Pump Foundations - Dynamic
Pump Foundations - Dynamic
1. LOAD DATA:
Weight of Pump = 1002 kg 9.827
Weight of Driver = 1769 kg 17.349
Weight of Controller = 90 kg 0.883
Weight of Batteries = 182 kg 1.785
Weight of Base plate = 1324 kg 12.984
Weight of Enclosure = 680 kg 6.669
Total Static load for foundation = 5047 kg 49.496
Type of Design = Dynamic design as per Spec
Rotating speed of the Motor = 1500 rpm
No of cycles = 50
Power transmitted by Motor Ps = 522 kW
F6
Horizontal load (along length) x = 0 kN
Horizontal load (along width) y = 9.9 kN
Vertical load z = -1.5 kN
F7
Horizontal load (along length) x = 0 kN
Horizontal load (along width) y = 9.9 kN
Vertical load z = -1.5 kN
F8
Horizontal load (along length) x = 0 kN
Horizontal load (along width) y = 9.9 kN
Vertical load z = -1.5 kN
Size of Pump (in plan)
Length of Pump = 5.030 m
Width of Pump = 2.440 m
Height of Pump = 3.160 m
2. INPUT DATA:
Grade of concrete = C35
Grade of steel = Fe414
Characteristic compressive strength of concrete, fc' = 35 N/mm2
Characteristic yield strength of steel, fy = 414 N/mm2
Density of the reinforced concrete, gc = 23.5 kN/m3
Block
Length of Block = 5.800 m
Width of Block = 3.100 m
Height of Block = 1.800 m
Total Volume of Block = 32.364 m3
Weight of Block = 760.554 kN
Mass of Block = 77.528 kN sec2 / m
Clear Cover to Reinforcement = 75 mm
FW PUMP (DIESEL) - 5049-P-0003 A/B
Document No. Rev:
Design of Pump foundation Originator:
(for Dynamic loading) Checker:
Diameter of bar used - Top & Bottom = 25 mm
Diameter of bar used - Side = 16 mm
3. SOIL DATA:
Allowable Safe Bearing Capacity of Soil, Net SBC = 150.00 kN/m2
Dynamic shear modulus = 3470000 kN/m2
Coefficient of Elastic uniform Compression Cz = 30000 kN/m3
Pump
Base plate
Anchor Bolt
Z Z
4. Analysis Description
4.1 Stiffness check
Area of Horizontal contact surface between Af = 5.8 x 3.1
foundation & Soil = 17.980 m2
Second Moment of contact area about Ix = 5.8 x 3.1^3 /12
horizontal X axis passing through the centroid of
the base = 14.399 m4
FW PUMP (DIESEL) - 5049-P-0003 A/B
Document No. Rev:
Design of Pump foundation Originator:
(for Dynamic loading) Checker:
Second Moment of contact area about Iy = 3.1 x 5.8^3 /12
horizontal Y axis passing through the centroid of
the base = 50.404 m4
Second Moment of contact area about Iz = 14.4 + 50.4
horizontal Z axis passing through the centroid of
the base = 64.803 m4
= 269700 kN/m
Rocking / Pitching stiffness KX = Cq Ix
= 60000 x 14.399
= 863939 kN.m
KY = Cq Iy
= 60000 x 50.404
= 3024236 kN.m
Twisting / Yawing stiffness K = Cy Iz
= 22500 x 64.803
= 1458065.625 kN.m
The ratio between the frequency of Machine at operaing speed and the natural
frequency of the Foundation should not lie in the range of 0.35 to 1.5 as per DGS
= 55.209 rad/sec
Hence SAFE
5. DESIGN DESCRIPTION
5.1 Dead load
Dead load of Equipment = 49.496 kN
Dead load of foundation = 760.554 kN
Total Dead load = 810.050 kN
Cs = 0.36 / (3/1.25)
= 0.150
Seismic load of Pump V = 0.15 x 49.496
= 7.424 kN
Seismic load of Block V = 0.15 x 760.554
= 114.083 kN
Total Seismic load (X or Z) V = 121.507 kN
Moment @ Base
Due to Pump = 7.42 x (1.58 + 1.8)
= 25.094 kN.m
Due to Block = 114.0831 x 0.9
= 102.675 kN.m
Total Moment (X or Z) = 127.769 kN.m
= 2.365 kN/m2
Base pressure due to Wind load - Z = 45.294 / (3.1 x 5.8^2 / 6)
= 2.606 kN/m2
Base pressure due to Seismic load = 127.769 / (5.8 x 3.1^2 / 6)
= 13.754 kN/m2
Total Base pressure = max (77.591 + 2.365, 77.591 + 2.606,
77.591 + 13.754)
= 91.345 kN/m2
< 112.500 kN/m2 = 150 x 0.75
Hence O.k
5.6.2 Sliding
Resultant Shear force Vt = fx2 + fz2
= Sqrt (64.399^2 + 64.399^2)
= 91.074 kN
Resisting Shear = 0.45 Pt
= 0.45 x 810.049929
= 364.522 kN
Factor of Safety = Resisting Shear / Resultant force
= 364.522 / 91.074
FW PUMP (DIESEL) - 5049-P-0003 A/B
Document No. Rev:
Design of Pump foundation Originator:
(for Dynamic loading) Checker:
= 4.002
> 1.5
Hence SAFE
9.827 kN
17.349 kN
0.883 kN
1.785 kN
12.984 kN
6.669 kN
49.496 kN
as per Spec
Rev: A1
Originator: RSD
Checker:
Rev: A1
Originator: RSD
Checker:
F1
Along Width
Rev: A1
Originator: RSD
Checker:
Rev: A1
Originator: RSD
Checker:
as per Spec
= 150 x 0.75
Load Combinations Fx Fy Fz Mx My Mz
101 - DL - 810.050 - - - -
102 - DL + 0.75WL (X) 10.0505 810.050 - 16.479 - -
103 - DL + 0.75WL (Z) - 810.050 4.8754 - - 33.971
104 - DL + 0.53EL (X) 64.3990 810.050 - 67.718 - -
105 - DL + 0.53EL (Z) - 810.050 64.3990 - - 67.718
106 - DL + 0.56WL (X) 7.5043 810.050 - 12.304 - -
107 - DL + 0.56WL (Z) - 810.050 3.6403 - - 25.365
108 - DL + 0.4EL (X) 48.6030 810.050 - 51.108 - -
109 - DL + 0.4EL (Z) - 810.050 48.6030 - - 51.108
110 - 0.6DL + 0.75WL (X) 10.0505 486.030 - 16.479 - -
111 - 0.6DL + 0.75WL (Z) - 486.030 4.8754 - - 33.971
112 - 0.6DL + 0.53EL (X) 64.3990 486.030 - 67.718 - -
113 - 0.6DL + 0.53EL (Z) - 486.030 64.3990 - - 67.718
Load Combinations Fx Fy Fz Mx My Mz
201 - 1.4DL - 1134.070 - - - -
202 - 1.2DL + 0.6WL (X) 8.0404 972.060 - 13.183 - -
203 - 1.2DL + 0.6WL (Z) - 972.060 3.9003 - - 27.176
204 - 1.2DL + 1.2WL (X) 16.0807 972.060 - 26.366 - -
205 - 1.2DL + 1.2WL (Z) - 972.060 7.8006 - - 54.353
206 - 1.2DL + 0.75EL (X) 91.1306 972.060 - 95.827 - -
207 - 1.2DL + 0.75EL (Z) - 972.060 91.1306 - - 95.827
208 - 0.9DL + 1.2WL (X) 16.0807 729.045 - 26.366 - -
209 - 0.9DL + 1.2WL (Z) - 729.045 7.8006 - - 54.353
210 - 0.9DL + 0.75EL (X) 91.1306 729.045 - 95.827 - -
211 - 0.9DL + 0.75EL (Z) - 729.045 91.1306 - - 95.827
Serviceability load combination
Foundation Block 5.800 3.100 1.800 32.364 760.554 77.528 2.900 1.550 0.900 224.832 120.169 69.776
Equipment 5.03 2.44 3.16 - 49.496 5.045 2.515 1.220 1.580 12.689 6.155 7.972
Mass moment of inertia Mass moment of the whole system about the axis
Mass moment of iner
about C.G of elements passing through the common C.G & perpendicular to Total
about the centroida
m (b2 + d2) / 12 plane of vibration (kN sec2 m)
(kN
Description (kN sec2 m) (kN sec2 m)
Foundation Block 83.020 238.271 279.425 -0.059 -0.088 0.076 1.188 0.811 0.986
Foundation Base slab - - - - - - - - -
Equipment 102.978 227.976 201.926 0.326 0.242 -0.604 37.512 41.742 14.614
F1 - - - 2.253 1.102 -0.824 167.634 509.404 556.773
F2 - - - 0.713 1.102 -0.824 167.634 105.155 152.524
F3 - - - -0.827 1.102 -0.824 167.634 120.603 167.971 1713.627 3090.615 3605.572 1785.298
F4 - - - -2.367 1.102 -0.824 167.634 555.746 603.115
F5 - - - 2.253 -1.278 -0.824 204.598 509.404 593.736
FW PUMP (DIESEL) - 5049-P-0003 A/B
Document No. 1713.627 3090.615 3605.572 1785.298
Centre of gravity
(m)
y = myi / z = mzi /
m m
1.462 0.976
Rev: A1
Originator: RSD
Checker:
oy = x = x / y = y /
y + m zi2 ox oy