Welding Procedure Specification (WPS)

Prequalified : Yes / No
Qualified by Testing : Yes / No

Company Name : Global Wind Power Limited Identification : PQR- SMAW+SAW-GWPL/16

Welding Process (es) : Root SMAW / Cover SAW Revision : 6 Date : 4-Jun-10
Supporting PQR NO : PQR- SMAW+SAW-GWPL/16 Prepared : Pradip Patil Authorized : Vikas Dighe

JOINT DESIGN USED Refer Figure 3.3 Type : Manual / Semi-automatic

Type : Butt Joint (double vee) Machine / Automatic
Single / Double
Backing : Yes / No
Backing Material : Not Applicable ELECTRICAL CHARACTORISTICS Refer table 4.5
Root Opening : 0 mm to 3 mm Transfer Mode : SAW
Root Face Dim. : 3.2 mm to 4 mm Globular / Short Circuiting
0 0
Groove Angle : 60 C to 65 C / Spray Yes
Back Gouging : Yes / No
Method : Grinding Current AC / DCEP Yes
DCEN / Pulsed
Other Not Applicable
BASE METAL Refer Table 4.9
Material Spec. : European Norm EN 10025 Tungastan Electrode (GTAW) : Not Applicable
Type of grade : S355J2G3 Size / Type
Thickness : Groove 28 mm / Fillet all
Diameter (Pipe) : to N/A
Thickness Range Qualified : Refer table 4.2 TECHNIQUE
16 mm to unlimited note d : Stringer bead / Weave bead
: Multi Pass / Single Pass
No of
: Electrodes
FILLER METALS Refer Annexure V Electrode Spacing : Longitudinal Lateral
AWS Specification : Root / Cover Angle : Leading Arc Trailing Arc
Type of grade : Root / Cover Contact tube to
work distance : Minimum Maximum
Peening :
SHIELDING Inter pass cleaning :
Flux :
Gas : Compos Flow Rate
Cup Size POST WELD HEAT TREATMENT Not Applicable
Electrode-Flux class : Loading temp : Minimum
Heating rate : Minimum / Maximum
Holding temp. : Minimum / Maximum
PREHEAT Holding time : Minimum / Maximum
Preheat Temp : Min. Cooling rate : Minimum / Maximum
Interpass Temp. : Max. Un-Loading temp Maximum

WELDING PROCEDURE (PARAMETERS) Refer table 4.5

Pass or weld Process Filler Metal Current >10% Volts >7% Travel Speed >15% Interpass Temp. Heat Input Joint Details (Sketch)
layers (s) variation variatio variatio Max
n n
Class Dia (mm) Type & Amps mm/ min 0 table 4.6
C
Polarity
Root Run : Inside Outside
1 SMAW SFA 5.1 3.15 mm
Cover passes (root side) : Inside Outside
1 SAW SFA 5.17 3.15 mm DCEP 487 to 594 27 to 31 438 to 592 2.5 max
2 SAW SFA 5.17 3.15 mm DCEP 487 to 594 27 to 31 438 to 592 2.5 max
3 SAW SFA 5.17 3.15 mm DCEP 487 to 594 27 to 31 438 to 592 2.5 max

Cover passes (face side) : Inside Outside

1 SAW SFA 5.17 3.15 mm DCEP 489 to 596 26 to 30 346 to 492 2.5 max
2 SAW SFA 5.17 3.15 mm DCEP 489 to 596 26 to 30 346 to 492 2.5 max
3 SAW SFA 5.17 3.15 mm DCEP 489 to 596 26 to 30 346 to 492 2.5 max
4 SAW SFA 5.17 3.15 mm DCEP 489 to 596 26 to 30 346 to 492 2.5 max
5 SAW SFA 5.17 3.15 mm DCEP 489 to 596 26 to 30 346 to 492 2.5 max

Notes 1 :
2 :
3 :
4 :