Unit 3 Pumps
Unit 3 Pumps
Unit 3 Pumps
GROUP I
PELN YETEMYEN ASLI AK
HANDE ZENGN
ESRA SEVN
PRESENTATION OUTLINE
Pump Terminology Pump Classification: - Reciprocating Pumps - Rotary Pumps - Centrifugal Pumps Pumping Problems Power and Efficiency Calculations Pump Selection
PUMP TERMINOLOGY
Pumping, the addition of energy to a fluid Pumping action creates a partial vacuum while atmospheric pressure forces liquid up. Pump performance, specified in terms of Q and H:
H Q/t (
Pd , g Ps , g
Vd Vs )( ) (Z d Z s ) 2g 2g
Displacement, the discharge of a fluid from a vessel Centrifugal Force, used to produce kinetic energy
PUMPS
POSITIVE DISPLACEMENT PUMPS RECIPROCATING PUMPS
PISTON PUMPS PLUNGER PUMPS DIAPHRAGM PUMPS
CENTRIFUGAL PUMPS
ROTARY PUMPS
GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS
RECIPROCATING PUMPS
Based on two stroke principles: High pressure, high efficiency Self-priming X Small quantity, vibration, physical dimension, uneven flow
Used mainly for handling slurries in plant processes and pipeline applications
RECIPROCATING PUMPS
Two valves and one stuffing box A rotating mechanism for the reciprocating piston Uses suction to raise liquid into the chamber.
RECIPROCATING PUMPS
Two ball check valves on each side Low pressure on the upward part, high pressure on the downward part
RECIPROCATING PUMPS
Rod is moved to push and pull the diaphragm. Can be used to make artificial hearts.
ROTARY PUMPS
CHigh pressure, high efficiency DLiquids must be free of solids CHandle viscous fluids
Used mainly in, oil burners, soaps and cosmetics, sugars, syrup, and molasses, dyes, ink, bleaches, vegetable and mineral oils
ROTARY PUMPS
Gears create voids as they come out of mesh and liquid flows into the cavities As the gears come back into mesh, the volume is reduced and the liquid is forced out of the discharge port
ROTARY PUMPS
As the teeth come out of mesh, liquid flows into the pump and is carried between the teeth and the casing to the discharge side of the pump The teeth come back into mesh and the liquid is forced out the discharge port
ROTARY PUMPS
Fluid is carried between the rotor teeth and the pumping chamber The rotor surfaces create continuous sealing Rotors include bi-wing, trilobe, and multi-lobe configurations
ROTARY PUMPS
Screw pumps carry fluid in the spaces between the screw threads. The fluid is displaced axially as the screws mesh.
ROTARY PUMPS
VANE PUMPS
Piston slide arm moves around inside a slot in the casing. An eccentric cam rotates the circular plunger (shown in gray) around the edge of the casing, fluid is swirled around the edge to the outlet port. It is not in use now and is mainly of historical curiosity.
ROTARY PUMPS
VANE PUMPS
The vanes are in slots in the rotor. Rotor spins, centrifugal force pushes the vanes out to touch the casing, where they trap and propel fluid.
CENTRIFUGAL PUMPS
WHAT IS CENTRIFUGAL PUMP? WORKING MECHANISM OF A CENTRIFUGAL PUMP ADVANTEGAES AND DISADVANTAGES OF CENTRIFUGAL PUMPS
Convert the mechanical energy into hydraulic energy by centrifugal force on the liquid Constitute the most common type of pumping machinery Used to move liquids through a piping system Has two main components: 1. Stationary componets, casing, casing cover and bearings 2. Rotating components, impeller and shaft Classified into three categories ; Radial Flow, Mixed Flow, Axial Flow
Simplest piece of equipment in any process plant Energy changes occur by virtue of impeller and volute Liquid is fed into the pump at the center of a rotating impeller and thrown outward by centrifugal force The conversion of kinetic energy into pressure energy supplies the pressure difference between the suction side and delivery side of the pump
Simple in construction and cheap Handle liquid with large amounts of solids No metal to metal fits No valves involved in pump operation Maintenance costs are lower
Cannot handle highly viscous fluids efficiently Cannot be operated at high heads Maximum efficiency holds over a narrow range of conditions
PUMPING PROBLEMS
Cavitation
Reduces the pump capacity Causes metal removal reduced flow loss in efficiency and noise
To avoid cavitation
NPSH
Where m=mass flow rate, kg/s H= total discharge head, N.m/kg =efficiency
The power delivered to the fluid: (2) From equations (1) and (2) efficiency:
PUMP SELECTION
The amount of fluid The properties of the fluid Type of power supply Cost and mechanical efficiency of the pump
CAPACITY
LOW HIGH HIGHER
PRESSURE
SMALL OR MODERATE MODERATE OR HIGH
GEAR
LOBE CENTRIFUGAL
RECIPROCATING or ROTARY PLUNGER RIGID SCREW
or
ROTARY PISTON
REFERENCES
1.
2.
3. 4.