Dryers

DRYERS AND DRYING
1. Tobacco in a warehouse, held at 30 C and 40% relative humidity, is placed in a

room at 32 C and 70% relative humidity preparatory to being worked on. For each
50 kg of tobacco moved from the warehouse, what is the bone-dry weight? What
is the actual weight of this quantity of tobacco after staying in the working room?
Solution:
m1 = 50 kg
For tobacco at 40% RH

Regain1 = 13.30%
at 70% RH
Regain2 = 25.00%
m1 − Bdw
(a) Bdw =
Regain1
0.1330 Bdw = 50 − Bdw
Bdw = 44.13 kg
(b) m2 = actual weight
m2 = (Regain2 )(Bdw) + Bdw = (0.25)(44.13) + 44.13 = 55.16 kg
2. Air enters an adiabatic drier at 6 m/s through a 2-m diameter duct at 29 C dry bulb
and 22 C wet bulb temperatures. It is heated to 80 C before reaching the material
to be dried and leaves the drier at 44 C and 80% RH. The material enters the drier
with a moisture content of 24%, and leaves with a moisture content of 8%.
Determine (a) the mass of water removed per kg of dry air, (b) the volume flow of
air entering the reheater, (c) the kg of water evaporated per second, (d) the mass
flow rate of material leaving the drier, and (e) the heat requirement of drier per kg
of water evaporated.
Solution:
DRYERS AND DRYING
at 1, tdb1 = 29 C , t wb1 = 22 C
h1 = 64.2 kJ kg
W1 = 0.0138 kg kg
v1 = 0.874 m3 kg
at 2, tdb2 = 80 C , W2 = W1 = 0.0138 kg kg
hg 2 = 2643.7 kJ kg
h2 = c pt db2 +W2 hg 2 = (1.0062 )(80) + (0.0138)(2643.7 ) = 116.98 kJ kg
at 3, tdb3 = 44 C , φ3 = 80% RH
pd 3 = 9.151 kPa
ps 3 = φ3 pd 3 = (0.80 )(9.151) = 7.321 kPa
0.622 ps 3 0.622(7.321)
W3 = = = 0.0484 kg kg
pt − ps 3 101.325 − 7.321
(a) Mass of water removed per kg dry air = W3 − W2 = 0.0484 − 0.0138 = 0.0346 kg kg
π 2
(b) Volume flow rate of air entering the reheater = V&1 = (2) (6 ) = 18.85 m 3 s
4
(c) Mass of water evaporated =

V& 18.85
m& a (W3 − W2 ) = 1 (W3 − W2 ) = (0.0346) = 0.746 kg s
v1 0.875
(d) Mass flow rate of material leaving the dryer = m& 5

m& 5 (1 − 0.08) = m& 4 (1 − 0.24 )
DRYERS AND DRYING
m& 4 = 1.21m& 5
but m& 4 − m& 5 = m& a (W3 − W2 )

1.21m& 5 − m& 5 = 0.746
m& 5 = 3.552 kg s
(e) Heat requirement per kg of water evaporated.

m& (h − h ) h −h 116.98 − 64.2
= a 2 1 = 2 1 = = 1525 kJ kg water
m& a (W3 − W2 ) W3 − W2 0.0346
3. A drier is to be designed to reduce the water content of a certain material from

55% to 10%. Air at 29 C dry bulb temperature and with a humidity ratio of 0.005
kg/kg is heated to 50 C in a reheater before entering the drier. The air leaves the
drier at 38 C with 70% relative humidity. On the basis of 1000 kg of product per
hour, calculate (a) the volume flow rate of air entering the reheater, and (b) the
heat supplied in the reheater.
Solution:
At 1, tdb1 = 29 C , W1 = 0.005 kg kg
h1 = 42 kJ kg
v1 = 0.862 m3 kg
at 2, tdb2 = 50 C , W2 = W1 = 0.005 kg kg
h2 = 63.5 kJ kg
at 3, tdb3 = 38 C , φ3 = 70% RH
W3 = 0.0298 kg kg
DRYERS AND DRYING
m& 5 (1 − 0.10) = m& 4 (1 − 0.55)

m& 5 = 1000 kg hr
1000(1 − 0.10 )
m& 4 = = 2000 kg hr
1 − 0.55
m& 4 − m& 5 2000 − 1000  1 hr 

m& a = = = (40,323 kg hr )  = 11.2 kg s
W3 − W2 0.0298 − 0.005  3600 s 
(a) Volume flow rate of air entering the reheater = V&1 = m& av1 = (11.2 )(0.862 ) = 9.65 m3 s
(b) Heat supplied in the reheater = = m& a (h2 − h1 ) = 11.2(63.5 − 42) = 240.8 kW
4. A dryer is to deliver 1000 kg/hr of palay with final moisture content in the feed is
15% at atmospheric condition with 32 C dry bulb and 21 C wet bulb. The dryer is
maintained at 45 C while the relative humidity of the hot humid air from the dryer
is 80%. If the steam pressure supplied to the heater is 2 MPa, determine the
following:
(a) Palay supplied to the dryer in kg/h.
(b) Temperature of the hot humid air from the dryer in C.
(c) Air supplied to dryer in cu m/h.
(d) Heat supplied by the heater in kW.
(e) Steam supplied to heater in kg/h.
Solution:
at 1, tdb1 = 32 C , t wb1 = 21 C
h1 = 60.6 kJ kg
W1 = 0.0112 kg kg
at 2, tdb 2 = 45 C , W2 = W1 = 0.0112 kg kg
DRYERS AND DRYING
h2 = 74.9 kJ kg
v2 = 0.917 m3 kg
at 3, tdb 3 = 45 C , φ2 = 80% RH
pd 3 = 9.593 kPa
ps 3 = φ3 pd 3 = (0.80)(9.593) = 7.674 kPa
0.622 ps 3 0.622(7.674 )
W3 = = = 0.0510 kg kg
pt − ps 3 101.325 − 7.674
hg 3 = 2583.2 kJ kg
h3 = c ptdb3 + W3hg 3 = (1.0062 )(45) + (0.0510 )(2583.2) = 177 kJ kg
(a) Palay supplied to the dryer in kg/hr

m& (1 − 0.10 ) 1000(1 − 0.10)
= m& 4 = 5 = = 1058.8 kg hr
1 − 0.15 1 − 0.15
(b) Temperature of the humid air from the dryer = tdb 3 = tdryer = 45 C .
(c) Air supplied to dryer = V&2 = m& a v2
m& 4 − m& 5 1058.8 − 1000

m& a = = = 1477.4 kg hr
W3 − W2 0.0510 − 0.0112
V&2 = m& a v2 = (1477.4 )(0.917 ) = 1354.8 m3 h
(d) Heat supplied to heater in kW

 1477.4 
= m& a (h2 − h1 ) =  (74.9 − 60.6 ) = 5.87 kW
 3600 
(e) m& s h fg = 5.87 kW

m& s (1890.7 ) = (5.87 )(3600 )
m& s = 11.18 kg hr

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DRYERS AND DRYING

1. Tobacco in a warehouse, held at 30 C and 40% relative humidity, is placed in a

For tobacco at 40% RH

(b) m2 = actual weight

m2 = (Regain2 )(Bdw) + Bdw = (0.25)(44.13) + 44.13 = 55.16 kg

h2 = c pt db2 +W2 hg 2 = (1.0062 )(80) + (0.0138)(2643.7 ) = 116.98 kJ kg

(c) Mass of water evaporated =

(d) Mass flow rate of material leaving the dryer = m& 5

but m& 4 − m& 5 = m& a (W3 − W2 )

(e) Heat requirement per kg of water evaporated.

3. A drier is to be designed to reduce the water content of a certain material from

m& 5 (1 − 0.10) = m& 4 (1 − 0.55)

m& 4 − m& 5 2000 − 1000  1 hr 

(a) Palay supplied to the dryer in kg/hr

(c) Air supplied to dryer = V&2 = m& a v2

m& 4 − m& 5 1058.8 − 1000

(d) Heat supplied to heater in kW

(e) m& s h fg = 5.87 kW

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