FOR CONSTRUCTION

0A 10.10.25 MVR P.C S.B ISSUED FOR CONSTRUCTION

0 09.09.18 MVR P.C H.B.J ISSUED FOR CONSTRUCTION
Rev Date Prepared Checked Approved Details of Revision
Owner

Owner’s Engineer

Contractor

Sub-Supplier

Project PC
1 x 660 MW CIREBON COAL FIRED POWER PLANT T07119

UAS Code
VE04
Date Name Scale Unit Code
P1
Title KKS Code
Prepared 09.09.18 MVR
UMA
ANALYSIS & DESIGN OF Reg. No.
Checked 09.09.18 P.C
BOILER FEED PUMP- 161008
Approved 09.09.18 S.B TURBINE DRIVEN(A) Rev.

Dept. CIVIL 0A
Document No. Page-No.
T07119-VE04-P1UMA-161008
 ANALYSIS & DESIGN CALCULATION FOR PUMP + TURBINE FOUNDATION

Designed By Checked By Approved By

M V REDDY P.CHATTOPADHYAY S.B

CONTENTS

SECTION PAGE NO.

1 SCOPE 2

2 DESIGN PHILOSOPHY 2

3 DATA 2

4 STATIC DESIGN OF PUMP FOUNDATION & DYNAMIC LOADS INPUT & DESIGN LIMITS 3

5 ECCENTRICITY CHECK 7

6 PRELIMINARY PILE CAPACITY CHECK 8

7 CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS 9

8 CALCULATION OF FREQUENCIES & AMPLITUDES 13

9 PILE CAPACITY CHECK 16

10 REINFORCEMENT CALCULATION 18

APPENDIX-A LOAD INPUT A

APPENDIX-B REFERENCES B

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 CIREBON (695 MW x1

DESIGN OF Boiler Feed Pump - Turbine Driven

Designed By Checked By Approved By

M V REDDY P.Chattopadyay S.B

1.0 SCOPE:

This document covers the Static & Dynamic analysis for Boiler Feed Pump Foundation (Turbine Driven) of the Project 660 MW Coal
Fired Power Plant at Cirebon, Indonesia.

2.0 DESIGN PHILOSOPHY:

The pump and turbine are mounted on acommon rectangular block foundation resting on piles. The block
foundation is designed for the pump and turbine weight as per vendor drawing.

3.0 DATA:

3.1 Material Data

Concrete
Design Compr. Strength of concrete F'c = 27.5 N/mm2
Grade of concrete for Spun Pile = 27.5 N/mm2 (Cylindrical strength)
Unit weight of concrete γc = 25 KN/m3
Unit weight of water γw = 10 KN/m3
Concrete cover for foundations Cc = 75 mm

Reinforcement
Yield Strength of steel fy = 410 N/mm2
unit weight of steel = 78.5 KN/m3

3.2 Soil Data

Unit weight of soil γs = 19 KN/m3 (From Geo tech report )

3.3 Ground water table:

Water level is assumed to be at finished grade elevation for critical effect.

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4.0 STATIC DESIGN OF PUMP FOUNDATION

4.1. DESIGN DATA
4.1.1 Block Dimensions:

Length in X-direction LB = 7.90 m

Length in Z-direction BB = 3.00 m
Height of the Block Above HPP HB_AG = 0.1 m
Depth of Foundation from HPP D = 1.20 m
Total Height of Block HB = 1.3 m

4.1.2 Pump Data:

Length of the skid in X-direction LS = 3.771 m 286 4

Width of the skid in Z-direction BS = 2.34 m 91.9
Ht.of the skid in Y-direction HS = 0.27 m 10.5
No. of anchor bolts = 18
Anchor Bolts Dia = 25
C/c distance bet. far end bolts along length,L a = 2.946 m 31
C/C distance bet. far end bolts along width,B a = 2.20 m 83
Height of shaft from u/s of skid hS = 1.21 m 48

Mz
Discharge
CL of

Z
Y
CL of Pump

hs
Hs
BB Ba Bs
HB_AG
HPP
HB
D

La X X
LS Mx
LB
PLAN VIEW SECTION
VIEW

4.1.3 Motor Data:

Length of block in X-direction Lt = 2.985 m

Width of the block in Z-direction Bt = 2.34 m
Ht.of the Shaft from u/s of skid Htb = 1.21 m

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4.1.4 Unit Weights:

Unit weight of concrete νc = 25 kN/m³

Unit weight of Water νw = 10 kN/m³
Unit weight of soil(Saturated) γs = 18 kN/m³

4.2 STATIC LOADS

4.2.1 Pump Weight:

Pump Weight, Pp = 8165 kg = 80.10 kN
Pump rotor Weight, Ppr = 2450 kg = 24.03 kN
Base Weight, Pb = 4414 kg = 43.30 kN
Other Po = 363 kg = 3.56 kN
Total weight of pump, W P = Pp + Pb + Po = 150.99 kN > 22.27 KN
Weight of concrete fill inside the skid W cf1 = 3.771 x 2.335 x 0.267 x 2 = 58.8 KN

4.2.2Motor Weight:
Turbine Package WPp = 8392 kg = 82.33 kN
Turbine rotor Weight, Ppr = 2517 kg = 24.69 kN
Gear Box rotor Weight, Ppr = 0 kg = 0.00 kN

4.3 PRELIMINARY FOUNDATION CHECK:

4.3.1 Check for Plinth Size:

Minimum bolt edge distance, Dmin = 100 mm = 0.1 m
Minimum edge of skid to concrete,Cmin = 50 mm = 0.05 m
Therefore
Min. plinth length required = ( 2 x Dmin ) + La+ Lt = ( 2 x 0.1 ) + 9.116 = 6.131 m
= ( 2 x C min
) + L s+Lt = ( 2 x 0.05 ) + 6.756 = 6.856 m
Min. plinth length required = Max of the above = 6.856 m < 7.9 m
Hence O.K

Min. plinth width required = ( 2 x Dmin ) + W a = ( 2 x 0.1 ) + 2.2 = 2.4 m

= ( 2 x Cmin ) + Bs = ( 2 x 0.05 ) + 2.335 = 2.435 m
Min. plinth width required = Max of the above = 2.435 m < 3 m
Hence O.K

4.3.2 Check for Foundation Depth:

Min. foundation depth = 0.60 + L/30 ( Where L is greater of length or width in meters )
= 0.863 m < 1.3 m
Hence O.K

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Designed By Checked By Approved By
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4.3.3 Check for Foundation Weight:

Total weight (Pump+Turb) WP = 233.32 kN

Foundation weight, W f = (7.9 x 3 x 1.3 x 25 )
= 770.25 KN > 3 times the pump weight+Turb. Fdn Block Wt.)
3.30126 Hence O.K

Total Vertical force FY = W P + W cf1 + W f + W t

= 150.99 + 58.8 + 770.25 +82.33 = 1062.37 KN

Total Vertical force with 50% impact load

= FY + 50% W P+25% WT
Fyi = 1062.37 + 0.5 x 150.99 +0.25 x 82.33 = 1158.45 KN

Moment due to impact load (i.e.25% of (pump +turbine) weight acting at shaft level)

Total Mom in Long. Direction MX = Mx_I

at Bottom of base = Σ'0.25 x 150.99 x (1.21 + 0.1 + 1.2 ) = 145.38 KNm
Total Mom in Tran. Direction Mz = Mz_I
at Bottom of base = Σ'0.25 x 150.99 x (1.21 + 0.1 + 1.2 ) = 145.38 KNm

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4.4 DYNAMIC LOADS INPUT & DESIGN LIMITS

4.4.1 Pump data:

Dynamic forces from vendor data**

S.No Description Rotor weight Speed Dynamic force* Vertical Longitudinal Lateral Rocking
kN ωµ(rpm) kN Fy (kN) Fx (kN) Fz (kN) Tφ (kNm)
1 Pump 24.03 1780 7.13 0 0 0 0
2 Shaft 0.00 0 0.00 0 0 0 0
3 Motor 24.69 1800 7.41 0 0 0 0
* Dynamic force (kN) = (Rotor weight )x(Rotor speed,r.p.,m) / 6000

4.4.2 Soil & Pile parameters for Dynamic loads (From Geo tech report Table 1)
Soil
Dynamic Shear Modulus( G ) = 368732 KN/m2
Dynamic Shear Modulus( Gf ) for embedment = 121437 KN/m2
Poisson ratio of soil,ν = 0.35
Soil internal damping ratio (D) = 0.03

Pile
Type of Pile = Drilled Concrete end bearing
Diameter of pile d = 0.45 m
Number of piles considered n = 8
Length of Piles l = 15 m
Spacing between piles, X-dir ax = 2.4 m > 3 Dp - OK
Spacing between piles, Z-dir az = 2.3 m > 3 Dp - OK
Edge Distance from Central Line of Pile e = 0.35 m
Allowable Compression load P = 445 kN
Allowable Tension load T = 289 kN
Allowable lateral load L = 222 kN

4.4.3 Alloawable limits for design

Allowable eccentricity of C.G.in X-direction,x = 5% of LB = 0.05 x 7.9 = 0.395 m

Allowable eccentricity of C.G.in Z-direction,z = 5% of BB = 0.05 x 3 = 0.15 m
C.G.in Y-direction,y = Below TOC = 1.3 = 1.3 m

Damped Natural Frequencies shall be less than = 0.8 ωµ = 0.8 x 1780 = 1424 rpm
or more than = 1.2 ωµ = 1.2 x 1780 = 2136 rpm

Allowable peak-to-peak amplitude = 16 microns Fig 3.7 of Arya, Neil & Pincus

Range of shear modulus (G) values to consider = 0.5 to 1

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5 ECCENTRICITY CHECK
(Eccentricity of C.G. of machine+foundation system to be checked in all 3 directions w.r.t. C.G of foundation)

5.1 COMPUTATION OF CG OF BASE BLOCK

Area Coordinates of CG of
Elements Dimensions(m) (m2) elements Static moment of area
Lxi Lzi Lyi Ai xi(m) zi(m) yi(m) Ai*Xi Ai*Zi Ai*Yi
pump - - - 2.23 1.42 2.42 - - -

Motor - - - 5.61 1.50 2.53

Base Plate 3.95 1.50 1.60
Foundation
Block 7.90 3.00 1.30 23.7 3.95 1.50 0.65 93.6 35.6 15.4

Total 23.7 15.74 5.917 7.19 93.6 35.55 15.4

C.G. of Foundation ,x dir-, X = ∑AiXi/∑Ai = 93.615 / 23.7 = 3.950 m

C.G. of Foundation ,z dir-, Z = ∑AiZi/∑Ai = 35.55 / 23.7 = 1.500 m
C.G. of Foundation ,y dir-, Y = ∑AiYi/∑Ai = 15.405 / 23.7 = 0.650 m

5.1 COMPUTATION OF CG OF MACHINE & FOUNDATION BLOCK

Mass Coordinates of CG Static moment of mass

Elements Weight mi of elements (kNSec2)
Wi (kN) kNsec2/m xi zi yi mixi mizi miyi
Pump 80.10 8.17 2.23 1.42 2.42 18.219 11.58 19.76
Base Plate 43.30 4.41 3.95 1.50 1.60 17.42 6.62 7.04
Motor 82.33 8.39 5.61 1.50 2.53 47.093 12.6 21.18

Foundation
Block 770.25 78.52 3.95 1.50 0.65 310.15 117.8 51.04

Total 975.98 99.49 15.74 5.92 7.19 393 149 99

Combined C.G. in X direction,xo = Σmi.xi/Σmi = 392.88567/99.49 = 3.95 m

Combined C.G. in Z direction,zo = Σmi.zi/Σmi = 148.55689/99.49 = 1.49 m
Combined C.G. in Y direction,yo = Σmi.yi/Σmi = 99.02058/99.49 = 1.00 m

5.2 ECCENTRICITY OF CG OF FOUNDATION SYSTEM W.R.T. PILE GROUP (check with limits in 4.4.3)

C.G. OF Pile group in X-direction, Xp = 3.950

C.G. OF Pile group in Z-direction, Zp = 1.500

Eccentricity in X direction (x-x0) = 3.95 - 3.95
= 0.00 m < 0.395 m Hence OK

Eccentricity in Z direction (z-z0) = 1.5 - 1.49

= 0.01 m < 0.15 m Hence OK

in Y direction, y0 = 1.00 < 1.3 m Hence OK

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6 PRELIMINARY PILE CAPACITY CHECK

6.1 PILE GROUP CONFIGURATION
X-coord of Z-coord of Distance b/w pile &
Pile No pile from pile from pile group C.G Xg2 Zg2 Xg2+Zg2
origin, x(m) origin, z(m) xg zg
1 0.35 0.35 -3.600 -1.150 12.96 1.3 14.28
2 2.75 0.35 -1.200 -1.150 1.44 1.3 2.76
3 5.15 0.35 1.200 -1.150 1.44 1.3 2.76
4 7.55 0.35 3.600 -1.150 12.96 1.3 14.28
5 0.35 2.65 -3.600 1.150 12.96 1.3 14.28
6 2.75 2.65 -1.200 1.150 1.44 1.3 2.76
7 5.15 2.65 1.200 1.150 1.44 1.3 2.76
8 7.55 2.65 3.600 1.150 12.96 1.3 14.28
9
10
11
12
13
14
15
16
17
Total 31.60 12.00 57.60 10.58 68.18
C.G of pile group in x-direction w.r.t origin x1 = Σx/n = 31.6 / 8 = 3.950 m
C.G of pile group in Z-direction w.r.t origin z1 = Σz/n = 12 / 8 = 1.500 m
Distance b/w pile and pile group C.G xg = x-x1 m
Distance b/w pile and pile group C.G zg = z-z1 m
M.I of pile group about C.G z-z Ixp = Σxg2 = 57.60 m2
M.I of pile group about C.G x-x Izp = Σzg2 = 10.580 m2
M.I of pile group about C.G y-y Iyp = Σxg2+Σzg2 = 68.18 m2
Section modulus of pile group abt X axis zxp = Σxg2/xg, max = 57.6 / 3.6 = 16.000 m
Section modulus of pile group abt Z axis zzp = Σzg2/zg, max = 10.58 / 1.15 = 9.200 m

6.2 PILE CAPACITIES

Max. compression load on each pile = Fyi / n + MXi / ZXp
(Due to Mxi) = 1158.45 / 8 + 145.38295 / 16
= 153.89 kN < 445x50% = 223 kN Safe

Max. compression load on each pile = Fyi / n + Mzi / Zzp

(Due to Mzi) = 1158.45 / 8 + 145.38295 / 9.2
= 160.61 kN < 445x50% = 223 kN Safe

Max. Tension load on each pile = Fyi / n - MXi / ZXp

(Due to Mxi) = 1158.45 / 8 - 145.38295 / 16 -
= 135.72 kN < -289.00 kN Safe

Max. Tension load on each pile = Fyi / n - Mzi / ZXp

(Due to Mzi) = 1158.45 / 8 - 145.38295 / 9.2 -
= 129.00 kN < -289.00 kN Safe

Max Lateral Load = 25% of (Pump weight +Turbine Weight +Foundation Weight)
= 0.25 x (312.94 + 667+4310 )/17
= 31.36 kN < 222 kN Safe

7 CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS

7.1 PILE PROPERTIES
Young's modulus of the pile material Ep = 4700 (fck)0.5
= 2.46.E+07 kN/m2

Area of cross section of pile Ap = 3.1416 / 4 x (0.45^2)

= 0.159 m2
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The equivalent radius of pile ro = (Ap/π)0.5

= (0.159 / 3.1416)^0.5
= 0.225 m
Moment of inertia of the pile Ip = π(d4)/64
= 3.1416 / 64 x (0.45^4)
= 0.0008 m4

Shear wave velocity of soil, = 448 m/sec

(From Geo tech report Table 1)

Unit weight of pile material γp = 25.0 kN/m3

Compression wave velocity in pile Vc = (EP *g/γP)0.5

= (24647008 x 9.81 / 25 )^0.5
= 3109.9 m/sec

Pile slenderness L/ro = (15)/(0.23)

= 66.67
dependant factor for coeffieicients a0 = 2π * f * ro / (G*g/γs)0.5
= 2x3.1415x1780x0.225 / (448.284 )
= 5.61
Pile stifness factor fx,i = Table below (Appendix-B at pile tip)
Fig.5-1a &Table 5-2 of Arya, Neil & Pincus
G ν L/ro Vs/Vc f18,1 f18,2 f11,1 f11,2 f7,1 f7,2 f9,1 f9,2
1.00G 0.35 66.67 0.1441 0.035 0.05 0.0291 0.069 0.399 0.2785 -0.077 -0.112
0.50G 0.35 66.67 0.1019 0.023 0.03 0.0185 0.0438 0.3490 0.2430 -0.0582 -0.0848
0.63G 0.35 66.67 0.1144 0.0290 0.0400 0.0238 0.0564 0.3740 0.2608 -0.0676 -0.0984
0.76G 0.35 66.67 0.1257 0.035 0.05 0.0291 0.069 0.399 0.2785 -0.077 -0.112
0.89G 0.35 66.67 0.1360 0.0365 0.055 0.0344 0.0816 0.4245 0.29625 -0.087 -0.1265
1.00G 0.35 66.67 0.1441 0.038 0.06 0.0397 0.0942 0.45 0.314 -0.097 -0.141
Pile cap stiffness factor Sx,i = Table below (Appendix-B at pile tip)
Table 5-1 of Arya, Neil & Pincus
ν S1 S2 Su1 Su2 Sφ1 Sφ2
0.350 2.7 6.7 4.1 10.5 2.5 1.8

7.1.1 Individual Pile Spring constants & Damping constants

(Equations 5-5, 5-6, 5-12, 5-13, 5-18, 5-19, 5-21 & 5-24 of Arya et al. - Refer Appendix-B)

Mode of Vibration Individual Pile Spring constant Individual Pile Damping constant
1 1
Vertical Y Ky C y

= (Ep*Ap/ro)*f18,1 = (Ep*Ap/Vs)*f18,2
= 24647008 x 0.159 / 0.225 x 0.035 = 24647008 x 0.159 / 448.284 x 0.05
= 609602.66 kN/m = 437.1 kN-sec/m
Horizontal, X,Z K1x C1x
= (Ep* Ip/ro3)* f11,1 = (Ep*Ip/ro2*Vs)*f11,2
= 24647008x0.0008 / 0.225^3 x 0.0291 = (24647008x0.0008 /(0.225^2x448.284))x0.069
= 50373.21 kN/m = 59.95 kN-sec/m
Rocking φ K1φ C1φ
= (Ep*Ip/ro)*f 7,1 = (Ep*Ip/Vs)*f7,2
= 24647008x0.0008 / 0.225 x 0.399 = (24647008 x 0.0008 / 448.284) x 0.2785
= 34965.89 kNm/radian = 12.25 kNm-sec
Cross stiffness θ K1xθ C1xθ
= (Ep*Ip/ro2)*f 9,1 = (Ep*Ip/roVs)*f 9,2

= 24647008x0.0008 / 0.225^2 x -0.077 = (24647008x0.0008 /(0.225x448.284))x-0.112

= -29990.24 kNm/radian = -21.89 kNm-sec

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7.2 PILECAP PROPERTIES

Area of pile cap A = 7.9 X 3
= 23.70 m2
Effective depth of pilecap below FGL h = 1.2 - 75/1000
= 1.125 m
The Equivalent radius of pilecap rc = (A/π)0.5
= (23.7 / 3.1416)^0.5
= 2.75 m
Depth to radius ratio h/rc = 1.125 / 2.75
= 0.409 m
7.2.1 Pilecap Spring constant & Damping constant
(Equations 5-10, 5-11, 5-16, 5-17, 5-122 & 5-25 of Arya et al. - Refer Appendix-B)
Mode of Pilecap Spring constant Pilecap Damping constant
vibration
Vertical, Y Kfy Cfy
= Gf*h*S1 = (h*rc)*(Gfxγf/g)0.5 *S2
= 121437 x 1.125 x 2.7 = 1.125x2.75 x (121437x18/9.81)^0.5 x6.7
= 368864.89 kN/m = 9784 kN.sec/m
f
horizontal K x Cfx
X,Z = Gf*h*Su1 = (h*rc)*(Gf*γf/g)0.5 * Su2
= 121437 x 1.125 x 4.1 = 1.125x2.75 x (121437x18/9.81)^0.5 x10.5
= 560128.16 kN/m = 15334 kN.sec/m
Rocking φ Kfφ Cfφ
= Gf rc2 h SØ1+ = h rc3 (Gf γf/g)0.5 *
Gf rc2 h [(h/rc)2/3+(Yc/rc)2-(h/rc)*(Yc/rc)] Su1 {Sφ2+[(h/rc)2/3+(Yc/rc)2-(h/rc)*(Yc/rc)] Su2}
= 121437x2.75^2 x 1.125x2.5+ = 1.125x2.75^3x(121437x18/9.81)^0.5x
121437x2.75^2"x1.125x (1.8+(0.409^2/3+(1/2.75)^2-0.409x(1/2.75))x10.5)
[(0.409^2/3+(1/2.75)^2-0.409x(1/2.75)]x4.1
= 2749231.13 kNm/radian = 24432.47 kNm-sec

7.3 MASS MOMENTS OF INERTIA AND INERTIA RATIOS (Table 4.6 of Arya, Neil & Pincus)
mass
mass moment of inertia of Mass moment of inertia of
Elements mi individual elements abt its own Distance between common C.G. & C.G. of whole system about common
axis individual elements (m) CG
xoi zoi yoi
Ix = mi /12 Iy = mi /12 Iz = mi /12 Ix = mi* Iy = mi* Iz = mi*
kNsec2/m *(Lyi2+Lzi2) *(Lxi2+Lzi2) *(Lxi2+Lyi2) xo - xi zo - zi yo - yi (yoi2+zoi2) (xoi2+zoi2) (xoi2+yoi2)
PUMP 8.17 - - - 1.72 0.073 -1.418 16.47 24.214 40.598
BP 4.41 - - - 3.95 1.49 1 14.201 78.598 73.217
Turbine 8.39 - - - -1.663 -0.01 -1.525 19.513 23.204 42.715

Foundation
Block 78.52 69.948 467.259 419.428 0 -0.01 0.35 9.627 0.01 9.619

Total 99.49 69.948 467.259 419.43 59.81 126.02 166.15

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Mass Moment of Inertia of the whole system about each Mass Moment of Inertia of the whole system about
Ratio between moments of
axis passing through the common C.G. & perpendicular each axis passing through the centroid of the base
inertia
to the plane of vibration area & perpendicular to the plane of vibration

Iox = 1/12 x Σmi(lyi2+lzi2)+Σmi(yoi2+zoi2) Ix = Iox + m.yo2 γx = Iox/Ix

= 69.948 + 59.812 = 129.76 + 99.49 x 1^2 = 129.76 / 229.25
= 129.8 kN sec2-m = 229.3 kN sec2-m = 0.566
2
Ioz = 1/12 x Σmi(lxi +lyi2)+Σmi(xoi2+yoi2)
2
Iz = Ioz + m.yo γz = Ioz/Iz
= 419.428 + 166.149 = 585.577 + 99.49 x 1^2 = 585.577 / 685.067
= 585.6 kN sec2-m = 685.1 kN sec2-m = 0.855
Ioy = 1/12 x Σmi(lxi +lzi2)+Σmi(xoi2+zoi2)
2
Iy = Ioy
= 467.259 + 126.024 = 593.28 kN sec2-m
= 593.28 kN sec2-m
Mass moment of inertia effective against
rocking excitation , Iφ = 229.25 kN sec2-m

Mass moment of inertia effective against cross

excitation ,Iτ = 593.28 kN sec2-m

Effective Mass for translation (both Vertical and

Horizontal) excitation ,m c = 99.49 kN sec2/m

7.4 PILEGROUP PROPERTIES

(Equations 5-8, 5-9, 5-20 & 5-23 of Arya et al. - Refer Appendix-B)
Interaction factor for piles αA = 3.78 αΒ = 6.31
Mode of Pile group - Spring constants, Damping constants & Damping ratios
vibration
g
ky
Spring 1 f
= n ky /αA+ky = (8x609602.66) /3.78 + 368864.89
constant
= 1290164.36 kN/m
Cyg
Damping 1 0.5 f
Vertical, Y = n cy /αA +cy = (8x437.1) /(3.78)^0.5 + 9784.47
constant
= 1798.56 kN.sec/m
Dyg
Damping
= (cyg) / [2(kygmc)0.5] = 1798.56 /(2x1290164.36x99.49)^0.5
ratio
= 0.11 < 0.150 *
kxg
Spring 1 f
= n kx /αB+kx = (8x50373.21) /6.31 + 560128.16
constant
= 63864.61 kN/m
Cxg
horizontal Damping 1 0.5 f
= n cx /αB +cx = (8x59.95) /(6.31)^0.5 + 15333.87
X,Z constant
= 190.93 kN.sec/m
Dxg
Damping
= (cxg) / [2(kxgmc)0.5] = 190.93 /(2x63864.61x99.49)^0.5
ratio
= 0.05 < 0.150 *
kφg
= ΣN (K1φ+Ky1zr2+Kx1Yc2-2 Yc K1xφ)+Kfφ
Zr1 = 1.49 - 0.35 = 1.140 m
Spring Zr2 = 3 - 1.49 - 0.35 = 1.160 m
constant
= 8x34965.89 + 8x609602.66x(10.58) + 8x50373.21x1^2 - 8x2x1x-29990.24 +
2749231.13
= 55508556.91 kNm/radian
Rocking φ Cφg
Damping = ΣN (C1ψ+Cy1zr2+Cx1Yc2-2 Yc C1xψ)+Cfψ
constant = 8x12.25+8x437.1x(10.58)+8x59.95x1^2-8x2x1x-21.89+24432.47
= 62356.5 kNm-sec
Dφg
Damping = (cφg) / [2(kφgIφ)0.5]
ratio = 62356.45 /(2x55508556.91x229.25)^0.5
= 0.39 > 0.100 *

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7.5 SUMMARY OF SPRING CONSTANTS AND DAMPING RATIOS

Mode of vibration Spring constant Damping ratio*

Vertical Y (kN/m) 1290164.36 0.11
Horizontal X(kN/m) 63864.61 0.05
Rocking φ (kN/m/rad) 55508556.91 0.10

8 CALCULATION OF FREQUENCIES & AMPLITUDES

8.1 CALCULATION OF DYNAMIC FORCES (if vendor data is not available)

Point of Application at Shaft Combined C.G of machine and
Location No Description Rotor weight Speed Dynamic force Location foundation
kN wµ(rpm) kN X(m) Y(m) Z(m) Xo (m) Yo (m) Zo(m)
1 PUMP 24.03 1780 7.129 2.230 2.418 1.417 3.950 1.000 1.490
2 G BOX 0.00 0 0.000 5.61 2.525 1.500 3.950 1.000 1.490
3 Turb 24.69 1800 7.407 5.61 2.525 1.500 3.950 1.000 1.490

8.1.1 Dynamic forces

Rocking (Due to Rocking (due
Lateral translation) to shaft
No Description Lateral Longitudinal ecentricity)
translation translation* Vertical translation
Fz(kN) Fx(kN) Fy(kN) Mψ1 (kNm) Mψ2 -kNm
1 PUMP 7.129 0.000 7.129 10.629 0.520
2 G BOX 0.000 0.000 0.000 0.000 0.000
3 Turb 7.407 0.000 7.407 11.370 0.074
Total transmitted force = 14.536 0.000 14.536 21.999 0.594
* Longitudinal translation not considered since it is usually lesser than that of Lateral translation

8.2 CALCULATION OF NATURAL FREQUENCIES

Mode of Undamped Natural frequency, ω n Resonance frequency ω mr

Vibration [ (60/2π)x(K/m)0.5] [ωn (1-2D2)0.5]
Vertical (60/(2x3.14))x(1290164.36/99.49)^0.5 = 1087 (1087x(1-2x0.112252932901 = 1073
Horizontal (60/(2x3.14))x(63864.61/99.49)^0.5 = 242 (242x(1-2x0.053559846919 = 241
Rocking (60/(2x3.14))x(55508556.91/229.25)^0.5 = 4699 (4699x(1-2x0.1^2)^0.5 = 4652

8.3 CALCULATION OF FREQUENCY RATIO ,MAGNIFICATION FACTOR ,DISPLACEMENT,AMPLITUDE ,

TRANSMISSIBLITY FACTOR AND TRANSMITTED FORCE (Table 1.4 of Arya, Neil & Pincus)

(Since the machine will operate at constant speed, formulae associated with sinusoidal force of constant amplitude are
used in the dynamic analysis)
Mode of Frequency Transmitted Displacement
Magnification factor, M Transmissiblity factor, Tr
Vibration ratio, r force/moment response, Ax
ωµ / ωn 1/((1-r2)2+(2Dr)2)0.5 (1+(2Dr)2)0.5 / [(1-r2)2+(2Dr)2]0.5 Ftr = ∑TrFo M(Fo/K)
Vertical,Y 1.638 0.589 0.604 8.782 kN 7 Micron
Horizontal,X 7.355 0.019 0.019 0.000 kN 0 Micron
Horizontal,Z 7.355 0.019 0.019 0.275 kN 4 Micron
Rocking,φ 0.379 1.137 1.159 26.196 kNm 4.6E-07 radians

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8.4 FORCES & AMPLITUDES FOR VARIOUS ROTOR POSITIONS

8.4.1 Dynamic loads - In-phase & 180 degrees out-of-phase

Rotor Position Load Lateral Longitudinal Vertical Rocking (Due to Rocking (Due Pitching Twisting
Case Translation Translation Translation Translation Force) to shaft
eccentricity)

Fz(kN) Fx(kN) Fy(kN) MØ' (kNm) MØ2 (kNm) Mψ1 (kNm) Mθ1 (kNm)
In Phase 1 14.536 - - 21.999 - - -
In Phase 2 - - 14.536 - 0.594487 0.000 -
Out of Phase 3 7.129 - - 10.109 - - 12.262
Out of Phase 4 - - 7.129 - 0.520417 12.260 -

8.4.2 Transmitted Force (Ftr) on Foundation due to various Rotor positions

Rotor Position Load Lateral Longitudinal Vertical Rocking (Due to Rocking (Due
Case Translation Translation Translation Translation Force) to shaft
eccentricity)

Fz(kN) Fx(kN) Fy(kN) MØ' (kNm) MØ2 (kNm)

In Phase 1 0.275 - - 25.507 - -
In Phase 2 - - 8.782 - 0.689
Out of Phase 3 0.135 - - 11.721 -
Out of Phase 4 - - 4.307 - 0.603

8.4.3 Amplitudes

Translation Displacement Rotational Displacement

Rotor Position Load Due to Fz Due to Fx Due to Fy Due to Mφ1 (Rad) Due to Mφ2
Case ( micron ) ( micron ) ( micron ) (Rad)
In Phase 1 4 - - 4.51E-07 -
In Phase 2 - - 7 - 1.20E-08
Out of Phase 3 2 - - 2.07E-07 -
Out of Phase 4 - - 3 - 0

8.4.4 Total Amplitudes Calculation

Mode of
Phase Amplitude Calculations
Vibration
Vertical Ky In phase AY+Ø*X/2 = 7+0E-06x7.9/2 = 7 < 16 microns SAFE
Out of phase AY+Ø*X/2 = 3+0x7.9/2 = 3 < 16 microns SAFE
Horizontal Kx In phase AX = 0 = 0.00 < 16 microns SAFE
Out of phase AX = 0 = 0.00 < 16 microns SAFE
Horizontal Kz In phase Az+ψ∗YC = 4+0.5E-06x (2.418-1) = 4 < 16 microns SAFE
Out of phase Az+ψ∗YC = 2+0.2E-06x (2.418-1) = 2 < 16 microns SAFE

8.4.5 Summary of Frequncies and Amplitudes

Natural Allowable frequency,f m,rpm Total

Frequency Check for Check for
S.No Mode of Vibration Amplitude,
fn, rpm Frequency Amplitude
-20% 20% (micron)
1 Vertical Translation-Y 1087 1424 2136 SAFE 7 SAFE
2 Longitudinal Translation -X 242 1424 2136 SAFE 0 SAFE
3 Lateral Translation -Z 242 1424 2136 SAFE 4 SAFE
4 Rocking about z-axis 4870 1424 2136 SAFE

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8.5 CHECK FOR VARIOUS SHEAR MODULUS VALUES

Shear Modulus values considered = 0.50G 0.63G 0.76G 0.89G 1.00G

8.5.1 Individual Pile Spring Constants for Various G Values

G Vertical Ky Horizontal kx Translational kz Rocking KØ1
KN/m KN/m KN/m kNm/radian
0.50G 400596.04 32024.21 32024.21 30584.2
0.63G 505099.35 41198.71 41198.71 32775.04
0.76G 609602.66 50373.21 50373.21 34965.89
0.89G 635728.49 59547.71 59547.71 37200.55
1.00G 661854.32 68722.21 68722.21 39435.21

8.5.2 Pile group Spring Constants for Various G Values

G Vertical Ky Horizontal kx Translational kz Rocking KØ1
KN/m KN/m KN/m kNm/radian
0.50G 1032254.75 347840.19 347840.19 35781931.67
0.63G 1301378.21 440073.78 440073.78 45075414.6
0.76G 1570501.68 532307.37 532307.37 54368897.6
0.89G 1673746.87 624540.96 624540.96 57028861.18
1.00G 1769614.77 705571.99 705571.99 59633840.13

8.5.3 Summary of Frequencies for various 'G' values with check for Frequency Range
G Vertical,Y Horizontal,X Horizontal,Z Rocking,φ
rpm Check rpm Check rpm Check rpm Check
0.50G 973 <20% ok 565 <20% ok 565 <20% ok 3773 >20% ok
0.63G 1092 <20% ok 635 <20% ok 635 <20% ok 4234 >20% ok
0.76G 1200 <20% ok 698 <20% ok 698 <20% ok 4650 >20% ok
0.89G 1239 <20% ok 757 <20% ok 757 <20% ok 4763 >20% ok
1.00G 1274 <20% ok 804 <20% ok 804 <20% ok 4870 >20% ok

8.5.4 Summary of Amplitudes for various 'G' values with check for Amplitude Limit

Mode of G Frequency Magnification Transmissiblity factor, Transmitted Amplitude Amplitude,

Check
Vibration ratio, r factor, M Tr force/moment (Microns/rad) Total
0.50G 1.829 0.424 0.435 6.170 6 6 microns SAFE
0.63G 1.63 0.598 0.613 8.694 7 7 microns SAFE
Vertical,Y 0.76G 1.483 0.820 0.840 11.914 8 8 microns SAFE
0.89G 1.437 0.919 0.942 13.356 8 8 microns SAFE
1.00G 1.397 1.023 1.048 14.867 8 8 microns SAFE

0.50G 3.15 0.112 0.113 0.000 0 0 microns SAFE

0.63G 2.803 0.146 0.147 0.000 0 0 microns SAFE
Horizontal,X 0.76G 2.55 0.182 0.183 0.000 0 0 microns SAFE
0.89G 2.351 0.221 0.222 0.000 0 0 microns SAFE
1.00G 2.214 0.256 0.258 0.000 0 0 microns SAFE

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0.50G 3.15 0.112 0.113 1.638 5 5 microns SAFE

0.63G 2.803 0.146 0.147 2.132 5 5 microns SAFE
Horizontal,Z 0.76G 2.55 0.182 0.183 2.656 5 5 microns SAFE
0.89G 2.351 0.221 0.222 3.228 5 5 microns SAFE
1.00G 2.214 0.256 0.258 3.745 5 5 microns SAFE

0.50G 0.472 1.246 1.271 28.710 7.87E-07

0.63G 0.42 1.180 1.203 27.186 5.91E-07
Rocking,φ 0.76G 0.383 1.141 1.164 26.289 4.74E-07
0.89G 0.374 1.132 1.155 26.092 4.49E-07
1.00G 0.366 1.125 1.147 25.923 4.26E-07

9 PILE CAPACITY CHECK

9.1 SUMMARY OF TRANSMITTED FORCE /MOMENT

Transmitted Force/Moment
S.No Mode of Vibration
kN / kNm

1 Vertical Translation 8.782

2 Lateral Translation -Z 0.275
3 Rocking about X-axis 25.507

9.1.1 Calculation of additional loads due to Transmitted force /moment

Due to force in Vertical (Y) direction Thy = 8.782 / 8

= 1.10 kN
Due to moment In Rocking Thz = 0.275+25.507 / 16
= 1.87 kN
9.2 PILE CAPCITIES

Max. compression load on each pile = Fyi / n + MXi / ZXp + Thy

(Due to Mxi) = 1158.45 / 8 + 145.38295 / 16 + 1.09775
= 154.99 kN < 445 kN Safe

Max. compression load on each pile = Fyi / n + Mzi / Zzp

(Due to Mzi) = 1158.45 / 8 + 145.38295 / 9.2
= 160.61 kN < 445 kN Safe

Max Lateral Load = 25% of (Pump weight+Turbine weight) + Thz

= 0.25 x( 150.99+82.33) /17+ 1.87
= 5.30 kN < 222 kN Safe

10 REINFORCEMENT CALCULATION:

Provide T 32 @ 125 c/c E/W Top and Bottom of Footing

Provide T 25 @ 200 c/c Sides of Footing
Provide T 13 @ 600 c/c Triaxial Vertical
Provide T 13 @ 600 c/c Triaxial Horizontal

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10.1 CHECK FOR WEIGHT OF REINFORCEMENT

As the foundation is designed as a block foundation, a minimum shrinkage reinforcement of 30kg/m 3 shall be provided

Weight of reinf. required(footing) = 13.15 x 4.30 x 4.10 x 30 = 6955 kg

Reinforcement provided :
Footing
Top 67 bars x ( 4.30 + 4.100 )x 3.86 = 2172.41 kg
36 bars x ( 13.15 + 4.100 )x 6.32 = 3924.72 kg
Bottom same as that in top = 6097.13 kg
Sides (horz) 4.10 bars x 17.45 x 3.86 = 276.16 kg
4.10 bars x 17.45 x 3.86 = 276.16 kg
Triaxial (Horz) 21 bars x 4.30 x 1.04 = 93.91 kg
7 bars x 13.15 x 1.04 = 95.73 kg
Triaxial (Ver) 42 bars x 4.10 x 1.04 = 179.09 kg
Total Reinforcement in Foundation = 13115.32 kg > 6955 kg
Hence O.K
10.2 REINFORCEMENT SKETCH:

T32 - 125 c/c E/W Top and Bottom

SECTIONAL PLAN

T25 - 200 c/c T.O.G

Triaxial 42Nos of T13 - 600 c/c

B.O.F

Triaxial 21Nos of T13 - 600 c/c Triaxial 7Nos of T13 - 600 c/c

SECTIONAL ELEVATION
REINFORCEMENT ARRANGEMENT
10.3 Minimum Rebar Check

The reinforcement provided is as per Cl. No. 7.12.2.1, ACI 318M-05 @ 0.2% gross area (Top & Bottom reinforcement

in long. direction) & Cl. No 4.4.1, ACI 351.3R - 45, the minimum reinforcement of 0.38% gross area (total reinforcement

@ 30 kg/m3 of conc.).

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APPENDIX -A
APPENDIX -A
APPENDIX -A
 APPENDIX -B

Table 5-1 Ref. Suresh Arya , O'Neill & Pincus - Frequency independent Constants for Embedded pile cap
 APPENDIX -B

Figure 5-1 Ref. Suresh Arya , O'Neill & Pincus - Factors for Stifness and damping constants for vertical motions
 APPENDIX -B

Table 5-2 - Ref. Suresh Arya, O'Neil & Pincus -Factors for Stifness and damping constants for
Horizontal, Rocking,Pitching and twisting motions
APPENDIX -B