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    PQR Template (Asme)

    Uploaded by

    jok1974
    This document is a suggested format for Procedure Qualification Records (PQR) according to ASME Boiler and Pressure Vessel Code Section IX. It provides a template for recording all relevant details of welding procedure tests, including information on base and filler metals, welding positions, parameters, test results, and certification. Key details to be recorded include material specifications, joint design, welding processes, preheat and interpass temperatures, filler metal composition, welding variables, non-destructive and mechanical test methods and acceptance requirements. Upon satisfactory completion of all tests, the manufacturer can certify the PQR.

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    Download as PDF or read online from Scribd

    PQR Template (Asme)

    Uploaded by

    jok1974
    2K views2 pages
    This document is a suggested format for Procedure Qualification Records (PQR) according to ASME Boiler and Pressure Vessel Code Section IX. It provides a template for recording all relevant details of welding procedure tests, including information on base and filler metals, welding positions, parameters, test results, and certification. Key details to be recorded include material specifications, joint design, welding processes, preheat and interpass temperatures, filler metal composition, welding variables, non-destructive and mechanical test methods and acceptance requirements. Upon satisfactory completion of all tests, the manufacturer can certify the PQR.

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    This document is a suggested format for Procedure Qualification Records (PQR) according to ASME Boiler and Pressure Vessel Code Section IX. It provides a template for recording all relevant details of welding procedure tests, including information on base and filler metals, welding positions, parameters, test results, and certification. Key details to be recorded include material specifications, joint design, welding processes, preheat and interpass temperatures, filler metal composition, welding variables, non-destructive and mechanical test methods and acceptance requirements. Upon satisfactory completion of all tests, the manufacturer can certify the PQR.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF or read online from Scribd
    Download as pdf
    2K views2 pages

    PQR Template (Asme)

    Uploaded by

    jok1974
    This document is a suggested format for Procedure Qualification Records (PQR) according to ASME Boiler and Pressure Vessel Code Section IX. It provides a template for recording all relevant details of welding procedure tests, including information on base and filler metals, welding positions, parameters, test results, and certification. Key details to be recorded include material specifications, joint design, welding processes, preheat and interpass temperatures, filler metal composition, welding variables, non-destructive and mechanical test methods and acceptance requirements. Upon satisfactory completion of all tests, the manufacturer can certify the PQR.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF or read online from Scribd
    Download as pdf
    of 2

    QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

    (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon
    Company Name Procedure Qualification Record No. WPS No. Welding Process (es) Types (Manual, Automatic, Semi-auto) Joints (QW-402)
    XXXXX

    XXXXX

    Date
    XXXXXXXXX XXXXXXX

    XXXXXXX

    XXXXXXXXX

    Groove Design of Test Coupon (For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)

    BASE METALS (QW-403) Material Spec XXXXX XXXXXX Type or Grade P no. To P No. XXXXXXXXX XXXXX Thickness of Test Coupon XXXXXXXXX Diameter of Test Coupon XXXXXXX XXXXXXX Other
    XXXXXXXXX

    POST WELD HEAT TREATMENT (QW-407) XXXXXXXXX Temperature XXXXXXXXX Time XXXXX Other

    GAS (QW-408) Percent Composition Gas (es) (Mixture) Flow Rate


    XXXXXXX
    XXXXXX XXXXX

    FILLER METALS (QW-404) XXXXX SFA Specification XXXXXXXXX AWS Classification XXXXX Filler Metal F No. XXXXXX Weld Metal Analysis A No. XXXXXXXXX Size of Filler Metal XXXXX Other
    XXXXXXXXX

    Shielding Trailing Backing

    Weld Metal Thickness

    XXXXXXXXX

    POSITION (QW-405) XXXXXXXXX Position of Groove XXXXXXXXX Weld Progression (Uphill, Downhill) Other XXXXXX
    XXXXXX

    ELECTRICAL CHARACTERISTICS (QW-409) XXXXX Current Polarity XXXXXXXXX XXXXXXXXX Amps Volts XXXXX Tungsten Electrode Size XXXXXXX XXXXXXXXX Other TECHNIQUE (QW-410) XXXXXXXXX Travel Speed XXXXXXXXX String or Weave Bead XXXXXXXXX Oscillation Multipass or Singles Pass (per side) Single or Multiple Electrodes XXXXXX Other
    XXXXX XXXXXXX

    PREHEAT (QW-406) Preheat Temp. Interpass Temp. Other

    XXXXXX

    XXXXXXXXX XXXXX

    XXXXXXXXX XXXXXXXXX XXXXXXXXX

    QW-483 (Back)
    PQR No. Tensile Test (QW-150) Specimen No.
    XXXXX XXXXX

    XXXXXXXXX

    Width
    XXXXX XXXXX

    Thickness
    XXXXX XXXXX

    Area
    XXXXX XXXXX

    Ultimate Total Load lb


    XXXXX XXXXX

    Ultimate Unit Stress psi


    XXXXX XXXXX XXXXX

    Type of Failure & Location


    XXXXX XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    XXXXX

    Guided Bend Tests (QW-160) Type and Figure No.


    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    Result
    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    Specimen No.
    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    Notch Location
    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    Specimen Size
    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    Toughness Tests (QW-170) Test Impact Values Temp. Ft. lbs % Shear
    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX
    XXXXX

    Mils
    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    Drop Weight Break (Y/N)


    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

    Comments Result- Satisfactory: Yes Macro - Results Type of Test Deposit Analysis Other Welders Name Tests Conducted by
    XXXXX XXXXX
    XXXXX

    No

    XXXXX

    Fillet Weld Test (QW-180) Penetration into Parent Metal: Yes


    XXXXX

    XXXXX

    No

    XXXXX

    Other Tests

    XXXXX
    XXXXX

    XXXXX

    XXXXX Clock No. Laboratory Test No.

    Stamp No.
    XXXXX

    XXXXX

    We certify that statements made in this record are correct and that the test welds were prepared, welded, and tested in accordance with the Requirements of Section IX of the ASME Code XXXXX Manufacturer

    Date

    XXXXX

    By
    XXXXX

    (Detail of record of tests are illustrative only and may be modified to conform to the type of and number of tests required by the Code

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