PRE-START UP SAFETY

REVIEW (PSSR)

AKAMIGAS BALONGAN INDRAMAYU

DEFINISI
ADALAH METODE YANG DIGUNAKAN UNTUK MENGECEK SUATU
KESIAPAN PERALATAN SECARA SISTEMATIS SEBELUM PERALATAN
TERSEBUT DIGUNAKAN SETELAH PERALATAN PROSES TERSEBUT
DIMODIFIKASI ATAU PEMASANGAN PERALATAN BARU

Berdasarkan OSHA dan EPA RMP,

PSSR diperlukan jika terjadi
perubahan Process Safety
Information (PSI)
TUJUAN PENERAPAN PSSR
• PENINGKATAN KINERJA PROSES SAFETY YANG BAGUS
• KINERJA MANAJEMEN LINGKUNGAN LEBIH BAIK
• PENINGKATAN KUALITAS PROSES MANUFAKTUR
 ELEMEN PSSR

Construction and equipment

PHA has been performed for
meet the designed
new facilities
specifications

Safety, operating, maintenance Training of each employee

and emergency procedures are involved in the process is
in place and adequate. complete
OSHA PROCESS SAFETY ELEMENTS
1. Employee Participation
8. Training
2. Process Safety
Information 9. Contractors
3. Process Hazard Analysis 10. Hot Work Permit
4. Management of Change 11. Compliance Audits
5. Operating Procedures 12. Pre-Startup Safety Review
6. Mechanical Integrity 13. Incident Investigation
7. Emergency Planning & 14. Trade Secrets
Response
KEUNTUNGAN PSSR
• PERUBAHAN MODIFIKASI PERALATAN SESUAI DENGAN RENCANA DENGAN TUJUAN OPERASI
• PROSES KONSTRUKSI, MAINTENANCE, DAN PENGERJAAN PERALATAN SESUAI DESAIN SPESIFIKASI
• PENGGUNAAN BAHAN KIMIA BARU SUDAH DIPAHAMI EFEKNYA TERHADAP: KESELAMATAN,
KESEHATAN DAN LINGKUNGAN
• ORANG YANG DITUGASKAN UNTUK MEMASANG, MENGINSPEKSI, MELAKUKAN PERAWATAN DAN
MENGOPERASIKAN SUDAH BERKOMPETENSI
• PRE START UP DAN POST STRAT UP ISSUE SUDAH DI ADDRESS
• KEPATUHAN TERHADAP ATURAN-ATURAN YANG BERLAKU SUDAH DIPENUHI
• PERHITUNGAN DESAIN PERALATAN BERDASARKAN RECOGNIZED AND GENERALLY ACCEPTED GOOD
ENGINEERING PRACTICES (RAGAGEP)
• STANDAR QUALITY KONTROL PERUSAHAAN TERPENUHI
• SAAT TURN OVER PERALATAN PROSES YANG DIMODIFIKASI DARI ENGINEERING DEPARTEMEN KE
OPERATION DEPARTMENT, PENGOPERASIAN SUDAH DI PAHAMI
 Train The
Develop Your
Workforce On Complete The
PSSR Program
PSSR PSSR
Documentation
Identify Trigger
Events Track Post
Startup PSSR
Continue In Action Items
Select Short
Accordance With PSSR
Form Or Long Seek
Management Of Indicated?
Form Continuous
Change
Improvement
Build The PSSR
Team As Indicated Upgrade Your
PSSR Program As
Conduct The PSSR. Needed
• Schedule Team Meetings
• Assign Roles For The Team Members
• Assemble Verification Of Compliance
• Hold Progress Meetings As Needed
• Identify Action Items And Track Them
• Obtain Authorization To Startup The Change
RISK BASED PSSR
PEMBAGIAN PSSR BERDASARKAN TINGKATAN RISIKO DARI PERUBAHAN
DAN PEMASANGAN PERALATAN PROSES

SIMPLE PSSR KOMPLEKS PSSR

(SHORT FORM PSSR) (LONG FORM PSSR)
Cara Menentuan PSSR – SIMPLE OR
KOMPLEK

RISK RANKING MATRIK RISK QUESTIONNAIRE

 RISK RANKING MATRIK
instruction 3 LOW 2 SERIOUS 1 CATASTROPHIC
• track the likelihood against severity Event which could cause a small Event causing significant release of a Event causing a major uncontrolled emission,
• If risk rangking is 3 – use short PSSR release of a highly hazardous highly hazardous chemical. a fire and fire or explosion invloving one or more highl
form chemical and/or result in easily an explosion which present the hazardous chemical that presents serious
• If risk rangking is 1 or 2 – use long controllable fire. Example of low potential for moderate danger to danger to employees, public or workplace.
PSSR form severity event would be those employee, public or workplace. Examples of catastrophic dabger might include
which could result only in minor Examples are one or more employee or one or more employee or contractor fatalities,
employee or contractor injuries contractor injuries or large equipment public injury or extensive property damage (>
and minor property damage damage ($500M - $5MM) $5MM)
1 HIGH
Exposure to this event can very fequent Risk Ranking 1 Risk Ranking 1
for example tasks which are performed Risk Ranking 2 Higher Higher
on a daily or weekly basis. Conditions Medium
that continuously exist or equipment
deficiencies
2 MODERATE
Exposure to this event can be infrequent Risk Ranking 3 Risk Ranking 2 Risk Ranking 1
for example tasks that are performed no Low Medium Higher
more frequently than monthly or less
during the course of the operating year
3 LOWER
Exposure to this event can be rare for Risk Ranking 3 Risk Ranking 3 Risk Ranking 2
example tasks which are performed less
frequently than once/year up to every Low Low Medium
three or four years for turn arounds or
things that almost never happen
 RISK QUESIONEERIE

Perubahan Alat Dan Material Adanya Perubahan Sistim Proteksi

Kebakaran
• Health Ratings Of 3 Or 4,
• Reactivity Ratings Of 3 Or 4, Or
• Flammability Ratings Of 3 With Biaya Proyak > $10.000
Operating Temperatures Above 75
Degrees F Or Operating, Pressures Penambahan Alat Proses Baru
Above 15,2 Psig And
• All Materials With Flammability
Rating Of 4 Ada Tiga Atau Lebih Titik Sambungan
Pada Perubahan

Efek Kecelakan Dari Perubahan Atau

Ada Penambahan Kontrol Sistem Yang
Penambahan Alat Masuk Reportable
Mempengaruhi Keselamatan Dan Interlok
Incident
PSSR TEAM
• Chemists
• Civil or structural engineers • Maintenance personnel/engineers
• Construction department personnel • Materials engineers/metallurgists
• Contractor participants • team services engineer
• Process control (electrical/instrumentation)
• Environmental scientists or
specialists engineers
• Fire and emergency response
• Purchasing or stores personnel
team/fire chief input • Quality assurance specialists
• Human resources representatives • Research technical personnel
• Safety/process safety professionals
• Industrial hygienists
• Technical consultants or equipment special
• Lab personnel
AUDIT PSSR
• MENGECEK KONSISTENSI PENERAPAN PSSR
• MENGECEK KELENGKAPAN DOKUMEN

AUDIT PSSR SENDIRI ATAU AUDIT PSSR BAGIAN DARI PSM

TERIMA KASIH
 PROCESS SAFETY INFORMATION (PSI)

Informasi Terkait Bahaya Bahan Baku Dan Produknya (MSDS)

• Toxicity information;
• Permissible exposure limits;
• Physical data;
• Reactivity data:
• Corrosivity data;
• Thermal and chemical stability data; and
• Hazardous effects of inadvertent mixing of different materials that
could foreseeably occur.
Informasi Terkait Proses Teknologi Yang
Digunakan
• A block flow diagram or simplified process flow diagram;
• Process chemistry;
• Maximum intended inventory;
• Safe upper and lower limits for such items as temperatures,
pressures, flows or compositions; and,
• An evaluation of the consequences of deviations.
Informasi Terkait Peralatan Proses
• Materials of construction;
• Piping and instrument diagrams (P& l Ds);
• Electrical classification;
• Relief system design and design basis;
• Ventilation system design;
• Design codes and standards employed;
• Material and energy balances for processes; and
• Safety systems (for example, interlocks, detection, or suppression
systems).