Development of Magnetocardiograph without Magnetically Shielded Room Using High-Detectivity TMR Sensors
Development of Magnetocardiograph without Magnetically Shielded Room Using High-Detectivity TMR Sensors
Article
Development of Magnetocardiograph without Magnetically
Shielded Room Using High-Detectivity TMR Sensors
Koshi Kurashima 1, *, Makoto Kataoka 1 , Takafumi Nakano 2 , Kosuke Fujiwara 3 , Seiichi Kato 1 ,
Takenobu Nakamura 1 , Masaki Yuzawa 1 , Masanori Masuda 1 , Kakeru Ichimura 1 , Shigeki Okatake 1 ,
Yoshitaka Moriyasu 1 , Kazuhiro Sugiyama 2 , Mikihiko Oogane 2 , Yasuo Ando 2 , Seiji Kumagai 2,3 ,
Hitoshi Matsuzaki 2,3 and Hidenori Mochizuki 1
1 Device & Process Application Development Unit, Research & Development Center, Asahi Kasei Microdevices
Corporation, Atsugi AXT Maintower 20F, 3050 Okata, Atsugi 243-0021, Kanagawa, Japan
2 Department of Applied Physics, Graduate School of Engineering, Tohoku University, 6-6-05 Aoba-yama,
Aoba-ku, Sendai 980-8579, Miyagi, Japan
3 Spin Sensing Factory Corporation, Research Center for Rare Metal and Green Innovation,
403 468-1 Aramaki Aza-Aoba, Aoba-ku, Sendai 980-0845, Miyagi, Japan
* Correspondence: kurashima.kc@om.asahi-kasei.co.jp
Abstract: A magnetocardiograph that enables the clear observation of heart magnetic field mappings
without magnetically shielded rooms at room temperatures has been successfully manufactured.
Compared to widespread electrocardiographs, magnetocardiographs commonly have a higher spatial
resolution, which is expected to lead to early diagnoses of ischemic heart disease and high diagnostic
accuracy of ventricular arrhythmia, which involves the risk of sudden death. However, as the con-
ventional superconducting quantum interference device (SQUID) magnetocardiographs require large
magnetically shielded rooms and huge running costs to cool the SQUID sensors, magnetocardiogra-
phy is still unfamiliar technology. Here, in order to achieve the heart field detectivity of 1.0 pT without
magnetically shielded rooms and enough magnetocardiography accuracy, we aimed to improve the
detectivity of tunneling magnetoresistance (TMR) sensors and to decrease the environmental and
Citation: Kurashima, K.; Kataoka, M.;
sensor noises with a mathematical algorithm. The magnetic detectivity of the TMR sensors was con-
Nakano, T.; Fujiwara, K.; Kato, S.;
firmed to be 14.1 pTrms on average in the frequency band between 0.2 and 100 Hz in uncooled states,
Nakamura, T.; Yuzawa, M.; Masuda,
thanks to the original multilayer structure and the innovative pattern of free layers. By constructing a
M.; Ichimura, K.; Okatake, S.; et al.
sensor array using 288 TMR sensors and applying the mathematical magnetic shield technology of
Development of
Magnetocardiograph without
signal space separation (SSS), we confirmed that SSS reduces the environmental magnetic noise by
Magnetically Shielded Room Using −73 dB, which overtakes the general triple magnetically shielded rooms. Moreover, applying digital
High-Detectivity TMR Sensors. processing that combined the signal average of heart magnetic fields for one minute and the projection
Sensors 2023, 23, 646. https:// operation, we succeeded in reducing the sensor noise by about −23 dB. The heart magnetic field
doi.org/10.3390/s23020646 resolution measured on a subject in a laboratory in an office building was 0.99 pTrms and obtained
magnetocardiograms and current arrow maps as clear as the SQUID magnetocardiograph does in the
Academic Editor: Fow-Sen Choa
QRS and ST segments. Upon utilizing its superior spatial resolution, this magnetocardiograph has
Received: 7 December 2022 the potential to be an important tool for the early diagnosis of ischemic heart disease and the risk
Revised: 23 December 2022 management of sudden death triggered by ventricular arrhythmia.
Accepted: 29 December 2022
Published: 6 January 2023
Keywords: magnetocardiography; TMR sensors; signal space separation; projection operation;
environmental noise
to diagnose them [2,3]. Magnetocardiography shows clear changes before and after percuta-
neous coronary intervention and coronary revascularization, whereas electrocardiography
shows no significant differences [4,5]. The diagnostic accuracy of magnetocardiography
on ischemic heart disease is reported to be as high as myocardial scintigraphy [6,7]. More-
over, relationships between the abnormality in the spatial mappings of heart magnetic
fields obtained with magnetocardiography and Brugada syndrome [8], left intraventricular
disorganized conduction in patients with dilated cardiomyopathy [9], right ventricular
cardiomyopathy [10] and malignant arrhythmias [11] have been reported, attracting at-
tention to magnetocardiography for the early detection of arrhythmias and ventricular
fibrillation. These reports suggest that the magnetocardiography may play an important
role in predicting ischemic heart disease, which is the highest cause of death in the world,
as well as the ventricular arrhythmia, which triggers sudden death.
The only practicalized magnetocardiographs with superconducting quantum inter-
ference devices (SQUIDs) have not been widely used yet due to the huge running costs
of liquid helium to cool the sensors down to ultra-low operating temperatures (−269 ◦ C).
As these magnetocardiographs need Dewar vessels with thick vacuum walls containing
liquid helium, sensors are kept away from the body surface, which causes a limitation of
the spatial detectivity [12]. Therefore, magnetocardiographs with small sensors that work
at room temperatures are desired. As magnetic sensors are suitable for detecting minute
magnetic fields such as heart magnetic fields, optically pumped magnetometers [13,14]
and nitrogen-vacancy center magnetometers [15,16] have recently been attracting interest.
However, as the former sensors have to be heated above 100 ◦ C and the latter still remain at
the research level, there are difficulties with magnetocardiography, which is an urgent issue.
On the other hand, tunneling magnetoresistance (TMR) sensors are easily produced with
a common process technique for integrated circuits and have been very widely used for
commercial sensors, such as magnetic heads and current sensors, as they can be driven at
room temperatures. Moreover, the smallness of the sensors and the needlessness of Dewar
vessels essential for SQUIDs realize a high spatial resolution by placing the sensors close to
the subjects’ body surfaces. In fact, the quadrupole has been observed in the magnetocar-
diogram of patients with Brugada syndrome [8], which suggests a higher spatial resolution
brings a better diagnostic accuracy. In addition, it has been reported that brain magnetic
fields, which are far smaller than heart magnetic fields, have been measured with scalp
attached magnetoencephalography with TMR sensors [17]. Thus, TMR sensors, which are
approachable to the signal source, are adequate for magnetocardiographs.
For conventional magnetocardiographs, magnetically shielded rooms are essential
to reduce environmental noise. While heart magnetic fields are up to several tens of pico
teslas at the body surface, the terrestrial magnetic field is as high as 50 µT. There have been
several reports in which environmental noises are reduced using magnetically shielded
rooms when applying magneto-resistance sensors to the magnetocardiography [18,19];
however, the magnetically shielded rooms require special operation and high initial costs.
Therefore, the development of a mathematical algorithm to establish a system without
magnetically shielded rooms is desirable to spread the use of magnetocardiography.
In order to measure the tiny heart magnetic fields, an algorithm to decrease the sensor
noises down to 1 pT, which is lower than the signal, is also favorable. Although it has
recently been reported that heart magnetic fields were observed with TMR sensors under
an unshielded condition by the AC modulation and the impedance compensation [20], the
detectivity was not enough for accurate diagnostics. As TMR sensors have higher sensitivity
and higher 1/f noise in the low frequency domain compared to giant magnetoresistance
(GMR) sensors [21], the suppression of sensor noises may be effective to improve the
accuracy of magneto-cardiometry.
The purpose of this work was to fabricate a magnetocardiograph that allows us
to quickly obtain clear heart magnetic field maps without liquid helium and magneti-
cally shielded rooms. According to previous studies, early diagnoses of ischemic heart
disease [22], follow-up before and after coronary revascularizations [5] and prognosis
Sensors 2023, 23, 646 3 of 18
prediction of dilated cardiomyopathy [9] are expected to be possible when the magnetic
field detectivity reaches 1.0 pTrms . Here, we aimed to obtain the heart magnetic detectivity
of 1.0 pTrms in the frequency domain of 0.2–100 Hz with integration for 1 min. The issues
to be solved in this work were the following:
• Improving the magnetic detectivity of TMR sensors with high sensitivity and low noises;
• The suppression of environmental noises with the algorithm;
• The suppression of sensor noises with the algorithm.
The target values of sensor noises and the suppression of environmental noises were
1.0 pTrms and −60 dB, respectively. The latter was set to suppress the assumed environ-
mental noises of 1 nT to be lower than 1 pT. We report that we successfully fabricated a
magnetocardiograph whose heart magnetic field detectivity was 0.99 pTrms in an office
building under the unshielded condition. Moreover, we obtained magnetocardiograms
and current arrow maps as clear as SQUID magnetocardiographs in the QRS and ST seg-
ments. These results may lead to the common use of high-accuracy magnetocardiographs
in hospitals and clinics in the future.
Figure 1. (a) Diagram of sensors with MFCs bonded on a print circuit board. The Si spacers and the
Figure 1. (a) Diagram of sensors with MFCs bonded on a print circuit board. The Si spacers and the
sensorchip
sensor chipon onthe
theboard
boardand
andthe
thesecond
secondMFCs
MFCson onthe
theSiSispaces
spacesare
arefixed
fixedwith
withthermosetting
thermosettingresin.
resin.
(b) Enlarged diagram of the sensor chip in (a). The wiring between the sensors and electrodes isis
(b) Enlarged diagram of the sensor chip in (a). The wiring between the sensors and electrodes
omittedfor
omitted forsimplicity.
simplicity.(c)
(c)Enlarged
Enlargeddiagram
diagramofofTMRTMRsensors.
sensors.(d)(d)Transfer
Transfercurve
curveofofaaTMR TMRsensor
sensor
withthe
with thefirst
firstand
andsecond
secondMFCs.
MFCs.(e)(e)Detectivity
Detectivityspectrum
spectrumof ofTMR
TMRsensors
sensorswith/without
with/withoutthe thefirst
firstand
and
second
secondMFCs
MFCsmeasured
measuredin inan
anopen-loop
open-loopsystem
systemwithwiththe
theACACmagnetic
magnetic field
field of
of 11 nT
nTp-p
p-pat
at10
10HzHz along
along
the
thesensing
sensingaxis.
axis.(f)
(f)Detectivity
Detectivity histogram
histogram measured with 108
measured with 108 sensors
sensorsof ofSample-A
Sample-Aand and124
124sensors
sensorsof
ofSample-B.
Sample-B.RedRedand
andgray
graydata
datacorrespond
correspondtoto Sample-A and Sample-B, respectively.
Sample-A and Sample-B, respectively.
3.3.Results
Results
3.1. TMRSensors
3.1. TMR Sensors
Thestacking
The stacking structure
structure of ofSample-A
Sample-Awas wasSub.
Sub.Si,Si,SiO 2 /Ta
SiO 5/Ru 20/Ta 5/Co 70.5Fe
2/Ta 5/Ru 20/Ta 5/Co70.5
Fe4.5 Si15BB1010
4.5Si15
100/Ru 10/Co
100/Ru 10/Co70.5 Fe
70.5Fe4.5 Si
Si1515
4.5 B 100/Ru 0.4/Co
B1010100/Ru 0.4/Co40 Fe
40Fe40 B 3/MgO/Co
40B2020 3/MgO/Co4040 Fe
Fe4040 B 3/Ru 0.9/Co
B20203/Ru 0.9/Co7575Fe Fe2525
2/Ir
2/Ir2222 Mn
Mn78 7810/Ta 5 / Ru 10 (in nm). In order to reduce the variation in detectivity, we aimedto
10/Ta 5 / Ru 10 (in nm). In order to reduce the variation in detectivity, we aimed
touniformize
uniformize thethe
filmfilm
thickness of each
thickness layer layer
of each by oblique sputtering.
by oblique The material
sputtering. for the free
The material forlayers
the
was Co 70.5 Fe 4.5 Si 15 B10 with excellent flatness and a soft magnetic property
free layers was Co70.5Fe4.5Si15B10 with excellent flatness and a soft magnetic property [23,25,26], which
has been reported to lead the small anisotropy field and high sensitivity. The free layers were
microfabricated to be 600 × 82 µm with the longitudinal side along the sensing axis. The stacking
structure of Sample-B prepared as a reference was Sub. Si, SiO2/Ta 5/Ru 20/Ta 5/Ni80Fe20
130/Ru 0.9/Co40Fe40B20 3/MgO/Co40Fe40B20 3/Ru 0.85/Co75Fe25 2/Ir22Mn78 10/Ta 5/Ru 10.
The films were deposited to have the incident sputtered particles perpendicular to the wafer.
The material of the free layers was the most commonly used crystalline ferromagnetic material,
Ni80Fe20 [24]. The free layers were microfabricated to be 100 × 140 µm with the short side along
Sensors 2023, 23, 646 5 of 18
the sensing axis. Both Sample-A and Sample-B were set on the print circuit boards as shown
in Figure 1a–c. Sample-A with the first and second MFCs showed transfer curves as shown
in Figure 1d, reflecting the typical M-H curve for the hard direction of the free layers. High
magnetic gain can be attained by placing the first MFCs to overlap the free layers but not the
pinned layer nor the tunnel barrier layer. Figure 1e shows the detectivity spectra of Sample-A
without MFCs, only with first MFCs and with the first and second MFCs measured with AC
magnetic fields at 10 Hz. The amplitudes of the magnetic fields were 50 nTp-p for the sample
without MFCs and 1 nTp-p with MFCs. One can see in the figure that two types of MFCs clearly
improve the detectivity. In the sample with the first and second MFCs, the detectivity was
4.8 pT/Hz1/2 at 1 Hz and 11.8 pTrms in the frequency band between 0.2 and 100 Hz, and the
sensor noise at 1 Hz was 1714 nV/Hz1/2/V. The power line noise at 50 Hz and 1/f noise in
a wide frequency range was reduced using the digital processing as shown below. Figure 1f
shows the histogram of the detectivities of 108 sensors of Sample-A and 124 sensors of Sample-B.
We obtained the average detectivity of 14.1 pTrms and the standard deviation, σ, of 1.9 pTrms,
which are much improved compared to Sample-B, whose averaged detectivity was 23.2 pTrms
and standard deviation was 16.4 pTrms.
Figure
Figure2.2.(a)(a)
Diagram
Diagram of measurement
of measurementusingusing
the closed-loop system.system.
the closed-loop The amplified differential
The amplified out-
differential
put from the bridge circuit with a TMR sensor used as a resistive element was induced to the feed-
output from the bridge circuit with a TMR sensor used as a resistive element was induced to the
back coil. (b) Photograph of TMR sensor covered by feedback coil. (c) Sensor output and non-line-
feedback
arity in thecoil. (b)ofPhotograph
range of TMR sensor
+/−50 μT. Non-linearity wascovered by from
calculated feedback coil. AD
Vout after (c) Sensor output
conversion, and non-
which
linearity in the range of +/ − 50 µT.
was settled within the error of +/−0.1%. Non-linearity was calculated from Vout after AD conversion,
which was settled within the error of +/−0.1%.
3.3. SSS
Next, we verified a reduction in the environmental fields by SSS using the TMR sen-
sor array configured as a closed-loop system. SSS is the method to divide the signal and
the external environmental noises by the least-squares method using multiple sensor data
Sensors 2023, 23, 646 6 of 18
3.3. SSS
Next, we verified a reduction in the environmental fields by SSS using the TMR sensor
array configured as a closed-loop system. SSS is the method to divide the signal and the
external environmental noises by the least-squares method using multiple sensor data [27].
As shown in Equation (1), the magnetic field vector, B(r), in the spherical coordinate can be
expressed with functions derived from the internal space of the sensor array (the first term
of the right side) and from the external space (the second term of the right side) with the
spherical harmonics Yl,m (θ, ϕ).
Lin l
1
B(r) = −µ ∑ ∑ αl,m ·∇ ·Y (θ, ϕ)
|r |l +1 l,m
l =1 m=−l
(1)
Lout l
−µ ∑ ∑ β l,m ·∇ |r |l ·Yl,m (θ, ϕ)
l =1 m=−l
By putting Φ as the magnetic field measured by the sensor array, Φ can be written as
a formula of matrix using Sin xin and Sout xout as follows:
T
Φ = Φ(r1 ) Φ(r2 ) · · · Φ(rN ) = Φin + Φout
(2)
xin
Φ = Sin xin + Sout xout = [Sin Sout ]
xout
where Sin corresponds to the spherical harmonics of the internal signal in Equation (1),
Sout is the spherical harmonics of the external signal and xin and xout are the coefficients
of α and β, respectively. Sin and Sout are the base vectors that can be calculated with the
positions and sensitivities of the sensors. Here, by estimating xin and xout as xcin and x
d out
using the least-squares method using measured Φ and base vectors Sin and Sout , Φ can be
divided into the estimated value of the internal signal Φ
d in and the external signal Φout .
d
xcin −1
x̂ = = St S St Φ (3)
xdout
h
b= Φ
i xcin
Φ din + Φ
dout = Sx̂ = [ Sin Sout ] (4)
xdout
the noise (Raw data), one can see peaks corresponding to the environmental noises in the
low frequency domain due to elevators and so on, as well as ones around 20 Hz and 50 Hz
due to the experimental equipment and the air conditioning in the laboratory, other than
the input signal from the coil at 7 Hz. In the spectra after applying SSS (After SSS), both
the signal at 7 Hz and the environmental noises around 20 Hz and 50 Hz are decreased.
Comparing the mean values at 7 Hz along the Y-axis before and after applying SSS, the
Sensors 2023, 23, x FOR PEER REVIEW
reduction effect of the environmental noises was estimated to be −73 dB, achieving the
8 of 20
target value of −60 dB. Here, the calculation condition of the SSS was set to be Lin = 3 and
Lout = 4 in Equation (1).
Figure 3.
Figure (a) Diagram
3. (a) Diagram of of sensor
sensorarray.
array.(b)
(b)Diagram
Diagramofof magnetocardiography
magnetocardiography measurement.
measurement. Measured
Meas-
information
ured information of three-dimensional
of three-dimensional magnetic fieldfield
magnetic distribution
distributionis stored in the
is stored memory
in the memory via via
0.2 0.2
Hz
high-pass
Hz high-pass filter, low-noise
filter, amplifier,
low-noise 194 kHz
amplifier, low-pass
194 kHz filterfilter
low-pass and and
24-bit A/DA/D
24-bit converter. Collected
converter. data
Collected
in memory
data in memory wereweresent to
senta PC
to athrough FPGAFPGA
PC through after being storedstored
after being for a definite periodperiod
for a definite of time,
of where
time,
where
digitaldigital processing
processing took place.
took place. (c) Power
(c) Power spectrum
spectrum density
density beforebefore
and and
afterafter applying
applying SSSSSS meas-
measured
ured
with with the environmental
the environmental magnetic
magnetic field field at 7along
at 7 Hz Hz along the Y-axis.
the Y-axis.
The
The magnetocardiography measurementwith
magnetocardiography measurement withthe
thesensor
sensorarray
arrayisisdepicted
depicted inin Figure
Figure 4a.
4a.
TheTheSSSSSS calculation
calculation waswas performed
performed with with = 3 and
Lin = 3 and Lout = 4 in= Equation
4 in Equation (1), and
(1), and the
the data
for one
data forminute (50 heart
one minute (50 beats)
heart were
beats)used
wereforused
the signal average.
for the signal The waveforms
average. before and
The waveforms
after each digital processing are shown in Figure 4b: (i) shows the time series
before and after each digital processing are shown in Figure 4b: (i) shows the time series waveform of
the Z-sensor
waveform in the
of the lower in
Z-sensor layer of Channel
the lower layer 27 (ch27), where
of Channel the environmental
27 (ch27), where the environmen-noises of
sub-nano
tal noises oftesla aroundtesla
sub-nano 20 Hz due to20
around theHzairdue
conditioning and ones of several
to the air conditioning and onesnano of teslas at
several
50 Hzteslas
nano due toat the commercial
50 Hz due to theelectric powerelectric
commercial are super-positioned; (ii) shows the time
power are super-positioned; series
(ii) shows
data
the after
time applying
series data the SSS
after and thethe
applying digital
SSS filter,
and thewhere the filter,
digital environmental
where thenoises are almost
environmental
removed and R waves buried in the environmental noises are observed;
noises are almost removed and R waves buried in the environmental noises are observed; and (iii) shows the
and (iii) shows the smoothened waveform of 50 heart beats by the signal average for one
minute, where the QRS and T waves are clearly observed.
Sensors 2023, 23, 646 8 of 18
Figure 4. (a) Photograph of magnetocardiography measurement. Cells underneath show the channel
Figure 4. (a) Photograph of magnetocardiography measurement. Cells underneath show the chan-
number
nel numberat the
at corresponding position.
the corresponding (b) Time
position. seriesseries
(b) Time of magnetocardiogram
of magnetocardiogramin thein
digital processing
the digital pro-
measured by Z-sensors in the lower layer in ch27: (i) Raw data (Φ), (ii) After SSS and Digital
cessing measured by Z-sensors in the lower layer in ch27: (i) Raw data ( ), (ii) After SSS and Digital Filter
and (iii)
Filter andAfter signalsignal
(iii) After average for one
average forminute (50 heart
one minute (50 beats).
heart beats).
Figure
Figure5.5.(a)
(a)Processing
Processingflow
flowofofprojection
projectionoperation.
operation.(b)
(b)Time
Timeseries
seriesof
ofZ-sensors
Z-sensorsin
inthe
thelower
lowerlayer
layer
in
inch2
ch2measured
measuredwithout
withoutthe
thesubject
subjectto
toevaluate
evaluatethe
thechange
changeof ofnoises
noisesbefore
beforeand
andafter
afterthe
theprojection
projection
operation.
operation.TheThestandard deviation
standard before
deviation and
before after
and thethe
after projection operation
projection was was
operation calculated to beto
calculated 1.77
be
pTrms and 0.99 pTrms, respectively. (c) Magnetocardiogram map obtained with the Z-sensors in the
1.77 pTrms and 0.99 pTrms , respectively. (c) Magnetocardiogram map obtained with the Z-sensors in
lower layers in 48 channels after SSS, digital filter, signal average and projection operation.
the lower layers in 48 channels after SSS, digital filter, signal average and projection operation.
Figure
Figure 5b showsthe
5b shows thetime
timedomain
domain data
data of the
of the Z-sensor
Z-sensor in lower
in the the lower
layer layer of ch27.
of ch27. These
These measurements were carried out without the subject to compare the sensor
measurements were carried out without the subject to compare the sensor noises before noises
before andthe
and after after the projection
projection operation.
operation. While
While σ = 1.77σ pT
= 1.77 pTrms before the projection oper-
rms before the projection operation, it
ation, it decreased to 0.99 pTrms after the projection operation, which is below the target
value of the sensor detectivity 1.0 pTrms. It was also confirmed that the noise reduction
effect was −4.5 dB by comparing the second norms of all the sensors.
Sensors 2023, 23, 646 10 of 18
decreased to 0.99 pTrms after the projection operation, which is below the target value of
the sensor detectivity 1.0 pTrms . It was also confirmed that the noise reduction effect was
−4.5 dB by comparing the second norms of all the sensors.
Figure 5c shows the heart magnetic field maps obtained with the Z-sensors of the
lower layer close to the body surface in 8 × 6 channels measured through the flowchart
shown in Figure 5a. It can be seen that the polarity of the heart signal reverses near the
heart, suggesting that the heart magnetic field is observed. The signals of R waves can be
observed with the sensors away from the heart, including ones placed on the side of the
body. These results mean that heart magnetic fields are observed from three-dimensional
directions, which is expected to improve the accuracy of the current source estimation
compared to measurements only from the front.
Figure
Figure 6.
6. (a)
(a) Top:
Top: magnetocardiogram
magnetocardiogrammapmap reconstructed
reconstructedin in the
the area
area of
of 200
200 ××200
200mm mmat at 40
40 mm
mm
above
abovethe
thebody
body surface
surfacewith
with 25
25mm
mm intervals;
intervals; lower
lower left:
left: reconstructed
reconstructedarea;
area; lower
lower right:
right: expanded
expanded
magnetocardiograph
magnetocardiograph ofofdata
datasurrounded
surroundedwith
with thethe
redred
square on the
square magnetocardiogram
on the magnetocardiogram map.map.
(b)
Magnetic field strength maps in contour lines and current arrow maps at peaks of R and T waves.
= 6 gave slightly more detailed information in the domain near the S wave, both conditions
resulted in an extremely clear magnetocardiogram comparing favorably with a measure-
ment by a SQUID performed in magnetically shielded rooms (Figure 7b) in the QRS and
ST domains. In the time variation during the QRS domain, the magnetocardiogram is
showing the excitation of the ventricular septum (17 ms), leading to the excitation of the
Sensors 2023, 23, 646 12 of 18
left ventricle (40 ms) and current flow to the right ventricle (65 ms). In these QRS and ST
domains, relationships have been reported between the abnormality in the magnetocar-
diogram maps and heart disease, such as ischemic heart disease [6,7] and ventricular ar-
rhythmia [8–10].
(b) Magnetic field strength maps in contour lines and current arrow maps at peaks of R and T waves.
Figure 7. (a) Time series of current arrow maps in the QRS domain (300~390 msec in the lower left
Figure 7. (a) Time series of current arrow maps in the QRS domain (300~390 msec in the lower left
image in Figure 6a) at each time point referencing the beginning of the QRS wave (300 msec). SSS was
image in Figure 6a) at each time point referencing the beginning of the QRS wave (300 msec). SSS
performed
was performed Lin =L6inand
with with LoutL=out4=using
= 6 and sensors
4 using in the
sensors lower
in the layer
lower of of
layer each channel.
each (b)(b)
channel. Reference of
Reference
current
of arrow
current maps
arrow measured
maps measuredby 64bychannels of SQUID
64 channels sensors
of SQUID with magnetically
sensors shielded
with magnetically rooms
shielded
(Kimura et al., Circ.
rooms (Kimura J. 2018).
et al., Circ. J. 2018).
4. Discussion
The spatial resolution can be improved by increasing , which is important for pat-
4.1. TMR
tern Sensors
analysis on unhealthy subjects. In this work, the measurements up to = 6 allowed
us toDuring
observe thethe
thin film deposition
detailed in this
distribution on work, the incident
a healthy subject. angle of sputtering
However, we still particles
need to
was set to be about 39 degrees onto the wafer surface
collect further experimental data to distinguish how large to minimize needs to be, butdistribution
the in-plane we believe
of film
this thickness
system can be to applied
reduce the variation
to disease of resistivities such
determination, and the sensitivities
as in a previousofreport
sensors taken
[28], by
out from
setting anaappropriate
wafer. In this configuration,
. the variation of the detectivities of Sample-A was
greatly reduced compared to that of Sample-B deposited by facing target type sputtering. In
general, oblique sputtering deposition with crystalline targets is known to lead the growth
of columnar crystals on wafers, leading to the deterioration of the flatness. When the flatness
of the tunnel barrier layer in the TMR thin films is worsened, the electronic 1/f noise is
increased due to the charge trapping in the tunnel barrier layer and at the interfaces of
the tunnel junctions [29]. Moreover, the degrading of the flatness leads to magnetization
domain hopping between the metastable ripple states, causing the enhanced magnetic 1/f
noise [30]. Figure A1a,b in Appendix A shows cross-sectional images observed by scanning
transmission electron microscope (STEM) on the TMR thin films with Ni80 Fe20 free layers
deposited by facing target type sputtering and oblique sputtering, respectively. In both
images, characteristic shadows of columnar crystals in Ni80 Fe20 can be seen. The grain sizes
of those crystals are increased in the films deposited by oblique sputtering, which causes the
deteriorated flatness of the MgO tunnel barrier layer. Here, to inhibit the development of
crystallization in the free layers, amorphous Co70.5 Fe4.5 Si15 B10 was selected as the material
for the free layers. As a result, the columnar crystals were significantly reduced, and the
flatness of MgO was greatly improved. A previous work [26] reported that the flatness
of Co70.5 Fe4.5 Si15 B10 with a thickness of 30 nm showed a similar value to that of Ni80 Fe20 .
The difference between the previous report [26] and our work may be explained by the
Sensors 2023, 23, 646 13 of 18
also the signal itself. As the noises have no correlation between sensors, the noise of the
gradiometer is enhanced after the subtraction.
In this work, we succeeded in decreasing the environmental noise by −73 dB using the
software shield of SSS and without sacrificing the detectivity. General single magnetically
shielded rooms decrease the environmental noise by about −20 dB, which means our SSS
has the effect of more than a triple magnetically shielded room.
Performing environmental noise reduction in SSS depends on the configuration and
error of sensors. We assume there are two reasons why we could obtain the large noise
reduction effect. The first is the use of three-axis sensors that three-dimensionally sur-
rounded the body through the underarms, leading to an increase in the information of the
spatial magnetic field distribution and to the improvement of the calculation accuracy with
spherical harmonics used for the base vectors. Let us compare the condition number that
indicates the accuracy of the estimated solution by computing the ratio of the maximum
and minimum singular values under a condition of Lin = 6 and Lout = 4. In the configuration
where the three-axis sensors were three-dimensionally placed to the side of the body, the
condition number was calculated to be 1226. When the sensors on the side of the body
were lifted upward to form the flattened array shape, the condition number increased to
9849, which is worse than that of the original configuration. In addition, when all sensors
in the array were replaced with Z-axis sensors, the condition number was 2305, worse than
that with three-axis sensors.
The second reason is the adoption of a closed-loop system with feedback coils sur-
rounding the whole TMR sensor configuration to increase the linearity against the input
magnetic field, which improved the accuracy of the sensors enough to apply the advanced
digital signal processing. It is known that the sensor errors affect the reduction in envi-
ronmental noise [27]. In the array we constructed in this work, we estimated that the
environmental noise reduction effect would be −66.8 dB and −61.3 dB when the non-
linearity was 0.1% and 0.3%, respectively. We presumed that we could obtain the almost
expected noise reduction effect by improving the sensor non-linearity down to about 0.03%.
Referencing the power spectral density in Figure 3c, the environmental noise of about
10 nT at 50 Hz derived from the commercial electric power will not be problematic as it
can be eliminated with the notch filter. The purpose of SSS is to reduce the noises around
20 Hz and the environmental 1/f noise. These noises are originally less than 1 nT and
decrease below 1 pT after reducing by −73 dB using SSS. Moreover, they decrease to
about 0.1 pT after the signal average for one minute, which is one digit smaller than the
sensor noise. Although there were a number of noise sources, such as elevators and air
conditioning around the measurement location, we used no countermeasures, such as
placing the measurement system away from the noise sources. We think that there is
almost no limitation to the installation location even without magnetically shielded rooms.
Additionally, the heart magnetic signal and the environmental noises from the external
space were separately obtained by SSS. Therefore, it is possible to avoid the disturbance by
suspending the measurement when sudden environmental noises occur or eliminating the
measurement data while the environmental noises exceed the default value by monitoring
the external field.
with low noises, and the system noise of the circuit was estimated to be 1.5 pTrms between
0.2 and 100 Hz as a designed value before the signal average, which is thought to hardly
have any impact compared to the noise of TMR sensors (14.1 pTrms ).
Finally, we discuss the noise reduction in SSS based on the detectivity of the TMR
sensors and the final detectivity after digital processing, even though the direct estimation
was difficult as the environmental noise was dominant before SSS. The original detectivity
of the TMR sensors, 14.1 pTrms , was decreased to 0.99 pTrms , by −23.0 dB, through the
digital processing of the SSS, signal average and projection operation. The noise reduction
effect by the signal average for one minute (50 heart beats) was estimated to be −17.0 dB,
and the SSS and projection operation were estimated to reduce the noise by −6.0 dB.
Adding to the −4.5 dB at the projection operation part, the SSS also decreased the noise by
about −1.5 dB. A part of the sensor noise, as well as the environmental noise, was thought
to be cut away to the external space, which helped to achieve the target detectivity of 1.0 pT.
5. Conclusions
In this work, we succeeded in fabricating a high-accuracy magnetocardiograph with-
out magnetically shielded rooms by improving the TMR sensors and decreasing envi-
ronmental noises and sensor noises with digital processing. TMR sensors with a high
detectivity of 14.1 pTrms were prepared by applying a new multilayer structure and the
shape of free layers. The large 1/f noise in TMR sensors was reduced by selecting the
amorphous Co70.5 Fe4.5 Si15 B10 known to have the excellent flatness. The variation of the
detectivities was suppressed by oblique sputtering. By adopting SSS, the reduction effect
of the environmental noise attained −73 dB, which overtakes triple magnetically shielded
rooms. Moreover, the digital processing combining SSS and the projection operation led to
a reduction in the sensor noise by −6.0 dB. As the result, the detectivity of the magneto-
cardiograph without a magnetically shielded room reached 1.0 pTrms with the integration
for one minute in the frequency band of 0.2–100 Hz. By using this system, we obtained a
remarkably fine magnetocardiogram and current arrow maps in the QRS and ST segments,
comparing favorably with a measurement by a conventional SQUID performed in magneti-
cally shielded rooms. As the clear magnetocardiogram was obtained without magnetically
shielded rooms at room temperature, the future task is to examine the availability of this
magnetocardiograph through clinical trials. Although the P wave due to atrial depolar-
ization was not clearly observed because of the shortage of the detectivity with the signal
average for one minute, it may be possible to detect it by further improvements of the TMR
sensors and digital processing. The spatial resolution and heart field detectivity can be
improved by placing sensors closer to the heart by reforming the shape of the frame of the
array and the setting of the sensors, as the distance between the sensors in the sensor array
shown in this work and the body surface was approximately 40 mm.
Author Contributions: Conceptualization, all authors; methodology, K.K., M.K., T.N. (Takafumi Nakano),
K.F., M.Y., M.M. and K.S.; software, M.K., T.N. (Takenobu Nakamura) and K.I.; validation, S.K.
(Seiichi Kato), S.O., Y.M., M.O., Y.A., S.K. (Seiji Kumagai) and H.M. (Hidenori Mochizuki); formal analysis,
K.K., M.K. and M.M.; investigation, K.K., M.K., T.N. (Takafumi Nakano), K.F., T.N. (Takenobu Nakamura),
K.I., M.Y., M.M. and K.S.; resources, M.O., Y.A., S.K. (Seiji Kumagai) and H.M. (Hidenori Mochizuki);
data curation, all authors; writing—original draft preparation, K.K. and M.K.; writing—review and
editing, M.O., Y.A., S.K. (Seiji Kumagai) and H.M. (Hidenori Mochizuki); visualization, M.K. and
T.N. (Takenobu Nakamura); supervision, M.O., Y.A., S.K. (Seiji Kumagai), H.M. (Hitoshi Matsuzaki)
and H.M. (Hidenori Mochizuki); project, M.O., Y.A., S.K. (Seiji Kumagai), H.M. (Hitoshi Matsuzaki) and
H.M. (Hidenori Mochizuki); funding acquisition, H.M. (Hidenori Mochizuki). All authors have read and
agreed to the published version of the manuscript.
Funding: This research received no external funding.
Institutional Review Board Statement: The study was conducted in accordance with the Declaration
of Helsinki and approved by the Research Ethic Committee of Asahi Kasei for studies involving
humans (approval number: 2110).
Sensors 2023, 23, 646 16 of 18
Informed Consent Statement: Informed consent was obtained from all the subjects involved in
the study.
Data Availability Statement: Data are available from the corresponding author upon request.
Sensors 2023, 23, x FOR PEER REVIEW 18 of 20
Acknowledgments: This work was partly supported by the CSIS and CIES, Tohoku University.
Conflicts of Interest: The authors declare no conflict of interest.
Appendix A
Appendix A
FigureA1.
Figure (a–c)
A1.(a–c) Cross-sectional
Cross-sectional STEMSTEMimageimage of TMR
of TMR multilayers.
multilayers. The stacking
The stacking structurestructure
of (a,b) isof
(a,b)Si,isSiO
Sub. Sub.2/TaSi,5/Ru
SiO20/Ta
2 /Ta 5/Ru 20/Ta130/Ru
5/free-layer 5/free-layer
0.9/Co130/Ru
40Fe40B20 0.9/Co 40 Fe40
3/MgO/Co B20
40Fe40B3/MgO/Co
20 3/Ru 0.85/Co 40 Fe FeB2520
7540
2/3/Ru
Ir22Mn 78 10/ Ta
0.85/Co 5 25
75 Fe / Ru
2/10
Ir22inMnnm. The Ta
78 10/ table
5 /shows
Ru 10 the configuration
in nm. of the the
The table shows sputtering systemof
configuration andthe
the materialsystem
sputtering of theandfreethe
layer. (d,e) of
material Average
the free surface roughness,
layer. (d,e) Average R a, dependence
surface roughness, of Rmagnetic
a , and
dependence
electronic
of magnetic noises,
andrespectively. The longitudinal
electronic noises, respectively.error
Thebars show theerror
longitudinal difference between
bars show the the maxi-
difference
mum or minimum values and the average value in three samples prepared
between the maximum or minimum values and the average value in three samples prepared in the in the same condition.
The transverse error bars show the empirical measurement errors.
same condition. The transverse error bars show the empirical measurement errors.
Figure A1. (a–c) Cross-sectional STEM image of TMR multilayers. The stacking structure of (a,b) is
Sub. Si, SiO2/Ta 5/Ru 20/Ta 5/free-layer 130/Ru 0.9/Co40Fe40B20 3/MgO/Co40Fe40B20 3/Ru 0.85/Co75Fe25
2/ Ir22Mn78 10/ Ta 5 / Ru 10 in nm. The table shows the configuration of the sputtering system and
the material of the free layer. (d,e) Average surface roughness, Ra, dependence of magnetic and
Sensors 2023, 23, 646
electronic noises, respectively. The longitudinal error bars show the difference between the 17
maxi-
of 18
mum or minimum values and the average value in three samples prepared in the same condition.
The transverse error bars show the empirical measurement errors.
Figure A2. Magnetic domain structure observed in patterned deposited wafer of (a) Sub. Si, SiO2/Ta
Figure A2. Magnetic domain structure observed in patterned deposited wafer of (a) Sub. Si, SiO2 /Ta
5/Ru 20/Ta 5/Co70.5Fe4.5Si15B10 170/Ru 0.4/Co40Fe40B20 3/Ta 2.5 and (b) Sub. Si, SiO2/Ta 5/Ru 20/Ta
5/Ru 20/Ta 5/Co70.5 Fe4.5 Si15 B10 170/Ru 0.4/Co40 Fe40 B20 3/Ta 2.5 and (b) Sub. Si, SiO2 /Ta 5/Ru
20/Ta 5/Co70.5 Fe4.5 Si15 B10 100/Ru 10/Co70.5 Fe4.5 Si15 B10 100/Ru 0.4/Co40 Fe40 B20 3/Ta 2.5. The
pattern sizes are 100 × 140 µm in both. The broken lines on the right-hand diagram show the
observed area.
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