DV 300 - Manual
DV 300 - Manual
DV 300 - Manual
DV-300 DC Drive
The DV-300 is a three phase, six-pulse converter which is
available in either non-regenerative or fully regenerative
design. The DV-300 Drive Controller allows for precise
regulation of motor speed, current and field (field weakening and field economy are standard). This performance
and chassis packaging allows the DV-300 to be applied
easily in a wide array of industries including textiles, paper
converting, plastics converting, corrugating, wire drawing,
rubber and plastics, metal processing, machine tools,
material handling and more.
To allow for easy startup, the DV-300 offers two choices,
an optional keypad programmer or the standard GE
Toolbox. The WindowsTM -based GE Toolbox enables the
user to set parameters and program converter I/O and
self tune the regulators. Archiving the drive set-up allows
the user to have pre-configured set-ups available for
similar applications, which saves the users valuable time
and ia easily maintained.
The DV-300 drive can handle difficult applications and
complex operations with the addition of the Digital
General Function (DGF) card. The DGF card is an optional
Intel Microprocessor-based board which allows application specific regulators, provides special sequencing
operations and solves other drive control challenges.
A wide range of advanced communication capabilities are
available for the DV-300 drive. The drive communicates
on a high speed serial link including the following protocol
options: Interbus-S, Profibus-DP, DeviceNet and
Genius. These communication options allow the drive,
system control and the data collection system to be easily
integrated. Other options for the DV-300 include additional I/O, removable keypad programmer and keypad
door mount kit.
INDEX TO SECTION 9
Product Description .................................................... 9-1
Model Numbering System Diagram ............................. 9-2
Pricing, Dimensions & Weights .................................... 9-3
Options & Accessories ................................................ 9-4
Standard Specifications .............................................. 9-5
Replacement Parts ...................................................... 9-7
Dimensional Drawings ............................................... 9-10
Data subject to change without notice 6/00. 2000 General Electric Company
9-1
DV-300 DC DRIVE
6K
DV3
NNN(N)
QN
NN XN
GE Product Code
DV-300 Drive Type
Rated current
017 = 17 A
035 = 35 A
2000 = 2000A
Number of quadrants
2 = 2 quadrants (non-regenerative)
4 = 4 quadrants (regenerative)
Voltage rating
B = 500/MAX AC V for Q2
C = 690/MAX AC V for Q2
F = 500/MAX AC V for Q4
G = 690/MAX AC V for Q4
Rated field current
10 = 10 A
14 = 14 A
20 = 20 A
25 = 25 A
40 = 40 A
70 = 70 A
Product release
X = Major revision level
N = Minor revision level
9-2
Data subject to change without notice 6/00. 2000 General Electric Company
DV-300 DC DRIVE
Cat. No.
HP
Output DC
230 V 460 V (Nominal Current)
Width
inches
Height
inches
Depth
inches
Weight
lbs.
List Price
(GO-5DV)
DV-300 Regenerative/Reversing
6KDV3017Q4F10**
6KDV3035Q4F10**
6KDV3056Q4F10**
6KDV3088Q4F14**
6KDV3112Q4F14**
6KDV3148Q4F14**
6KDV3224Q4F20**
6KDV3280Q4F20**
6KDV3336Q4F20**
6KDV3400Q4F20**
6KDV3450Q4F20**
6KDV3560Q4F25**
6KDV3850Q4F25**
6KDV31300Q4F40**
6KDV31350Q4F40**
6KDV31500Q4F40**
6KDV31800Q4F40**
6KDV32000Q4F40**
D6140
D6141
D6142
D6143
D6144
D6145
D6146
D6147
D6148
D6149
D6150
D6151
D6152
*
*
*
*
*
5
10
15
25
30
40
60
75
100
125
135
150
250
300
350
400
500
600
10
20
30
50
60
75
125
150
200
250
275
300
500
800
800
900
1000
1250
17
35
56
88
112
148
224
280
336
400
450
560
850
1300
1350
1500
1800
2000
10.4
10.4
10.4
10.4
10.4
10.4
12.2
12.2
12.2
12.2
12.2
20.5
20.5
14.2
10.8
14.2
10.8
14.2
10.8
14.2
10.8
14.2
10.8
14.2
10.8
15.3
13.3
15.3
13.3
15.3
13.3
15.3
13.3
15.3
14.5
20.1
15.8
20.1
15.8
See Dimension Pages
See Dimension Pages
See Dimension Pages
See Dimension Pages
See Dimension Pages
18.5
18.5
19.4
27.6
27.6
27.6
54
65
65
65
70.5
134
143.3
4,000.
4,200.
4,500.
4,900.
5,100.
5,600.
7,500.
8,200.
10,400.
10,900.
11,900.
17,900.
20,900.
24,433.
25,577.
27,025.
31,411.
38,780.
17
35
56
88
112
148
224
280
336
400
450
560
800
1000
1300
1400
1500
1800
2000
2200
2350
10.4
10.4
10.4
10.4
10.4
10.4
12.2
12.2
12.2
12.2
12.2
20.5
20.5
14.2
10.8
14.2
10.8
14.2
10.8
14.2
10.8
14.2
10.8
14.2
10.8
15.3
13.3
15.3
13.3
15.3
13.3
15.3
13.3
15.3
14.5
20.1
15.8
20.1
15.8
See Dimension Pages
See Dimension Pages
See Dimension Pages
See Dimension Pages
See Dimension Pages
See Dimension Pages
See Dimension Pages
See Dimension Pages
18.1
18.1
19
25.6
25.6
25.6
51
61.7
61.7
61.7
61.7
123.5
143.3
3,700.
3,900.
4,000.
4,150.
4,400.
4,800.
6,400.
6,600.
7,100.
7,800.
9,000.
13,900.
15,400.
16,761.
19,012.
19,606.
21,154.
23,357.
26,148.
29,829.
38,269.
DV-300 Non-Regenerative/Non-Reversing
6KDV3017Q2B10**
6KDV3035Q2B10**
6KDV3056Q2B10**
6KDV3088Q2B14**
6KDV3112Q2B14**
6KDV3148Q2B14**
6KDV3224Q2B20**
6KDV3280Q2B20**
6KDV3336Q2B20**
6KDV3400Q2B20**
6KDV3450Q2B20**
6KDV3560Q2B25**
6KDV3800Q2B25**
6KDV31000Q2B40**
6KDV31300Q2B40**
6KDV31400Q2B40**
6KDV31500Q2B40**
6KDV31800Q2B70**
6KDV32000Q2B70**
6KDV32200Q2B70**
6KDV32350Q2B70**
D6114
D6115
D6116
D6117
D6118
D6119
D6120
D6121
D6122
D6123
D6124
D6125
D6126
*
*
*
*
*
*
*
*
5
10
15
25
30
40
60
75
100
125
135
150
250
300
400
400
400
500
600
600
700
10
20
30
50
60
75
125
150
200
250
275
300
500
600
800
800
900
1000
1250
1250
1250
8-001
* Non-Stock - Includes Drive Controller and External Bridge. Please contact factory for more information
** Please contact Customer Service for latest revision.
Data subject to change without notice 6/00. 2000 General Electric Company
9-3
DV-300 DC DRIVE
Model No.
6KCV300DGF
6KCV300DCN
6KCV300DVN
6KCV300PDP
6KCV300INS
6KCV300CTI
6KDV300DES
6KCV300TBO
6KCV300KPU
6KCV300KPM
6KCV300WPD
HE300GEN200
Cat. No.
A3405
A3404
A3410
A3409
A3408
A3429
A3402
A3401
A3406
A3407
A3420
A3418
List Price
(GO-5DV)
1,230.
240.
745.
745.
805.
170.
220.
230.
290.
75.
5,000.
1,450.
Keypad Programmer
Allows the configuration of the drive without the need for
a PC. Enable, disable, start/stop, monitor, and configure
the drive using the two line LCD display.
9-4
Win+Drive
A Windows based graphic programming tool used to
develop custom regulator schemes, special sequencing
operations, and many other drive control applications.
Used in conjunction with the Digital General Function
Card.
Genius Communication Option Board
Allows connection to GE Fanucs Genius fieldbus
network. Provides complete drive control and diagnostic
capability.
Data subject to change without notice 6/00. 2000 General Electric Company
DV-300 DC DRIVE
Standard Specifications
Programmable:
Four accel/decel ramps
Ramp types: linear, s-curve
Password protection
Field control
- Current regulation
- Field weakening voltage regulation
Jog functions
Includes zero speed level, zero speed threshold and delay detection.
Drive automatically switches to armature voltage feedback if the tach signal is lost.
Protective Functions:
Faults detected:
Standard I/O:
Analog inputs:
- Field loss
- Overvoltage/ Undervoltage
- Motor overtemperature
- Motor overload
- Tach loss
- Option card failure
- Heatsink overtemperature
- Overcurrent
- Customers external faults
- Communication card failure
- Enable sequence error
- Fault data history (last ten faults)
Digital inputs:
Digital outputs:
Built in RS485
communications port
DC tach input
Data subject to change without notice 6/00. 2000 General Electric Company
9-5
DV-300 DC DRIVE
Altitude:
Enclosure:
AC Input:
Armature:
Control power:
Field:
Performance:
Regenerative and non-regenerative
150% overload for 60 seconds
Speed, current and CEMF regulation
16 BIT Microprocessor
Speed regulation:
Digital encoder
Sinusoidal encoder
DC tach
CEMF
=0.02%
=0.01%
=up to 0.1%
=1 - 2%
9-6
Data subject to change without notice 6/00. 2000 General Electric Company
DV-300 DC DRIVE
Data subject to change without notice 6/00. 2000 General Electric Company
9-7
DV-300 DC DRIVE
Catalog No.
6KS550N
6KS5N70
6KS5N73
6KS5N03
6KS5N71
6KS5C79
6KS5N51
6KS5N72
6KS7H22
6KS7H23
6KS7H30
6KS7G76
6KS7G30
6KS7G53
6KS7G54
6KS7F74
6KS779F
6KS7F75
6KS785F
6KS7772
6KS7781
6KS7782
6KS7785
6KS7786
6KS7789
6KS7791
6KS7798
6KS7801
6KS7802
6KS7796
6KS7797
900
1
1
1
1
6
1
1
2
1150
1
1
1
1
6
1
1
2
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2000
1
2350
1
1
1
1
6
1
1
1
1
1
6
1
1
2
1
2
1
2
2
1
1
1
1
1
1
1
6
6
6
6
6
6
6
6
6
6
6
12
12
12
9-8
Data subject to change without notice 6/00. 2000 General Electric Company
DV-300 DC DRIVE
Data subject to change without notice 6/00. 2000 General Electric Company
9-9
DV-300 DC DRIVE
DV-300 Dimensions
B1
B1
B1
B1
2
A1
1
c
A1
3
A1
Model No.
6KDV3017...
6KDV3035...
6KDV3056...
6KDV3088...
6KDV3112...
6KDV3148...
6KDV3224...
6KDV3280...
6KDV3336...
6KDV3400...
6KDV3450...
6KDV3560...
6KDV3800...
6KDV3850...
Form
A
10.4
10.4
10.4
10.4
10.4
10.4
12.2
12.2
12.2
12.2
12.2
20.5
20.5
20.5
B
14.2
14.2
14.2
14.2
14.2
14.2
15.3
15.3
15.3
15.3
15.3
20.1
20.1
20.1
C
10.8
10.8
10.8
10.8
10.8
10.8
13.3
13.3
13.3
13.3
13.3
15.8
15.8
15.8
A1
9.8
9.8
9.8
9.8
9.8
9.8
10.8
10.8
10.8
10.8
10.8
19.7
19.7
19.7
B1
10.8
10.8
10.8
10.8
10.8
10.8
14.8
14.8
14.8
14.8
14.8
7.9
7.9
7.9
Lbs.
18.1
18.1
19
25.6
25.6
25.6
51.0
61.7
61.7
61.7
61.7
123.5
143.3
143.3
8-003
9-10
Data subject to change without notice 6/00. 2000 General Electric Company
DV-300 DC DRIVE
D1
Fan
D2
263
F D1
D2
360
A1
A2
E
C
A1
A
19.7
19.7
19.7
19.7
24.4
19.7
19.7
24.4
24.4
28.0
28.0
28.0
28.0
32.28
32.28
B
22.44
22.44
29.92
29.92
30.07
29.92
29.92
30.07
30.07
30.51
30.9
30.51
30.51
46.45
46.45
C
10.82
10.82
10.82
10.82
14.17
10.82
10.82
14.17
14.17
15.55
15.55
15.55
15.55
20.66
20.66
D
14.17
14.17
21.65
21.65
21.65
21.65
21.65
21.65
21.65
22.04
25.98
22.04
22.04
34.44
34.44
E
6.02
6.02
6.02
6.02
9.17
6.02
6.02
9.17
9.17
10.03
10.03
10.03
10.03
11.61
11.61
F
2.95
2.95
3.74
3.74
3.74
3.74
3.74
3.74
3.74
3.93
3.93
3.93
3.93
5.90
5.90
A1
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
A2
18.89
18.89
18.89
18.89
23.62
18.89
18.89
23.62
23.62
27.24
27.24
27.24
27.24
31.49
31.49
D1
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
0.98
0.98
D2
8.85
8.85
8.85
8.85
8.85
8.85
8.85
9.05
11.02
9.05
9.05
11.81
11.81
lbs.
144
144
154
154
221
154
154
221
221
309
309
309
309
574
574
8-004
Data subject to change without notice 6/00. 2000 General Electric Company
9-11
DV-300 DC DRIVE
Drive
include SCR
DV-300 Dimensions
D1
Fan
Control Unit
D2
D1 D1
D2
360
263
F D1
D2
D2
A1
E
C
A1
A2
A
A
19.7
19.7
19.7
19.7
24.4
19.7
24.4
24.4
28.0
28.0
28.0
B
29.92
51.57
51.57
51.57
51.73
51.57
51.73
51.73
52.55
52.55
52.55
C
10.82
14.76
14.76
14.76
18.70
14.76
18.70
18.70
18.70
18.70
18.70
D
21.65
21.65
21.65
21.65
21.65
21.65
21.65
21.65
22.04
22.04
22.04
E
6.02
6.02
6.02
6.02
9.17
6.02
9.17
9.17
10.03
10.03
10.03
F
2.95
3.74
3.74
3.74
3.74
3.74
3.74
3.74
3.74
3.74
3.74
A1
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
A2
18.89
18.89
18.89
18.89
23.62
18.89
23.62
23.62
27.24
27.24
27.24
D1
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
D2
8.85
8.85
8.85
8.85
8.85
8.85
8.85
8.85
9.05
9.05
9.05
lbs.
154
287
287
287
375
287
375
375
530
530
530
8-005
9-12
Data subject to change without notice 6/00. 2000 General Electric Company