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    Case 3.6

    Uploaded by

    Mohammad Zaki Usman
    The document discusses various types of welded joints, including tensile butt joints, shear butt joints, and transverse and parallel fillet welds. It examines the stresses in these joints, providing equations and diagrams. Examples are presented on calculating stresses and selecting appropriate weld sizes.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Case 3.6

    Uploaded by

    Mohammad Zaki Usman
    53 views49 pages
    The document discusses various types of welded joints, including tensile butt joints, shear butt joints, and transverse and parallel fillet welds. It examines the stresses in these joints, providing equations and diagrams. Examples are presented on calculating stresses and selecting appropriate weld sizes.

    Original Title

    case 3.6

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    The document discusses various types of welded joints, including tensile butt joints, shear butt joints, and transverse and parallel fillet welds. It examines the stresses in these joints, providing equations and diagrams. Examples are presented on calculating stresses and selecting appropriate weld sizes.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    53 views49 pages

    Case 3.6

    Uploaded by

    Mohammad Zaki Usman
    The document discusses various types of welded joints, including tensile butt joints, shear butt joints, and transverse and parallel fillet welds. It examines the stresses in these joints, providing equations and diagrams. Examples are presented on calculating stresses and selecting appropriate weld sizes.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 49

    Tensile Butt Joint

     Simple butt joint loaded in tension or compression


     Stress is normal stress

     Throat h does not include extra reinforcement


     Reinforcement adds some strength for static loaded joints
     Reinforcement adds stress concentration and should be ground
    off for fatigue loaded joints

    Fig. 9–7a Shigley’s Mechanical Engineering Design


    Shear Butt Joint
     Simplebutt joint loaded in shear
     Average shear stress

    Fig. 9–7b
    Shigley’s Mechanical Engineering Design
    Transverse Fillet Weld
     Joint
    loaded in tension
     Weld loading is complex

    Fig. 9–8

    Fig. 9–9

    Shigley’s Mechanical Engineering Design


    Transverse Fillet Weld
     Summation of forces

     Law of sines

     Solving for throat thickness t

    Fig. 9–9
    Shigley’s Mechanical Engineering Design
    Transverse Fillet Weld
     Nominal stresses at angle 

     Von Mises Stress at angle 

    Fig. 9–9
    Shigley’s Mechanical Engineering Design
    Transverse Fillet Weld
     Largest von Mises stress occurs at  = 62.5º with value of
    ' = 2.16F/(hl)
     Maximum shear stress occurs at  = 67.5º with value of
    max = 1.207F/(hl)

    Fig. 9–9

    Shigley’s Mechanical Engineering Design


    Experimental Stresses in Transverse Fillet Weld
     Experimental results are more complex

    Fig. 9–10

    Shigley’s Mechanical Engineering Design


    Transverse Fillet Weld Simplified Model
     No analytical approach accurately predicts the experimentally
    measured stresses.
     Standard practice is to use a simple and conservative model
     Assume the external load is carried entirely by shear forces on
    the minimum throat area.

     By ignoring normal stress on throat, the shearing stresses are


    inflated sufficiently to render the model conservative.
     By comparison with previous maximum shear stress model, this
    inflates estimated shear stress by factor of 1.414/1.207 = 1.17.

    Shigley’s Mechanical Engineering Design


    Parallel Fillet Welds
     Same equation also applies for simpler case of simple shear
    loading in fillet weld

    Fig. 9–11
    Shigley’s Mechanical Engineering Design
    Fillet Welds Loaded in Torsion
     Filletwelds carrying both
    direct shear V and moment M
     Primary shear

     Secondary shear

     A is the throat area of all


    welds
     r is distance from centroid of
    weld group to point of
    interest Fig. 9–12
     J is second polar moment of
    area of weld group about
    centroid of group Shigley’s Mechanical Engineering Design
    Example of Finding A and J
     Rectangles represent
    throat areas. t = 0.707 h

    Fig. 9–13

    Shigley’s Mechanical Engineering Design


    Example of Finding A and J
     Note that t3 terms will be
    very small compared to
    b3 and d3
     Usually neglected
     Leaves JG1 and JG2 linear
    in weld width
     Can normalize by
    treating each weld as a
    line with unit thickness t
     Results in unit second
    polar moment of area, Ju
     Since t = 0.707h,
    Fig. 9–13
    J = 0.707hJu
    Shigley’s Mechanical Engineering Design
    Common Torsional Properties of Fillet Welds (Table 9–1)

    Shigley’s Mechanical Engineering Design


    Common Torsional Properties of Fillet Welds (Table 9–1)

    Shigley’s Mechanical Engineering Design


    Example 9–1

    Fig. 9–14

    Shigley’s Mechanical Engineering Design


    Example 9–1

    Fig. 9–15
    Shigley’s Mechanical Engineering Design
    Example 9–1

    Fig. 9–15
    Shigley’s Mechanical Engineering Design
    Example 9–1

    Fig. 9–15
    Shigley’s Mechanical Engineering Design
    Example 9–1

    Shigley’s Mechanical Engineering Design


    Example 9–1

    Fig. 9–16
    Shigley’s Mechanical Engineering Design
    Example 9–1

    Fig. 9–16 Shigley’s Mechanical Engineering Design


    Fillet Welds Loaded in Bending

    Fig. 9–17

    Shigley’s Mechanical Engineering Design


    Bending Properties of Fillet Welds (Table 9–2)

    Shigley’s Mechanical Engineering Design


    Bending Properties of Fillet Welds (Table 9–2)

    Shigley’s Mechanical Engineering Design


    Strength of Welded Joints
     Must check for failure in parent material and in weld
     Weld strength is dependent on choice of electrode material
     Weld material is often stronger than parent material
     Parent material experiences heat treatment near weld
     Cold drawn parent material may become more like hot rolled in
    vicinity of weld
     Often welded joints are designed by following codes rather than
    designing by the conventional factor of safety method

    Shigley’s Mechanical Engineering Design


    Minimum Weld-Metal Properties (Table 9–3)

    Shigley’s Mechanical Engineering Design


    Stresses Permitted by the AISC Code for Weld Metal

    Table 9–4

    Shigley’s Mechanical Engineering Design


    Fatigue Stress-Concentration Factors

     Kfs appropriate for application to shear stresses


     Use for parent metal and for weld metal

    Shigley’s Mechanical Engineering Design


    Allowable Load or Various Sizes of Fillet Welds (Table 9–6)

    Shigley’s Mechanical Engineering Design


    Minimum Fillet Weld Size, h (Table 9–6)

    Shigley’s Mechanical Engineering Design


    Example 9–2

    Fig. 9–18

    Shigley’s Mechanical Engineering Design


    Example 9–2

    Shigley’s Mechanical Engineering Design


    Example 9–2

    Shigley’s Mechanical Engineering Design


    Example 9–3

    Fig. 9–19

    Shigley’s Mechanical Engineering Design


    Example 9–3

    Shigley’s Mechanical Engineering Design


    Example 9–3

    Shigley’s Mechanical Engineering Design


    Example 9–3

    Shigley’s Mechanical Engineering Design


    Example 9–3

    Shigley’s Mechanical Engineering Design


    Example 9–3

    Shigley’s Mechanical Engineering Design


    Example 9–4

    Fig. 9–20
    Shigley’s Mechanical Engineering Design
    Example 9–4

    Shigley’s Mechanical Engineering Design


    Example 9–4

    Shigley’s Mechanical Engineering Design


    Example 9–4

    Shigley’s Mechanical Engineering Design


    Example 9–5

    Fig. 9–21
    Shigley’s Mechanical Engineering Design
    Example 9–5

    Shigley’s Mechanical Engineering Design


    Example 9–5

    Shigley’s Mechanical Engineering Design


    Example 9–6

    Fig. 9–22
    Shigley’s Mechanical Engineering Design
    Example 9–6

    Shigley’s Mechanical Engineering Design


    Example 9–6

    Shigley’s Mechanical Engineering Design

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