Design For Blower Foundation - SATORP
Design For Blower Foundation - SATORP
Design For Blower Foundation - SATORP
DECRIPTION
PAGE
1.0 GENERAL
1.1 Scope
1.2 Definitions
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3.1 Materials
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1.0 GENERAL
1.1 Scope
This calculation report is relevant to the design of C.A.BLOWER Foundation (551-B-1001/2001/3001/4001)
1.2 Definitions
Project
Company
Contractor
Location
:
:
:
:
= 35 Mpa
= 28 Mpa
= 24 kN/m
- Modulus of elasticity
1) Ec
2) Ec
kN
meter
Degree centigrade
ITEMS
MACHINE
RATING
TYPE
Rotating
1167 kW
POWER
DYNAMIC
ANALYSIS
1587 HP
YES
4.2.6 Allowable Eccentricities for Concrete Foundations with Horizontal Shaft Machinery
1) The horizontal perpendicular to the machine bearing axis, between of gravity of
the machine foundation system and the centroid of the cosil contact area ( < 0.05 B)
2) The horizontal parallel to the machine bearing axis, between of gravity of
the machine foundation system and the centroid of the cosil contact area ( < 0.05 L)
4.2.7 Allowable Soil Bearing Pressures
1) For High-tuned foundatio:
Where,
High-tuned System = A high-tuned system is a machine support/foundation system
in which the operating frequency (range) of the machinery is below
all natural frequencies of the system
Low-tuned System = A low-tuned system is a machine support/foundation system
in which the operating frequenct (range) of the machinery is above
all natural frequencies of the system
(551-B-1001/2001/3001/4001)
1.784
1.216
0.000
10.000
Y direction
10.000
AXIS OF ROCKING
5.346
X direction
5.069
0.000
Combined C.G
C.G of Machine
0.000
0.000
3.000
3.000
PLAN
1.850
3.550
Z direction
[ unit : m ]
1.945
TOG EL.+100, 200
0.200
0.294
3.645
G.L
1.000
1.406
0.500
X direction
[ unit : m ]
1.443
SECTION
200.000
82579.233
0.040
0.321
17.000
24.000
kN/m
kN/m
kN/m
kN/m
551-B-1001/2001/3001/4001
m
m
m
m
m
m
m
m
m
3.000
10.000
0.500
3.000
10.000
1.200
0.200
1.700
0.025
ton
ton
ton
ton
ton
6.000
31.000
=
=
=
=
=
127.530
92.214
25.506
kN
kN
kN
58.860
304.110
kN
kN
C.A.BLOWER - 2242
rpm
C.A.BLOWER - 3.670
ton
ton
C.A.BLOWER - 0.072
MOTOR - 1490
rpm
ton
ton
m
m
m
m
1.945
1.850
1.216
5.346
864.000 kN
360.000 kN
=
=
=
Wc
1224.000
4.025
/
/
Wm
304.110
>
>
>
3.0
3.0
3.0
OK!!
Length ( = FB)
(m)
Thickness ( = FH + PH)
(m)
0.6 + FB / 30 (m)
(m)
551-B-1001/2001/3001/4001
10.000
1.700
0.933
OK!!
Length ( = FL)
(m)
1.5 C.G
(m)
551-B-1001/2001/3001/4001
3.000
2.775
OK!!
Wt
[kN/m]
Area
= 1,528.110 / 30.000
50.937
=
kN/m
Item No.
Q = 0.750 Qa
(kN/m)
Q
(kN/m)
551-B-1001/2001/3001/4001
150.000
50.937
Where,
Qa
Qas
Qas
= 0.750
[kN/m]
= 0.750 200.000
150.000 kN/m
=
= Allowable soil capacity for static case.
200.000 kN/m
=
Wt
Wm
Wc
=
+
= 1,224.000 + 304.110
= 1528.110 kN
Mx
= FB FL
= 10.000 3.000
30.000
=
m
OK!!
Low-tuned Foundations
[kN]
[m]
Wc
Wm
1528.110
kN
X'
=
<
1.443
m
5.000 %
OK!!
Y'
=
<
5.069
m
5.000 %
OK!!
Z'
1.406
c = @ 200
b = @ 200
Item No.
551-B-1001/2001/3001/4001
Rebar Dia.
b
Req'd AS = 0.0018 b (H / 2)
Use AS
Top (mm)
Bottom (mm)
(mm)
D20
D20
D12
1350.000
1350.000
5024.000
OK!!
"Dynamic Analysis.xls"
DYNAMIC ANALYSIS
Design of Structures and Foundations for Vibrating Machines
For Block Foundation (Centrifugal Machinery)
Job Name:
Job Number:
Subject:
Originator:
TYP
Checker:
Blower
Motor
2242 rpm
1490 rpm
Rotor Weight
0.405 ton
1.437 ton-m
=
=
Blower
Motor
Motor
Motor
0.600 ton
0.000 ton
0.000 ton
0.000 ton-m
=
=
=
=
1) F0
Where,
g
w
e
(Maximum)
1.000 (mil)
Wr
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
For Blower
(Wr / g) e w
64,750.000 / 981.0 0.00588 234.78
21384.054
N
21.384
kN
981
cm/sec
(RPM 2 / 60)
2,242 2 / 60
234.780
rad/sec
(12000 / RPM) 0.0025
(cm)
(12000 / RPM)
(mil)
1.000
(12000 / 2,242)
2.314
(mil)
0.00588
cm
Weight of Rotor of Blower
(Wc(rotor) + Ws) 1.000
6.600
64.750
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
ton
kN
Wc
Wm
Wb
Ws
=
=
=
=
Weight of C.A.BLOWER
Weight of Motor
Weight of Base Plate
Weight of Silencer
2) F0
=
=
=
=
For Blower
Factor W (rpm / 1000)1.5
0.001 600.408 (2242 / 1000)^1
2.016
kN
0.205
ton
=
=
=
=
13.000
9.400
2.600
6.000
=
=
=
=
For Motor
(Wr / g) e w
0.000 / 981.0 0.00721 234.780
0.000
N
0.000
kN
981
cm/sec
(RPM 2 / 60)
1,490 2 / 60
234.780
rad/sec
(12000 / RPM) 0.0
(cm)
(12000 / RPM)
(mil)
1.000
(12000 / 1,490)
2.838
(mil)
0.00721
cm
Weight of Rotor of Motor
(Wm(rotor))
0.000
0.000
0.000
ton
ton
ton
ton
ton
kN
=
=
=
=
127.530
92.214
25.506
58.860
kN
kN
kN
kN
For Motor
Factor W (rpm / 1000)1.5
0.001 0.000 (1490 / 1000)^1.5
0.000
kN
0.205
ton
"Dynamic Analysis.xls"
Where,
Factor
3) F0
=
=
=
=
=
W
FD
For Blower
404.689
kg
0.405
ton
3.970
kN
=
=
For Motor
=
=
=
Fv(blower)
=
Fv(motor)
=
Fv(blower + motor) =
kg
ton
kN
Apply for 3) F
3.970
0.000
3.970
kN
kN
kN
=
Fh(blower)
kN
3.970
=
Fh(motor)
0.000
kN
Fh(blower + motor) =
3.970
kN
[Verti. Force(blower)] (From Base to C.G) = FV(blower) (h + C.G.
Mr(blower) =
Mr(motor) =
=
=
=
=
=
=
=
=
Io
=
=
=
=
13.000 ton
9.400 ton
2.600 ton
6.000 ton
31.000 ton
88.073 ton
36.697 ton
124.771 ton
=
=
=
=
=
=
=
=
155.771 ton
127.530 kN
92.214 kN
25.506 kN
58.860 kN
304.110 kN
= 31.000
864.000 kN
360.000 kN
1224.000 kN
WE / g
Wcp / g
Wcb / g
WF / g
= 88.073
= 36.697
= 124.771
kN-sec/m
kN-sec/m
kN-sec/m
kN-sec/m
1528.110 kN
W/g
= 155.771
kN-sec/m
I (Machine) + I (Foundation)
We kM + [WF / 12 (ai + bi) + WF kFi]
[31.000 (1.700 + 1.945)] + [(88.073) / 12 (3.000 + 1.200)]
+ [(88.073) (0.600 + 0.500)] + [(36.697) / 12 (3.000 + 0.500)] + [(36.697) (0.250)]
625.640
kN-m
"Dynamic Analysis.xls"
Where,
WE
WF
W
g
Io
=
=
=
=
=
L
B
L
B
=
=
3.000
10.000
m
m
Vertical (v)
Horizontal (h)
Roking (r)
L/B
Coefficents v, h and r for rectangular footings
L/B
Coefficients
0.300
0.300
0.300
2.150
1.017
0.408
=
=
(FB FL / )
10.000 3.000
3.090
AXIS OF
ROCKING
=
=
=
1 + 0.6 (1 - ) (h / rov)
1 + 0.6 (1 - 0.321) (1.500 / 3.090)
1.198
2.150
"Dynamic Analysis.xls"
=
=
=
G / (1 - ) v
82579.233
1 - 0.321
1715667.000
FB FL
2.150
kN/m
=
=
=
[1 + 1.9 (1 - ) h / rov] /
(1 - ) / 4 W / ( rov)
(1 - 0.321)
4
0.517
1.198
=
=
155.771
1.733 3.090
=
=
=
0.425 /
Bv v
0.040
=
=
=
Dv + Dvi
0.878 + 0.040
0.918
"Dynamic Analysis.xls"
=
=
=
60 / (2 )
( Kv / m)
60 / (2 ) (1,715,667.000 / 155.771)
1002.178
rpm
=
=
=
=
Fnv
[1 - (2 Dvt)]
1,002.178 [1 - ( 2 0.918)]
Not Apply
2 Dvt
2 0.918
1.685
>
1.00
rv(blower)
For Blower
fv(blower)
Fnv
rv(motor)
2242.000
1002.178
2.237
=
=
=
=
=
For Motor
fv(motor)
Fnv
1490.000
1002.178
1.487
OK!!!
OK!!!
=
=
=
1/
1/
1/
1/
0.174
OK!!!
0.335
OK!!!
"Dynamic Analysis.xls"
=
=
=
Mv(blower)
1 + (2 Dvt rv)
1 + (2 Dvt rv)
0.0000005 (3.000 / 2)
7.714E-07
m
=
=
0.0000000 (3.000 / 2)
0.000E+00
m
"Dynamic Analysis.xls"
AXIS OF
ROCKING
=
=
(FB FL / )
10.000 3.000
3.090
=
=
=
1 + 0.55 (2 - ) (h / roh)
1 + 0.55 (2 - 0.321) (1.500 / 3.090)
1.448
1.017
=
=
=
2 (1 + ) G h
FB FL h
=
=
=
[1 + 1.9 (2 - ) h / roh] /
(7 - 8) / [32 (1 - )] W / ( roh)
(7 - 8 0.321)
155.771
32 (1 - 0.321)
1.733 3.090
0.621
1.448
=
=
"Dynamic Analysis.xls"
=
=
=
0.288 /
Bh h
0.040
Dh + Dhi
=
=
=
0.774 + 0.040
0.814
=
=
=
60 / (2 )
(Kh / m)
60 / (2 ) 1,760,211.961 / 155.771
1015.000
rpm
=
=
=
=
Fnh
[1 - (2 Dht)]
1,015.000 [1 - (2 0.814)]
Not Apply
2 Dht
2 0.814
1.325
>
1.0
"Dynamic Analysis.xls"
rh(blower)
For Blower
fh(blower)
Fnh
rh(motor)
2242.000
1015.000
2.209
=
=
=
=
=
For Motor
fh(motor)
Fnh
1490.000
1015.000
1.468
OK!!!
OK!!!
=
=
=
1/
1/
1/
1/
(1 - 1.468) + (2 1.468)
0.377
<
1.50
=
=
=
Mh(blower)
1 + (2 Dht rh(blower))
1 + (2 Dht rh(motor))
0.189
OK!!!
0.377
OK!!!
"Dynamic Analysis.xls"
For Motor
(For the normal operating speed - 2242 rpm)
H(motor)
Mh(motor) Fh(motor) / Kh
=
0.377 0.000
=
1760211.961
0.000E+00
=
m
AXIS OF
ROCKING
=
=
=
^()
=
=
=
"Dynamic Analysis.xls"
0.408
=
=
=
G / (1 - ) r FB FL r
82579.233
0.408 10.000 3.000 1.620
(1 - 0.321)
7234608.000
kN/m
=
=
=
=
=
=
3 (1 - ) / 8 Io / ( ror5)
3 (1 - 0.321)
625.640
1.733 66.277
8
1.387
1.251
=
=
=
0.040
"Dynamic Analysis.xls"
=
=
=
Dr + Dri
0.052 + 0.040
0.092
=
=
=
60 / (2 )
(Kr / I0)
60 / (2 ) [7,234,608.000 / 625.640]
1027.000
rpm
=
=
=
Fnr
=
=
2 Drt
[1 - (2 Drt)]
1,027.000 [1 - (2 0.092)]
1018.270
rpm
2 0.092
0.017
<
1.00
rr(blower)
=
=
=
For Blower
fr(blower)
Fnr
rr(motor)
2242.000
1027.000
2.183
=
=
=
OK!!!
For Motor
fr(motor)
Fnr
1490.000
1027.000
1.451
OK!!!
"Dynamic Analysis.xls"
=
=
=
1/
1/
1/
1/
0.264
OK!!!
0.880
OK!!!
=
=
=
Mr(blower)
1 + (2 Drt rr(blower))
1 + (2 Drt rr(motor))
=
=
=
Moment Arm
Mr(blower) Fr(blower) / Kr
0.264 (3.970 3.550)
7234608.000
5.143E-07
rad
Mr(motor) Fr(motor) / Kr
0.880 (0.000 3.550)
7234608.000
0.000E+00
rad
=
=
=
(h + C.G.)
(1.700 + 1.850)
3.550
"Dynamic Analysis.xls"
0.120
=
in/sec
0.003
=
m/sec
"Machine" is the imposed frequency of the rotating equipment.
2242
RPM
=
(For Pump)
1490
=
(For Motor)
=
=
=
=
Blower
Velocity
2 Machine(rpm)
0.003 m/sec
2 37.367
0.0013
cm
0.00051
in
Max(Vtotal, Htotal)
<
=
=
=
=
At
Motor
Velocity
2 Machine(rpm)
0.003 m/sec
2 24.833
0.0020
cm
0.00077
in
OK!!!
"Dynamic Analysis.xls"
2 f (Amplitude)
Vv(total)
=
=
=
=
=
=
OK!!!
OK!!!
OK!!!
Vh(total)
=
=
=
=
=
=
OK!!!
OK!!!
OK!!!
"Dynamic Analysis.xls"
Pv(blower)
Pv(total)
=
=
=
=
=
=
=
=
=
[Tv(blower) Fv(blower)]
[0.736 3.970]
2.922
kN
[Tv(motor) Fv(motor)]
[0.974 0.000]
0.000
kN
[Tv(blower) Fv(blower)] + [Tv(motor) Fv(motor)]
[0.736 3.970] + [0.974 0.000]
2.922
kN
Ph(motor)
Ph(total)
=
=
=
=
=
=
=
=
=
[Th(blower) Fh(blower)]
[0.705 3.970]
2.801
kN
[Th(motor) Fh(motor)]
[0.977 0.000]
0.000
kN
[Th(blower) Fh(blower)] + [Th(motor) Fh(motor)]
[0.705 3.970] + [0.977 0.000]
2.801
kN
=
=
=
=
=
=
"Dynamic Analysis.xls"
1.500
Fatigue Factor ()
(2)
Qall
(3)
Psta+dyn
0.750 Qa
Wt
Area
kN/m
Pv(total)
Area
Ph(total) (C.Gshaft + h) 6
B L
1528.110
1.500 2.922
3.000 10.000
3.000 10.000
1.500 2.801 (3.550) 3.000
10.000 3.000
49.893
51.981
or
kN/m
5.299
5.086
or
ton/m2
=
=
Wt
Pr 6
B L
1.500 4.010 6
10.000 3.000
Pv(total)
Area
Area
Ptr 6
B L
1528.110
1.500 2.922
3.000 10.000
3.000 10.000
1.500 14.782 6
10.000 3.000
52.561
49.313
or
kN/m
5.358
5.027
or
ton/m2
=
=
Qall
=
=
Psta+dyn
150.000
Qall
150.000
52.561
>
kN/m
kN/m
Pdyn
OK!!!