The screen displays:
Press the soft key corresponding to port 1, 2, or 3 to enter the corresponding port setting menu.
30
Machine Translated by Google
The instrument main board provides 3 programmable input interfaces. Press the "Select" soft key to select the input signal corresponding to the port.
Press the "NO/NC" soft key to select the logic state of the port, and press the "OK" soft key to complete the setting.
Input information
includes: None, External Alarm 1, External Alarm 2, External Alarm 3, Accumulative Reset, Alarm Reset, Auto Zero, Start, Stop
machine.
In main menu 4, press the “Output Setting” soft key to enter the digital output setting. The screen displays:
Press the soft key corresponding to port 1, 2, or 3 to enter the corresponding port setting menu.
The instrument main board provides 3 programmable output interfaces. Press the "Select" soft key to select the output information corresponding to the port.
Press the "NO/NC" soft key to select the logic state of the port (NC/NO), and press the confirm key to complete the setting.
includes: None, Accumulated Pulse, External Alarm 1, External Alarm 2, External Alarm 3, High Flow, Low Flow, Control Deviation, Stop, Start. When
the same
information in the external alarm is selected at the input and output ends at the same time, the external alarm information of the input port will be output
Changing
the digital output setting may cause the start and stop of the related equipment connected to the interface. Care should be taken to avoid incorrect operation.
All alarms of the instrument can be programmed into three modes: alarm, shutdown, and none.
Alarm: Generates alarm information to prompt the user. If the alarm mode is set, the alarm output information is saved until the alarm is reset. If the fault is not
Stop: Generates alarm information. If the stop mode is set, the stop output information is saved until the fault is eliminated. Then the instrument needs to be reset.
Restart. None:
31
Machine Translated by Google
In the main menu 4, press the “Alarm Setting” soft key, and the screen displays:
The alarm points and delay times for high flow alarm, low flow alarm and control deviation alarm can be programmed.
The set value is the percentage value corresponding to the maximum scale flow rate. Press the numeric keys to enter the set point of the high flow alarm and press the
Default value: 0
Press the numeric keys to enter the delay time for alarm output and press the "Confirm" soft key to complete the input.
The set value corresponds to the percentage value of the maximum scale flow rate. Press the numeric keys to enter the set point of the low flow alarm and press the
32
Machine Translated by Google
Default value: 0
confirmation
Press the numeric keys to enter the delay time for alarm output and press the "Confirm" soft key to complete the input.
Definition of control deviation: The difference between the actual flow rate and the set flow rate, expressed as a percentage of the set flow rate.
Press the numeric keys to enter the alarm output delay time, and press the "Confirm" soft key to complete the input.
Press the button to enter the alarm definition, and the screen displays:
error
>None<
Press the "Continue" soft key to display the alarm events in a loop, and press the "Select" soft key to select the alarm mode of the event (alarm,
Stop, None), press the "Confirm" soft key to complete the setting. Alarm
2. AD converter
33
Machine Translated by Google
External alarm 1 7.
External alarm 2 8.
External alarm 3
The instrument can select RS-232 or RS-485 communication mode. Main menu 5 is used to set communication parameters. Press the key until the
rate
address communication
Press the "Baud Rate" soft key to enter the baud rate setting, and the instrument displays:
-- Communication board
Default value: 9600
settings
Selection range: 38400, 19200, 9600,
-- Baud
4800,
rate >4800< Select OK to return
Press the "Select" soft key to set the baud rate, and press the "Confirm" soft key to complete the input. Press the "Return" soft key to return to the main
menu 5
Press the "Address" soft key to enter the communication address setting, the instrument displays:
Default value: 1
1 Confirm return
Use the numeric keys to set the communication address for the instrument and press the "Confirm" soft key to complete. Press the "Return" soft key to return to the
main menu 5.
34
Machine Translated by Google
Keep the instrument equipped with fieldbus technology communication mode, press the "Communication" soft key to enter the communication protocol setting, the
instrument displays:
modbus
Settings --
Press the "Select" soft key to select the protocol, and press the "Confirm" soft key to complete the setting. Press the "Return" soft key to return to the main menu
5ÿ
Press the key to enter main menu 6. Main menu 6 is used to set batch parameters, control parameters and shift parameters.
processing
information control
Press the "Batch Processing" soft key to enter the scroll start mode. The screen displays:
Press the button to enter batch processing scroll 1, the screen displays:
Confirm
Press the "Select" soft key to select batch weight on or off, and press the "Confirm" soft key to complete the setting.
4.6.2 Batches
35
Machine Translated by Google
Press the button to enter batch processing scroll 2. The screen displays:
Minimum value: 1
1
Default value: 1
Confirmation
Enter the batch value using the numeric keypad and press the "Confirm" soft key to complete the input.
4.6.3 Batch
Press the button to enter batch processing scroll 3. The screen displays:
Enter the batch value using the numeric keys and press the "Confirm" soft key to complete the input.
Press the button to enter batch processing scroll 4. The screen displays:
Minimum value: 0
Default value: 0
confirm
Enter the batch advance amount using the numeric keys and press the "Confirm" soft key to complete the input.
Press the button to enter batch processing scroll 5. The screen displays:
Default value: 3
Enter the batch advance correction coefficient using the numeric keys and press the "Confirm" soft key to complete the input.
36
Machine Translated by Google
Press the button to enter batch processing scroll 6. The screen displays:
confirm
Enter the batch tolerance value using the numeric keys and press the "Confirm" soft key to complete the input.
Press the key to return to the main menu. 6 Press the “Control” soft key to enter the PID adjustment parameter settings.
key to select
Press the button to enter the control scroll 1, the screen displays:
--
-- Control scroll 1
Maximum value: 100%
Proportional
Minimum value: 0%
coefficient:
Default value: 50%
50% Confirm
Enter the scale factor using the numeric keys and press the "Confirm" soft key to complete the input.
Press the button to enter the control scroll 2, the screen displays:
Enter the integration time using the numeric keys and press the "Confirm" soft key to complete the input.
0 seconds Confirm
Enter the differential time using the numeric keys and press the "Confirm" soft key to complete the input.
37
Machine Translated by Google
sec confirmation
After inputting through the numeric keys, press the "Confirm" soft key to complete the input.
Note: When the belt scale batching system is equipped with a pre-feeder, the belt runs at a constant speed, and the instrument changes the system's feeding
rate by adjusting the feeding amount of the pre-feeder. Usually, there is a certain distance between the pre-feeder unloading point and the belt scale weighing section.
Therefore, the instrument detects that the system feeding rate is adjusted and the expected value of the flow setting will lag at the time point. If more precise control is
When the belt scale is running at variable speed and the instrument adjusts the feeding rate by controlling the belt speed, this parameter should be set to zero.
In the main menu 6, press the “Shift Information” soft key to enter the shift information. The screen displays:
-- Class Information --
Shift production
Press the "Shift Settings" soft key to enter the shift operation time setting, and the screen displays:
-- Class settings --
1 Class end time:
08:00
Class confirmation return
A maximum of four shifts can be set, and the set shift time is the end time of the shift. If the actual number of shifts is less than four, the end time of the next
shift will be set to the same as the previous shift. For example: the end time of the first shift of three shifts is 08:00, the end time of the second shift is 16:00, and the end
time of the third shift is 00:00. Then the end time of the fourth shift that does not exist should also be set to 00:00, the same as the third shift. Press the "Shift" soft key to
change the shift, enter the hour and minute using the numeric
keys, and press the "Confirm" soft key to complete the setting.
38
Machine Translated by Google
Press the "Shift Production Query" soft key to enter the shift production query, and the screen displays:
XXÿXt
Class Date Return
Press the "Shift" soft key to select the shift to be queried, press the "Date" soft key to select the specific date to be queried, and press the "Return" soft
5.Terminal Definition
39
Machine Translated by Google
40
Machine Translated by Google
1. Overview
(1) PROFIBUS-DP protocol, in accordance with: JB/T 10308.3-2005: "Measurement and Control of Digital Data Communications Industry
Fieldbus for control systems" and IEC61158: Digital data communications for measurement and control - for industrial
(2) This instrument is provided with a GSD file (Longx.gsd), and the PROFIBUS connection adopts
1 +5V (isolated)
2 RS485—A Line
3 RS485—B Line
RS485—RTS line
4 5 GND (isolation)
The 9-star adapter is defined as follows:
6 +5V (isolated)
RS485—Line A
3 RS485—Line B
8 RS485—RTS line
4 5 GND (isolation)
The network topology is a linear bus with active bus terminal resistors at both ends.
medium Shielded, twisted-pair copper cable, cable type A, also unshielded, depending on environmental conditions (EMC)
Number of sites When no repeater is used, the maximum number of devices per segment is 32; when a repeater is used, the maximum number of devices per segment is 126.
Number of repeaters: A maximum of 4 repeaters with signal refresh are available between two sites.
The plug connectors are A, B, GND. In the actuator 42-pin terminal connector
Characteristic 135ÿ165
impedance/ÿ Capacitance per unit length/ ÿ30
(pF/m) Loop resistance (ÿ/km) 110
41
Machine Translated by Google
Signal transmission speed Maximum network segment length/m Maximum network extension length/m Remark
Note: The "Address" setting in the instrument menu 5 is the address setting of the instrument PROFIBUS-DP. The setting range is
1-125. The same address as the master station cannot be used. The meter is set to 1 when it leaves the factory.
sex order
according to)
Byte 1: The master sends a command byte. The command definition is as follows:
42
Machine Translated by Google
Byte 2-5: Data output by the master station. For the format and range of the data, please refer to the table below. The high byte is in front and the low byte is in the middle.
Byte characteristics Byte Byte Description (Note: high byte first, low byte last)
order 1-2 Zero point, 2-byte integer, >=0 ÿ=5000
3-6 Interval, long integer 4 bytes, ÿ=100 ÿ=10000000
7 Speed mode, character type 1 byte, 0-external, 1-analog
8-11 Maximum flow rate, floating point 4 bytes, ÿ=0.1ÿ=100000
12 Traffic decay time, character type, 1 byte, >=0ÿ=200, unit: second
23 Zero point dead zone range, character type 1 byte, >=0 <6
24-27 Set flow rate, floating point number 4 bytes, >=0 <= set maximum flow rate
28-331 Payload, floating point number 4 bytes
Main Menu 1
43
Machine Translated by Google
Zero
interval
Main Menu 2
Display Scroll
1. Cumulative units
4. Scale division
7. Speed input
1. Calibration mode
Calibration constant
Belt length
Test Weeks
Testing time
Main Menu 4
44
Machine Translated by Google
Alarm scroll
Division Error
Converter failure
External alarm 1
External alarm 2
External alarm 3
Main Menu 5
Baud rate
address
Function
Main Menu 6
Scale factor:
Integration time:
Derivative time:
45