Electrical Functions Start-Up Checklist
Electrical Functions Start-Up Checklist
XX-XXXX
A/E Name
A/E Project No.
PART 1 - GENERAL
0.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General Conditions and Division
01 Specification Sections, apply to this Section.
B. Specifications throughout all Divisions of the Project Manual are directly applicable to this
Section, and this Section is directly applicable to them.
0.2
SUMMARY
A. This Section expands on and defines responsibilities of the Contractor regarding
Prefunctional Checklists and start-up portions of the Commissioning process and addresses
validation of proper and thorough installation of mechanical, plumbing and fire protection
systems.
B. Contractor shall oversee the Commissioning activities with the Contractors Subcontractors
and the Architect/Engineer (A/E).
C. Contractor shall completely install, thoroughly inspect, start-up, test, adjust and integrate
Electrical Testing Agency (ETA) on systems and equipment. All activities shall be
documented on specific, procedural forms developed for that purpose. Contractor shall
notify A/E and Owner in writing that systems are complete and ready for verification and
Functional Performance Tests.
D. Completed Prefunctional Checklists for all pieces of equipment shall be submitted to the
Owner prior to Functional Performance testing.
E. Responsibilities of the various parties involved in the Commissioning process are defined in
Section 26 08 00.
F. Refer to Attachments A and B at the end of this Section for example forms that indicate level
of documentation required for the Commissioning process.
0.3
REFERENCE STANDARDS
A. The latest published edition of a reference shall be applicable to this Project unless identified
by a specific edition date.
B. All reference amendments adopted prior to the effective date of this Contract shall be
applicable to this Project.
C. All materials, installation and workmanship shall comply with all applicable requirements and
standards.
0.4
SUBMITTALS
A. Prefunctional Checklists, Prefunctional Tests, and Start-up documents are the normal
procedure of ensuring that the mechanical, plumbing, and fire protection system components
are properly installed.
B. The Subcontractor in cooperation with the A/E and Contractor shall develop Prefunctional
Checklists and Prefunctional Tests during the Construction Phase.
C. Completeness of Prefunctional Checklists: This Section summarizes the minimum standard
for systems and equipment checkout. A record of testing and acknowledgement that a
procedure has been completed and that it checks out acceptably must be included in the
Prefunctional Checklists. The Prefunctional Checklist shall identify in columnar format each
device, location, test method, control sequence of operation reference, device code
reported, and other data as appropriate.
D. Equipment Data Documentation:
Provide completed, as-installed, specific product
nameplate data, product numbers, serial numbers, etc. to fully define the asset for Owners
use in maintenance management and asset tracking. This data may be incorporated within
the Equipment Matrix as described in Division 01 as a spreadsheet format or electronic
database. In addition to specific manufacturers name and specific product identifiers such
as model number, serial numbers, date of manufacture, etc, the following information shall
be included with the equipment data documentation:
1.
Capacity data:
guideline for fields to be used.
2.
Location identifier field for each of the three dimensions (Floor Level, X axis, and Y axis)
using the Drawing column grids as the basis for location.
E. Submit the equipment data documentation with the draft Prefunctional Checklists to the
Owner for approval. A/E and Owner will review the Prefunctional Checklists and request any
additional information required to meet the Commissioning Plan criteria.
F. Written Certification: The Contractor shall certify that the installation, Start-up, Prefunctional
Checklist, and initial operation of the system or component is in accordance with the
Contract Documents, Commissioning Plan, and manufacturers requirements, and that the
system is ready for Functional Performance Tests. Any outstanding items or nonconformance shall be clearly indicated and highlighted on the Prefunctional Checklist and an
action item shall have been initiated. Refer to Division 01 for specific details on nonconformance issues relating to Prefunctional Checklists.
G. Refer to Section 26 08 00 for additional documentation requirements.
PART 2 - PRODUCTS
0.1
GENERAL
A. All materials shall meet or exceed all applicable referenced standards, federal, state and
local requirements, and conform to codes and ordinances of authorities having jurisdiction.
B. The Prefunctional Checklist procedures described in this Section provide minimum
guidelines for development of Prefunctional Checklists; Start-up procedures, and
Prefunctional Tests. Contractor shall prepare the Prefunctional Checklists using these
procedures and that of the manufacturer and/or applicable codes and standards.
C. The Prefunctional Checklist form shall acknowledge that installation and Start-up procedures
were successfully adhered to and completely performed and shall document relevant
parameters (panel and equipment connections, measured values, ground faults, trip settings,
etc.). When indicated as performing a checkout on multiple items or multiple procedure
items, Prefunctional Checklist forms shall itemize each individual item.
0.2
TEST EQUIPMENT
A. Refer to Section 26 08 00 Electrical Systems Commissioning.
PART 3 - EXECUTION
0.1
A. Thermographic Scanning:
1.
2.
Test equipment, miscellaneous tools, and materials shall be transported properly, moved,
and set up by trained personnel. Equipment used in testing shall be capable of performing all
recommended procedures required by the apparatus and related equipment. All test equipment shall
have certification of calibration and be in working order.
3.
All hot spots shall be marked, identified, and an infrared thermographic scanning report
prepared and furnished to the Owner.
4.
5.
The report shall contain infrared photos of trouble spots with temperature readings.
The Contractor shall promptly report all sources of heating problems to the Owner for
corrective action.
B. Grounding Systems:
1.
2.
Perform the two-point method test per IEEE Standard 81 to determine the ground
resistance between the main ground system and all major electrical equipment frames, system neutral,
and/or derived neutral points. Resistance shall be no greater than 5 ohms.
C. AC Motors General Across Systems:
1.
Measure the insulation resistance, phase balance, and resistance to ground. This
measurement will generally be the responsibility of the electrical Subcontractor who is connecting the
motor. Correction of any deficiencies will be the responsibility of the motor supplier. Where the
electrical Subcontractor wires to a single point of a packaged device that is shipped with multiple motors,
electrical Subcontractor shall check all motors in the package.
3.
4.
5.
1.
2.
a.
b.
c.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
c.
d.
e.
2.
3.
a.
b.
c.
Inspect grounding.
d.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
The University of Texas
MD Anderson Cancer Center
MS012814
a.
b.
c.
d.
e.
2.
3.
a.
b.
c.
Inspect grounding.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
c.
d.
e.
f.
Perform high voltage and low voltage winding and core resistance measurements.
g.
Check and confirm percentage of impedance is identical for all three transformers
comparing nameplates.
2.
3.
b.
c.
Inspect grounding.
d.
e.
f.
g.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
c.
d.
e.
f.
g.
Conduct operational voltage testing with line voltage from transformer only and/or
source feeder breaker open.
2.
3.
a.
b.
Inspect grounding.
c.
d.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
c.
2.
3.
a.
b.
Inspect grounding.
c.
d.
e.
f.
g.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
c.
Conduct insulation resistance and over potential tests on each type of each
breaker element contacts, switchgear control wiring, breaker element control
wiring and each bus section.
d.
e.
f.
g.
h.
i.
j.
2.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
Visually and mechanically inspect to include the following: large junction and pull
boxes, supports of raceways and cable bus, and compression type terminations.
b.
c.
d.
2.
a.
b.
c.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
Perform test of overload relays for each size starter using primary current injection
methods.
c.
d.
Conduct insulation resistance test on MCC busing, each type motor starter unit
(except for variable frequency drives), and each control circuit.
e.
Conduct contact resistance and insulation resistance test of molded case main
and feeder circuit breakers.
2.
b.
c.
Inspect grounding.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
Perform insulation resistance, turns ratios, and polarity tests on each type /size of
transformer.
2.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
c.
Review current readings for each panelboard to ensure loads are balanced.
d.
2.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
Visually and mechanically inspect to include the following: large junction and pull
boxes, supports of raceways, and compression type terminations.
b.
c.
d.
Receptacle Polarity Test: Test every receptacle installed or reconnected under this
Contract with a receptacle circuit tester. Tester shall test for open ground, reverse
polarity, open hot, open neutral, hot and ground reversed, hot or neutral and hot
open. Rewire receptacles with faults and retest.
e.
1)
2)
3)
2.
3.
a.
b.
c.
d.
e.
f.
Ensure adequate access is provided to all panels and that documentation of that
panel is provided in it.
g.
Ensure all circuits for the loads are energized and ready for testing.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
Test, calibrate, and set all digital and analog sensing, and actuating devices.
1)
2)
Record the measured value and displayed value for each device in the
Prefunctional Checklist.
3)
4)
Check each digital input point by making a comparison of the state of the
sensing device and the OI display.
5)
Record the results for each device in the Building Automation System Startup checklist.
b.
c.
Check loads on all breakers to ensure that the breaker is properly sized.
d.
e.
For Operator Interfaces: Verify all elements on the graphics are functional and
properly bound to physical devices and/or virtual points and that hot links or page
jumps are functional and logical.
f.
g.
Verify the alarm printing and logging is functional and per requirements.
h.
2.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
Visually and mechanically inspect to include the following: air terminal mountings,
bonding connections of roof mounted HVAC equipment, down leads routing/roof
penetrations, and grounding.
b.
c.
Provide the services of a qualified fire alarm specialist to supervise the installation,
make adjustments, and perform tests on the fire alarm system and to train Owner's personnel.
2.
b.
c.
Ensure adequate access is provided to all panels and that documentation of that
panel is provided in the panel.
d.
Review that all fire alarm devices as shown on the construction Drawings and
Shop Drawings are installed.
3.
e.
Review height and locations of pull stations and visual alarms to comply with ADA.
f.
Review that smoke and duct detectors are installed according to NFPA 90A.
g.
Check that fire alarm system control panel is clear with no trouble or ground faults.
h.
i.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
b.
Cause activation of all device, assure alarms are initiated and resulting response
is per the requirements.
c.
d.
Validate all output devices (speakers and strobes) meet the code criteria (96 dBa
at 10 feet and 117 candela at peak).
e.
Activate high temperature detectors in the elevator machine room. Verify all
sequences including elevator shunt off, elevator recall including alternate floors
when main floor is in alarm.
f.
Activate all sprinkler flow switches. Validate that appropriate zone enunciates and
alarms sound.
g.
Verify audio aspects of the system function as required. Verify paging messages
can be heard throughout the building.
h.
For annunciator panels, validate correct graphic and correct identification of all
zones. Test the action and interlocks of all override switches as appropriate
i.
j.
Verify all elements on the graphics are functional and properly bound to
physical devices and/or virtual points and that hot links or page jumps are
functional and logical.
2)
3)
Verify the alarm printing and logging is functional and per requirements.
Validate all interfaces with other systems on a point by point basis.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
The University of Texas
MD Anderson Cancer Center
MS012814
a.
Conduct fall of potential ground resistance tests per IEEE Standard 81 at each test
well and at service equipment.
b.
Conduct insulation resistance, short circuit, and ground tests of each motor.
1.
2.
3.
a.
b.
Ensure the terminations are tight and all ancillary equipment completely installed.
c.
d.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
a.
Energize Switch.
b.
c.
Set/Calibrate Voltage sensing relay, transfer time delays (in both directions), and
synchronization relays.
d.
e.
2.
b.
c.
d.
e.
3.
f.
g.
h.
i.
j.
k.
Check and record engine oil level, radiator water level, and battery electrolyte
level.
l.
Piping System Tests: Complete system test in accordance with the respective
section.
m.
n.
o.
p.
Check that safety valves have correct setting; greater than compressor discharge
pressure, but not greater than pressure rating of system components.
q.
Check that all operating controls are set for initial safe operation.
Starting Procedures: Follow the manufacturer's written procedures and the following as
a minimum:
0.2
a.
Test generator at 50, 75, 100, 125 percent load capacity using load banks at 100
percent power factor.
b.
Run load test at all loads except 125 percent for 30 minutes recording engine and
alternator readings at the start, at 15 minutes and at 30 minutes. 125 percent load
to be run for 15 minutes recording readings at the start and end of test.
c.
Simulate operation of all generator safeties such as high oil pressure, low oil
pressure, high temperature, over speed, etc. Observe function of safeties under
actual malfunction situation.
d.
ACCEPTANCE CRITERIA
A. Acceptance criteria for tests are indicated in the Specification Sections applicable to the
systems being tested. Unless indicated otherwise, acceptance criteria will be specified with
the individual system, equipment, component, or device.
0.3
TRAINING
A. Training requirements are specified in Specification Section 01 79 00 - Demonstration and
Training.
END OF SECTION 26 08 13
Project: _____________________________________
#:_____________________
Project
Manufacturer / Supplier:
________________________________________________________
This Date: __________________ Inspection Requested for (Date): __________________
____Fuses
____Meters
____Other
__________________________________________________
Associated Prefunctional Checklists:__________________
1.
__________________
General:
a. The above systems and components integral to this equipment are complete and ready for
Functional Performance Tests. The Prefunctional Checklist items are complete and have
been checked off only by parties having direct knowledge of the event, as indicted below,
respective to each responsible contractor. This Prefunctional Checklist is submitted for
approval and is subject to the attached list of outstanding items not completed successfully.
Submit a Deficiency Form upon completion of any outstanding or deficient items. None of
the outstanding items preclude safe and reliable functional tests being performed.
b. ___ Deficiency Form attached.
c.
This Prefunctional Checklist does not take the place of the manufacturers recommended
checkout and Start-up procedures or report.
Contractor/Entity
Company
Abbreviation
MD Anderson Staff
Architect/Engineer
General Contractor / Construction
Manager
Mechanical Contractor
Electrical Contractor
Building Automation System
Provider
Test, Adjust, and Balance Firm
Commissioning Consultant
2.
MD ANDERSON
A/E
GC
MC
EC
BAS
TAB
CA
a)
b)
c)
d)
e)
f)
3.
Yes
No
Date to be
Submitted
Item
Manufacturer
Model Number
Serial Number
Service
Equipment Rating (amps)
Voltage/Phase
4.
Specified
Submitted
Installed
Installation Checks:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Yes
No
Comments
Yes
No
Comments
Yes
No
Comments
Yes
No
Comments
11.
12.
13.
14.
1.
2.
3.
Yes
No
Comments
1.
2.
3.
e) Transformers
Dry type installed
Unit properly labeled and identified
Yes
No
Comments
1.
2.
Yes
No
Comments
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1.
2.
3.
5.
Yes
No
Comments
g) Final
Start-up report completed and attached with this
Prefunctional Checklist
Safeties and safe operating ranges for this equipment have
been reviewed and accepted
System is ready for Functional Performance Test
Yes
No
Comments
Operational Checks:
a. These checks supplement the manufacturers list. This is not the Functional Performance
Test.
1.
2.
3.
4.
5.
6.
Operational Checks
Associated Prefunctional Checklists are complete and
accepted
Fuses are good
Resistance check(s) complete with results attached
Disconnect switch operates smoothly with full contact
Specified point-to-point checks have been completed and
documentation record submitted for this system
Yes
No
Comments
Sensor or Actuator
Correct
Location
(Y/N)
(1)
Thermometer or
Gage Value
BAS Value
(2)
Instrument
Measured
Value (3)
Pass (Y/N)
FINAL SIGN-OFF
Contractors attest that the above items have been verified and meet the requirements of the
Contract Documents except as noted on the attached Deficiency form.
General Contractor:
Print Name:
Signature:
Title:
Date:
Electrical Subcontractor
Print Name:
Signature:
Title:
Date:
Other Subcontractor:
Print Name:
Signature:
Title:
Date:
Print Name:
Signature:
Title:
Date:
MD ANDERSON:
Print Name:
Signature:
Title:
Date:
Project
Manufacturer / Supplier:
________________________________________________________
This Date: __________________ Inspection Requested for (Date): __________________
General:
a. The above systems and components integral to this equipment are complete and ready for
Functional Performance Tests. The Prefunctional Checklist items are complete and have
been checked off only by parties having direct knowledge of the event, as indicted below,
respective to each responsible contractor. This Prefunctional Checklist is submitted for
approval and is subject to the attached list of outstanding items not completed successfully.
Submit a Deficiency Form upon completion of any outstanding or deficient items. None of
the outstanding items preclude safe and reliable functional tests being performed.
b. ___ Deficiency Form attached.
c.
This Prefunctional Checklist does not take the place of the manufacturers recommended
checkout and Start-up procedures or report.
Contractor/Entity
Company
Abbreviation
MD Anderson Staff
Architect/Engineer
General Contractor / Construction
Manager
Mechanical Contractor
Electrical Contractor
Building Automation System
Provider
Test, Adjust, and Balance Firm
Commissioning Consultant
2.
MD ANDERSON
A/E
GC
MC
EC
BAS
TAB
CA
a)
b)
c)
d)
e)
f)
3.
Yes
No
Date to be
Submitted
Item
Manufacturer
Model Number
Serial Number
Service
Size/Rating
(kW
continuous or standby)
Fuel Type
Voltage/Phase
4.
Specified
Submitted
Installed
Installation Checks:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Yes
No
Comments
11.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
5.
1.
2.
3.
4.
Yes
No
Comments
b) Prime Mover
Unit able to run on diesel fuel or a combination of natural
gas and diesel fuel
Air cleaner and oil filter(s) installed
Vibration isolators active
Proper oil type used, with level correct
Exhaust duct installed with proper insulation and
silencer/muffler
Exhaust system discharges to outside
Condensables able to be removed from exhaust system and
discharged properly
Combustion and/or ventilation air louvers installed correctly
Cooling water radiator ducted to inlet louver
Yes
No
Comments
c) Generator
Bearings lubricated
Rotor and stator in proper condition
Voltage regulator installed
Main breaker installed, rated at full load capacity
Instrument panel is mounted on unit
Remote annunciator panel installed
Generator auxiliary panel (dedicated to generator room
equipment/lighting) is installed
Yes
No
Comments
d) Fuel System
Piping Prefunctional Checklist complete and accepted
Day tank installed, with electric pump, hand pump, and
bypass piping/valves
Above ground fuel tank installed, with pump(s)
Monitoring system installed
MD ANDERSON Environmental reviews complete and
accepted
Yes
No
Comments
Yes
No
Comments
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
1.
2.
3.
4.
5.
6.
5.
Yes
No
Comments
Yes
No
Comments
h) Final
Start-up report completed and attached with this
Prefunctional Checklist
List of items/systems served by the emergency power
system is attached
Fuel tank(s) full
Safeties and safe operating ranges for this equipment have
been reviewed and accepted
Sequence of operation adequately indicates all information
System is ready for Functional Performance Test
Yes
No
Comments
Operational Checks:
f.
These checks supplement the manufacturers list. This is not the Functional Performance
Test.
1.
2.
3.
4.
5.
6.
7.
6.
Operational Checks
Associated Prefunctional Checklists are complete and
accepted
ATS operates correctly
Resistance check(s) complete with results attached
Fuel system operates correctly
Ignition and battery systems operate correctly
Cooling system operates correctly
Specified point-to-point checks have been completed and
documentation record submitted for this system
Yes
No
Comments
Instrument
Measured
Value (3)
Pass (Y/N)
FINAL SIGN-OFF
Contractors attest that the above items have been verified and meet the requirements of the
Contract Documents except as noted on the attached Deficiency form.
General Contractor:
Print Name:
Signature:
Title:
Date:
Electrical Subcontractor
Print Name:
Signature:
Title:
Date:
Other Subcontractor:
Print Name:
Signature:
Title:
Date:
Print Name:
Signature:
Title:
Date:
MD ANDERSON:
Print Name:
Signature:
Title:
Date: