IEEE NEw STDNRD
IEEE NEw STDNRD
IEEE NEw STDNRD
in the 3 s range the rated peak withstand current can be calculated using the same formula I²t, provided that the peak value does not exceed the
rated peak withstand current).
1)
ated peak withstand current IpK /
R
Rated short-time withstand current Icw of the busbar system or
2)
rated short-circuit current stated by the manufacturer Icp
in case of the use of a protection by SCPD required by the manufacturer
3)
SCPD = short-circuit protective device
The conductors in a panel (including the distribution busbar systems) between the main busbars
and the supply side of functional units including the components of these units must be rated
for the same reduced short-circuit load1) occurring at the outlet side2) of the short-circuit protec-
tive device of this unit, provided that these connections are arranged in such a manner that no
short-circuit between phases or between phase and earth is to be expected (see 8.6.4). […]
Bar connection
Live conductors in an ASSEMBLY which are not protected by a short-circuit protective device
(see 8.6.1 and 8.6.2) are to be selected and installed throughout the entire ASSEMBLY in such a
manner that no short-circuit between phases or between phase and earth is to be expected.
Conductor type examples and requirements are specified in Table 4. Non-protected live con-
ductors selected and installed in compliance with Table 4 must not exceed a total length of 3 m
between the main busbar and each associated SCPD.
max. 3 m
F = Functional unit
Consumer / circuit Information provided by the planner / customer Data to be derived from step 2 by
types manufacturer
Number of circuits Type of protective device Distribution board Circuit ratings Type of protective
ratings
device
Rated Diversity Factor
(RDF) = ________ %
Distribution circuits
___ fuse
for downstream
subdistribution boards ___ MCB
___ MCCB
Final circuits
Number of circuits Type of the protective Consumer ratings Circuit ratings Type of protective
conductor connection device
Socket
____ fuse _______ A Inc = _____ A
____ MCB
____ Circuit breaker and
residual current device
Ohmic load, heater
____ fuse _______ kW Inc = _____ A
____ MCB
____ MCCB
Inductive consumer,
___ fuse _______ kW Inc = _____ A
motor, direct
____ MCB _______ cos
___ MCCB
Inductive consumer,
____ fuse _______ kW Inc = _____ A
motor, controlled
____ MCB _______ cos
____ manufacturer's
description
Installation and
3 environmental conditions
Operating and
4 servicing
Mechanical conditions 1
Electrical conditions
Thermal conditions
Climatic conditions
Stationary ASSEMBLIES
… Are ASSEMBLIES which are permanently installed to their position, e.g. on
the floor or a wall, and which permanently fixed and operated.
Movable ASSEMBLIES
… Are ASSEMBLIES which can easily be moved from one place of installation
to another.
IP code
1
The IP code identifies the degree of protection of enclosures and covers:
- ingress of solid foreign bodies
- against contact with hazardous parts
- ingress of water
Element Numeral or letter Effect on the protection of the equipment Effect on the protection of people
First digit Against ingress of solid foreign bodies Against contact with hazardous parts
0 (no protection) (no protection)
1 ≥ 50 mm diameter Back of the hand
2 ≥ 12.5 mm diameter Finger
3 ≥ 2.5 mm diameter Tool
4 ≥ 1 mm diameter Wire
5 dust-protected Wire
6 dusttight Wire
Second digit Against harmful effects due to the ingress of
water
0 (no protection)
1 Vertical dripping
2 Drops (15° tilt)
3 Spray water
4 Splashing of water
5 Water jets
6 Powerful water jets
7 Temporary immersion
8 Permanent immersion (1)
Additional letter Against contact with hazardous parts
(option)
A Back of hand
B Finger
C Tool
D Wire
Complementary letter Complementary information about
(option)
H High voltage device
M Tested for hazardous effects caused by the
ingress of water when the movable device
components are being operated
S Tested for hazardous effects caused by the
ingress of water when the movable device
components stand still
W Suited for a use under defined weather condi-
tions and equipped with additional protective
measures or processes
(1)
as agreed between user and manufacturer
If one or two of the numeral(s) is/are not used, they are replaced by "X" and/or two "XX".
If none of the letters is used, this is not shown.
1
IK code
The IK code identifies the degree of protection of electric device enclosures against external mechanical
impact. The IK code is defined in accordance with IEC 62262.
The degree of protection is identified by the short sign IK and two numerals identifying the degree of
protection and by two additional letters. The impact energy is stated in joules.
IK code IK00 IK01 IK02 IK03 IK04 IK05 IK06 IK07 IK08 IK09 IK10
Weight 200 g 200 g 200 g 200 g 200 g 500 g 500 g 1.7 kg 5 kg 5 kg
Conditions of use Information provided by the Measures/recommendations of the ASSEMBLY manufacturer Selection
planner / customer
Definition pursuant to standard This information is to be taken into account in the
IEC 61439-1 planning of ASSEMBLIES
Indoor installation Atmospheric conditions Comply with more severe requirements arising
Foreign bodies / dust not less than IP2X from the product standard
Room air conditioned / tempera- -5 to +35 °C Indicate the power loss of the ASSEMBLY for the
ture range dimensioning of the air-conditioning
Room ventilated / temperature -5 to +35 °C Indicate the power loss of the ASSEMBLY for
range, relative humidity 90 % at 20 °C, ventilation dimensioning; and state the room size.
Higher ambient air temperatures are to be taken
up to 50 % at 40 °C into account in the planning of ASSEMBLIES
Outdoor installation Protected installation / -25 to +35 °C Possible measures against moderate condensation
temperature range, relative 90 % at 20 °C, up to 50 % at 40 °C, due to temperature variations: Ventilating, heating,
humidity (against rain, sunshine short term up to 100 % at 25 °C air conditioning
and wind)
Foreign bodies / dust not less than IP2X For increased dust production use a higher degree
of protection such as IP5X
Humidity / water not less than IPX1 The manufacturer states the suitability of the
protected installation, if necessary by applying
additional measures
Unprotected installation / -25 to +35 °C Higher ambient air temperatures which might result
temperature range rel. humidity 90 % at 20 °C, up to 50 % at 40 °C, from direct sunlight are to be taken into account
short term up to 100 % at 25 °C in the planning of ASSEMBLIES Possible measures
against moderate condensation due to temperature
variations: Ventilating, heating, air conditioning
Foreign bodies / dust not less than IP2X For increased dust production use a higher degree
of protection such as IP5X
Humidity / water not less than IPX1 The manufacturer states the suitability of the
protected installation, if necessary by applying
additional measures
Conditions of use Information provided by the Measures/recommendations of the ASSEMBLY manufacturer Selection
planner / customer
Definition pursuant to standard This information is to be taken into account in the
IEC 61439-1 planning of ASSEMBLIES
Dimensions for Type of installation: None
_________
transport and To the wall (recess), to the wall,
installation free installation to base frame, _________
double floor _________
Aisle widths / escape routes: See IEC 60364-7-729 Minimum aisle widths and the direction of the
Room dimensions and access Requirements for special installations escape routes are to be taken into account in the
doors or locations – operating or maintenance planning of ASSEMBLIES
gangways
Installation and
3 environmental conditions
Operating and
4 servicing
Form 1
Form 2b
Form 4b
Form 2a Separation of busbars from functional units The terminals for external conductors
do not need to be separated from the
busbars.
Form 2b Separation of busbars from functional units The terminals for external conductors
are separated from the busbars
Form 3a Separation of busbars from functional units The terminals for external conductors
and separation of all functional units from do not need to be separated from the
one another. Separation of the terminals busbars.
for external conductors from the units, but
not from each other.
Form 3b Separation of busbars from functional units The terminals for external conductors are
and separation of all functional units from separated from the busbars
one another. Separation of the terminals
for external conductors from the units, but
not from each other.
Form 4a Separation of busbars from functional units The terminals for external conductors
and separation of all functional units from are in the same compartment
one another including the terminals for as the associated functional unit
external conductors which are an integral
part of the functional unit.
Form 4b Separation of busbars from functional units Terminals for external conductors
and separation of all functional units from are not in the same
one another including the terminals for compartment as the associated function
external conductors which are an integral unit, but in individual, separate, enclosed
part of the functional unit. protected spaces or compartments.
Instructed person
… persons advised and/or instructed by skilled persons on the tasks assigned to them and the
possible hazards involved in improper behaviours and also advised on required protection systems,
personal protection equipment and devices.
Ordinary person
… a person who is neither a skilled person nor an instructed person.
Accompanying standards:
EN 50110-1 Operation of electrical installations – general requirements
EN 50110-2 Operation of electrical installations / national annexes
IEC 60050 International electrotechnical vocabulary
How can the original manufacturer or the manufacturer verify the safety of an ASSEMBLY?
The new standard describes three design verification processes for an ASSEMBLY and requires a
routine verification for each marketed product
2
These processes are essentially implemented manufacturer will become original manufacturer
by the original manufacturer. In case that the for that alteration and will have to carry out the
ASSEMBLY manufacturer does not install an design verification in accordance with the
ASSEMBLY in compliance with the instructions described procedures.
of the original manufacturer, the ASSEMBLY
The metallic ASSEMBLIES from STRIEBEL & JOHN are tested for indoor installations.
10.2.5 Lifting
For ASSEMBLIES equipped with lifting appliances compliance is verified by the following tests.
The highest number of sections allowed by the original manufacturer to be lifted in the same time
is to be equipped thus to achieve a weight of 1.25-times the maximum transport weight. With
the doors closed the ASSEMBLY shall be lifted using the lifting means specified by the original
manufacturer.
After this test, the ASSEMBLY must not show cracks or permanent deformation potentially
affecting its characteristics.
10.2.7 Marking
Markings made by moulding, pressing, engraving or similar, including labels with laminated plastic
surfaces, do not need to be tested separately. The test is described in this section and after the
test, the markings must be legible without additional tools.
2
10.3 Degree of protection of enclosures
The degree of protection is to be verified as provided for in IEC 60529.
Where an empty enclosure in accordance with IEC 62208 is used, it must be verified by surveys
that possible modifications which have been carried out do not impair the degree of protection.
No further testing is required here.
10.5.2 Continuity of the connection between parts of the ASSEMBLY and the protective
circuit
It is to be verified that the different parts of the ASSEMBLY are effectively connected to the
terminal of the incoming external protective conductor and that the resistance of the circuit does
not exceed 0.1 Ω.
Verification is to be carried out using a resistance measurement device which is capable of
supplying a current of not less than 10 A (AC or DC). The current is passed from each part to the
terminal for the external protective conductor. The resistance must not exceed 0.1 Ω.
Example I
The operating currents are known and the rated current for the incoming supply is to be
determined from the sum of the outgoing operating currents:
with an assumed load factor n = 0.9 taken from table 101, EN 61439-2
(Attention: Part 3 provides for another reduction of the load factors)
As incoming equipment a fuse switch disconnector size III (630 A) would have to be
selected, for example.
*With an assumed load factor of n = 0,9 taken from table 101 of IEC 61439-2
(Attention part 3 provides for an other reduction of the load factors)
Example II
The operating current of the outgoing circuit is defined by the equipment selection so that
the rated current of the outgoing circuit is calculated as follows:
2
Disconnector size 00, 160 A
Reducing the rated current of each circuit leads also to another reduction of the power loss
to be taken into account regarding the power losses occurring with the rated current.
Example III
Ith= 160 A at ambient air temperature, power loss of the equipment PVth=30 W
Verified ASSEMBLIES are to be calculated so that the wiring sections are to be designed in
accordance with the current rating of the associated circuit and all sections shall have not
less than 1.25 times (125 %) of the current rating.
Example IV
with a derating factor of 0.8 to be taken into account for the calculation up to 630 A.
Single-core cables, touching free in air in accordance with Table H.1, Anne H, IEC 61439-1
Inc’ = 160 A Cross-sectional area of conductor: 70 mm² (max. operating current 171 A)
Number
assumed
Type
(IB/In)2 number
load factor
1) According to IEC 61439-2 Table 101 – Values of assumed loading – depending on the number of equipment used in the same time
2) Manufacturer information for equipment under different conditions, but not less than 0.8 in line with section 10.10.4.2.1c
3) The wiring power loss is assumed as percentage of the equipment power losses – proposal: 30 %
If there is a positive difference between the dissipated power losses and the sum of the installed power losses, the
temperature rise of the low voltage switchgear and controlgear ASSEMBLY is verified! In which case the ASSEMBLY
manufacturer may indicate a RDF of 100 % for the complete installation since sufficient design reserves have been
taken into account.
If there is a negative difference between dissipated power losses and installed power losses, further action is
required in the field:
Or, as a third option, the manufacturer may also reduce the rated diversity factor:
The RDF is the percent value of the rated current which the ASSEMBLY may carry continuously and simultaneously
taking into account the mutual thermal influences.
It may be specified by the ASSEMBLY manufacturer for the entire low voltage switchgear and controlgear ASSEMBLY
combination or for groups of outgoing circuits.
You will find the necessary information on the installed power losses for our enclosures in the technical specifications
of our catalogues and in our design software.
1x Sace T5 20,35 W
6x XLP00 58,89 W
24 x F204A-40/0,03 46,45 W
Rated Pvn Derat- Rated current assumed assumed Power loss of Sum of the
current of the ing 1) of a circuit Inc load factor 2) operating a device at IB power losses
equipment In current IB
Manufacturer
assumed load
Type
(IB/In)2 number
Pos
factor
1) According to DIN EN 61439-2 Table 101 – Values of assumed loading – depending on the number of equipment used in the same time
2) Manufacturer information for equipment under different conditions, but not less than 0.8 in line with section 10.10.4.2.1c
3) The wiring power loss is assumed as percentage of the equipment power losses – proposal: 30 %
Scenario 1 Scenario 2
ΔPv = Pv diss - Pv total = 300 W – 271.23 W = 28.77 W ΔPv = Pv diss - Pv total = 150 W - 271.23 W = -121.23 W
Verified built-in power loss smaller than power loss to larger enclosure
be dissipated and or
150 W =0.74
271.23 W
Solution
Pv equipment 208.63 W
MK308 MK308
2
Pv wiring 62.59 W
WRM381
WRM381
Pv total 271.23 W
MG304 MG304
Pv cabinet 354.50 W
ZWM166
MB120 MA292T MG302
ZWM371
ZWM371
ABB T5
I on
0 off
MT336
ABB XLP00 ABB XLP00 ABB XLP00 ABB XLP00 ABB XLP00 ABB XLP00
MN274
MB316
H: 1950 mm
B: 1550 mm
T: 350 mm
Example 1
3/4A
MK307
2
MG434
MR202 MM112
Verlustleistung der Betriebsmittel
Pos Type Bezeichnung Stück PV (In) AF RDF PV (eff.wirks.)
M 1.1.3
1.3.1 S203-B16
60mm - SS-Einspeiseabdeckung 16-50mm²
S203-B16 Sicherungsautomat B-Char.,6kA
1,00
3,00
0,00
7,50
0,00
0,00
0,81
0,81
0,00
0,00
1.3.2 S201-B16 S201-B16 Sicherungsautomat 21,00 2,50 0,00 0,81 0,00
1.3.3 F204A-40/0,3 F204A-40/0,3 FI-Schutzschalter 4P,Typ A,4 1,00 8,40 0,00 0,81 0,00
1.3.4 S201-B10 S201-B10 Sicherungsautomat B-Char.,6kA 6,00 2,10 0,00 0,81 0,00
1.3.5 E203/63R E203/63R Trennschalter 3P,63A,Schaltgriff r 1,00 4,00 0,00 0,81 0,00
1.3.6 OVRT24L40-275 OVR T2 4L 40-275 P TS QS SPD Typ 2 für 2 1,00 0,00 0,00 0,81 0,00
1.3.7 F204A-40/0,03 F204A-40/0,03 FI-Schutzschalter 4P,Typ A 4,00 8,40 0,00 0,81 0,00
Width: 800 mm
Type 3/4A
Abmessungen [mm] Höhe: 1.250,00 Breite: 800,00 Tiefe: 215,00
Einbaubare
101,50
Depth: 215 mm
Verlustleistung [W]
Verlustleistung
(Ort und Datum der Ausstellung) (Prüfer: Name und Unterschrift od. gleichwertiges Kennzeichen des Befugten)
Seite 1 von 2
TG212G TG212G
2
MK209 MK209
Klemmen Klemmen
MG424 MG424
MG422 MG422
MR202 MR202
white area
Temperature rise verification to be made by
the procedure specified in DIN EN 60890
MG424
ABB SACE X1
00
O I
Zu berechnender Bereich
(CombiLine Feld)
MG424
The peak short-circuit current Ip is used to assess mechanical strength. The thermal effects
of the short-circuit current can be assessed using the effective value Icp.
Short-circuit
Icp [kAeff] protective device
Icp [kAeff] ICC [kAeff]
(SCPD)
IIN ICW [kAeff]
N IIN
N
t t[s]
[s] t [s]
* The values match most use cases. At certain installation positions, e.g. in close proximity to transformers or genera-
tors, there may be lower power factor values, which may effect that the peak value of the uninfluenced short-circuit
current will be the limiting value instead of the effective value.
Ip ≤ Ipk
t1
t2
Ip / Icp
t1
t2
In this case it must be made sure that the short-circuit current Ip and the
uninfluenced short-circuit current Icp at the connection point are smaller
and/or equal to the values specified by the manufacturer:
Ip ≤ Ipk
Icp ≤ Icw
t short circuit
2
Impedance of the
cable run
Impedance of the
cable run
The actual occurring short-circuit current might be determined using graphical calculation
methods or software tools such as e-Design.
In order to solve the question whether a verification of the Short-circuit withstand strength by test or
derivation is required or not, the values of the prospective uninfluenced short-circuit current Icp or of the
expected maximum peak current Ip at the connection point are to be determined.
Example 1
Always verify whether the system's short-circuit current to be expected at the
specified place of use (supply position) does not exceed the short-circuit current 2
values specified by the manufacturer for its components and/or the manufacturer
for the planned ASSEMBLY. To do so, you may use the following examples
Prescription of the planner for the Technical Data given by the original manufacturer,
connection point of the switchgear for example, for short-circuit strength of a bus bar
ASSEMBLY in the grid system carrier: Icw (eff) = 30kA / Ipk = 50 kA at a specified
distance between the bus bar carrier example 500 mm
Icp (eff) = 15kA
Manufacter Kurzschlussfestigkeits-Diagramm
no Sammelschienenhalterabstand (mm)
a) Icp (eff) = 15kA ≤ Icw (eff) = 30kA
a and b
fulfill?
b) Ip = Icp (eff) x n = 30kA ≤ Ipk = 50kA
It is necessary to consider:
if a bus bar carrier can be used with
yes a higher short-circuit strength.
Example 2
If an ASSEMBLY for which the manufacturer specifies an Icw (eff) , is to be connected to
a system in which the peak value of the short-circuit current from the system (peak 2
short-circuit current Ip) is higher than the rated peak short-circuit current specified by the
manufacturer Ipk than a SCPD must be inserted upstream which is able to limit the peak
value correspondingly.
Prescription of the planner for the Details of the original manufacturer, for example,
connection point of the switchgear for the short-circuit strength of bus bar carrier:
assembly in the network Icw (rms) = 30kA / Ipk = 50 kA at a specified distance between
bus bar carrier example 500mm
Icp (eff) = 28kA
Manufacter
yes
It has to be checked:
whether a short circuit protection device
(SCPD) can be used whose short circuit
current limiting characteristics are sufficient
The direct connection of the bus bar system to the grid system, to prevent the peak short circuit current
in compliance with the stated support distances is possible! Ipk from being exceeded.
ICOC ≈ 42 kA
ICOC system = 28 kA
Example 3
The ASSEMBLY manufacturer or the original manufacturer may specify a conditional
rated short-circuit current Icc (eff) and a suitable protection device. An ASSEMBLY is only 2
suited for a use at the connecting point when the expected short-circuit current at the
supply position Icp does not exceed the specified Icc .
Manufacter
yes no
Example 4
If the expected short-circuit current at the supply position, the cut-off current and the
power-limiting properties of a protective device to be inserted upstream are known, these
2
values may also be matched to find out whether an ASSEMBLY may be used in a given
system.
Default of the planner for the Details of the original manufacturer’s specifications
connection point of the switchgear for the switchgear assembly:
assembly in the network
Ipk = 63kA
Icp = 50kA Icw = 30kA
Manufacter
yes
It has to be considered:
whether a short-circuit protection device (SCPD)
can be used whose pass energy is still dominated
by the switchgear (I²t SCPD ≤ Icw (rms) ² t) and its
The direct connection of the switchgear assembly without Kurzschlussstrombegrenzende properties sufficient
connecting device of a suitable SCPD is possible! to peak short-circuit current limiting as far as that
IPK does not exceed is (Ip SCPD ≤ Ipk).
Kurzschluss
Kurzschlussstrom
aAm
ABB SACE T-max T5 400 as E inspeisepunkt
upstream SCPD
ABB
SACE
T-‐max
T5
400A
als
vorgeschaltetes
SCPD
2
Evaluation ofdthe
Beurteilung
er
Dcut-off
urchlassenergie
energy
BEvaluation
eurteilung
ofder
theStrombegrenzung
power limitation
I²t LS ≈
3
,2
x10
A²s
6
ID LS ≈
32
k A
Icp (eff) Netz = 50 kA Icp (eff) Netz = 50 kA
6 6
I²t LS ≈
3,2
x10
A²s
<
Icw (eff) ²t = 900 x10 A²s
Ip LS ≈
32
kA <
Ipk = 63 kA
Durch
den
An EABB
insatz
SACEeines
T-max
Leistungsschalters
T5 400 used Aas BB
upstream
SACE
T-‐max
SCPD T5
4would
00
als
sufficiently
vorgeschaltetes
protect SCPD
the w äre
die
ASSEMBLY!
Anlage
ausreichend
geschützt!
For many cases it may be assumed that the short-circuit current will not
exceed the limits* specified.
For those parts which need to be verified (see 8.1.5), proper mechanical functioning
has to be verified after their installation to an ASSEMBLY. The number of operating
cycles shall be 200.
At the same time, the function of the locking devices associated with these movements
is to be tested. A test will be passed satisfactorily if the operation of the devices,
interlocks, the defined degree of protection, etc. are not impaired and if the effort
required to operate is practically the same before and after testing.
In general, our low voltage switchgear and This means that (subject to the positive outcome
controlgear ASSEMBLIES and the system of a mechanical test), products from other manu-
components which we offer are tested with ABB facturers might be incorporated.
2
equipment. This manufacturer, however, who offers this
In case that devices from another manufacturer product (and who thus becomes original manu-
will be used as short-circuit protective devices facturer due to the installation of the other prod-
in low voltage switchgear and controlgear uct as provided for in IEC 61439-1), should carry
ASSEMBLIES, a new short-circuit test has out a short-circuit test.
necessarily to be carried out.
Company stamp
Manufacturer of the ASSEMBLY
Customer:
Order number:
Project:
Design verification part II
For low-voltage switchgear and controlgear ASSEMBLIES consisting of several parts and for separate observations to verify
the following characteristics: When 10.11 Short circuit withstand strength, 10.12 Electromagnetic Compatibility (EMC) have
Low-voltage switchgear and controlgear ASSEMBLIES
been carried out, please enter the marking of the part of the low-voltage switchgear and controlgear ASSEMBLY here:
¨ Power Switchgear Combination (PSC) Design verification pursuant to IEC 61439-2 / VDE
¨ Sub-distribution board (DBO) Design verification pursuant to IEC 61439-3 / VDE Sec. Characteristics to be verified Verification by Remarks / annexes
10.2.2 Resistance to corrosion ABB
10.2.3.2 Strength against abnormal heat and fire ABB
ASSEMBLY rating data:
10.2.4 Resistance to UV radiation ABB
(Required data from step 1: Collecting the requisite data)
10.2.5 Lifting ABB
10.2.6 Mechanical impact ABB
Rated voltage: _________ V Short-circuit withstand strength
10.2.7 Marking ABB
Rated frequency: _________ Hz Icc: ___________ kA
10.3 Degree of protection of enclosures ABB
Network system: ¨TN ¨TT ¨IT Icw: ___________ kA 10.4 Clearances and creepage distances ABB
Rated current of the ASSEMBLY InA: ___________ A Ipk: ___________ kA 10.5.2 Continuity of the connection between ABB
parts of the ASSEMBLY and the
Rated impulse withstand voltage (Uimp): ___________ kV protective circuit
10.5.3 Short-circuit withstand strength of the ABB
(enter only applicable values)
protective circuit
10.6 Incorporation of equipment Manufacturer The ASSEMBLY manufacturer shall
Verified for (see Annex – Part II): comply with the design requirements
of the original manufacturer and of the
equipment manufacturer (8.6)
10.7 Internal electric circuits and connections Manufacturer The ASSEMBLY manufacturer shall
comply with the design requirements of
the original manufacturer (8.7)
10.8 Terminals for external conductors Manufacturer Compliance with the requirements of
the original manufacturer and of the
device manufacturer (8.8)
K-0318 Design verification Part I • PDF 05/2015 • 2CPC 000 318 L0201 Copyright © 2015 STRIEBEL
Annexes :
& JOHN • All rights reserved
K-0319 Design verification Part II • PDF 05/2015 • 2CPC 000 319 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved
The ASSEMBLY manufacturer carries out routine verifications. They are intended to detect defects
in workmanship and or materials and are designed to guarantee proper functioning of ASSEMBLIES
prior to being introduced to the market
4
Designation label Completed with all numer- Visual inspection
¨ ¨ ¨
- Name of the manufacturer or als and values
For test values at other rated insulation voltages, see Table 8 of the IEC 61439-1. Colour
Use of equipment protection, dew
Compliance with manu-
condensation)
Complies with wiring
Visual inspection
manufacturer
Visual inspection
¨ ¨
¨
¨
¨ ¨
(auxiliary contacts, fuse links) diagram
(RAL) Mechanical
facturing impact strength of
documentation IK07 see contract ¨ ¨ ¨
Equipment arrangement outdoor installations (use
complies with by plan
assembly Visual inspection
¨ ¨ ¨
Cable inlet flanges Compliance with manu- Visual inspection
¨ ¨ ¨
Installation position of: ordinary
facturing
persons)
documentation
For ASSEMBLIES up to 250 A with an incoming protective device the insulation resistance may be Breaker actuators (directVerification
drive, of the measures
Complies with wiring Cable
Visual entries,
inspection flanges
¨ ¨
Visual
¨ ¨ ¨ ¨
rotary drive, motor) taken to achieve the/degree
diagram assemblyof plan fastened correctly and inspection
measured using an insulation measurement device at a voltage of not less than 500 V DC. This test protection
Measurement devices (in door, behind the door) Complies with assembly plan
closed
Visual inspection
¨ ¨ ¨
will be passed successfully when the insulation resistance is at least 1000 Ω/V. Control and signalling devices Complies with assembly plan Visual inspection
¨ ¨ ¨
2. Clearances and creepage distances IEC 61439-1, section 11.3
Criterion
5. Internal electrical circuits and connections Requirement
IEC 61439-1, section 11.6 Testing Assessment Remark / Examiner
Page 3/ n.c.]
[o.k. / n.o.k.
Criterion Requirement Testing Assessment Remark / Examiner
K-0320 Routine verification checklist • PDF 05/2015Clearance
• 2CPC 000 verification
320 L0201 Rated impulse withstand
Copyright[o.k.
© 2015 Visual
/ n.o.k. / n.c.]& JOHN • All rights
STRIEBEL ¨ reserved
¨ ¨
(see Table 1) voltage U and inspection1)
Electrical connections / devices According to data Spot checkimp
¨ ¨ 1) if n.o.k.,
¨ then
visual inspection
and busbar system (spot checks provided by original
Check performed by: of the cross-sections and torques) manufacturer
(spot check matrix)
=_____________V Testing for
rated peak
Minimum clearances in air withstand
current
=_____________ mm Uimp pursuant Page 2
to 10.9.3
K-0320 Routine verification checklist • PDF 05/2015 • 2CPC 000 320 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved
Verification of the creepage Rated insulation voltage Visual ¨ ¨ ¨
distances Ui inspection2)
Place / Date Name and signature of the performer (see Table 2) =_____________ V 2)
if
(Attention: Ui ≥ Ue) not obviously
Minimum creepage o.k., then
distance in verification
by physical
=_____________ mm measurement
Place / Date Name and signature of the tester (Attention: Minimum
creepage distance ≥ Mi-
nimum clearance in air)
K-0321 Routine verification protocol • PDF 05/2015 • 2CPC 000 321 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved Page 1
K-0320 Routine verification checklist • PDF 05/2015 • 2CPC 000 320 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved
Also the correct documents for the design verification should be available
(see Step 2: Distribution board design and design verification).
The low voltage directive (2006/95/EC) stipulates that every marketed product falling within the
scope of this directive has to bear the CE mark and that there has to be an associated declaration
of conformity. This EU Directive is implemented as the Product Safety Act in German law.
As manufacturer we assist you by our declaration of conformity (to the extent that we market
products falling within the scope of the low voltage directive and/or the Product Safety Act) and
by our form sheets:
- Routine verification protocol (see explanations under Step 4: Implementing routine verifications)
- Checklist on the conformity assessment procedure
- Declaration of conformity
In addition, you are free to use all shown tables as additional tools and may save them from our
download area.
Customer:
Order number:
Project:
Type:
Low-voltage switchgear and controlgear ASSEMBLIES We declare under our sole responsibility that the product
¨ Power Switchgear Combination (PSC) Design verification pursuant to IEC 61439-2 / VDE ¨ Sub-distribution board,
¨ Sub-distribution board (DBO) Design verification pursuant to IEC 61439-3 / VDE ¨ Power Switchgear Combination (PSC)
¨ Technical documentation of the original manufacturer of the low-voltage switchgear and controlgear ASSEMBLY
to which this declaration refers, complies with the following standard(s).
(Important: Name and address of the original manufacturer as well as the type designation, applicable standard,
product description must be stated)
Low-voltage switchgear and controlgear ASSEMBLIES
¨ Assembly and installation instructions of the original manufacturer
¨ Wiring diagram, assembly drawing and parts list ¨ Power Switchgear Combination (PSC) Design verification pursuant to IEC 61439-2 / VDE
¨ Routine verification protocol ¨ Sub-distribution board (DBO) Design verification pursuant to IEC 61439-3 / VDE
The product named complies with the provisions of the following European directives:
Scope of the EMC directive 2004/108/EC
¨ Completion of the technical documentation by manufacturer‘s documentation for all electronic installation
equipment and devices, including electronic parts (assembly and installation instructions) ¨ Low-voltage directive 2006/95/EC
¨ Declaration of conformity by the device manufacturer certifying the compliance of the products with the provisions ¨ EMC directive 2004/108/EC (e.g. for electronic equipment installed
of the EMC directive. A note in the supporting documents is of similar importance and has to be kept. to ASSEMBLIES or distribution boards pursuant to IEC 61439-1/-2)
Conformity assessment procedure carried out by: Conformity assessment procedure carried out by:
K-0322 Conformity assessment checklist • PDF 05/2015 • 2CPC 000 322 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved K-0323 Declaration of conformity • PDF 05/2015 • 2CPC 323 045 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved
Ir In
InA / Inc
Rated current of anelectrical equipment Rated current
Icu
Icp Rated ultimate short-circuit breaking capacity
Ik Ics
Sustained short-circuit current Rated service short-circuit breaking capacity
Ip Icm
Ipk
Peak short-circuit current Rated short-circuit making capacity
Ith Icw
Icw
Thermally effective short-circuit current Rated short-time withstand current
IEC 61439-2
Projekt Example
Minimum requirements:
a. Name of the Manufactor of the ASSEMBLY
b. IEC 61439-X
c. Type or code number
d. production date
Select 'Tools' then 'Data import or export' to import or export the user data.
Rated Pvn Derat- Rated current assumed assumed Power loss of Sum of the
current of the ing 1) of a circuit Inc load factor 2) operating a device at IB power losses
equipment In current IB
Manufacturer
assumed load
Type
(IB/In)2 number
Pos
factor
F204A-
3 40 ABB FI 40A 8,4 W 0,6 24 A 0,8 19,2 A 1,94 W 46,45 W
40/0,03
4 144 ABB S201-B16 16 A 2,5 W 0,6 9,6 A 0,8 7,68 A 0,58 W 82,94 W
Characteristics Information provided by the planner / customer Information provided by the manufacturer
Nominal voltage of the incoming
AC _______ V _____ Hz Ue = ____________ V
supply
DC _______ V fn = ____________ Hz
System __________ TN-C __________ Protection by automatic disconnection
__________ TN-C-S of the power supply (PC I)
__________ TN-S
__________ TT __________ protection by protective insulation (PC II)
__________ IT
Rated current Supply current (nominal current transformer / upstream
InA = ___________ A
protective device)
Short-circuit withstand strength
Icp = _______ kA Ipk = ___________ kA
(please see notes on pages 9 - -12)
(uninfluenced short-circuit current at the supply terminals) Icw = ___________ kA
Icc = ___________ kA
Overvoltage Overvoltage category Rated impulse withstand voltage
__________ III Uimp = ___________ kV
__________ IV
Incoming line connection
__________ from below __________ single-core cable
__________ from above __________ multi-core cable
__________ copper conductor __________ number
__________ aluminium conductor __________ mm² section
__________ connection using terminal blocks __________ copper conductor
__________ aluminium conductor
__________ connection to equipment
__________ connection using terminal blocks
Consumer / Information provided by the planner / customer Data to be derived from step 2 by
circuit types manufacturer
Number of Type of protective device Distribution board ratings Circuit ratings Type of protective device
circuits
Distribution circuits for
___ fuse
downstream subdistri-
bution boards ___ MCB
___ MCCB
Final circuits
Number of Type of the protective conductor Consumer ratings Circuit ratings Type of protective device
connection
circuits
Socket
____ fuse _______ A Inc = _____ A
___ MCB
____ Circuit breaker and residual current device
Ohmic load, heater
____ fuse _______ kW Inc = _____ A
___ MCB
____ MCCB
Inductive consumer,
___ fuse _______ kW Inc = _____ A
motor, direct
___ MCB _______ cos
___ MCCB
Inductive consumer,
____ fuse _______ kW Inc = _____ A
motor, controlled
___ MCB _______ cos
____ manufacturer's description
Capacitive consumers
____ fuse _______ kW Inc = _____ A
___ MCB _______ cos
____ manufacturer's description
Conditions of use Information provided by the Measures/recommendations of the ASSEMBLY manufacturer Selection
planner / customer
Definition pursuant to standard IEC This information is to be taken into account in designing
61439-1 ASSEMBLIES
Indoor installation Atmospheric conditions Comply with more severe requirements arising from the
not less than IP2X
Foreign bodies / dust product standard
Dust
dust-protected IP5X
Increased presence of dust
Humidity / water
Room air conditioned / tempera- -5 to +35 °C Indicate the power loss of the ASSEMBLY for the
ture range dimensioning of the air-conditioning
Room ventilated / temperature -5 to +35 °C Indicate the power loss of the ASSEMBLY in order for venti-
range, relative humidity 90 % at 20 °C, lation dimensioning; and state the room size. Higher ambient
air temperatures are to be taken into account in the planning
up to 50 % at 40 °C of ASSEMBLIES
Outdoor installation Protected installation / -25 to +35 °C Possible measures against moderate condensation due to
temperature range, relative 90 % at 20 °C, up to 50 % at 40 °C, temperature variations: Ventilating, heating, air conditioning
humidity (against rain, sunshine short term up to 100 % at 25 °C
and wind)
Foreign bodies / dust not less than IP2X For increased dust production use a higher degree of
protection such as IP5X
Humidity / water not less than IPX1 The manufacturer states the suitability of the protected
installation, if necessary by applying additional measures
Unprotected installation / -25 to +35 °C Higher ambient air temperatures which might result from
temperature range rel. humidity 90 % at 20 °C, up to 50 % at 40 °C, direct sunlight are to be taken into account in the planning of
short term up to 100 % at 25 °C ASSEMBLIES Possible measures against moderate conden-
sation due to temperature variations: Ventilating, heating, air
conditioning
Direct sunlight UV resistance Follow manufacturer's instructions
Foreign bodies / dust not less than IP2X For increased dust production use a higher degree of
protection such as IP5X
Humidity / water not less than IPX1 The manufacturer states the suitability of the protected
installation, if necessary by applying additional measures
Conditions of use Information provided by the Measures/recommendations of the ASSEMBLY manufacturer Selection
planner / customer
Definition pursuant to standard This information is to be taken into account in the
IEC 61439-1 planning of ASSEMBLIES
Dimensions for trans- Type of installation: None
_________
port and installation To the wall (recess), to the wall,
free installation to base frame, _________
double floor _________
Aisle widths / escape routes: See IEC 60364-7-729 Minimum aisle widths and the direction of the
Room dimensions and access Requirements for special installations escape routes are to be taken into account in the
doors or locations – operating or maintenance planning of ASSEMBLIES
gangways
Distribution board: None Possible restrictions are to be stated
W ______
max. dimensions: W x H x D
max. weight H ______
D ______
kg ______ 5
Transport: max. transport dimen- None Possible restrictions are to be stated, such as only
W ______
sions W x H x D, max. transport standing transport, max. acceleration values
weight H ______
Transport type, e.g. crane D ______
Accessibility at the construction
kg ______
site
Chemical influences None Type of the enclosure material
Chemical device version
Special installation / ventilation
Mechanical impact Sub-distribution board IK05
Indoor installation IK07
Outdoor installation
Rated Pvn Derating 1) Rated current Assumed Assumed Power loss of Sum of the
current of the of a circuit Inc load factor 2) operating a device at IB power losses
equipment In current IB
Manufacturer
assumed load
Type
number
Pos
factor
Difference = power loss dissipation – sum of the installed power loss= Pvzul – ∑PvB
1) According to IEC 61439-2 Table 101 – Values of assumed loading – depending on the number of equipment used in the same time
2) Manufacturer information for equipment under different conditions, but not less than 0.8 in line with section 10.10.4.2.1c
3) The wiring power loss is assumed as percentage of the equipment power losses – proposal: 30 %
Company stamp
Manufacturer of the ASSEMBLY
Customer:
Order number:
Project:
Type:
¨ Power Switchgear Combination (PSC) Design verification pursuant to IEC 61439-2 / VDE
K-0318 Design verification Part I • PDF 05/2015 • 2CPC 000 318 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved
For low-voltage switchgear and controlgear ASSEMBLIES consisting of several parts and for separate observations to verify
the following characteristics: When 10.11 Short circuit withstand strength, 10.12 Electromagnetic Compatibility (EMC) have
been carried out, please enter the marking of the part of the low-voltage switchgear and controlgear ASSEMBLY here:
Annexes:
K-0319 Design verification Part II • PDF 05/2015 • 2CPC 000 319 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved
Company stamp
Manufacturer of the ASSEMBLY:
Customer:
Order number:
Project:
Type:
Verifications:
Serial Type of inspection Criterion IEC 61439-1 Result Examiner
number V = visual inspection Section
I = Inspection using
mech. or electr. test
devices
1 S Degree of protection of cabinets / enclosures 11.2
2 V/I Clearances and creepage distances 11.3
3 V/I Protection against electric shock and continuity 11.4
of the protective circuits
4 S Incorporation of equipment 11.5
5 V/I Internal electric circuits and connections 11.6
6 S Terminals for external conductors 11.7
7 V mech. Function (actuation elements, interlocks) 11.8
8 V Dielectric properties 11.9
9 V Wiring, operating behaviour and function 11.10
Test voltage value
The power-frequency withstand voltage is to be tested on all circuits for a duration of 1 s. V AC
in accordance with 10.9.2. Test voltage = 1890 V AC at a rated insulation voltage between 300 V-690 V AC.
For test values at other rated insulation voltages, see Table 8 of the IEC 61439-1.
For ASSEMBLIES up to 250 A with an incoming protective device the insulation resistance may be
measured using an insulation measurement device at a voltage of not less than 500 V DC. This test
will be passed successfully when the insulation resistance is at least 1000 Ω/V.
K-0321 Routine verification protocol • PDF 05/2015 • 2CPC 000 321 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved
Customer:
Order number:
Project:
Type:
Page 1
K-0320 Routine verification checklist • PDF 05/2015 • 2CPC 000 320 L0201 Copyright © 2015 STRIEBEL & JOHN • All rights reserved