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2023/01/12 Maintenance Interval Schedule - Prime (SEBU9019-20)

SMCS - 1000, 4450, 7500 i09704516

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Ensure that all safety information, warnings, and

T-1
instructions are read and understood before any operation or any
202 066
maintenance procedures are performed. The user is responsible for the
performance of maintenance, including
17filters. 3 / B 8F9 for the
all adjustments,
0
the use of
proper lubricants, fluids, and
:0 normal wear
The user3 /1and
is also responsible
replacement of components due to2 : 5
S 2
EBintervals and 8
aging. Failure to

U - 0
and/or 6
adhere to proper maintenance procedures may result in
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diminished performance of the product9 0 1 : 0 0
202 service9hours, or calendar time,
accelerated wear of
components. Use fuel consumption,
3 C the maintenance intervals.
WHICH EVER OCCURS FIRST, to determine
ate may require more
r
Products that operate in severe operating conditions
pill is performed,
frequent maintenance. Before each consecutive interval
ar I
all maintenance from the previous interval must be performed. nc.
When Required
Battery - Recycle 
Battery - Replace 
Battery or Battery Cable - Disconnect 
Circuit Breakers - Reset 
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace 
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace

Fuel System - Prime 
Fuel System Primary Filter/Water Separator - Drain 
Generator - Dry 
Generator Bearing - Lubricate 
Generator Set - Test 
Generator Set Alignment - Check 
Generator Winding - Test 
Maintenance Recommendations 

Daily
Air Inlet Filter - Inspect/Clean/Test 
Air Starting Motor Lubricator Oil Level - Check 
Air Tank Moisture and Sediment - Drain 
Battery Charger - Check 
Control Panel - Inspect/Test 
Coolant Level - Check 
Electrical Connections - Check 
Engine Air Cleaner Service Indicator - Inspect 
Engine Air Precleaner - Check/Clean 
Engine Oil Level - Check 
Fuel Tank Water and Sediment - Drain 
Generator Bearing Temperature - Test/Record 
Generator Load - Check 
Jacket Water Heater - Check 
Power Factor - Check 
Walk-Around Inspection 
Voltage and Frequency - Check 

Every Week
Generator - Inspect 
Generator Bearing - Inspect 
Generator Lead - Check 
Jacket Water Heater - Check 
Space Heater - Test 
Standby Generator Set Maintenance Recommendations 
Stator Winding Temperature - Test 
Initial 250 Service Hours
Crankcase Pressure - Measure 
Engine Valve Lash - Check 
Fuel Injector - Inspect/Adjust 

Every 250 Service Hours


Air Shutoff - Test 
Battery Electrolyte Level - Check 
Belts - Inspect/Adjust/Replace 
Coolant Sample (Level 1) - Obtain 
Cooling System Supplemental Coolant Additive (SCA) - Test/Add 
Engine Oil Sample - Obtain 
Hoses and Clamps - Inspect/Replace 
Radiator - Clean 

Every 500 Service Hours


Engine Oil and Filter - Change 

Every 500 Service Hours or 1 Year


Fan Drive Bearing - Lubricate 

Every Year
Crankcase Pressure - Measure 
Generator Set Vibration - Test/Record 
Varistor - Check 
Varistor - Inspect 

Every 1000 Service Hours


Coolant Sample (Level 2) - Obtain 
Crankcase Pressure - Measure 
Engine - Clean 
Engine Crankcase Breather - Clean/Replace 
Engine Protective Devices - Check 
Fuel System Primary Filter (Water Separator) Element - Replace 
Fuel System Secondary Filter - Replace 
Gas Filter Condensation - Drain 
Gas Pressure Regulator Condensation - Drain 
Generator Winding Insulation - Test 
Oxygen Sensor - Calibrate 
Rotating Rectifier - Inspect/Test 

Every 2000 Service Hours


Air Starting Motor Lubricator Bowl - Clean 
Crankshaft Vibration Damper - Inspect 
Engine Mounts - Inspect 
Generator Set Vibration - Test/Record 
Generator Winding Insulation - Test 
Stator Lead - Check 

Every 3000 Service Hours


Turbocharger - Inspect 

Every 3000 Service Hours or 3 Years


Coolant (DEAC) - Change 

Every 3 Years
Coolant Temperature Regulator - Replace 

Every 4000 Service Hours


Engine Valve Lash - Check 
Fuel Injector - Inspect/Adjust 

Every 6000 Service Hours or 6 Years


Alternator - Inspect 
Coolant Extender (ELC) - Add 
Coolant Temperature Regulator - Replace 
Engine Speed/Timing Sensor - Clean/Inspect 
Prelube Pump - Inspect 
Starting Motor - Inspect 
Water Pump - Inspect 

Every 12 000 Service Hours or 6 Years


Coolant (ELC) - Change 

Overhaul
Aftercooler Core - Inspect/Clean/Test 
Generator Bearing - Replace 
Overhaul (Major) 
Overhaul (Top End) 
Overhaul Considerations 

Commissioning
Fan Drive Bearing - Lubricate 

PPT-1066B8F9
2023/03/15
17:02:13-06:00
i06243448
© 2023 Caterpillar Inc.

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