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Lean Healthcare Forum 2006
1
2 Lean Enterprise Academy www.leanuk.org
The Opportunities for Lean
Thinking in Healthcare
Daniel T Jones
Chairman
Lean Enterprise Academy
3 Lean Enterprise Academy www.leanuk.org
Welcome
• To the first Forum of the Lean Healthcare Network
• An independent network to help accelerate the
implementation of lean across the NHS
• Building on the work of the pioneers of lean
healthcare in the NHS and across the globe
• And the Lean Enterprise Academy’s experience in
spreading lean across many industries
• Supported and advised by today’s speakers and :-
• NHS Institute for Innovation and Improvement
• NHS Confederation
• NHS Health and Social Care Information Centre
4 Lean Enterprise Academy www.leanuk.org
Today
• Who are we?
• Hospital Trusts 91
• Primary and Mental Health Care Trusts 20
• Ambulance Service 12
• Strategic Health Authorities 38
• Other NHS Institutions 30
• Consultants, Service Providers etc. 46
• Today’s tasks:-
• Develop a common understanding of the lean
opportunities in the NHS
• Lean more about implementing lean and creating flow
• Collect views and share plans for future action
5 Lean Enterprise Academy www.leanuk.org
Lean Thinking
• Lean Thinking derives from observing best
practice organisations, not from theory
• It has a long history – Toyota the leading example
• Their example shows us the power of a relentless
focus on creating brilliant processes
• From them we extracted the principles for
designing lean processes
• And how to manage them through a scientific
approach to problem solving close to the source
• It is a path that will separate the sheep from the
goats – it not a magic recipe or a quick fix!
6 Lean Enterprise Academy www.leanuk.org
Process Thinking
• We traditionally see an organisation as a
collection of departments or activities, managed
separately and with time buffers between them
• Performance is improved by setting targets, by
switching managers and by restructuring
• Lean thinkers see an organisation as a collection
of customer, provider and support processes
• The task is to identify the value in each process,
to see and manage the end-to-end flows and to
synchronise the support flows
• But what are the real flows in healthcare?
7 Lean Enterprise Academy www.leanuk.org
Seeing Value
• Each customer, provider and support process
contains many steps: -
• Which steps create value – solve the problem?
• Which steps simply waste people’s time?
• What is the experience like for each party?
• Do queues really help?
• Do they change the amount of work to be done
or smooth demand?
• Do they improve the utilisation of our most
expensive assets?
• Can we distinguish between actual and created
demand?
8 Lean Enterprise Academy www.leanuk.org
Value Streams
• Mapping the combined customer and provider
process reveals lots of waste and dysfunctions
• Steps that are not performed in the same way
each time – with no standard and no review
• We can do a lot to remove ambiguities from how
tasks are performed and find fail safe procedures
• We can also track root causes and redesign steps
to eliminate errors
• All this helps to improve quality
• But to find the stability to enable us to link steps
together to create flow we need to analyse the
different types of work to be done
9 Lean Enterprise Academy www.leanuk.org
Finding Stability
• The flow of work through healthcare is
complicated – yet much of the work is routine
• If we can identify this routine work and manage it
separately we can begin the virtuous lean circle
• We can standardise the steps, synchronise them
so the work flows through each step without
interruption and flow in line with real demand
• We also discover as we do this we eliminate lots
of scheduling and queues, we can plan ahead
better and better utilise our assets
• And we free up time for experts to concentrate on
solving the really complicated and rare work!
10 Lean Enterprise Academy www.leanuk.org
Making the Change
• None of this happens unless someone is
responsible for rethinking the whole process
• Supported by all those involved in running the
process
• Who together, with expert help, develop a future
state plan
• Which shows where to conduct breakthrough
improvement events and where to use lean tools
• This is actually an experiential and shared
learning process – that goes on for ever!
• The only changes that last are the ones you do!
11 Lean Enterprise Academy www.leanuk.org
In Summary
• Lean Thinking embeds quality at source into
every process – with big implications for mortality
and medical errors
• It also frees up the latent capacity in current
systems – without requiring new capital
• It releases more time to spend on solving the
difficult cases – while going home on time!
• As you improve current processes you see new
opportunities for designing alternative ways of
delivering care – with quite different working
practices and right sized equipment
• There is no one lean best way – but several!
12 Lean Enterprise Academy www.leanuk.org
The Opportunities for Lean
Thinking in Healthcare
Daniel T Jones
Chairman
Lean Enterprise Academy
Lean Healthcare Forum 2006
13

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The Opportunities for Lean Thinking in Healthcare

  • 2. 2 Lean Enterprise Academy www.leanuk.org The Opportunities for Lean Thinking in Healthcare Daniel T Jones Chairman Lean Enterprise Academy
  • 3. 3 Lean Enterprise Academy www.leanuk.org Welcome • To the first Forum of the Lean Healthcare Network • An independent network to help accelerate the implementation of lean across the NHS • Building on the work of the pioneers of lean healthcare in the NHS and across the globe • And the Lean Enterprise Academy’s experience in spreading lean across many industries • Supported and advised by today’s speakers and :- • NHS Institute for Innovation and Improvement • NHS Confederation • NHS Health and Social Care Information Centre
  • 4. 4 Lean Enterprise Academy www.leanuk.org Today • Who are we? • Hospital Trusts 91 • Primary and Mental Health Care Trusts 20 • Ambulance Service 12 • Strategic Health Authorities 38 • Other NHS Institutions 30 • Consultants, Service Providers etc. 46 • Today’s tasks:- • Develop a common understanding of the lean opportunities in the NHS • Lean more about implementing lean and creating flow • Collect views and share plans for future action
  • 5. 5 Lean Enterprise Academy www.leanuk.org Lean Thinking • Lean Thinking derives from observing best practice organisations, not from theory • It has a long history – Toyota the leading example • Their example shows us the power of a relentless focus on creating brilliant processes • From them we extracted the principles for designing lean processes • And how to manage them through a scientific approach to problem solving close to the source • It is a path that will separate the sheep from the goats – it not a magic recipe or a quick fix!
  • 6. 6 Lean Enterprise Academy www.leanuk.org Process Thinking • We traditionally see an organisation as a collection of departments or activities, managed separately and with time buffers between them • Performance is improved by setting targets, by switching managers and by restructuring • Lean thinkers see an organisation as a collection of customer, provider and support processes • The task is to identify the value in each process, to see and manage the end-to-end flows and to synchronise the support flows • But what are the real flows in healthcare?
  • 7. 7 Lean Enterprise Academy www.leanuk.org Seeing Value • Each customer, provider and support process contains many steps: - • Which steps create value – solve the problem? • Which steps simply waste people’s time? • What is the experience like for each party? • Do queues really help? • Do they change the amount of work to be done or smooth demand? • Do they improve the utilisation of our most expensive assets? • Can we distinguish between actual and created demand?
  • 8. 8 Lean Enterprise Academy www.leanuk.org Value Streams • Mapping the combined customer and provider process reveals lots of waste and dysfunctions • Steps that are not performed in the same way each time – with no standard and no review • We can do a lot to remove ambiguities from how tasks are performed and find fail safe procedures • We can also track root causes and redesign steps to eliminate errors • All this helps to improve quality • But to find the stability to enable us to link steps together to create flow we need to analyse the different types of work to be done
  • 9. 9 Lean Enterprise Academy www.leanuk.org Finding Stability • The flow of work through healthcare is complicated – yet much of the work is routine • If we can identify this routine work and manage it separately we can begin the virtuous lean circle • We can standardise the steps, synchronise them so the work flows through each step without interruption and flow in line with real demand • We also discover as we do this we eliminate lots of scheduling and queues, we can plan ahead better and better utilise our assets • And we free up time for experts to concentrate on solving the really complicated and rare work!
  • 10. 10 Lean Enterprise Academy www.leanuk.org Making the Change • None of this happens unless someone is responsible for rethinking the whole process • Supported by all those involved in running the process • Who together, with expert help, develop a future state plan • Which shows where to conduct breakthrough improvement events and where to use lean tools • This is actually an experiential and shared learning process – that goes on for ever! • The only changes that last are the ones you do!
  • 11. 11 Lean Enterprise Academy www.leanuk.org In Summary • Lean Thinking embeds quality at source into every process – with big implications for mortality and medical errors • It also frees up the latent capacity in current systems – without requiring new capital • It releases more time to spend on solving the difficult cases – while going home on time! • As you improve current processes you see new opportunities for designing alternative ways of delivering care – with quite different working practices and right sized equipment • There is no one lean best way – but several!
  • 12. 12 Lean Enterprise Academy www.leanuk.org The Opportunities for Lean Thinking in Healthcare Daniel T Jones Chairman Lean Enterprise Academy