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Evacuated Tube Collector

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EVACUATED TUBE COLLECTOR

INTRODUCTION
In the previous topic we looked at Solar Flat Plate Collectors
and saw how they are made, their components, how they are
working etc.

While this type of solar hot water systems is cheap and easy to
install, the problem with flat plate collectors is that they are
“flat”. This produces one limitation to their efficiency as they
can only operate at maximum efficiency when the sun is
directly overhead at midday.
At other times, the sun’s rays are striking the
collector at varying angles bouncing off the glazing
material thereby reducing their efficiency.

Solar hot water systems that use Evacuated Tube


Collectors as their heat source overcome this
problem because the solar collector uses individual
rounded tubes which are always perpendicular to
the sun’s rays for most of the day.
• This allows a solar hot water system using an
evacuated tube collector to operate at a much high
efficiency and temperature for a much longer period
than a conventional single flat plate collector
installed system.

• Also the presence of vacuum space between the


tube help to reduce the amount of heat loss’s by
convection or conduction in flat plate collector.
• NOW,
• The Evacuated tube collector is type of collector
which consist of rows of parallel, transparent glass
tubes. Each tube consists of a metallic heat
absorbing material, usually copper with the entire
glass tube being “evacuated” of air (hence its
name) and sealed to form a vacuum within the
glass tube.
• This vacuum helps the collector to achieve
extremely high temperatures as the vacuum acts
as a highly efficient insulator around the central
heat absorbing material
• These glass tubes are cylindrical in shape.
Therefore, the angle of the sunlight is always
perpendicular to the heat absorbing tubes which
enables these collectors to perform well even
when sunlight is low such as when it is early in the
morning or late in the afternoon.

•  Evacuated tube collectors are particularly useful


in areas with cold, cloudy wintry weathers.

• The figure below show the semantic view of


evacuated solar collector.
TYPES OF EVECUATED TUBE COLLECTOR
• Mainly there are two types of evacuated tube
solar collector;

i. Low pressure evacuated tube collector


ii. High pressure evacuated tube collector
Low pressure evacuated tube collector

• This is vacuum tube solar collector designed for


active open loop heating systems, in which the
water is heated directly inside tubes and stored in
a separated tank.

• It is incorporated with a number of high efficiency


all-glass tubes, low pressure header manifold
and supporting bracket.
Components of low pressure evacuated
tube collector
• The low pressure evacuated tube collectors they are
made up of the following main components;

Manifold & Header Pipe


This is Insulated box housing contain copper header pipe
(heat exchanger) that the system fluid circulates through.
• The header pipe is designed for both efficient heat
transfer and reliability with brazing.
• Brazing is 45% silver material for optimal strength and
corrosion resistance.
Evacuated Tube (ET)
• Evacuated tubes are made from two glass tubes
that are fused at the top and the bottom.
• The space between the tubes is evacuated to form
an insulating vacuum.
• The inner tube is coated with a special absorber
material which absorbs 95% of sunlight,
converting it into usable heat.
Heat Pipe (HP)
• The copper heat pipe absorbs heat from the glass
wall and the heat transfer fin. A small amount of
fluid inside the heat pipe turns to steam at only
around 86degreeF, rapidly transferring heat up to
the header pipe. Liquid circulates through the
header pipe carrying away the heat.

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