47784414 C Watermarked

RELEASED 07/Jul/2023 11:57:00 GMT
47784414
Revision C
July 2023
Contact-Cooled Rotary Screw Air Compressor

RMb110-160i/n
Product Information Manual

EN Product Information Manual
Save These Instructions

CONTENTS
ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 OPERATING INSTRUCTIONS (XE-70M CONTROLLER) . . . . . . . . 13
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RECEIPT / HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 LED STATUS ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RECEIPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 COMMAND KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
UNPACKING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 NAVIGATION KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LONG TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DISPLAY LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FOLDER NAVIGATION AND ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PIPING AND INSTRUMENTATION (STANDARD CONTROL PAGE NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SYSTEM)-110-160 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ACCESSING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ELECTRIC SCHEMATIC DIAGRAM FS-SD (110-160 KW) . . . . . . . . . . . . . . 5 DASHBOARD ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ELECTRIC SCHEMATIC DIAGRAM VSD (110-160 KW) . . . . . . . . . . . . . . . . 6 DASHBOARD STATUS MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BASE MOUNTED UNITS (110-160 KW) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 FIXED SPEED COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BASE MOUNTED UNITS (110-160 KW)-CONTINUE . . . . . . . . . . . . . . . . . . 8 HOME FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 OPERATOR SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LOCATION IN PLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 EVENTS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 TRIP HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DISCHARGE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 MAINTENANCE FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ENVIRONMENTAL LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 GENERAL SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 INTEGRAL SEQUENCING FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Prior to starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 STATUS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Initial check sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 FACTORY SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Start sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 MODBUS CONNECTION AND CONTROL . . . . . . . . . . . . . . . . . . . . 28
Stop sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CONNECTION TO THE MODBUS NETWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Emergency stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 RS-485 NETWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Restarting after emergency stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 MODBUS ADDRESS SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
OPERATING INSTRUCTION (GENERAL) . . . . . . . . . . . . . . . . . . . . . 12 MODBUS MASTER SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
R4 TO 37 KW FIXED SPEED MODBUS TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EN-B 47784414 Rev C

ABOUT THIS MANUAL

The purpose of this manual is to provide site planning, installation and operation guidelines for the compressor.
For supporting documentation refer to Table 1.
Table 1: Product Manuals
Publication Product Part/Document Number
Product Information Manual RMb110-160i/n 47784414
Product Safety Information Manual RMb110-160i/n 80446321
Product Maintenance Manual RMb110-160i/n 47784415
Product Parts Information Manual RMb110-160i/n 47784416
Product specification sheets and reference drawings are also available.
SAFETY
• Locate, read, understand and follow all Danger, Warning, • It is your responsibility to make this information available
Caution, and Operating Instructions on the product and to others.
in all Manuals. Failure to comply with safety precautions • If you have any questions about safety or procedures not
described in the manuals supplied with the product, included in this manual, ask your supervisor or contact
this manual or any of the labels and tags attached to the any Ingersoll Rand office or qualified Ingersoll Rand
product may result in death, serious injury or property distributor.
damage.
• Check that all labels, tags and data (name) plates are in
place and legible.
RECEIPT / HANDLING
RECEIPT UNPACKING AND HANDLING
Before signing the delivery receipt, inspect for damage and The compressor will normally be delivered with a
missing parts. If damage or missing parts are apparent, make polyethylene or other cover. If a knife has to be used to
the appropriate notation on the delivery receipt, then sign remove this cover, ensure that the exterior paintwork of the
the receipt. Immediately contact the carrier for an inspection. compressor is not damaged.
All material shall be held in the receiving location for the Incorporated within the base of the compressor are slots to
carrier’s inspection. enable a fork lift truck to move the compressor. Ensure truck
forks are fully engaged on both sides. Alternatively a special
Delivery receipts that have been signed without a notation
lifting frame can be used to enable a crane or hoist to move
of damage or missing parts are considered to be delivered
the compressor. Use only marked lifting points.
“clear.” Subsequent claims are then considered to be
concealed damage claims. Settle damage claims directly with Once the packaging and pallet are discarded and the
the transportation company. compressor is in its final position, remove the yellow painted
transit brackets from the resilient mounts and store for future
If you discover damage after receiving the compressor
use or discard.
(concealed damage), the carrier shall be notified within
15 days of receipt and an inspection shall be requested • (1) bracket from the air end support.
by telephone with confirmation in writing. On concealed • (1) bracket from the motor mounting bracket.
damage claims, the burden of establishing that the
compressor was damaged in transit reverts back to the LONG TERM STORAGE
claimant.
If the product will not be commissioned within six months of
Read the compressor nameplate to verify it is the model receipt, it should be prepared for long term storage. Please
ordered, and read the motor nameplate to verify it is contact Ingersoll Rand for details.
compatible with your electrical conditions.
Make sure electrical enclosures and components are
appropriate for the installation environment.
47784414 Rev C EN-B

GENERAL INFORMATION
PIPING AND INSTRUMENTATION (STANDARD CONTROL SYSTEM)-110-160 KW
The below drawing is for reference information only. Refer to drawing "47781952001" for accurate information.
11
PIPING LEGEND
23 22 AIR/COOLANT
M AIR
COOLANT
(SET OF 4)
CONDENSATE
COMPRESSOR
ENCLOSURE
SUB-SYSTEM
10 BOUNDRY
SENSOR
CONNECTION
OPTIONAL
IR SCOPE
17
SCOPE BOUNDRY
CUST. SCOPE
21
M
26 16
25
5
14
27
18 1
3 2
13 15 28
20
P P
T
4 9 24
12
P
7
T
6
19
KEYS
1 AIR DISCHARGE 16 PRESSURE RELIEF VALVE
2 COMPRESSOR 17 SCAVENGE FILTER / ORIFICE / CHECK VALVE
3 AIR FILTER 18 SEPARATOR TANK
4 VACUUM INDICATOR (MECHANICAL) 19 OIL TEMPERATURE CONTROL VALVE
5 COOLER, AIR 20 TEMPERATURE AIREND DISCHARGE SENSOR - 2ATT
6 COOLER, COOLANT 21 DRIVE MOTOR
7 CONDENSATE DISCHARGE 22 MOTOR, FAN
8 COOLANT FILTER 23 COOLING FAN
9 DRAIN VALVE, COOLANT 24 PRESSURE TRANSDUCER WET SUMP PRESSURE -
3APT
10 LOAD / BLOWDOWN VALVE - 1SV
25 CHECK VALVE (MOTOR SEAL SCAVENGE)
11 AIR INLET CHECK VALVE
26 FILTER BREATHER (MOTOR SEAL SCAVENGE)
12 CONDENSATE AUTO DRAIN VALVE (OPTIONAL)
27 AIR/COOLANT SEPARATOR ELEMENT
13 MINIMUM PRESSURE CHECK VALVE
28 MODULATION VALVE - 5SV (OPTIONAL)
14 MOISTURE SEPARATOR (OPTIONAL)
15 PRESSURE TRANSDUCER PACKAGE DISCHARGE -
4APT
EN-B 47784414 Rev C

GENERAL INFORMATION
ELECTRIC SCHEMATIC DIAGRAM FS-SD (110-160 KW)
LEGENDS
LABLE DESCRIPTION PE PROTECTED EARTH

OV ZERO VOLTAGE PORO POWER OUTAGE RESTART OPTION
1SV LOAD VALVE RLE REMOTE LOAD ENABLE
2ATT AIREND DISCHARGE TEMPERATURE RLU REMOTE LOAD/UNLOAD
3APT WET SUMP PRESSURE RSP REMOTE STOP
4APT PACKAGE DISCHARGE PRESSURE RST REMOTE START
BP BACKPANEL T1 CONTROL POWER TRANSFORMER
CAB CABINET L1,L2,L3 POWER TERMINAL
CTO COMMON TRIP OUTPUT SEP SEPARATOR TANK
CONT Xe CONTROLLER 5SV MODULATION VALVE (OPTIONAL)
CTx CURRENT TRANSFORMER K1 CONTROL RELAY
EB EARTHING STRIP MCBx CIRCUIT BREAKERS
ES EMERGENCY STOP BUTTON NOTES:
FM FAN MOTOR 1. THE ABOVE DRAWING IS FOR REFERENCE INFORMATION
FMP FAN MOTOR PROTECTOR ONLY. REFER TO DRAWING "47778294001" FOR
ACCURATE INFORMATION.
FU- FUSES
KM1 MAIN CONTACTOR 2. APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER
PER LOCAL ELECTRICAL CODES MUST BE PROVIDED BY
KM2 DELTA CONTACTOR
THE CUSTOMER.
KM3 START CONTACTOR
KM4 FAN MOTOR CONTACTOR
MM MAIN MOTOR
47784414 Rev C EN-B

GENERAL INFORMATION
ELECTRIC SCHEMATIC DIAGRAM VSD (110-160 KW)
415V, 3PH, 50HZ
SUPPLY BY
CUSTOMER
L1 L2 L3
MCB1 T1
L3 3L3 H3:415V X1:110V
MM
FM
1M1
1M2
VFD EB
T1
1T1
PSU L1 3L1 H7:0V X3:0V
1SV 6A
4SV MCB4
6A
9SV
CONT
DOOR
BP COOLING FAN
CAB
SEP
OV
START/STOP
SPEED
EXTERNAL FAULT
E-STOP
DRIVE TRIP
VFD RUN
SPEED
MONITORING
RELAY
LEGENDS
LABLE DESCRIPTION RLU REMOTE LOAD/UNLOAD

OV ZERO VOLTAGE RSP REMOTE STOP
1SV LOAD VALVE RST REMOTE START
2ATT AIREND DISCHARGE TEMPERATURE T1 CONTROL POWER TRANSFORMER
3APT WET SUMP PRESSURE L1,L2,L3 POWER TERMINAL
4APT PACKAGE DISCHARGE PRESSURE SEP SEPARATOR TANK
BP BACKPANEL 11APT PACKAGE DISCHSRGE PRESSURE FOR VFD
CAB CABINET K1 CONTROL RELAY
CTO COMMON TRIP OUTPUT MCBx CIRCUIT BREAKERS
CONT Xe CONTROLLER CRxx CONTROL RELAY
CTx CURRENT TRANSFORMER
EB EARTHING STRIP NOTES:
ES EMERGENCY STOP BUTTON
1. DECAL MUST CONFIRM TO THE LATEST REVISION OF I-R
FM FAN MOTOR SPECIFICATON 92-8.95.
FMP FAN MOTOR PROTECTOR
2. APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER
FU- FUSES PER LOCAL ELECTRICAL CODES MUST BE PROVIDED BY
KM1 MAIN CONTACTOR THE CUSTOMER.
KM2 DELTA CONTACTOR
KM3 START CONTACTOR
KM4 FAN MOTOR CONTACTOR
MM MAIN MOTOR
PE PROTECTED EARTH
PORO POWER OUTAGE RESTART OPTION
RLE REMOTE LOAD ENABLE
EN-B 47784414 Rev C

2850
[112.2]
NE L R875
R PA [34.4]
THE
2X O
47784414 Rev C
1700
[66.9]
NEL EL
PA AN
RIC RP
R790 T HE
EC OT
[31.1] EL 2X
R875 TOP VIEW
[34.4]
31.5 1700
[1.2] [66.9]
275.8 246
Refer drawing "47783982001" for latest information.
BASE MOUNTED UNITS (110-160 KW)
205 1290
[10.9] [9.7] [8.1] [50.8]
F
296
[11.7]
D
1506
[59.3]
D
1420
[55.9] 1800
1379.5
[54.3] [70.9]
1338 730.5
[52.7] [28.8]
12 X M6 WELD NUTS
OTHER SIDE
81.5
[3.2]
Y
GENERAL INFORMATION
76 267.5 190.5 199

[3] 170 BOTH SIDE 100 BOTH SIDE 150 BOTH SIDE [10.5] [7.5] [7.8]
[6.7] [3.9] [5.9] 305 545
16 [12] [21.5]
[0.6] 1090
335 885 925 [42.9]
[13.2] [34.8] [36.4]
H 1509.5
X [59.4]
FRONT VIEW RIGHT VIEW
KEYS:
A DISCHARGE AIR
B ELECTRICAL INLET
C PACKAGE AIR INLET (COMPRESSOR)
D PACKAGE AIR EXHAUST (COMPRESSOR)
F CONTROLLER
EN-B
C 1045 455
190 [41.1] [17.9]
[7.5]
EN-B
A
1425
1800 [56.1]
[70.9]
C B
1285
[50.6]
290
[11.4]
275 197
[10.8] [7.8]
BACK VIEW LEFT VIEW
6X 23 975 815 485

[0.9] [38.4] [32.1] [19.1] 36
[1.4]
BASE MOUNTED UNITS (110-160 KW)-CONTINUE
1628
GENERAL INFORMATION
[64.1]
G BOTTOM VIEW
KEYS:
G HOLES FOR FOUNDATION
H LIFTING SLOTS
47784414 Rev C
GENERAL INFORMATION
The compressor is an electric motor driven, contact cooled The compressor is provided with a temperature sensor
screw compressor, complete with all necessary components which will shut the compressor down in case of excessive
piped, wired and baseplate mounted. It is a totally self temperature. This setting is typically 109° C (228° F).
contained air compressor package.
Effective coolant filtration is provided by the use of a screw
The standard compressor is designed to operate in an on, heavy duty coolant filter.
ambient range of 2° C to 46° C (35° F to 115° F). The standard
NOTICE
maximum temperature of 46° C (115° F) is applicable up to
an elevation of 1000 m (3280 ft) above sea level. Above this Standard air compressors are factory filled with
altitude, significant reductions in ambient temperature are compressor coolant. It is recommended to perform
required if a standard motor is to be used. a coolant analysis every 2000 hours or 3 months to
The compressor is managed by the onboard electronic monitor condition and determine when to change
controller. The controller displays machine parameter to the coolant. If an analysis is not performed, the
deliver compressed air at target pressure. recommended coolant change interval is 4000 hours or
two years, whichever comes first.
For fixed speed (FS) models, the capacity is automatically
controlled via ‘LOAD/UNLOAD’. The compressor will operate to NOTICE
maintain a set discharge line pressure.
Fixed speed compressors should not be connected
Panel instrumentation is provided to indicate the compressor to variable speed drives. Please contact your local
operating conditions and general status. Ingersoll Rand representative before inverter duty
The air/coolant mixture discharges from the compressor into conversion.
the separation system. This system removes all but a few ppm
of the coolant from the discharge air. The coolant is returned CAUTION
to the cooling system and the air passes to the after-cooler
and out of the compressor. For fixed speed models, the compressor may not reach
its normal operating temperature during periods of
Air is pulled into the compressor by the cooling fan. low demand. Sustained operation at low demand can
By cooling the discharge air, much of the water vapor result in the buildup of condensate in the coolant. If this
naturally contained in the air is condensed and is required to situation occurs, the lubricating characteristics of the
be drained by external means such as moisture seperator or coolant can be impaired, which may lead to damage of
drain plug in down stream. the compressor.
The coolant system consists of a sump, cooler, thermostatic The compressor should be allowed ample loading time.
valve and a filter. When the compressor is operating, coolant
is forced by air pressure from the separator tank to the
thermostatic element. The position of the element (a direct
result of coolant temperature) will determine whether the
coolant circulates through the cooler, bypasses the cooler,
or mixes the two paths together to maintain an optimum
compressor discharge temperature. This temperature
is controlled to preclude the possibility of water vapor
condensing. By injecting coolant at a sufficiently high
temperature, the discharge air coolant mixture temperature
will be kept above the dew point.
47784414 Rev C EN-B

INSTALLATION
LOCATION IN PLANT
Figure 1: Typical Air System
1
7
4
6 8
4 2 5
3
Key Figure 2 : Positioning of machine.

1. Compressor
2. Air Receiver Dry tank
3. Air Dryer
4. Compressed Air Filters
5. System Demand Points
6. Vent/Drain Trap
7. Isolation Valve
8. Air Receiver Wet tank
• The compressor can be installed on any level floor capable
of supporting it. A dry, well ventilated area where the 1 m (3.3
t) f
atmosphere is as clean as possible is recommended. 1 m (3.3
t) f
• The area selected for the location of the compressor

should be free of dust, chemicals, metal filings, paint fumes
and overspray.
• Hard surfaces may reflect noise with an apparent increase in the
decibel level. When sound transmission is important, a sheet Discharge and Condensate Piping
of rubber or cork can be installed beneath the compressor to See Figure 1.
reduce noise. Flexible piping may be required.
It is essential when installing a new compressor (1) to review
• See the general arrangement drawing and Fig 2. for the total air system. This is to ensure a safe and effective total
minimum space requirements for normal operation and system.
maintenance.
One item which should be considered is liquid carryover.
• Minimum space in front of the control panel door as Installation of air dryers (3) is always good practice since,
required by national or local codes shall be maintained. when properly selected and installed, they can reduce any
• Ambient temperatures higher than 46° C (115° F) shall be liquid carryover to zero.
avoided, as well as areas of high humidity. An air receiver tank (2) is recommended to ensure that the
total system volume is sufficient.
NOTICE
Discharge piping should be at least as large as the discharge
A minimum of 1 m (3.3 ft) all around the compressor connection of the compressor. All piping and fittings should
is recommended. If headroom is restricted, then the be suitably rated for the discharge pressure. Discharge piping
exhaust should be ducted or deflected away from the should not exert any unresolved moments or force on the
compressor.(See Figure 2) compressor.
Screw type compressors should not be installed in It is good practice to install line filters (4).
air systems with reciprocating compressors without
means of isolation such as a common receiver tank. It is Include a vent or drain trap (6) to vent the discharge pipework
recommended that both types of compressor be piped to downstream from the minimum pressure check valve located
a common receiver tank using individual air lines. on the separator tank and upstream of the first system
The compressor is shipped with the shipping restraints isolation valve (7).
in place. Ensure that these are removed to allow free This compressor has an internal discharge check valve. An
movement of the drive assembly during operation. Each external check valve is not required. An isolation valve (7) is
restraint is painted yellow. required within 1 m (36 in) of the compressor discharge.
EN-B 47784414 Rev C

INSTALLATION
Feeder cables shall be sized to ensure that the circuit is
NOTICE balanced and not overloaded by other electrical equipment.
There should be no plastic or PVC piping attached to The length of wiring from a suitable electrical feed point is
this compressor or used for any lines down stream with critical as voltage drops may impair the performance of the
compressor.
exception of condensate removal lines.
Feeder cable connections to incoming terminals L1-L2-L3
NOTICE shall be tight and clean.
The discharged air contains a very small percentage of The applied voltage shall be compatible with the compressor
compressor coolant and care should be taken to ensure data plate ratings.
that downstream equipment is compatible. The control circuit transformer has different voltage tappings.
Ensure that these are set for the specific applied voltage prior
When two rotary compressors are operated in parallel, to starting.
provide an isolation vaIve (7) and drain trap (6) for each
compressor before the common receiver. Ensure the Remove the blind plate to cut a hole for incoming power
discharge piping is arranged to prevent water from being connection. If it is necessary to make a hole in the control box
in a different location, care should be taken to not allow metal
forced into the non-operating compressor.
shavings to enter the starter and other electrical components
The built-in after-cooler reduces the discharge air within the box. If another hole is used, the original hole shall
temperature below the dew point (for most ambient be blocked off.
conditions). Therefore, considerable water vapor is
The feeder cable shall be suitably glanded in to the starter
condensed. To remove this condensation, each compressor
box to maintain proper ingress protection. Fixed speed starter
with a built-in after-cooler is required to furnished with a
boxes are rated for IP54.
combination condensate separator/trap.
On completion of electrical installation, check that the airend
A dripleg assembly and isolation valve should be mounted shaft rotation is correct.
near the compressor discharge. A drain line should be
connected to the condensate drain in the base.
NOTICE
NOTICE Main motor insulation shall be tested by a qualified

electrician prior to initial start-up or following
The drain line shall slope downward. For ease of an extended shutdown period in cold and damp
inspection of the automatic drain trap operation, the conditions.
drain piping should include an open funnel.
DISCHARGE PIPING
NOTICE
Discharge piping should be atleast as large as the discharge
For low volume systems that may not include an air connection of the compressor. All piping and fitting should
receiver tank (2), compressor response time may need be suitably rated for the discharge pressure.
adjusting. Contact your local Ingersoll Rand service
provider. It is essential when installing a new compressor to review
the total air system. This is to ensure a safe and effective
total system. One item which should be considered is liquid
NOTICE carryover. Installation of air dryers is always good practice
Do not use the compressor to support the discharge since properly selected and installed they can reduce any
liquid carryover to zero.
pipe.
It is good practice to locate an isolation valve close to
ELECTRICAL compressor and to install line filters.
A qualified electrician shall perform all electrical installations It is a requirement for air dryers covered under air care that
and service. correctly
Ingersoll Rand pre and air filters are installed.
The compressor shall be properly grounded / earthed in
compliance with all applicable standards and regulations ENVIRONMENTAL LIMITS
(local, state, country, federal, etc.). The standard compressor package is designed for the
Installation of this compressor shall be in compliance with all following conditions:
applicable standards and regulations (local, state, country, • Indoors only.
federal, etc.).
• Area not considered to be a high dust area.
The compressor shall have its own isolator situated adjacent • Ambient temperature range 2 to 46o C (35-115o F).
to it. The fuse protecting the circuit and the compressor shall
be selected in accordance with recognized code requirements
on the basis of the data provided in the specification sheet.
47784414 Rev C EN-B

OPERATING INSTRUCTION (GENERAL)

BASIC OPERATION NOTICE
NOTICE
During the first startup of the compressor, check for
The language and compressors of measure displayed on the proper direction of rotation of the dryer condenser
the controller will be preset before leaving the factory. fan. If the fan is not rotating in the direction indicated
If these are required to be changed, contact your local by the rotation arrow decal, reverse two of the wires
Ingersoll Rand service provider. at the main power supply or at the contactor in the
package starter box. Perform the proper stop sequence
PRIOR TO STARTING and lockout/tagout the main electrical supply before
making changes to the wiring.
Check that the coolant level is visible in the center of the sight
glass and add coolant if necessary. Refer to the maintenance
EMERGENCY STOPPING
procedures for setting the correct level.
If the compressor has to be stopped in an emergency,
Ensure that the discharge air isolation valve is open. Switch
press the emergency stop button located underneath the
on the main electrical isolation switch. The control panel will
instrument panel.
illuminate, indicating that the line and control voltages are
available. This will over-ride the normal unload/stop button and will
immediately stop the compressor.
INITIAL CHECK SEQUENCE
RESTARTING AFTER EMERGENCY STOPPING
The controller will perform an initial check sequence if the
compressor receives initial power to the controller or has If the compressor has been switched off because of a
experienced an trip reset. While the initial check sequence compressor malfunction, identify and correct the fault before
occurs, the controller will display a “Checking Machine” in attempting to restart.
progress. If the compressor has been switched off for reasons of safety,
During the initial check sequence, the controller will check ensure that the compressor can be operated safely before
the control system for proper operation. During this time, if restarting.
any items are found inoperative, a trip/message will display After release of emergency stop, the compressor will not start
on screen and the compressor will not start. unless user press refresh button.
After completion of the initial check sequence, the controller Refer to the PRIOR TO STARTING and START SEQUENCE
will then display “READY TO START’. This process should be instructions earlier in this section before restarting the
completed within 10 seconds. compressor.
START SEQUENCE
The compressor will initially start by the operator pressing
the local start button. The compressor will start unloaded and
will ramp up the motor speed. The unloaded start duration is
10 sec during which motor speed ramp up. Compressor will
start loading and pressure builds up in the system based on
discharge valve condition. When the machine stops, it will go
through a blowdown sequence to release pressure.
STOP SEQUENCE
The compressor can be stopped by a local stop, a shutdown
due to a trip, or an emergency stop. All of the above
conditions will cause the compressor to stop immediately,
except the local stop. A local stop will open the blow down
valve and the compressor will run for up to 10 sec before
stopping. The compressor will stop if the system pressure
reaches the automatic stop or immediate stop pressure set
points. However, if the compressor stops for this reason, it will
automatically restart when the system pressure falls below
the target pressure.
NOTICE
If the compressor has to be stopped in an emergency

depress the emergency stop button located underneath
the instrument panel.
EN-B 47784414 Rev C

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

USER INTERFACE Xe-70M Command Keys
The standard user interface configuration of the controller consists of the Icon Name Function
membrane and the LCD display. The membrane consists of five command
keys (Start, Stop, Load, Unload, and Reset), four navigation keys (Up, Right, Load Puts the compressor into the
Left and Down), and an Edit mode selection key (Enter). These keys, in selected mode of operation.
conjunction with the graphics display and the LED icons, make up the user Unit will load if the pressure
interface to the compressor. conditions are right.
Xe-70M
Unload Puts the compressor into an
unloaded state. Unit will run
unloaded indefinitely.
Reset Clears Warnings and Trips once

the fault condition is corrected.
Start Starts the compressor.
Stop Stops the compressor. This

LED STATUS ICONS button should be pressed
Three LED icons are used to indicate the current status of the control system instead of the Emergency Stop
from a distance and are located on the upper left side of the user interface. for normal stopping operation.
Enter Toggles the display between the
Xe-70M LED Status Icons
Navigation mode and the Edit
mode.
Icon Name Function
OK Illuminates when no Warnings or
Trips are sensed. Can be in a Ready NOTICE
or Not Ready state. This icon will
The Load and Unload keys are not used on the
flash when the machine is Running
variable speed compressors.
Unloaded.
Alert Illuminates when a Warning NAVIGATION KEYS
(flashes) or Trip (constant ON)
is sensed. Can be in a Ready There are four navigation keys (UP, RIGHT, DOWN and LEFT). While the ENTER
(Warning) or Tripped state. key is not considered a navigation key, it is used in conjunction with the
navigation keys to make or confirm a selection.
Auto Illuminates when the compressor
stops in auto restart.
COMMAND KEYS
These keys command the controller to perform actions as specified in the
following table. When any of these keys are pressed the action below will be
initiated and logged in the event log.
47784414 Rev B EN-B


Navigation Keys
Folder Icon Description
Name
Maintenance Status and notification setup for
compressor maintenance items.
General General settings such as

Settings Language, Time, and Units of
Measure.
Integral Integral Sequencing
The navigation keys roll over. Pressing one of the navigation keys will lead Sequencing communication status and
the user down a navigation path. Each time the key is pressed, another step configuration.
in the path is taken. Once the end of a navigation path is reached, pressing
Status Measurements or status from/of
the key one more time will bring the user back to the beginning of the path.
all analog and digital I/O.
Pressing the opposite key will move the user through the navigation path in
the opposite direction. Once the beginning is reached, pressing the opposite Factory Compressor tuning parameters.
key will take the user to the end of the path. Settings Also displays hardware and
DISPLAY LAYOUT software versions.
Display Layout PAGE NAVIGATION

Once the desired folder is selected, press the DOWN key to move to the page
A
selection area and then use the RIGHT and LEFT keys to select the desired
B page. Use the UP key to get back to the folder tabs.
Title Bar Page Icons
C Icon Description
Start of the page selection area.
Indicates that there are more pages available

D by navigating right.
Indicates that there are more pages available
Display Layout
by navigating left.
Key Name Description
ACCESSING PARAMETERS
A Folder Bar Uses tabs to graphically identify
each folder. After the desired page is selected, the page’s parameters can be selected by
using the DOWN key. The cursor will move to the next parameter each time
B Title Bar Identifies current folder and page the DOWN key is pressed. Use the UP key to go back to the previous one.
(underlined).
The cursor rolls over, so once the last parameter is selected, pressing the
C Page Content of the current page. DOWN key will navigate the cursor to the Folder Bar. If the first parameter is
Content selected, pressing the UP key will move the cursor to the page selection area.
D Dashboard Displays system status. Once selected, access parameters by pressing the ENTER key. Make changes
using the NAVIGATION keys and then enter the setting by pressing the ENTER
FOLDER NAVIGATION AND ICONS key again. After a parameter is accessed, pressing the ENTER key will enter
the current setting into the control program and navigate the cursor back to
To move among the tabbed folders shown on the LCD display, press the the selected parameter on the page.
RIGHT and LEFT keys. The navigation rolls over from the last to the first folder
and vice-versa. When the cursor is on a parameter that has an enabled/disabled box,
pressing the ENTER key will cause the setting to toggle.
Folder Bar Icons
This icon appears on numeric entry windows. Placing the cursor on it and
Folder Icon Description then pressing the ENTER key will cancel the entry and any changes that were
Name made.
Home System performance and status Numeric Entry Window
main information. The first page
of this folder is the default page
when the controller first powers
up.
Operator System options and
Settings configuration settings.
Events System events log.
Trip History Details on the most recent trips.
EN-B 47784414 Rev B


allow the compressor to start. The condition must be cleared before a
NOTICE start is allowed, but does not need to be acknowledged.
• Tripped – The compressor has detected an abnormal operational
Not all pages have adjustable parameters. Some just condition that has stopped the machine. A trip must be
have read-only information. acknowledged by hitting the reset button before the compressor can
start.
DASHBOARD ICONS • Processor Init – The controller is being initialized.
The dashboard is intended to be a quick at-a-glance view of system status.

The following table lists standard dashboard icons and their definition.
Note that the color of these icons changes based on the state set by the
application while running.
Dashboard Icons
Name Icon Description

Remote Remote control is enabled. This can
Control be Remote Start/Stop, COM Control,
Integral Sequencing or Web Control.
Service A service reminder is nearing or has
Required expired
(i.e.: an air or oil filter needs to be
changed).
Unloaded Compressor is in the unloaded state.
or
Loaded Compressor is in the loaded state.
DASHBOARD STATUS MESSAGES

The dashboard also displays the current operating state of the compressor.
The following states can be encountered during machine operation:
• Ready to Start – The compressor currently has no trip or start inhibit
conditions present. The machine can be started by pressing the start
button at any time.
• Starting – A start command has been given to the compressor and
the start sequence is being performed. The time period for this state
can vary depending on the starter type of the machine.
• Load Delay – The compressor is waiting for a small period of time
after starting before allowing the machine to load. This ensures the
machine is at operating conditions before loading.
• Running Loaded – The compressor is operating and producing air.
The inlet valve is open and the blow-off valve is closed.
• Running Unloaded – The compressor is operating, but not
producing air. The inlet valve is closed and the blow-off valve is open.
• Reload Delay – This is a brief period of time after the compressor has
unloaded before it is allowed to load again. This gives the inlet and
bypass valves time to reach their proper positions.
• Auto-Restart – The compressor has stopped due to pressure rising
above the offline or auto-stop setpoints and auto-restart being
enabled. The compressor will automatically restart when pressure
falls to the online or target pressure setpoint.
• Stopping – The compressor has received a stop command and the
stop sequence is being performed.
• Blowdown – The compressor must wait for a brief period of time after
stopping its motor before it is allowed to start again. The compressor
will restart at the end of the blowdown period if a start command is
recieved during blowdown.
• Not Ready – The compressor has detected a condition that will not
47784414 Rev B EN-B


FIXED SPEED COMPRESSOR Page 2 : Counters
Counters
HOME FOLDER
Page 1: System Overview
Home Folder
• Hour Meters - Indicates the hours that: the controller has been powered
up, the compressor motor has been running, and the compressor has
running loaded.
• Starts - Indicates the number of times a start is attempted on the
This is the factory default display after powering up the system. compressor.
• Online Pressure Setpoint - indicated in the black box and arrow, • Date & Time – Indicates the current date and time. This is adjustable and
which is always left of center on the gauge. The compressor will load configurable in the GENERAL SETTINGS folder.
when package discharge pressure falls below this value.
• Offline Pressure Setpoint - indicated in the black box and arrow, NOTICE
which is always right of center on the gauge. The compressor will
unload when package discharge pressure rises above this value. All information on this page is read only.
• Package Discharge Pressure - indicated by the large numbers
centered below the gauge and by the black arrow below the gauge. Pages 3 & 4 – Analog Inputs and Compressor Information
This is the air pressure that the compressor is supplying to the plant.
Analog Inputs and Compressor Information
• Pressure Unit of Measure - indicated below the Package Discharge
Pressure. This is selectable from the GENERAL SETTINGS folder.
• Airend Discharge Temperature - indicated by the numbers in the
lower right of the display. This is the temperature of the air/oil mixture
at the discharge of the compression module.
• Temperature Unit of Measure - indicated to the right of the
Airend Discharge Temperature. This is selectable from the GENERAL
SETTINGS folder.
• Run Hours – indicated by the numbers in the lower left of the display.
The number of hours the compressor motor has been running.
NOTICE
The online and offline set points can be selected and

modified on this page. All other information on this
page is read only.
Any sensor that is not installed or is reporting a failure will show a [ - - ]

symbol.
NOTICE
All information on this page is read only.
The following analog inputs are displayed in this section.

• Package Discharge Pressure – The pressure the compressor is delivering
to the plant.
• Sump Pressure – The compressor’s internal pressure at the sump tank.
• Airend Discharge Temperature – The temperature of the air/oil mixture
at the discharge of the compression module.
EN-B 47784414 Rev B


• After-cooler Discharge Temperature (Not available on this the solenoid when pressure rises above the offline pressure setpoint.
compressor model)– The temperature of the air after passing through
• Modulation – The compressor will still load and unload as in online/
the after-cooler. Note – Only shown when the Low Ambient option is
offline, but will energize a different solenoid valve for modulation.
purchased and installed.
When the package discharge pressure is between the online and
• After-cooler Discharge Pressure (Not available on this compressor offline setpoints the compressor will adjust the inlet valve in order to
model)– Pressure the compressor is delivering before the dryer. Note – achieve a stable output pressure. The output pressure target needs to
Only shown when the TAS option is purchased and installed. be set by a technician at the inlet valve in order to provide effective
modulation control. Modulation can only work when the package
• Separator Pressure Drop – The pressure drop across the separator
discharge pressure is above 60 psi. Modulation is an option and must
element.
be enabled in the factory settings tab.
• Dryer Run Status (Integrated dryer units only) (Not available on
• Mod/ACS – The compressor will initially start out in online offline
this compressor model) – Checkbox that shows whether the dryer is
mode. If the compressor goes through 3 load/unload cycles within
currently running (checked) or not (blank).
3 minutes, it will switch over into Modulation mode. It will remain
• Time and Date in modulation until the stop button is pressed or 3 minutes pass
• Main Motor Current – Current flowing through the main motor as between an unload and load command. Mod/ACS is an option and
measured by the installed current transducers. must be enabled in the factory settings tab.
Unloaded Stop Time – Time period that the machine must run unloaded
before the motor is allowed to stop after a stop command is received.
OPERATOR SETTINGS FOLDER
Range (in seconds): 10 - 30
Pages 1-2: Operator Settings
Starter Time – Time period that the compressor needs in order to come up
Operator Settings to operating speed after a start command before being able to produce air.
The parameters on these pages are adjustable any time.
*Note that Mode of Operation can only be adjusted if the modulation option
has been purchased for the compressor and the Enable Modulation factory
setpoint has been turned ON.
Pages 3-6: Operator Options
Operator Options
The below values are all setpoints

Online Pressure – The compressor will load when the package discharge
pressure falls below this value.
Range (in PSI): 65 to Offline Pressure - 10
Offline Pressure – The compressor will unload when package discharge
pressure rises above this value.
Range (in PSI): 75 to Rated Pressure + 10. Please note that the range will be
reduced by 7 psi when operating a TAS machine.
Lead/Lag – When this box is checked the compressor is operating as a lead
machine. Unchecking the box causes the machine to run as a lag machine.
Lag Offset – If the machine is running as a lag compressor, the lag offset will
be subtracted from the online and offline setpoints.
Range (in PSI): 0 – 45, depending on the online and offline setpoints. The Lag
Offset will never allow you to exceed the minimum or maximum values of the
online and offline setpoints.
Mode of Operation – Selections are Online/Offline, Modulation/ACS, and
Modulation only – determines how the compressor will try to maintain a
specific pressure.
• Online/Offline – The compressor will load the machine by energizing
a solenoid that opens the inlet valve and closes the blowdown valve
when package discharge pressure falls below the online pressure
setpoint. The compressor will unload the machine by de-energizing
47784414 Rev B EN-B


Note that in order to disable Scheduled Start/Stop, the Scheduled Start and
Stop days, hours, and minutes must match exactly.
* The low ambient temperature is only adjustable if the low ambient factory
set point is ON.
** A value of 0 will disable the lead/lag cycle time feature.
Page 7 Calibrate Sensors
Calibrate Sensors
The below values are all setpoints

Enable Auto-Restart – Enabling this will allow the compressor to stop if it
has been running unloaded for a period of time, and the motor has exceeded
its minimum running time (10 minute in most cases).
Auto-Restart Time – The time period the compressor must run unloaded
before stopping in auto-restart. This time period begins the moment that
package discharge pressure rises above the offline setpoint. Both this time
period and the minimum motor run timer (10 minutes) must be satisfied
before the compressor will stop in auto restart. Sensor calibration can only take place when the machine is stopped and
Range (in seconds) 2 - 60 there is no pressure on the sensor. Calibration only needs to take place after
a sensor is replaced, the controller is replaced, the controller software is
Auto-Restart Delay – The time period after the package discharge pressure upgraded, or the operator suspects the sensor reading is in error. Calibrate
has fallen below the online setpoint before the compressor can automatically a sensor by selecting the checkbox beside the sensor name. Note that the
restart. checkbox may appear too quickly to be visible. Calibration can be confirmed
Range (in seconds): 0 - 60 by verifying that the sensor value now reads zero.
COM Control – Enabling this setpoint allows the compressor to be controlled Each of the sensors listed below can be calibrated.
by a serial or Ethernet device, such as an X8I. This is equivalent to the • Sump Pressure (3APT) – Only on units with the Enable 3APT factory
“Sequencer” option on older Intellisys controllers. setpoint ON.
Remote Start/Stop – Enabling this setpoint allows the compressor to be • Package Discharge Pressure (4APT)
started and stopped using the digital inputs on the controller.
• After-cooler Discharge Pressure (7APT) – Only on units with
Enable PORO – Enabling this setpoint will allow the compressor to integrated dryer. Note : Not available on this compressor model.
automatically restart after a power outage has been restored if the
compressor was running loaded at the time of the outage. PORO is an option Note that if a sensor is currently reading a value that is +/- 10% of its range
which must be purchased and installed before this feature can be turned ON. from zero, the sensor will not be able to be calibrated and an warning
will be logged in the event log. Make sure the sensor is being exposed to
PORO Time – Time after the controller power has been restored and atmosphere before attempting calibration.
controller has finished booting before the compressor will perform a PORO
start. During this time the PORO Horn will sound.
Low Ambient Temp – Temperature below which the low ambient option will
come into effect.
Range (in deg F): 30 - 60
Scheduled Start Day – Day (or days) of the week for which a scheduled start
will be performed. The compressor will start when its onboard clock matches
the day, hour, and minute of the scheduled start setpoints. Scheduled Start/
Stop is an option which must be purchased and installed before this feature
can be turned ON.
Scheduled Start Hour – Hour of the day for which a scheduled start will be
performed. Scheduled Start/Stop is an option which must be purchased and
installed before this feature can be turned ON.
Scheduled Start Minute – Minute of the hour for which a scheduled
start will be performed. Scheduled Start/Stop is an option which must be
purchased and installed before this feature can be turned ON.
Scheduled Stop Day – Day (or days) of the week for which a scheduled stop
will be performed. The compressor will stop when its onboard clock matches
the day, hour, and minute of the scheduled stop setpoints. Scheduled Start/
Stop is an option which must be purchased and installed before this feature
can be turned ON.
Scheduled Stop Hour – Hour of the day for which a scheduled stop will be
performed. Scheduled Start/Stop is an option which must be purchased and
installed before this feature can be turned ON.
Scheduled Stop Minute – Minute of the hour for which a scheduled stop will
be performed. Scheduled Start/Stop is an option which must be purchased
and installed before this feature can be turned ON.
EN-B 47784414 Rev B


Sensor Failure (Not available on this compressor model)
EVENTS FOLDER Xe-70M On-Screen Text: 7ATT Failure
Pages 1 to a Max of 50
This will occur whenever sensor 7ATT is recognized as missing or broken. The
Events folder sensor failure message shall follow the following format: 7ATT FAILURE. The
7ATT sensor failure will be shown only when the integrated dryer is installed
(accessed in the factory settings menu). This condition must exist for 3
seconds before the warning is issued.
Change Separator Element
Xe-70M On-Screen Text: Chg Sep Elem
Will occur if the unit is loaded, the package discharge pressure (4APT) is
at least 90 psi and the separator pressure drop is greater than 12 psi. This
condition must exist for 3 seconds before the warning is issued.
Note that the Enable 3APT setpoint must be turned ON for this warning to
The pages in the Events folder document up to the last 250 events that the occur
controller has experienced, with the time and date of the occurrence. The
High Airend Discharge Temperature
events are recorded in sequence, with number one being the newest and 250
being the oldest. When a new event occurs, it becomes number one and all Xe-70M On-Screen Text: High A/E Disch T
others are shifted up in number.
Will occur if the unit is running and 2ATT is greater than 221 deg F (97% of
The page numbers in the Title Bar are used to scroll through the events, with 228) and the unit is running. This condition must exist for 3 seconds before
each page displaying up to five. Page one displays events one through five, the warning is issued.
page two displays six through ten, and so on.
High Sump Pressure
The time and date of the event can be viewed by navigating to an event and
pressing the right arrow navigation key. The time and date window can then Xe-70M On-Screen Text: High Sump Pres
be exited by pressing the enter key. If the unit is running loaded, has been loaded for at least 8 seconds and
Events folder the sump pressure is more than 25 psi above the rated pressure for the
compressor. If this warning occurs, the online and offline pressures will be
reduced. For example, a rated pressure of 100 psi would have a maximum
offline pressure of 110 psi. This warning would occur if the sump pressure
goes above 125 psi in this example. This condition must exist for 3 seconds
before the warning is issued.
Note that the Enable 3APT setpoint must be turned ON for this warning to
occur.
Service
Service warnings occur when the unit has operated a certain number of
hours, based on the total hours. Service warnings can have multiple levels,
The following items will generate an event. depending on the service level selection. A service level selection of 0
• Power ON disables service warnings.
• Power OFF Service Level 1
• Press the Start Key Xe-70M On-Screen Text: SVC Required

• Press the Stop Key If service level 1 has been selected for the unit, a “SERVICE REQUIRED”
warning will be issued on hour intervals equal to the service time period set
• Press the Load Key
point. This warning can be reset the same as any other warning.
• Press the Unload Key
Service Level 2
• Starting the compressor remotely
Xe-70M On-Screen Text: 100 hours to SVC, SVC Required, Service Alarm
• Stopping the compressor remotely
If service level 2 has been selected for the unit, the service complete factory
• Loading the compressor remotely
set point will be used to clear a level 2 service warning and reset the service
• Unloading the compressor remotely time or date. The service complete can be reset before a service warning
occurs.
• Warning
• Trip The initial “SERVICE REQUIRED” warning will occur at total hour intervals
equal to the service time period set point. However, 100 hours before this a
• Start Inhibit “100 HOURS TO SERVICE” warning will occur. This warning can be reset the
same as any other warning. One hundred hours later the “SERVICE REQUIRED”
Active Warnings will show a flashing caution icon while acknowledged warning will occur. This warning can be reset the same as any other warning,
Warnings will a solid icon. however this warning will return in 24 hours if the service complete factory
Active Trips will show a flashing trip icon while acknowledged Trips will set point has not be set. If the service complete has not been set, 100 hours
have a solid icon. later, the “ALARM – SERVICE REQUIRED” warning will be issued. This warning
can only be cleared by the service complete factory set point. Once the
Active Start Inhibits will be listed in the Event log, but not have an icon service complete factory set point is set, indicating the service is completed,
present. The display will indicate the compressor is not ready to start if a start the time for the next “SERVICE REQUIRED” warning will be calculated by
inhibit is active. adding the service time period to the total hours value, with the “100 HOURS
TO SERVICE” warning occurring 100 hours before and the “ALARM – SERVICE
REQUIRED” warning occurring 100 hours after that time.
Warning Events List
47784414 Rev B EN-B


High Discharge Pressure Remote Stop Failure
Xe-70M On-Screen Text: High Disch Pres Xe-70M On-Screen Text: Rem Stop Fail
Will occur if the unit is using a remote sensor or is under the control of an Will occur if the remote start/stop option is enabled, the remote stop button
external device, such as an X8I, is loaded, and the discharge pressure (4APT) remains open and either start button is pressed.
is greater than the maximum offline pressure. This condition must exist for 3
seconds before the warning is issued. If this condition occurs, the compressor Remote Start Failure
will automatically unload. The unit will be available to reload once the Xe-70M On-Screen Text: Rem Start Fail
discharge pressure falls to the rated pressure value.
Will occur if the remote start/stop option is enabled, the unit is started by the
Dryer Temp Warning (Not available on this compressor model) remote start button, and the button stays closed for 7 seconds after the unit
Xe-70M On-Screen Text: Dryer Temp starts.
Dryer High Pressure (Not available on this compressor model) Sensor Failure (Not available on this compressor model)
Xe-70M On-Screen Text: Dryer High Pres Xe-70M On-Screen Text:

3APT Failure, 4APT Failure, 7APT Failure, 2ATT Failure, Main Motor CT Failure.
Xe-70 Dryer Controls are not linked to UP Series 15-30HP/11-22kW dryers.
This will occur when a sensor is recognized as missing or broken. The sensors
Change HE Filter (Not available on this compressor model) affected by this trip are CT1, CT2, CT3, 3APT, 4APT, 7APT, and 2ATT. The sensor
should be displayed along with the sensor failure message. The sensor failure
Xe-70M On-Screen Text: Change HE Filt message shall follow the following format: 3APT Failure.
Note that the Enable 7APT setpoint must be turned ON for this warning to Emergency Stop
occur.
Xe-70M On-Screen Text: Emergency Stop
Invalid Calibration
This will occur when the EMERGENCY STOP button is engaged.
Xe-70M On-Screen Text: Invalid Cal
High Sump Pressure
Will occur if the sensor zero value is ± 10% of its scale. See Sensor Calibration.
Xe-70M On-Screen Text: High Sump Pres
Trip Events List
This will occur if the compressor is running loaded for at least 8 seconds, and
Low Sump Pressure any one of the 3 following conditions exist. (1) The sump pressure is above
Xe-70M On-Screen Text: Low Sump Press the rated pressure by 35 psi. (2) The separator pressure drop is measured to
be more than 25 psi and the package discharge pressure at least equal to the
Will occur if the unit is running unloaded or loaded and 3APT is less than 13 minimum online set point value. (3) The sump pressure is above 165 psi if the
psi for 15 seconds. rated pressure is less than 190 psi or the sump pressure is above 220 if the
Note that the Enable 3APT setpoint must be turned ON for this warning to rated pressure is 190 psi.
occur Note that the Enable 3APT setpoint must be turned ON for this warning to
High Airend Discharge Temperature occur.
Xe-70M On-Screen Text: High A/E Disch T Unit Too Cold To Start
This will occur if 2ATT is greater than 228 deg F and the unit is running. Xe-70M On-Screen Text: Unit Too Cold
Check Motor Rotation This will occur if the unit does not have the low ambient option, the airend
discharge temperature (2ATT) is less than 35 deg F, and the operator
Xe-70M On-Screen Text: Ck Motor Rot attempts to start the compressor. This fault can only occur once a day. Once
this fault occurs, the operator can reset it and start the compressor. This fault
This will occur if 3APT is less than 1 psi on a unit, 3 seconds after starting
will be logged in the trip history to indicate that the unit is being started in
(6 seconds if the unit is equipped with a soft starter or airend discharge
low ambient conditions.
temperature is less than 50 deg F). This condition can be caused by the motor
running in reverse. Once correct motor rotation is established, this trip will Start Inhibit List
not be checked again unless power is removed from the controller. However,
if correct motor rotation is not established, this fault will be checked after High Airend Discharge Temperature
each start until correct motor rotation is established. Correct motor rotation Xe-70M On-Screen Text: High A/E Disch T
is established when the controller reads a sump pressure of 1 psi or more
within 3 seconds of starting. This will occur if 2ATT is greater than 95% of 228 deg F.
Note that the Enable 3APT setpoint must be turned ON for this warning to High Sump Pressure
occur. Xe-70M On-Screen Text: High Sump Pres
Overload This will occur if the sump pressure (3APT) is 25 psi or higher than the rated
Xe-70M On-Screen Text: Overload pressure of the compressor.
This will occur if the fan or motor overload relays opens. The contact must be
open for at least 3 seconds before the trip will occur.
Xe-70M On-Screen Text: Main Motor OL
This will occur if the current transducers indicate that the motor amp draw is
excessive. This overload is the equivalent of a class 10A trip level.
EN-B 47784414 Rev B

TRIP HISTORY MAINTENANCE FOLDER

Pages 1 to a Max of 3 Page 1 – Filter Status
Trip History Filter Status
This page displays the status of the filters. The filter status will either be “OK”
The pages in the Trips History folder document up to the last 15 trips that the
or “Change” depending on the compressor’s diagnostic readings. If a filter
controller has experienced, and time stamps each. The trips are recorded in
reaches the “change’ status, a warning will be issued and the service indicator
sequence, with number one being the newest and 15 being the oldest. When
will light up to notify the user. Please note that the compressor must be in a
a new trip occurs, it becomes number one and all others are shifted up in
“Running Loaded” state to check these maintenance items. If the compressor
number.
is not in a running state – the status will display “Load,” unless a maintenance
The page numbers in the Title Bar are used to scroll through the events, with indicator has been issued when the machine was running and has not yet
each page displaying up to seven. Page one displays events one through five, been reset.
page two displays six through ten, and so on.
The following filters are displayed:
The following items will generate an entry in the trip history. • Separator Element
• Trips
Page 2 - Maintenance Configuration
Active Trips will show a flashing trip icon while acknowledged Trips will Maintenance Configuration
have a solid icon.
The trip history also records compressor data at the time of the trip to assist
in diagnostics and troubleshooting. Navigating to the trip entry and hitting
the right navigation button will bring up the trip history dialog box.
Trip History
This page allows the user to set the service interval and to reset the counter
after the service has been performed. The service interval may be set to any
value between 1000 and 8000 hours, but must be set in accordance with the
factory maintenance schedule. After maintenance has been performed, the
user can reset the counter by navigating to the Reset button and pressing
the enter key. Note that after changing the Service Interval a Reset must be
While the dialog box is active, press the left and right keys in order to scroll performed to set the Hours Until Service to the proper value.
through the displayed data. The name of the trip will always be shown in
the title bar of the dialog box. Press enter when finished viewing the data to
return to the trip history screen. GENERAL SETTINGS FOLDER
All parameters in the general settings folder are adjustable.
47784414 Rev B EN-B


Page 1 – Language and Units Selection Confirm New Time and Date is used to verify that changes to selections are
desired. An “x” must appear in the checkbox before any changes will take
Language and Units Selection affect.
The controller will continue to display any changes, even when the selections
have not been confirmed and the user exits the page, then returns. Cycling of
the power returns all selections to their current settings.
NOTICE
The controller does not support Daylight Savings Time.
Page 3 – Backlight Settings

Backlight Settings
Language is selectable from the following 30 choices:
• English (default) • Korean

• Bulgarian • Latvian
• Chinese, simplified • Lithuanian
• Croatian • Maltese
• Czech • Norwegian
• Danish • Polish
• Dutch • Portuguese Backlight Brightness adjusts the brightness of the display.
• Estonian • Romanian
NOTICE
• Finish • Russian
• French • Slovak The backlight will be switched ON whenever any of the
• German • Slovenian controller’s keys are pressed.
• Greek • Spanish WARNING

• Hungarian • Swedish
The start, stop, load, unload, reset, and acknowledge
• Italian • Thai keys on the controller remain functional while the
• Indonesian • Turkish backlight is switched OFF. It is recommended to press
the enter key or one of the navigation keys in order to
The controller will display all screens in the selected language and only one
language can be selected at a time. switch the backlight ON.
Each language appears in its native translation.
Page 4 - Serial Port Address Settings
Temperature is selectable between oF and oC.
Serial Port Address Settings
Pressure is selectable between psi, kpa, bar, kg/cm2.
Page 2 – Time & Date Settings
Time & Date Settings
This page allows the user to set up the network addresses for the RS-485
networks the controller is capable of communicating with.
Active Protocol – Allows the serial port to be configured to Airbus (used for
X-Series system controllers and integral sequencing) or Modbus protocols.
All items are adjustable.
MODBUS Address – Sets the modbus node ID for the controller to
Time allows the current time to be set in a 24 hour format communicate with a Modbus capable device, this can be any value between
Date allows the current month, day, and year to be set 1 and 254.
Date Format is selectable between dd/mm/yyyy (default), mm/dd/yyyy, and RS-485 Address – Sets the airbus address that allows the controller to
YYYY/MM/DD communicate over Integral Sequencing or an X-Series system controller
network.
EN-B 47784414 Rev B


Pages 5 & 6 – Ethernet Settings (ECO Module Only)
INTEGRAL SEQUENCING FOLDER
Please note that these pages will have no effect unless the ECO module
option has been purchased. Integral Sequencing folder
Ethernet Settings (ECO Module Only)
IP Address Setting – When DHCP is not enabled, this setpoint sets the IP
address of the controller.
IP Address Actual – This will match the IP address setting when DHCP is
not enabled. If DHCP is enabled this will display the address assigned to the
controller by the DHCP server.
Default Gateway Setting – Setpoint for the default gateway.
Default Gateway Actual – Current reading/setting for the default gateway.
Subnet Mask Setting – Setpoint for the subnet mask
Subnet Mask Actual – Current reading/setting for the subnet mask
MAC Address – This is the unique hardware MAC address for the controller.
This can not be changed.
Enable DHCP – Allow the controller to automatically receive an IP address
from the Local Area Network (LAN)
Apply– After editing the desired setpoint navigate to the accept setting and
press enter in order for the values in the setting variables to be confirmed by
the controller.
Cancel – Discard any changes made to the Ethernet settings.
Integral Sequencing allows the compressor to be networked with up to

three other compressors (fixed or variable speed) to maintain a stable
system pressure by loading and unloading compressors as needed. Integral
sequencing requires no additional hardware other than a serial two wire
connection daisy chained between all compressors in the system, connected
to port X04 on the controller.
For a compressor to be a member of the integral sequencing system, the
COM control setpoint in the operator settings tab must be enabled and
the compressor must be started via the local start button. Additionally, it
is recommended that the Auto-Restart function be enabled as the integral
sequencing system
will never start and stop machines, only load and unload them. Integral
sequencing relies on Auto-Restart to turn OFF the compressor motor when
not needed.
Please note that the compressor’s address in the integral sequencing system
is defined by the RS-485 address that is set on the general settings folder.
Also note that the pressure signal used to determine when to load or unload
another compressor is based on the pressure reading from the compressor
47784414 Rev B EN-B


assigned as the integral sequencing master. Lastly, note that the Active Page 1 – Analog Inputs
Protocol on the general settings tab must be set to Airbus485 for integral
sequencing to operate properly. Analog Inputs
Certain functions may interfere with compressors loading and unloading:

• Verify that the Remote Load Enable switch is in the open position.
Having this closed will allow the remote load/unload switch to define
the load command.
Start Delay Interval – Determines the amount of time between loading

compressors. This prevents all compressors from loading at once. This
setpoint should be set to the longest starting time of any compressor in the
system. In general, this will be equivalent to the star/delta transition time for
a fixed speed machine, or ramp time for a VSD machine.
Damping – The pressure control “Damping” setting which is used to tune Analog Inputs:
how quickly the system responds to pressure deviations. The default is 10 and
should not normally be changed. The following analog inputs are displayed in this section.
Tolerance - The pressure control “Tolerance” setting, which is used to tell the • Package Discharge Pressure – The pressure the compressor is
system how to respond to changes in pressure above and below the load/ delivering to the plant
unload pressures. The default is 3.0 psi and should not normally be changed. • Sump Pressure – The compressor’s internal pressure at the sump
tank.
Number of Compressors – Defines how many compressors are in the
system. There is a maximum of 4. • Airend Discharge Temperature – The temperature of the air/oil
mixture at the discharge of the compression module.
Priority – Each compressor can be assigned a priority level. Setting a
priority for a compressor affects how the rotation will occur. Compressors • After-cooler Discharge Temperature (Not available on this
with priority 1 will always be in the lead position(s), followed by priority 2 compressor model) – The temperature of the air after passing
compressors, and so on. Compressors will only rotate positions with other through the After-cooler. Note that this will only be shown if the Low
compressors of the same priority level. Ambient option has been purchased and installed.
Sequence – Displays the current load/unload order of the system. Each • After-cooler Discharge Pressure (integrated dryer units only) (Not
compressor in the system is assigned a letter. The letter indicates whether available on this compressor model) – Pressure the compressor is
the machine with the assigned Airbus address is a lead machine (loads first, delivering before the dryer.
unloads last) or one of the trim machines. Letter A is assigned to the lead
Page 2 – Compressor Data
machine, B to the next machine to load, C to the third machine to load, and D
to the final machine to load. Machines will unload in the reverse order, such Compressor data
that A will be the last machine running.
The first position in the - - - - sequence on Integral Sequencing tab, page 3
always refers to the compressor that is assigned Airbus Address 1. The second
position to Airbus Address 2, and so on. Note that the letter sequence may
change due to rotation.
Note that the sequence will only be displayed on the master controller.
Rotate Now – Selecting this setpoint will cause the sequence to shift
according to the priorities, regardless of the rotation interval setpoint.
Rotation Interval – Determines the time period between automatic
sequence rotations.
Compressor Data:
Time Left – Counts down the time until the sequence rotation will occur.
• Power ON Hours – The number of hours the controller has been
System Pressure – Shows the current pressure reading that the system is powered up
using for control. This will only be shown on the sequence Master controller. • Running Hours – The number of hours the compressor’s motor has
been running
• Loaded Hours - The number of hours the compressor has been
producing air
STATUS FOLDER
• Real Time Clock - Current time of day
NOTICE Pages 3 and 4 – Digital Inputs
All information on these pages is read only. Digital inputs
NOTICE
Some values may only be visible when the factory

settings password is entered.
EN-B 47784414 Rev B


• PORO Horn – Normally Open
• Trip Indication – Normally Open
Page 7 – Analog Outputs

Analog inputs
Digital Inputs:
Each digital input will have an indication showing whether the input is in
an “OPEN” or “CLOSED” state. This is the physical state of the input and may
not necessarily line up with the logical condition. The normal state is shown
below. Analog Outputs (Not available on this compressor model) :
• Emergency Stop – Normally Closed
The value for the analog outputs will be in mA.
• Main/Fan Motor Overload – Normally Closed • VSD Blower Output – Current speed of the VSD blower (if installed).
• Remote Load Enable – Normally Open
Page 8 – CT Inputs
• Remote Load/Unload – Normally Open
CT Inputs
• Remote Start - Normally Open
• Remote Stop – Normally Closed
• Dryer Temperature Fault – Normally Open
• Dryer High Pressure – Normally Closed
Pages 5 and 6 – Digital Inputs

Digital inputs
CT Inputs
Displays the mA value of the current transformers installed on each leg of the
motor incoming power
• CT1
• CT2
• CT3
FACTORY SETTINGS FOLDER

This folder is for Ingersoll Rand factory and service personnel. A password
must be entered on page one in order to adjust values in this folder. This
folder is used for setting parameters that are specific to that compressor and
displaying software information for the controller.
Page 1 – Password
Password
Digital Outputs:
Each digital output will have an indication showing whether the output is in
an “OPEN” or “CLOSED” state. This is the physical state of the input and may
not necessarily line up with the logical condition. The normal state is shown
below.
• Starter Contact KM1, KM2 – Normally Open
• Starter Contact KM3 – Normally Open
• Fan Starter Contact KM4 – Normally Open
Password:
• Load Solenoid – Normally Open
Provides access to enter a valid password to gain access to password
• Modulation Solenoid – Normally Open
protected parameters. The password is entered by scrolling down to the
• Dryer Run / Fan Run – Normally Open password value and pressing the return key.
47784414 Rev B EN-B


Password entered:
This checkbox will indicate a valid password has been entered. If this
checkbox is blank, a valid password has not been entered or it has timed out.
This is read only.
Password timeout enable:
Checking this box will enable the password time feature.
Password timeout:
This timeout along with the password timeout enable allows the user to set
an adjustable amount of time to require a valid password to be re-entered.
Once this timeout is reached re-entry of a valid password is required. The
timeout counter is reset after any button press.
Pages 2 Thru 6 – Factory Settings
Factory settings
These pages are used for setting parameters that are specific to the
compressor. All of the factory settings that are adjustable are listed below.
All settings on these pages are password protected.
Rated Pressure (psi – 100, 115, 135, 190) – This is the nominal pressure that
the compressor can provide.
Starter Type (Star-delta, Remote Starter, Soft Starter) – Choose the starter
type installed in the compressor. If this is not set correctly, the compressor
may not start.
Service Level (0, 1, or 2) – Set the service level reminders for the compressor.
• Service Level 0 – Disables all service reminders
• Service Level 1 – A service warning will be issued when the service
time period has been expired. This warning can be reset by any user.
• Service Level 2 – A service warning will be issued 100 hours prior to
the service time period expiring. This 100 hour warning can be reset
by any user. At the expiration of the service time interval the service
warning will again occur. This warning can be reset by any user but
will recur every 24 hours until the service complete factory setpoint
has been set (Password Required).
Motor Protection – Used to enable current transformer based overload and

locked rotor protection. This must be set to ON unless a thermal overload is
installed in the compressor starter panel.
Nominal Current – Used to set up the motor overload protection. This value
is set at the factory and must not be changed.
Main Motor CT Range - Must match the range of the installed current
transformers. All current transformers must have the same range.
CT Windings – Must match the number of windings of the installed current
transformers. All current transformers must have the same winding number
EN-B 47784414 Rev B


Enable Modulation (ON/OFF) – This enables the modulation option in Pages 7 & 8 – Factory Settings
the controller, allowing Modulation or Mod/ACS modes of operations to be
chosen from the operator settings. The modulation option must be installed Factory Settings
on the compressor for this to work.
Enable PAC (ON/OFF) – Enables Progressive Adaptive Control – this will
reduce operating pressure in the case of a Change HE Filter warning or High
Sump Pressure warning in order to protect the compressor.
Enable Dryer (ON/OFF) (Option not applicable for UP Series. Set to
defaults) – Enables dryer control from the controller. The dryer option must
be installed in the compressor for this to work properly.
Constant Run Dryer (ON/OFF) (Option not applicable for UP Series. Set
to defaults) – Enabling this function causes the dryer to run whenever the
compressor is in a running state, including auto-restart. Disabling this will These pages are used for displaying software information for the controller.
allow the dryer to stop if certain conditions are met, such as satisfying a All items are read only.
minimum run timer. Certain dryer warnings will stop the dryer regardless of
this setpoint. If the dryer stops for any reason it will not be allowed to restart
for 90 seconds. When the compressor is being controlled by an external
source, constant run dryer will be enabled regardless of this setpoint’s state.
Enable VSD Blower (ON/OFF) (Option not applicable for UP Series. Set
to defaults) – Enable this function if there is a VSD blower option installed in
the compressor.
Limit Blower VSD (ON/OFF) (Option not applicable for UP Series. Set to
defaults) – Enable this setpoint to limit the maximum speed of the blower to
39 Hz.
Blower Override (Option not applicable for UP Series. Set to defaults) –
Sets the blower on VSD blower equipped units to run at a set percentage of
full speed. Setting this to 101% enables automatic control
Enable Low Ambient (ON/OFF) (Option not applicable for UP Series. Set
to defaults) – Enable this setpoint to activate low ambient control. Low
ambient control uses temperature readings to determine the speed of the
blower to allow the compressor to reach an optimal operating temperature.
When low ambient is enabled, the compressor will always start, but will run
unloaded until the airend discharge temperature reaches the low ambient
temperature set point.
Running Hours (adjustable) – Used to adjust the running hours counter on
the compressor
Loaded Hours (adjustable) – Used to adjust the loaded hours on the
compressor
Power ON Hours (Read Only)
47784414 Rev B EN-B

MODBUS CONNECTION AND CONTROL

CONNECTION TO THE MODBUS NETWORK Figure 3
The Xe-70M controller is designed to interface to any Modbus
RTU master capable device using Belden 9841 or equivalent
RS-485 cable. In order to connect to the network, the cable
must be connected to port X04 on the controller as shown in
the figure below:
Figure 2
Xe70M Phoenix 2 Pin

Connector
L2
2
1
L1
MODBUS ADDRESS SELECTION

Each compressor connected to the MODBUS network will
2 1
have a unique assigned address, starting at compressor
1 increasing sequentially to the number of compressors
X04 connected to the MODBUS network.
L2 The Modbus address for each compressor is set on the
L1 General Settings Tab, Page 4. The controller’s default Modbus
Address setting is 1,
RS-485 NETWORK Additionally, the active protocol must be set to Modbus Slave.
RS-485 data communications and other low voltage Figure 4

signals can be subject to electrical interference.
This potential can result in intermittent malfunction or
anomaly that is difficult to diagnose. To avoid this possibility
always use earth shielded cables, securely bonded to a known
good earth at one end. In addition, give careful consideration
to cable routing during installation.
1. Never route an RS-485 data communications or low
voltage signal cable alongside a high voltage 3- phase
power supply cable. If it is necessary to cross the path of
MODBUS MASTER SETTINGS
a power supply cable(s), always cross at a right angle.
In order to communicate properly with the Xe-70M controller,
2. If it is necessary to follow the route of power supply
the Modbus master must be set to communicate with the
cables for a short distance (for example: from a
following configuration:
compressor unit to a wall along a suspended cable tray)
attach the RS-485 or signal cable on the outside of an Baud Rate – 9600
earthed cable tray such that the cable tray forms an
Data Bits – 8
earthed electrical interference shield.
Stop Bits – 1
3. Where possible, never route an RS-485 or signal cable
near to equipment or devices that may be a source of Parity – None
electrical interference (for example: 3-phase power The following polling parameters are recommended for
supply transformer, high voltage switchgear unit, optimal system operation:
frequency inverter drive module, radio communications
antenna). Polling Rate: Not less than 500 ms
Timeout: 500 ms
Retries: 2
EN-B 47784414 Rev B


R4 TO 37 KW FIXED SPEED MODBUS TABLE
Table 32: R4 To 37 kW Fixed Speed Modbus Table
Register Variable Read/Write Range Notes

(40XXX)
1 Status/Control R/W See FIGURE 5
3 Package Discharge Pressure R
4 Sump Pressure Rw
7 Airend Discharge Temperature R
8 After-cooler Discharge R Low Ambient units only
Temperature
10 Separator Pressure Drop R
16 After-cooler Discharge Pressure R Dryer units only
65 Running Hours MSB R
66 Running Hours LSB R
67 Loaded Hours MSB R
68 Loaded Hours LSB R
98 Rated Pressure R
100 Starter Type R 1-3 See Figure 6
101 Modulation Enabled R 0=Disabled
102 Service Level R 0-2 0=Level 0, 1=Level 1, 2=Level 2
103 Service Time Period R 1000 - 8000 Increments of 1000
104 Dryer Installed R 0=OFF
112 Offline Pressure R/W 75 - (rated+10) rated = rated pressure
113 Online Pressure R/W 65-(offline-10) offline = offline pressure
114 Mode of Operation R/W 0–2 See Figure 6
115 Starter Time (seconds) R/W 5 – 30
116 Auto Restart Time (seconds) R/W 120 – 3600
117 Auto Restart ON/OFF R 0=OFF
118 Communication Control ON/OFF R 0=OFF
119 Remote Start/Stop Enable R 0=OFF
121 Power Out Restart Option (PORO) R 0=OFF
Enable
122 PORO Time (seconds) R/W 10 - 600
123 Auto Start/Stop Delay Time R/W 0 - 60
(seconds)
124 Low Ambient Temperature R/W 30 - 60 Degree F
125 Unloaded Stop Time R/W 10 - 30
128 Lead/Lag R/W 0=Lag
129 Lag Offset R/W 0 - 45 psi
131 Lead/Lag Cycle Length (Hours) R/W 0 – 750
132 Scheduled Start (Day) R/W 0-9 See Figure 6
133 Scheduled Start (Hour) R/W 0 – 23
134 Scheduled Start (Minute) R/W 0 – 59
135 Scheduled Stop (Day) R/W 0-9 See Figure 6
136 Scheduled Stop (Hour) R/W 0 – 23
137 Scheduled Stop (Minute) R/W 0 – 59
47784414 Rev B EN-B

Register Variable Read/Write Range Notes

(40XXX)
255 Warning Code R See Figure 7
256 Trip Code R See Figure 7
400 Reset Web Logins R/W 0-1 Writing a 1 value will reset the web
logins to factory defaults. After the
reset is performed this value shall be
set back to 0
Figure 5 : Manhattan Fixed Speed Controller Register 01-Status/Control
Bit 0: Host/Local (R/W) Bit 6: Alarm (R)

0 = Local 0 = No Alarms
1 = Host 1 = Alarms
Bit 1: Run/Stop (R/W) Bit 7: Warning (R)
0 = Stop 0 = No Warnings
1 = Run 1 = Warnings
Bit 2: Load/Unload (R/W) Bit 8: On/Off Line Mode (R)
0 = Unload 0 = Not in On/Off Line Mode
1 = Load 1 = On/Off Line Mode
Bit 3: Modulating (R) Bit 9: Mod/ACS or Mod Only (R)
0 = Not Modulating 0 = Not in Mod/ASC Mode
1 = Modulating 1 = Mod/ASC Mode
Bit 4: Unused Bits 10-12: Unused
Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R): Unused
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
Figure 6 : Manhattan Fixed Speed Controller Register Codes
Register 100: Starter Type Register 114: Mode of Operation

1 = Star-Delta 0 = On/Off Line
2 = Remote Starter 1 = MOD/ACS
3 = Soft Starter 2 = Modulation Only
Registers 132, 135: Day

0 = Sunday 4 = Thursday 7 = Daily
1 = Monday 5 = Friday 8 = Weekdays
2 = Tuesday 6 = Saturday 9 = Weekends
3 = Wednesday
EN-B 47784414 Rev B


Figure 7 : Manhattan Fixed Speed Controller Trip & Warning Codes
Code Description
02 Sensor Failure 3APT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
18 Motor Overload (Main) – due to CTs
19 Overload – due to Thermal OL
22 Check Motor Rotation
25 Remote Stop Failure
26 Remote Start Failure
28 Low Sump Pressure
29 High Air Pressure
31 High Airend Discharge Temperature
32 Emergency Stop
34 Change Separator Element
36 Sensor Error (Calibration)
38 100 Hours To Service
39 Service Required
40 Alarm – Service Required
48 Unit Too Cold To Start
49 High Sump Pressure
51 Dryer High Pressure
52 Dryer Temperature Warning
55 Change HE Filter (Dryer)
56 Sensor Failure – Main Motor CT Inputs
47784414 Rev B EN-B

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RELEASED 07/Jul/2023 11:57:00 GMT

Contact-Cooled Rotary Screw Air Compressor

Product Information Manual

Save These Instructions

RECEIPT / HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 LED STATUS ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

RECEIPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 COMMAND KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

UNPACKING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 NAVIGATION KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

LONG TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DISPLAY LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FOLDER NAVIGATION AND ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

PIPING AND INSTRUMENTATION (STANDARD CONTROL PAGE NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

EN-B 47784414 Rev C

ABOUT THIS MANUAL

47784414 Rev C EN-B

EN-B 47784414 Rev C

LABLE DESCRIPTION PE PROTECTED EARTH

47784414 Rev C EN-B

LABLE DESCRIPTION RLU REMOTE LOAD/UNLOAD

EN-B 47784414 Rev C

76 267.5 190.5 199

FRONT VIEW RIGHT VIEW

6X 23 975 815 485

47784414 Rev C EN-B

Key Figure 2 : Positioning of machine.

• The area selected for the location of the compressor

EN-B 47784414 Rev C

NOTICE Main motor insulation shall be tested by a qualified

47784414 Rev C EN-B

OPERATING INSTRUCTION (GENERAL)

If the compressor has to be stopped in an emergency

EN-B 47784414 Rev C

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

Reset Clears Warnings and Trips once

Start Starts the compressor.

Stop Stops the compressor. This

47784414 Rev B EN-B

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

General General settings such as

Display Layout  PAGE NAVIGATION

Indicates that there are more pages available

Trip History Details on the most recent trips.

EN-B 47784414 Rev B

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

 DASHBOARD ICONS • Processor Init – The controller is being initialized.

The dashboard is intended to be a quick at-a-glance view of system status.

Name Icon Description

 DASHBOARD STATUS MESSAGES

47784414 Rev B EN-B

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

The online and offline set points can be selected and

Any sensor that is not installed or is reporting a failure will show a [ - - ]

All information on this page is read only.

The following analog inputs are displayed in this section.

EN-B 47784414 Rev B

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

The below values are all setpoints

47784414 Rev B EN-B

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

The below values are all setpoints

EN-B 47784414 Rev B

OPERATING INSTRUCTIONS (XE-70M CONTROLLER)

Display Layout PAGE NAVIGATION

DASHBOARD ICONS • Processor Init – The controller is being initialized.

DASHBOARD STATUS MESSAGES

TRIP HISTORY MAINTENANCE FOLDER

FACTORY SETTINGS FOLDER

MODBUS ADDRESS SELECTION