This document provides an overview of quality management systems and standards. It discusses key concepts such as defining quality, the elements of an effective quality management system, quality techniques and standards like ISO 9001, the benefits of documenting quality processes, and the structure and requirements of ISO 9001. The presentation emphasizes that ISO 9001 specifies requirements for an organization's quality management system to ensure customer satisfaction and compliance.
This document provides an overview of quality management systems and standards. It discusses key concepts such as defining quality, the elements of an effective quality management system, quality techniques and standards like ISO 9001, the benefits of documenting quality processes, and the structure and requirements of ISO 9001. The presentation emphasizes that ISO 9001 specifies requirements for an organization's quality management system to ensure customer satisfaction and compliance.
This document provides an overview of quality management systems and standards. It discusses key concepts such as defining quality, the elements of an effective quality management system, quality techniques and standards like ISO 9001, the benefits of documenting quality processes, and the structure and requirements of ISO 9001. The presentation emphasizes that ISO 9001 specifies requirements for an organization's quality management system to ensure customer satisfaction and compliance.
This document provides an overview of quality management systems and standards. It discusses key concepts such as defining quality, the elements of an effective quality management system, quality techniques and standards like ISO 9001, the benefits of documenting quality processes, and the structure and requirements of ISO 9001. The presentation emphasizes that ISO 9001 specifies requirements for an organization's quality management system to ensure customer satisfaction and compliance.
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PRESENTED TO: SIR ALI ZUQARNAIN
PRESENTED BY: SHEHR BANO YAWAR ALI (10585) MUHAMMAD SAAD AWAN (10302) QAMROSH ZAHEER (10443) SYED MUHAMMAD FAHAD (8165) What Is Quality? Degree to which a set of inherent characteristics fulfils requirements 2 Identify, understand and agree customer requirements Plan to achieve them Measure, monitor & control processes/activities Requires A System 3 Meeting Our Customers Requirements
Doing Things Right the First Time; Freedom from Failure (Defects)
Consistency (Reduction in Variation)
Continuous Improvement
Quality in Everything We Do 4 A belief in the employees ability to solve problems
A belief that people doing the work are best able to improve it
A belief that everyone is responsible for quality 5 MANAGEMENT SYSTEM 6 7 Management Support Mission Statement Proper Planning Customer and Bottom Line Focus Measurement Empowerment Teamwork/Effective Meetings Continuous Process Improvement Dedicated Resources ELEMENTS FOR What Is A Quality Management System? People Processes Materials Equipment Resources Planned Individually System Best Practice Implemented Collectively Documented System Describes how this happens 8 Quality Techniques & QMS Standards Quality Control Quality Assurance Quality Management (Detection) (Prevention) (Direction) BS 5750 1979-1987 ISO 9001/2/3 1987-2000 ISO 9001 2000 9 Why Document in Quality Management Communication Tool Manage Change Aids consistency Record of Best Practice Enables Effective Audit ISO 9001 Pre-requisite 10 Documented Q.M.S. POLICY QUALITY MANUAL PROCEDURES LOCAL/WORK INSTRUCTIONS RECORDS / FORMS INTENT WHAT? PROOF HOW? WHY? 11 ISO 9001 - Q.M.S. Requirements
ISO 9004 - Q.M.S. Guidelines on Performance Improvement
ISO 9000 - Q.M.S. Fundamentals & Vocabulary 12 The Structure of Quality Standards 1. Customer Focus 2. Leadership 3. Involvement of People 4. Process Approach 5. System Approach to Management 6. Continual Improvement 7. Factual Approach to Decision Making 8. Mutually Beneficial Supplier Relationships ISO 9001:2000 Based on the 8 Quality Management Principles: 13 14 Continual improvement of the quality management system
Requirements
Satisfaction
Customers Customers Resource management Measurement, analysis and improvement Product Realisation Management Responsibility Input Output Product 15 ISO9001 defines what the organization does to ensure that its products or services satisfy the customer's quality requirements and comply with any regulations applicable to those products or services. ISO 14000 is primarily concerned with "environmental management". In plain language, this means what the organization does to minimize harmful effects on the environment caused by its activities.
16 ISO 14001 is an internationally recognised standard for environmental management system which can be applied by any organisation.
It has much in common with ISO 9001, in particular the PLAN - DO - CHECK- ACT concept.
As a minimum, ISO 14001 requires a commitment to legal compliance, continual improvement and pollution prevention.
It involves the identification and assessment of all environmental aspects and impacts in order to determine which are significant.
These must then be managed so as to minimise harm to the environment. ISO14001 - Environmental management system model for the international standard Environmental Policy Planning Environmental aspects Legal and other requirements Objectives and targets Environmental management programmes Implementation and Operation Structure and responsibility Training, awareness and competence Communication EMS documentation Document control Operational control Emergency preparedness and response Checking and Corrective Action Monitoring and measurement Non-conformance and corrective and preventative action Records EMS audits Continual improvement Management Review 17 ISO 14001 Fundamental requirements
18 19 From
Motivation through fear and loyalty
To
Motivation through shared vision
Attitude: Its their problem Ownership of every problem affecting the customer
Attitude: the way weve always done it
Continuous improvement Decisions based on assumptions/ judgment calls Decisions based on data and facts
Everything begins and ends with management
Everything begins and ends with customers Crisis management and recovery Doing it right the first time
Choosing participative OR scientific management
Choosing scientific AND participative management
20 21 Control & Improvement 22 23 Process set-up? Risks? Objectives of the process? Which contributes to the goals of the organization? Resources and conditions? Results of the process? Measurement and steering? ? 1 2 3 4 24 The ISO 9000:2000 series consists of 3 Primary standards ISO 9000: QMS concepts and vocabulary ISO 9001: QMS requirements ISO 9004: QMS guidelines This is supported by an additional standard ISO 10011: QMS auditing guidelines 25 ISO 9001 specifies the requirements for a quality management system that may be used for internal application by organizations, certification, or contractual purposes. 26 27 ISO 9004 gives guidance on a wider range of objectives of a quality management system to improve the organisations overall performance.
It is not a guideline for implementing ISO 9001 and is not intended for certification or contractual use. 28 ISO 9001:2008 is divided into 8 sections: the first 3 are introductory
The requirements begin at section 4 and have the following headings: Quality management system Management responsibility Resource management Product realisation Measurement, analysis and improvement 29 30 QUALITY MANAGEMENT PRINCIPLES Quality Management System The organisational structure, responsibilities, procedures, processes and resources for implementing quality management. ISO 9001:2000 Process model Customer satisfaction Customer Customer ? Delivery of Services Management Resources Measurement 31 32 1. SCOPE Includes the design and construction of clean room, ventilation and air conditioning system, metal finishing system, environmental control system for automotive and other industrial or commercial applications. Exclusion Design and development validation.
2. Normative References : - ISO 9000:2005 - ISO 9001: 2008 QMS - ISO 9001:2000 QMS - ISO 9002:1994 33 3. Terms and Definition Definitions Terms used by an organization; Processes, interaction, improvement The focus is on looking at: What we do. Who we are doing it for. Improving how we provide service.
4. General requirements Documentation requirements Control of document Documents must show a control number, adoption and revision dates, in order to ensure use of the most recent information. Control of records Each record must be controlled in order to ensure uniform quality.
34 4. General requirements - General Documents - Quality Manual - Control of Documents - Control of Records
35 5. Management Responsibility - Commitment - Focus - Policy - Objectives - Planning These correspond to the following principles: Customer focus Leadership 6. Resource Management - Provide quality resources - Provide quality personnel - Provide quality infrastructure - Provide quality environment This corresponds to the following principle: Involvement of People
7. Product Realization Control of the following process realization, planning, customer, communication, product development, purchasing, function, operation, monitoring
These correspond to: Get the facts before you decide Focus on customers Use a process approach Work with your suppliers 36 8. Measurement, Analysis and Improvement - Perform remedial processes Monitor and measure quality Control - nonconforming products - Analyze quality information - Make quality improvements
This corresponds to: Get the facts before you decide Encourage continual improvement 37 38 International, expert consensus on state-of-the-art practices for quality and environnemental management. Common language for dealing with customers and suppliers worldwide in B2B. Increase efficiency and effectiveness. Model for continual improvement. Model for satisfying customers and other stakeholders. 39 Build quality into products and services from design onwards. Address environmental concerns of customers and public, and comply with government regulations. Integrate with global economy. Sustainable business Unifying base for industry sectors Qualify suppliers for global supply chains Technical support for regulations
40 Documented procedures required by this standard and those needed by the organisation to control its processes.
41 Establish & maintain a manual including: scope of QMS with details/justification for any exclusions procedures or reference to them description of sequence and interaction of processes included in QMS The quality manual shall be controlled 42 Quality Manual ISO 9001 IS SIMPLY A SYSTEM FOR CREATING PAPERWORK!!! 43
The extent of the QMS documentation depends on the following: a) size and type of the organisation b) complexity and interaction of the processes c) competence of personnel
Note: The documented procedures may be in any form or type of medium. 44 45 QMS documents shall be controlled. A documented procedure shall be established: to approve documents prior to use to review/update & re-approve as necessary to identify changes and current revision status to ensure relevant versions are available to ensure legibility and identification to control documents of external origin to control obsolete documents
46 QMS records shall be maintained to provide evidence of conformance to requirements and effective QMS operation. A documented procedure shall be established for : Identification, storage retrieval protection retention time and disposition of records. 47 48 Determine team, set budget Internal auditor(s) training if using in-house resources Hire consulting firm if applicable Gap Assessment Implement requirements of standard to meet your business needs against the gap assessment Go-Live Hold Management Review Meeting Conduct Internal Audit Refine documentation Employee involvement training System adjustment Registration audit Stage 1 System adjustment Registration audit Stage 2