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ANALYSIS & DESIGN CALCULATION FOR BFP FOUNDATION

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TABLE OF CONTENTS
SECTION
1

GENERAL DESCRIPTION

PAGE NO.
2
2

DESIGN PHILOSOPHY

DATA

STATIC DESIGN OF PUMP FOUNDATION

ECCENTRICITY CHECKS & INERTIA CALCULATIONS

CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS 10

CHECK FOR VARIOUS SHEAR MODULUS VALUES

13

STABILITY CHECKS

15

REINFORCEMENT CALCULATION

16

APPENDIX-A

LOAD INPUT

APPENDIX-B

EXTRACT FROM REFERENCES

2 of 17

ANALYSIS & DESIGN CALCULATION FOR BFP FOUNDATION

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1.0 GENERAL DESCRIPTION:

1.1 SCOPE
The purpose of this calculation is to design the foundation of the centrifugal pump (6 HDX 24A).

1.2 STANDARDS

vendor drawing.

Flowserve Drawing NO 50015HE0673

Refer Appendix -A

Arya, S., O'Neil, M., & Pincus, G. (1981). Design of Structures and Foundations for
Vibrating Machines. Gulf Publishing Company.
ACI 351.3R-04

Foundations for dynamic equipment

DEP 34.00.01.30-GEN

Standard design and engineering of onshore structures

DEP 34.11.00.12-GEN

Geotechnical and foundation engineering onshore

2.0 DESIGN PHILOSOPHY:

The pump and motor are mounted on an common skid which is supported by a rectangular block
foundation resting on soil. The block foundation is designed for the pump and motor weight as per
vendor drawing.

3.0 DATA:
3.1 Material Data
Concrete
Design Compr. Strength F'c

27.5

N/mm2

Unit weight of concrete c

w
Unit weight of water

24

kN/m

10

kN/m3

Concrete cover for foundationsCc

50

mm

410

N/mm2

78.5

KN/m

(4000 psi)

Reinforcement
Yield Strength of steel
unit weight of steel

fy

(60000 psi)

3 of 17

3.2 Soil Data

Unit weight of soil

18.87 KN/m3

Coefficient of friction

0.35

(From Geo tech report )

3 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

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Checked by

Approved by

4.0 STATIC DESIGN OF PUMP FOUNDATION

4.1. DESIGN DATA
4.1.1 Block Dimensions:
Length in X-direction
Length in Z-direction
Height of the Block Above FGL
Depth of Foundation from FGL
Total Height of Block
Length in Z-direction(Motor/BP Area)
4.1.2 Pump Data:
Length of the skid in X-direction
Width of the skid in Z-direction
Ht.of the skid in Y-direction

LB
BB
HB_AG
D
HB
Bm

LS
BS
HS

No. of anchor bolts

Anchor Bolts Dia
C/c distance bet. far end bolts along length,L a
C/C distance bet. far end bolts along width,B a
hS
Height of shaft from u/s of skid

Mz
Z

5.4
2.3
0.3
1.70
2.00
2.30

m
m
m
m
m
m

=
=
=
=
=
=
=
=
=

4.50
2.00
0.25
12
42
3.84
1.64
0.95
0.05

m
m
m

m
m
m
m

CL of
Discharge

Depth of grouting considered

=
=
=
=
=
=

Y
CL of Pump
BB

hs

Ba Bs

Hs
HB_AG
FGL

HB

LS
LB

La

X
Mx

PLAN VIEW

4.1.3 Motor & BFBP Data:

Length of the skid in X-direction
Width of the skid in Z-direction
Ht.of the block in Y-direction

SECTION VIEW

Lm
Bm
Hmb

=
=
=

5.00
2.00
0.25

m
m
m

4 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

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Checked by

4.1.4 Unit Weights:

Unit weight of concrete
Unit weight of Water
Unit weight of soil
Co-eff of friction bet. Soil & Concrete
4.1.5 Stability Limits:
Finished Ground Level Elevation =

c
w
s

=
=
=
=

100.0 m
98.3 m
Allowable Soil Bearing Pressure at Elevation

Approved by

24
10
18.87
0.35

kN/m
kN/m
kN/m

100 kN/m

(Note: Bottom of lean concrete El. is 98.3 m.)

Depth from finished ground to bottom of the foundation, d = 1.70 m
0.00 m
Required depth of lean concrete, t =
=
100 kN/m
Allowable bearing pressure at base of mat,
F
FOS against Sliding
=
1.5
Sliding
FOT
FOS against Overturning
=
2
FBUO
FOS against Buoyancy
=
1.25
4.2 STATIC LOADS
4.2.1 Pump, Motor & BFBP Weight:
Pp
Pump Weight,
Ppr
Pump rotor Weight,
Pm
Motor Weight,
Pmr
Motor rotor Weight,
Pb
Base Weight of BFP,
Pbp
BP Weight
Pbpr
BP rotor Weight
Pbp
Base Weight of BP,
Po
Other

=
=
=
=
=
=
=
=
=

1900
570
2517
755.1
2520
0
0
0

kg
kg
kg
kg
kg
kg
kg
kg
kg

=
=
=
=
=
=
=
=
=

Total weight of pump, WP=Pp+ Pm + Pb+Pbp+Pbp+Po =

Weight of concrete fill inside the skid

W cf1
W cf2

18.64
5.59
24.69
7.41
24.72
0.00
0.00
0.00
0.00

kN
kN
kN
kN
kN
kN
kN
kN
kN

68.05

kN

= 4.5x 2 x 0.25 x 24
= 5x 2 x 0.25 x 24

(if no vendor data, assume 30% of Pump wt)

(if no vendor data, assume 30% of motor wt)

(if no vendor data, assume 30% of motor wt)

=
=

54
60

KN
KN

4.2.2 Buoyancy Force:

Buoyancy Force

Fb

4.3 PRELIMINARY FOUNDATION CHECK:

4.3.1 Check for Plinth Size:

=
=

LB x BB x D x w
5.4x2.3x1.7x10

211.14 KN

5 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

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Checked by

Minimum bolt edge distance, Dmin

Minimum edge of skid to concrete,Cmin
Therefore
Min. plinth length required
Min. plinth length required

Min. plinth width required

Min. plinth width required

=
=

150
75

mm
mm

=
=

Approved by

0.15 m
0.075 m

= (2 xDmin)+La+Lm = (2 x 0.15 ) + (3.84+5)

=
4.14 m
= ( 2 x Cmin ) + Ls+Lm = (2x0.075 ) + (4.5+5)
=
m
4.65
= Max of the above
=
4.65 m <
5.4
Hence O.K
= ( 2 x Dmin ) + W a
= ( 2 x 0.15 ) + 1.64
(
2
x
C
)
+
B
=
= ( 2 x 0.075 ) + 2
min
s
= Max of the above

=
=
=

1.94 m
2.15 m
2.15 m <

2.3

Hence O.K
4.3.2 Check for Foundation Depth:
Min. foundation depth

= 0.60 + L/30
=
0.780 m

( Where L is greater of length or width in meters )

<
2
m
Hence O.K

4.3.3 Check for Foundation Weight:

Foundation weight should be greater than 3 times the total weight of the pump,
Machine or Pump total weight, W P =
68.05 kN
Foundation weight, W f
= (5.4 x 2.3 x 2 x 24 )
= 596.16 KN > 3 times the pump weight
Hence O.K
4.3.4 Preliminary Check for Bearnig pressure:
Total Vertical force

FY

= W P + W cf1 +Wcf2+ W f
= 68.05 + 54 + 60 + 596.16

718.21

KN

752.24

KN

0.25 x 68.05 x (0.95 + 0.3 + 1.7 )

Mz_I

50.19

KNm

0.25 x 68.05 x (0.95 + 0.3 + 1.7 )

50.19

KNm

Total Vertical force with 50% impact load

= FY + 50% W P
Fyi
= 718.21 + 0.5 x 68.05
Moment due to impact load (i.e.25% of pump weight acting laterally at shaft level)
Total Mom in Long. Direction
at Bottom of base
Total Mom in Tran. Direction
at Bottom of base

MX

Maximum Base Pressure

at founding depth below HPP

PMAX

Mz

=
=
=
=

Mx_I

= P / A + MX / ZX

6 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

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Checked by

Approved by

= (752.24 / (4.5 x 2.3 + 5 x 2.3 )) + (50.19 x 6 / (4.5 x 2.3^2 + 5 x 2.3^2 ))

= 40.42 KN/m2
<
80
KN/m2 (80% of allowable)
Hence O.K
P
/
A
+
M
/
Z
=
Z
Z
= (752.24 / (4.5 x 2.3 + 2.3 x 5 )) + (50.19 x 6 / (2.3 x 4.5^2 + 2.3 x 5^2 ))
= 37.32 KN/m2
<
80
KN/m2
PMAX

Hence O.K

7 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

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Approved by

4.4 DYNAMIC LOADS INPUT

4.4.1 Pump data:

Location No Description
1
2
3

Rotor
weight
kN
5.59
7.41
0.00

Pump
Motor
BP

Speed
(rpm)

Dynamic forces from vendor data

Dynamic
force*

Vertical

kN
1.68
2.22
0.00

Fy (kN)
0
0
0

1800
1800
0

Longitudinal Lateral

Rocking Pitching
Fz (kN) T (kNm) T (kNm)
0
0
0
0
0
0
0
0
0

Fx (kN)
0
0
0

* Dynamic force (kN) = (Rotor weight )x(Rotor speed,r.p.,m) / 6000

ACI 351.3R-04 eq. 3.7 Cl. 3.2.2.1d

4.4.2 Soil & Foundation parameters for Dynamic loads

(From Geo tech report )

Dynamic Shear Modulus( Gdyn )

Poisson ratio,
Soil internal damping ratio (D)

=
=

117877
0.35
0.02

Allowable eccentricity of C.G.in X-direction,x

Allowable eccentricity of C.G.in Z-direction,z
C.G.in Y-direction,y

=
=
=

5% of LB
5% of BB
Below TOC

=
=
=

0.05 x 5.4
0.05 x 2.3
2

=
=
=

0.27
0.115
2

m
m
m

Damped Natural Frequencies shall be less than

or
more than

=
=

0.8
1.2

=
=

0.8 x 1800
1.2 x 1800

=
=

1440
2160

rpm
rpm

Allowable peak-to-peak amplitude

Range of shear modulus (G) values to consider

KN/m2

4.4.3 Alloawable limits for design

16 microns
0.5

to

Fig 3.7
1

5 ECCENTRICITY CHECK & INERTIA CALCULATIONS

(Eccentricity of C.G. of machine+foundation system to be checked in all 3 directions w.r.t. C.G of foundation)

Y
CL of Pump

C.G
C.G
HB

origin

8 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

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Approved by

origin

5.1 COMPUTATION OF CG OF BASE BLOCK

Elements

Dimensions(m)
Lxi
Lzi Lyi*
-

Area Coordinates of CG
(m2)
of elements
Ai
xi(m) zi(m) yi(m)
1.23 1.28 3.00
3.14 1.20 3.00

Static moment of
area
Ai*Xi
Ai*Zi
Ai*Yi

Pump
Motor
BP
Skid1
Skid2
Mat_BFP
Motor/pump 5.00 2.30
2
11.5
2.50 1.15 1.00 28.8
13.2
11.5
Total
11.50 6.86 3.63 7.00 28.8
13.2
11.5
* Concrete fill in skid and grout thickness included in height of block for CG Calculation
=
=
=

C.G. of Foundation ,x dir-, X

C.G. of Foundation ,z dir-, Z
C.G. of Foundation ,y dir-, Y

AiXi/Ai
AiZi/Ai
AiYi/Ai

=
=
=

28.75 / 11.5
13.225 / 11.5
11.5 / 11.5

=
=
=

2.500 m
1.150 m
1.000 m

=
=
=

2.49
1.16
1.15

5.2 COMPUTATION OF CG OF MACHINE & FOUNDATION BLOCK

Mass
mi
Elements Weight
Wi (kN) kNsec2/m
BFP
18.64
1.9
Motor
24.69
2.52
BP
0.00
0
Skid1
0
0
Skid2
0
0
Mat_BFP
0
0
Mat_Motor
552
56.27
Total
595.33 60.69

Coordinates of CG
of elements
xi
1.23
3.14
0.00
0.00
0.00
0.00
2.50
6.86

Combined C.G. in X direction,xo=

Combined C.G. in Z direction,zo =
Combined C.G. in Y direction,yo =

zi
1.28
1.20
0.00
0.00
0.00
0.00
1.15
3.63

Static moment of
mass (kNSec2)

yi mixi mizi
miyi
3.00 2.33 2.42
5.70
3.00 7.91 3.02
7.56
0.00
0
0.00
0.00
0.00
0
0.00
0.00
0.00
0
0.00
0.00
0.00
0
0.00
0.00
1.00 141 64.71 56.27
7.00 151
70
70

mi.xi/mi
mi.zi/mi
mi.yi/mi

=
=
=

150.91154/60.69
70.157/60.69
69.53/60.69

m
m
m

5.3 ECCENTRICITY OF CG OF FOUNDATION SYSTEM W.R.T. BASE BLOCK(check with limits in 4.4.3)
Eccentricity in X direction (x-x0)

=
=

2.5 - 2.49
0.01

<

0.27

Hence OK

9 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Eccentricity in Z direction (z-z0)

in Y direction, y0

=
=

1.15 - 1.16

1.15

5.4 MASS MOMENTS OF INERTIA AND INERTIA RATIOS

Elements

mass
mi

Ix = mi /12
kNsec /m *(Lyi2+Lzi2)

1.9
2.52
0
0
0
0
56.27
60.69

0.000
0.000
0.000
43.562
43.562

Iy = mi /12
*(Lxi2+Lzi2)

Iz = mi /12
*(Lxi2+Lyi2)

0.000
0.000
0.000
142.035
142.035

0.000
0.000
0.000
135.986
135.99

Mass Moment of Inertia of the whole system about

each axis passing through the common C.G. &
perpendicular to the plane of vibration
Iox

Ioz

Ioy

<
<

0.115 m
2

Hence OK

Hence OK

(Table 4.6 of Arya, Neil & Pincus)

mass moment of inertia of

Mass moment of inertia of
individual elements abt its own Distance between common C.G. & C.G. whole system about common
axis
of individual elements (m)
CG

BFP
Motor
BP
Skid1
Skid2
BFP_Mat
Motor_Mat
Total

-0.01

Approved by

=
=
=

1/12 x mi(lyi2+lzi2)+mi(yoi2+zoi2)

=
=
=

1/12 x mi(lxi2+lyi2)+mi(xoi2+yoi2)

=
=
=

1/12 x mi(lxi2+lzi2)+mi(xoi2+zoi2)

43.562 + 16.429
kN sec2-m
60.0

135.986 + 20.486
kN sec2-m
156.5

142.035 + 4.126
kN sec2-m
146.16

xoi
xo - xi

zoi
zo - zi

yoi
yo - yi

1.26
-0.65
2.49
2.49
2.49
2.49
-0.01

-0.115
-0.04
1.16
1.16
1.16
1.16
0.01

-1.85
-1.85
1.15
1.15
1.15
1.15
0.15

Mass Moment of Inertia of the whole

system about each axis passing through
the centroid of the base area &
perpendicular to the plane of vibration

Ix = mi*
(yoi2+zoi2)

6.528
8.629
0.000
0.000
0.000
0.000
1.272
16.43

Iy = mi*
Iz = mi*
(xoi2+zoi2) (xoi2+yoi2)

3.1
1.1
0.0
0.0
0.0
0.0
0.0
4.13

9.5
9.7
0.0
0.0
0.0
0.0
1.3
20.49

Ratio between moments of

inertia

Ix = Iox + m.yo2
= 59.991 + 60.69 x 1.15^2
= 140.3 kN sec2-m

= Iox/Ix
= 59.991 / 140.254
= 0.428

Iz = Ioz + m.yo2
= 156.472 + 60.69 x 1.15^2
= 236.7 kN sec2-m

= Ioz/Iz
= 156.472 / 236.735
= 0.661

Iy = Ioy
= 146.16 kN sec2-m

Mass moment of inertia effective against

rocking excitation , I

140.25

kN sec2-m

Mass moment of inertia effective against pitching

excitation ,I

236.74

kN sec2-m

Mass moment of inertia effective against cross

excitation ,I

146.16

kN sec2-m

10 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Effective Mass for translation (both Vertical and

Horizontal) excitation ,mc

60.69

Approved by

kN sec2/m

6 CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS

LB =
Length in X-direction
Average Width in Z-direction
Bavg =
LB / Bav =
L/B Ratio
BB / L B =
B/L Ratio
depth of foundation embedment below grade, h
=

5.4
2.3
5.4 / 2.3
2.3 / 5.4
1.70

m
m
=
=

2.35
0.43

6.1 SPRING CONSTANTS (Table 4.1 & 4.2 of Arya, Neil & Pincus - Refer Appendix-B)
Mode of
Vibration

Geometry
factors

Equivalent radius r0

Fig4.1(Arya)

Vertical Y y =

###

Embedment coefficients
y

Ky

= (BL/)0.5
= (2.3x5.4/3.14)^0.5

= 1+0.6(1-)(h/r0)
= 1+0.6x(1-0.35)x(1.7/1.988)

=
x

= (G/(1-)) y (B L)0.5 y
= 117877/(1-0.35)x2.262x
(2.3x5.4)^0.5x1.334

(Refer z value
in the Fig 4.1)

Horizontal,
x =
X,Z

###

= (BL/)0.5
= (2.3x5.4/3.14)^0.5
=

Rocking =

###

###

###

= (BL3/3)0.25
= (2.3x5.4^3/3x3.14)^0.25
=

###

= (B3L/3)0.25
Pitching =

###

= (2.3^3x5.4/3x3.14)^0.25

(Refer for BB/LB

ratio in Fig 4.1)

###

Spring Constant

1.334

= 1928524 kN/m
Kx

= 1+0.55(2-)(h/r0)
= 1+0.55x(2-0.35)x(1.7/1.988)

=
=

= 1950600 kN/m
K
= (G/(1-)) (BL2)

1.78

3
= 1+1.2(1-)(h/r0)+0.2(2-)(h/ro)
= 1+1.2x(1-0.35)x(1.7/2.49)+
0.2x(2-0.35)x(1.7/2.49)^3
= 1.638

3
= 1+1.2(1-)(h/r0)+0.2(2-)(h/ro)
= 1+1.2x(1-0.35)x(1.7/1.625)+
0.2x(2-0.35)x(1.7/1.625)^3
= 2.194

2(1+)G x(BL)0.5 x
2*(1+0.35)x117877x0.977x
(2.3x5.4)^0.5x1.78

= 117877/(1-0.35)x0.635x
(2.3x5.4^2)x1.638
=
K

12650821

kN/m/radian

= (G/(1-)) (B2L)
= (117877/(1-0.35)x0.433x
(2.3^2x5.4)x2.194
= 4921411 kN/m/radian

6.2.0 CALCULATION OF DYNAMIC FORCES (in the absence of vendor data)

Location No Description
1

Pump

Rotor
weight
kN
5.59

Speed
w(rpm)
1800

Dynamic
force
kN
1.677

Point of Application at
Shaft Location*

Combined C.G of machine

and foundation

X(m)
1.227

Xo (m)
2.490

Y(m)
3.000

Z(m)
1.275

Yo (m)
1.150

Zo(m)
1.160

11 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Motor

Checked by

7.41

1800

2.223

3.14

Approved by

3.000

1.200

2.490

1.150

1.160

*Pump and motor locations assumed at L/4 & 3L/4 in X-direction respectively.
6.2.1 Dynamic forces
Lateral
Description translation
Fz(kN)

No

Longitudinal
translation*

Vertical
translation

Rocking (Due to Lateral Pitching

translation)

Fx(kN)

Fy(kN)

M1 (kNm)

M'-kNm

Rocking (due to
shaft ecentricity)
M2 -kNm

Pump

1.677

0.000

1.677

3.295

2.118

0.193

Motor

2.223

0.000

2.223

4.201

1.438
3.556

0.2818

Total transmitted force =

3.900
0.000
3.900
7.497
* Longitudinal translation not considered since it is usually lesser than that of Lateral translation

0.089

6.3 CALCULATION OF EQUIVALENT DAMPING RATIO (Tables 4.3 & 4.4 of Arya, Neil & Pincus)
Mode of
Vibration

Mass (or Inertia) ratio

Embedment factor

y
By
= (1-) W / (4r03)
=
=
Vertical Y = (1-0.35)x595.33 /
(4x18.87x1.988^3)
=
0.653
=

Bx
x
= (7-8) W / (32(1- r03)
=
Horizontal,
= (7-8x0.35)x595.33 /
=
X,Z
(32x(1-0.35)x18.87x1.988^3)
=
0.811
=

Damping ratio D

(1+1.9(1-h/r0)) / (y)0.5
(1+1.9x(1-0.35)(1.7/1.988))/(1.334)^0.5

1.780
(1+1.9(2-h/r0)) / (x)0.5
(1+1.9x(2-0.35)x(1.7/1.988))/(1.78)^0.5

0.936

Dx
= 0.288 x / (Bx)0.5
= (0.288x2.759)/(0.811)^0.5
=

2.759

3
0.5
= (1+0.7(1-h/r0)+0.6(2-h/ro) ))/(
= (1+0.7x(1-0.35)x(1.7/2.49)+
0.6x(2-0.35)x(1.7/2.49)^3)/(1.638)^0.5

= 3(1-) I /(8 r05)

Rocking = (3x(1-0.35)x140.254) /
(8x(18.87/9.81)x2.49^5)
=
0.186 n = ### **
B
= 3(1-) I /(8 r05)

Dy
= 0.425 y / (By)0.5
= (0.425x1.78)/(0.653)^0.5

1.270

3
0.5
= (1+0.7(1-h/r0)+0.6(2-h/ro) ))/(
= (1+0.7x(1-0.35)x(1.7/1.625)+
0.6x(2-0.35)x(1.7/1.625)^3)/(2.194)^0.5

0.882

D
= 0.15 / ((1+nB (nB0.5)
= (0.15x1.27/((1+1.6x0.186)x
(1.6x0.186)^0.5)
=
0.269
D
= 0.15 / ((1+nB (nB0.5)

= (0.15x1.762/((1+1.122x2.65)x
Pitching = (3*(1-0.35)x236.735) /
(1.122x2.65)^0.5)
8x(18.87/9.81)x1.625^5)
n

=
2.65
### **
=
0.039
= 1.762
=
** Values for nnfor various values of BTable 4.5 of Arya, Neil & Pincus, reproduced below)
B
nn

5
1.08

3
1.11

2
1.143

1
1.219

0.8
1.251

0.5
1.378

0.2
1.6

6.3.1 SUMMARY OF DAMPING RATIOS

(Final D is 2/3 of Theoritical value + soil internal damping ratio or 0.7 whichever is lesser )
Mode of
Vibration
Vertical

Soil internal
damping ratio
0.02

Total Damping Ratio

= Concrete + Soil
2/3 x 0.936 + 0.02

= 0.644

Max. Damping
ratio
0.70

Final Damping ratio

Dy

0.500

12 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

Horizontal

0.02

2/3 x 0.882 + 0.02

= 0.608

0.70

Dx

0.200

Rocking

0.02

2/3 x 0.269 + 0.02

= 0.199

0.70

0.100

Pitching

0.02

2/3 x 0.039 + 0.02

= 0.046

0.70

D =

0.046

6.4 CALCULATION OF UNDAMPED NATURAL FREQUENCIES

Undamped Natural frequency, n (rpm)
[ (60/2)x(K/m)0.5]

Mode of
Vibration
Vertical
Horizontal
Rocking
Pitching

(60/(2x3.14))x(1928524/60.69)^0.5
(60/(2x3.14))x(1950600/60.69)^0.5
(60/(2x3.14))x(12650821/140.254)^0.5
(60/(2x3.14))x(4921411/236.735)^0.5

=
=
=
=

1702
1712
2868
1377

Damped Natural frequency mr

[n (1-D2)0.5]
(rpm)
(1702x(1-0.5^2)^0.5
(1712x(1-0.2^2)^0.5
(2868x(1-0.1^2)^0.5
(1377x(1-0.046^2)^0.5

=
=
=
=

1474
1677
2854
1376

6.5 CALCULATION OF FREQUENCY RATIO , MAGNIFICATION FACTOR , AMPLITUDE ,

TRANSMISSIBLITY FACTOR AND TRANSMITTED FORCE
(Table 1.4 of Arya, Neil & Pincus, Ref.Appendix-B)
(Since the machine will operate at constant speed, formulae associated with sinusoidal force of constant amplitude are
used in the dynamic analysis)
Mode of
Vibration

Frequency
ratio, r
n

Vertical,Y
Horizontal,X
Horizontal,Z
Rocking,
Pitching,

1.058
1.051
1.051
0.628
1.307

Magnification factor, M

Transmissiblity factor, Tr

1/((1-r2)2+(2Dr)2)0.5
0.940
2.306
2.306
1.616
1.391

(1+(2Dr)2)0.5 / [(1-r2)2+(2Dr)2]0.5
1.368
2.502
2.502
1.628
1.401

Transmitted
force/moment

Displacement
response, Ax

FtrTrFo

M(Fo/K)

5.334 kN
0.000 kN
9.758 kN
12.666 kNm
4.983 kNm

2 Micron
0 Micron
5 Micron
0.00 radians
0.00 radians

6.6 FORCES & AMPLITUDES FOR VARIOUS ROTOR POSITIONS

6.6.1 Dynamic loads (Fo) - In-phase & 180 degrees out-of-phase
Rotor Position

In Phase
In Phase
Out of Phase
Out of Phase

Load
Case
1
2
3
4

Lateral
Translation

Longitudinal
Translation

Vertical
Translation

Rocking (Due to Rocking (Due to shaft

Translation Force)
eccentricity)

Fz(kN)

Fx(kN)

Fy(kN)

M' (kNm)

M2 (kNm)

M1 (kNm)

3.900
0.546
-

3.900
0.546

7.497
1.010
-

0.281775
-0.06279

3.556
0.680

Pitching

6.6.2 Transmitted Force (Ftr) on Foundation due to various Rotor positions

Rotor Position

Load
Case

Lateral
Translation

Longitudinal
Translation

Vertical
Translation

Fz(kN)

Fx(kN)

Fy(kN)

Rocking (Due to Rocking (Due to shaft

Translation Force)
eccentricity)
M' (kNm)

M2 (kNm)

Pitching
M1 (kNm)

13 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

In Phase

In Phase
Out of Phase
Out of Phase

Checked by

9.758

3
4

1.366
-

Approved by

12.207

5.334

0.459

4.983

0.747

1.645
-

-0.102

0.953

6.6.3 Amplitudes (Ay)

(Maginfication factor M x Dynamic loads Fo / Spring constants K )
Rotor Position

Load
Case

In Phase
In Phase
Out of Phase
Out of Phase

1
2
3
4

Translation Displacement
Due to Fz
Due to Fx
Due to Fy
( micron )
( micron )
( micron )
5
1
-

Rotational Displacement
Due to M (Rad)

Due to M2 (Rad)

9.57E-07
1.29E-07
-

3.60E-08
0

2
0

Due to M'
(Rad)
1.01E-06
1.92E-07

6.6.4 Total Amplitudes Calculation

(Maginfication factor M x Dynamic loads Fo / Spring constants K )
Mode of
Vibration
Vertical Ky

Phase

In phase
Out of phase
Horizontal Kx In phase
Out of phase
Horizontal Kz In phase
Out of phase

Amplitude Calculations
AY+/2+*LB/2
AY+/2+*LB/2
AX+Y-Yo)
AX+Y-Yo)
Az+Y-Yo)
Az+Y-Yo)

=
=
=
=
=
=

2+0E-06x5.4/2+1E-06x2.3/2
0+0x5.4/2+0.2E-06x2.3/2
0+1E-06x (3-1.15)
0+0.2E-06x (3-1.15)
5+1E-06x (3-1.15)
1+0.1E-06x (3-1.15)

=
=
=
=
=
=

2
###
###
###
5
1

<
<
<
<
<
<

16 microns
16 microns
16 microns
16 microns
16 microns
16 microns

7.0 CHECK FOR VARIOUS SHEAR MODULUS VALUES

Shear Modulus values considered

7.1 SPRING CONSTANTS FOR VARIOUS G VALUES

Vertical Ky
Horizontal kx Translational kz
G
KN/m
KN/m
KN/m
0.50G
964262
975300
975300
0.63G
1214970
1228878
1228878
0.76G
1465678
1482456
1482456
0.89G
1716386
1736034
1736034
1.00G
1928524
1950600
1950600

0.50G

0.63G

0.76G

Rocking K1

Pitching K1

kN/m/radian
6325410
7970017
9614624
11259230
12650821

kN/m/radian
2460706
3100489
3740273
4380056
4921411

0.89G

1.00G

7.2 SUMMARY OF FREQUENCIES FOR VARIOUS 'G' VALUES WITH CHECK FOR FREQUENCY RANGE*
Rocking,
Pitching,
Vertical,Y
Horizontal,X
Horizontal,Z
G

SAFE
SAFE
SAFE
SAFE
SAFE
SAFE

14 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

G
rpm

Check

rpm

Check

0.50G

1042

0.63G

1170

0.76G
0.89G
1.00G

rpm

Check

rpm

<20% ok

1186

<20% ok

1331

<20% ok

1186

<20% ok

2018

<20% ok

1331

<20% ok

2265

1285

<20% ok

1462

1391
1474

<20% ok
-

1582
1677

1462

Not ok
Not ok
-

2488
2692
2854

Not ok
Not ok
-

1582
1677

Check

rpm

Check

973

<20% ok

>20% ok

1092

<20% ok

>20% ok

1199

<20% ok

>20% ok
>20% ok

1298
1375

<20% ok
<20% ok

* Frequencies are damped natural frequencies

** Here G is maximum value of G. For clays 88% of this value shall be used. (Ref: Page 66 AOP)

7.3 SUMMARY OF AMPLITUDES FOR VARIOUS 'G' VALUES WITH CHECK FOR AMPLITUDE LIMIT
Amplitude
Amplitude,
(Microns/rad
Check
Total
)
2
2 microns SAFE
2
2 microns SAFE
2
2 microns SAFE
2
2 microns SAFE
2
2 microns SAFE

Frequency
ratio, r

Magnification
factor, M

Transmissiblity
factor, Tr

Transmitted
force/moment

0.50G
0.63G
0.76G
0.89G
1.00G

1.727
1.538
1.401
1.294
1.221

0.380
0.486
0.588
0.685
0.760

0.759
0.892
1.013
1.121
1.199

2.960
3.479
3.949
4.371
4.677

0.50G
0.63G
Horizontal,X 0.76G
0.89G
1.00G

1.518
1.352
1.231
1.138
1.073

0.695
1.011
1.403
1.843
2.197

0.813
1.150
1.564
2.025
2.391

0.000
0.000
0.000
0.000
0.000

0
0
0
0
0

0 microns
0 microns
0 microns
0 microns
0 microns

SAFE
SAFE
SAFE
SAFE
SAFE

0.50G
0.63G
Horizontal,Z 0.76G
0.89G
1.00G

1.518
1.352
1.231
1.138
1.073

0.695
1.011
1.403
1.843
2.197

0.813
1.150
1.564
2.025
2.391

3.171
4.484
6.099
7.899
9.326

3
3
4
4
4

3 microns
3 microns
4 microns
4 microns
4 microns

SAFE
SAFE
SAFE
SAFE
SAFE

Rocking,

0.50G
0.63G
0.76G
0.89G
1.00G

0.892
0.795
0.723
0.669
0.631

3.687
2.495
2.005
1.759
1.626

3.745
2.526
2.026
1.775
1.639

29.129
19.649
15.760
13.807
12.750

4.53E-06
2.44E-06
1.62E-06
1.22E-06
1.00E-06

Pitching,

0.50G
0.63G
0.76G
0.89G
1.00G

1.85
1.648
1.501
1.387
1.309

0.412
0.581
0.793
1.072
1.382

0.418
0.587
0.801
1.081
1.392

1.485
2.088
2.848
3.845
4.950

5.95E-07
6.66E-07
7.54E-07
8.71E-07
9.99E-07

Mode of
Vibration

Vertical,Y

15 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

8 STABILITY CHECKS
8.1 SUMMARY OF TRANSMITTED FORCE /MOMENT
S.No
1
2
3
4

Transmitted
Force/Moment
kN / kNm

Mode of Vibration
Vertical Translation
Lateral Translation -Z
Rocking about X-axis
Pitching about Z-axis

4.677
9.326
29.129
4.950

8.1.1 Calculation of additional loads due to Transmitted force /moment

Total Horizontal load in Z-direction

Thz

=
=

9.326+29.129/(2+0.25+0.95+0.05)

=
=
=
=

718.21 kN
752.24 kN
Mz_I + Thz x distance b/w shaft & bottom of base

=
=
=

P / A + MX / ZX

18.29

kN

8.2 CHECK FOR BEARING PRESSURE:

Total Vertical force
Total Vertical force(with impact load)
Total Mom in Tran. Direction
at Bottom of base

FY
FYi
Mx

Maximum Base Pressure

at founding depth below HPP

PMAX

50.19+18.29x(2+0.25+0.95+0.05)

109.63

752.24/(5.4x2.3)+109.63x6/(5.4x2.3^2)
83.594 KN/m2
>
80
KN/m2
Revise the size

8.3 CHECK FOR BUOYANCY:

The critical case for buoyancy check is, when the pump is under maintenance condition. So the self weight of
the block itself has to resist the buoyancy force.
Fb
(Cl.4.2.2)
Buoyancy Force
=
211.14
KN

KNm

16 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Fresist

Resisting Force
FOS for Buoyancy Check

Approved by

LB x BB x (D+HB_AG) x c

5.4x2.3x(1.7+0.3)x24

596.16 / 211.14

2.82

>

596.16

1.25
Hence O.K

8.4 CHECK FOR OVERTURNING:

Considering water table at ground level, vertical force will be taken as F Y - Fb
Resisting Moment in Tran. Direction
FOS against Overturning in Z-axis,

MRz
= (718.21 - 211.14) x2.3 / 2
FOSZ = 583.13 / 109.63

= 583.13 KN-m
= 5.3 >
2
Hence O.K

8.5 CHECK FOR SLIDING

Considering water table at ground level, vertical force will be taken as F Y - Fb
m
Frictional co-efficient
=
=
0.35
Fz_I
Sliding Force along Z-axis FSz
=
= 35.30 KN
FRr
x (FY - Fb) = 0.35x(718.21-211.14) = 273.2 KN
Frictional Resistance
=
Actual Factor of Safety against Sliding,
FOS = 273.163 / 35.3025 =
7.74 >
1.5
Hence O.K

9 REINFORCEMENT CALCULATION:
Provide
Provide
Provide
Provide

T
T
T
T

20

200 c/c E/W Top and Bottom of Footing

20

200 c/c Sides of Footing

12

600 c/c Triaxial Vertical

12

600 c/c Triaxial Horizontal

Only for blocks with depth more than

1.0 m

9.1 CHECK FOR WEIGHT OF REINFORCEMENT

As the foundation is designed as a block foundation, a minimum shrinkage reinforcement of 30kg/m 3 shall be
provided. (ACI 351.3R-04 Cl 4.4)
Weight of reinf. required(footing)
= 5.4 x 2.30 x
Reinforcement provided :
Footing
Top
28 bars
x ( 2.30 + 2.000 )
13 bars
x ( 5.4 + 2.000 )
Bottom
same as that in top
Sides (horz)
9
bars x
7.7
x

2.00

2.47
2.47
2.47

30

=
=
=
=

297.39
237.61
535.00
171.17

745.20 kg

kg
kg
kg
kg

KN

17 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Triaxial (Horz)
Triaxial (Ver)

Checked by

Approved by

bars

7.7

2.47

171.17 kg

bars

2.3

0.89

16.38 kg

bars

5.4

0.89

14.42 kg

16

bars x
2
x
0.89
Total Reinforcement in Foundation

=
28.48 kg
= 1471.62 kg

> 745.200 kg
Hence O.K

9.2 REINFORCEMENT SKETCH:

T20 - 200 c/c E/W Top and Bottom

SECTIONAL PLAN

18 of 17

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

T20 - 200 c/c

Approved by

T.O.G

EL+100.300

F.G.L

EL+100.000

B.O.F

EL+98.300

Triaxial 16Nos of T12 - 600 c/c

Triaxial 8Nos of T12 - 600 c/c

Triaxial 3Nos of T12 - 600 c/c

SECTIONAL ELEVATION
REINFORCEMENT ARRANGEMENT

19 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

20 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

21 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

Mass moment of inertia of

whole system about common
CG
Iz = mi*
(xoi2+yoi2)

9.5
9.7
0.0
0.0
0.0
0.0
1.3
20.49

Ratio between moments of

inertia

22 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

Spring Constant

117877/(1-0.35)x2.262x

2*(1+0.35)x117877x0.977x

117877/(1-0.35)x0.635x

(117877/(1-0.35)x0.433x

Combined C.G of machine

and foundation
Zo(m)
1.160

23 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

1.160

Rocking (due to
shaft ecentricity)
M2 -kNm
0.193
0.089
0.2818

Damping ratio D

24 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

Displacement
response, Ax
M(Fo/K)
2 Micron
0 Micron
5 Micron
0.00 radians
0.00 radians

Pitching
M1 (kNm)
3.556
0.680

Pitching
M1 (kNm)

25 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

4.983
0.953

Rotational Displacement
Due to M'
(Rad)
1.01E-06
1.92E-07

Amplitude Calculations
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE

26 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

Check
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE
SAFE

27 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

28 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

29 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

30 of 17

ALCULATION FOR6 HDX 24A FOUNDATION

Approved by

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

Table 4-1 Ref. Suresh Arya , O'Neill & Pincus - Equivalent Spring Constants for Rigid Circular and Rectangular Footings

Figure 4-1 Ref. Suresh Arya , O'Neill & Pincus - Coefficients for Rectangular footings

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

Figure 4-2 Ref. Suresh Arya , O'Neill & Pincus - Embedment coefficients for spring constants

Table 4-3 - Ref. Suresh Arya, O'Neil & Pincus -Equivalent Damping Ratio for Rigid Circular and Rectangular Footings

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

Table 4-4 Ref. Suresh Arya , O'Neill & Pincus - Effect of Depth of Embedment on Damping Ratio

Table 4-5 - Ref. Suresh Arya, O'Neil & Pincus

Table 4-9 Ref. Suresh Arya , O'Neill & Pincus - Typical values for Poisson's Ratio

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by

Table 1-4 Ref. Suresh Arya , O'Neill & Pincus - Freuquency & Amplitude calculations

ANALYSIS & DESIGN CALCULATION FOR6 HDX 24A FOUNDATION

Designed by

Checked by

Approved by