The document discusses potential causes for a batch failure in a milling process. It lists several factors related to the man, machine, material, and method that should be checked, including: proper operator training, preventative maintenance of equipment, verifying material specifications, monitoring process parameters like temperature and pressure, and ensuring the correct program is selected. Addressing these factors could help prevent future batch failures.
The document discusses potential causes for a batch failure in a milling process. It lists several factors related to the man, machine, material, and method that should be checked, including: proper operator training, preventative maintenance of equipment, verifying material specifications, monitoring process parameters like temperature and pressure, and ensuring the correct program is selected. Addressing these factors could help prevent future batch failures.
The document discusses potential causes for a batch failure in a milling process. It lists several factors related to the man, machine, material, and method that should be checked, including: proper operator training, preventative maintenance of equipment, verifying material specifications, monitoring process parameters like temperature and pressure, and ensuring the correct program is selected. Addressing these factors could help prevent future batch failures.
The document discusses potential causes for a batch failure in a milling process. It lists several factors related to the man, machine, material, and method that should be checked, including: proper operator training, preventative maintenance of equipment, verifying material specifications, monitoring process parameters like temperature and pressure, and ensuring the correct program is selected. Addressing these factors could help prevent future batch failures.
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MAN
Proper program selected or not Trained of milling process
CAUSE AND EFFECT DIAGRAM (ISHIKAWA)
know how of identification for rubber compound Perventive maintenance of m/c done Check machine for any malfunctioning Check Chilled water flow/rotameter Machine stop due to power cut
8D Ref NO
MACHINE
Water leakage from ram Carbon leakage from gland Excess oil flow Chilled water tempreature as per spec (16-22)
know how of identifications for rubber, oil, carbon, chemicals & scanning/tracebility Trained to run intermix (both m/c & computer operations) Trained to run rheometer
Trained to run milling machine
Check Air pr 6-7 bar
Check RPM of rotor
callibration of rheometer/viscom eter
Check RPM of roller with stop watch
Machine stop due to unwanted brake applied Trained to make/test hardness button
water tempreature on small mill, temp difference less than 10C
Working of stock blender
Chilled water tempraeture in big mill (16-22)
Proper selection of compound code programme Dumping tempreature as per spec Dump energy as per spec Dump time as per spec
Check Raw material qty on weight balance
Batch Failed
Check Quality certificate of Raw material & incoming inspection report
Raw polymer viscosity shelf life of raw material
Batch struked in mixer method to check rheometry properties followed method to check Hardness followed
check master batch weight
MATERIAL Tempreature of rubber compound nip gap adjustment
