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Metalworking is a science, art, hobby, industry and
trade. Its historical roots span cultures, civilizations, and millennia. Metalworking has evolved from the discovery of smelting various ores, producing malleable and ductile metal useful for tools and adornments.
Funeral Mask of King Tutankhamen, Egyptian, 1324 BC.
When you emboss metal, you participate in an art form that has existed for centuries. Metal embossing is used to impart a design upon metal sheets. The metal is pushed with an embossing tool or stylus in order to create a raised effect on the opposite side. By placing the metal sheet on a rubber or foam pad, the positive impression has a smooth surface that will shine or can take pigment. The metal embossing began in Iran Persian (approximately 550 to 330 BC). The popularity of the craft spread around the globe and through the ages. It was especially popular during the Middle Ages (A.D. 400-about 1400) otherwise know as Medieval Period, when metal-smiths hammered designs into suits of armor. Agememnons Funeral Mask Gold Mycenean Cup
Repouss is a method metalworking. It is like
embossing however a little more aggressive. With Repousse the technique takes a sheet of metal and uses a hammering method from the reverse side to create a design in low relief design. Repouss
In French repouss means pushed out.
Gary Dadyan, a Russian artist, is tapping
the repouss tools into the sheet of metal using a small hammer. The best known example of repouss is the Statue of Liberty by Frederic Auguste Barthodi The craft was The apprentice would taught to young work with the artisan apprentices in a and learn how to guild. correctly work with the metal. Their apprenticeship would last for many years till they earned their reputation for their great skill. A person whom works with metal is called a metal smith. A metalsmith or simply smith is a craftsman fashioning useful items (for example, tools, kitchenware, jewelry, weapons, out of various metals. Smithing is one of the oldest metal working occupations. What we want to see in good metal work is clear patterns, crisp images and lines. Notice this close up of the project. Examine the delicate lettering and how its been pressed out. STEP ONE: The Design of Your Plate 1. Sheet of 9x 18 newsprint paper, fold into 2 sections. 2. Trace the size plate you want to make. 3. Design two different ideas that have a famous quote either on the middle or around the boarder. 4. Letters need to be large. Small letters do not emboss well and look bad. 5. Meet with instructor & select the best design. 6. Trace design on to tracing paper backwards using the light tracer. STEP TWO :Preparing the Metal
1.Trace plate on metal
2.Make it inch bigger- because the edge need to later be wrapped around the plate. 3.Carefully cut out the circle 4.Rub steel wool over the edge to remove sharp edges. 5.Tape tracing paper over the metal so the words are backwards/reversed. 6.Use an ink pen to lightly trace over the design and remove tracing paper. STEP THREE: EMBOSSING 1. Place a rubber mat under your metal. 2. Use the 10 seconds tools or stylus tool to emboss areas down. 3. Always work on both sides of the metal. 4. Press on one side- then flip over and refine...repeat 5. If you dont work both sides- letter that you embossed with not stand out. STEP FOUR :ANTIQUING & Final Presentation 1. Apply a coat of Liver of Sulfur to age the metal. 2. Let dry 3. Use 000 grade steel wool to buff the copper to a desire patina. 4. Tape metal to paper plate 5. Cut inch tabs and fold over edge of plate. 6. Use hammer to bend edges round so the are round not octagon/pointed edges. 7. Use white glue and glue paper plate on to brown paper, (centered) then glue brown paper on to larger black paper.
Practical Blacksmithing - A Collection of Articles Contributed at Different Times by Skilled Workmen to the Columns of "The Blacksmith and Wheelwright": Covering Nearly the Whole Range of Blacksmithing from the Simplest Job of Work to Some of the Most Complex Forgings - Volume IV.
Practical Blacksmithing - A Collection of Articles Contributed at Different Times by Skilled Workmen to the Columns of "The Blacksmith and Wheelwright": Covering Nearly the Whole Range of Blacksmithing from the Simplest Job of Work to Some of the Most Complex Forgings - Volume III
Practical Blacksmithing - A Collection of Articles Contributed at Different Times by Skilled Workmen to the Columns of "The Blacksmith and Wheelwright": Covering Nearly the Whole Range of Blacksmithing from the Simplest Job of Work to Some of the Most Complex Forgings - Volume I