Internal Use Only Website http://biz.lgservice.

com

MICROWAVE OVEN SERVICE MANUAL

MODEL: MH1448PR MH1448PW
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL30097105

August, 2008 Printed in Korea

SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel. Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be taken to avoid possible exposure to excessive microwave energy.

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
A) Do not operate or allow the oven to be operated with the door open. B) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary; (1)interlock operation, (2)proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4)damage to or loosening of hinges and latches, (5)evidence of dropping or abuse. C) Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections. D) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner. E) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner.

CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.

CONTENTS
(Page)

SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Inside front cover SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1 INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1 OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1 CONTROL PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1 OPERATING SEQUENCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2 SCHEMATIC DIAGRAM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 CIRCUIT DESCRIPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4

SERVICE INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

TOOLS AND MEASURING INSTRUMENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1 MICROWAVE LEAKAGE TEST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1 MEASUREMENT OF MICROWAVE POWER OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3 DISASSEMBLY AND ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3 INTERLOCK CONTINUITY TEST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7 COMPONENT TEST PROCEDURE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8 TROUBLE SHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12

EXPLODED VIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1 REPLACEMENT PARTS LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1 SCHEMATIC DIAGRAM OF P.C.B. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
PRINTED CIRCUIT BOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2

P.C.B. PARTS LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-1

SPECIFICATIONS
ITEM
MODEL
Power Requirement

DESCRIPTION
MH1448PR / MH1448PW
120 Volts AC 60 Hz Microwave 1 400W Grill 1 200W Single phase, 3 wire grounded 1000 Watts full microwave power (IEC60705) 2 450 MHz 2M246 - 050GF 0 ~ 99 min. 99 sec 560 (W) x 320 (H) x 430 (D) (mm) 397 (W) x 256 (H) x 398 (D) (mm) 17 kg (approx.) 19 kg (approx.) Touch Control System Clock : 1:00 - 12:59 Microwave Power for Variable Cooking Power level HIGH ............................... Full power throughout the cooking time 9 (Saute) .......................... approx. 90% of Full power, 8 (Reheat) .......approx. 80% 7 (Med.-High) .................. approx. 70%, 6 (Medium) ......approx. 60% ................... 5 (Med.-Low) approx. 50%, 4 (Defrost) .......approx. 40% 3 (Low) ............................ approx. 30%, 2 (Simmer).......approx. 20% 1 (Warm) ......................... approx. 10%

Power Output Microwave Frequency Magnetron Timer Outside Dimensions Cavity Dimensions Net Weight Shipping weight Control Complement

Rating Label Location

Back Side

Accessories

Owner's manual Glass turntable Roller rest Grill rack

This microwave oven is designed for household use only. It is not recommended for commercial purposes.

1-1

CAUTIONS
Unlike other appliances, the microwave oven is high-voltage and high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
DO NOT operate on a 2-wire extension cord during repair and use. NEVER TOUCH any oven components or wiring during operation. BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet. For about 30 seconds after the oven stops, an electric charge remains in the high voltage capacitor. When replacing or checking, you must discharge the high voltage capacitor by shorting across the two terminals with an insulated screwdriver.

MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or connection. All input and output microwave connections, waveguide, flange and gasket must be secure never operate the device without a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is energized.

Proper operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed. Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.

ANTENNA

Gasket

COOLING FIN FILAMENT TERMINALS MAGNETRON CHASSIS GROUND

Remove your watches whenever working close to or replacing the Magnetron. DO NOT touch any parts of the control panel circuit. A resulting static electric discharge may damage this P.C.B. NEVER operate the oven with no load. NEVER injure the door seal and front plate of the oven cavity. NEVER put iron tools on the magnetron. NEVER put anything into the latch hole and the interlock switches area.

MAGNETRON

THE OVEN IS TO BE SERVICED ONLY BY PROPERLY QUALIFIED SERVICE PERSONNEL.

2-1

INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.

INSTALLING
1. Empty the microwave oven and clean inside it with a soft, damp cloth. Check for damage such as misaligned door, damage around the door or dents inside the cavity or on the exterior. 2. Put the oven on a counter, table, or shelf that is strong enough to hold the oven and the food and utensils you put in it. (The control panel side of the oven is the heavy side. Use care when handling.) 3. Do not block the vent and the air intake openings. Blocking vent or air intake openings can cause damage to the oven and poor cooking results. Make sure the microwave oven legs are in place to ensure proper air flow. 4. The oven should not be installed in any area where heat and steam are generated, because they may damage the electronic or mechanical parts of the unit. Do not install the oven next to a conventional surface unit or above a conventional wall oven. 5. Use microwave oven in an ambient temperature less than 104F (40C). 6. Place the microwave oven on a sturdy and flat surface at least 10 cm (4 inches) from the wall. 7. Place the microwave oven as far away as possible from TV, RADIO, COMPUTER, etc., to prevent interference. 8. Do not touch the front glass during or after cooking of the Grill and Combination mode. This glass is very hot during heater operating. 9. Do not operate the oven at microwave and combination mode with Grill rack placed in the cavity when the oven is empty.
10cm

GROUNDING INSTRUCTIONS
For personal safety, this appliance must be fully grounded at all times. In the event of an electrical short circuit, grounding reduces the risk of electrical shock. The plug must be plugged into an outlet that is properly installed and grounded.

WARNING
Improper use of the grounding plug can result in a risk of electric shock. Do not, under any circumstances, cut or remove the third ground prong from the power cord plug.

PREFERRED METHOD

ENSURE PROPER GROUND EXISTS BEFORE USE

TEMPORARY METHOD (ADAPTER PLUGS NOT PERMITTED IN CANADA) ALIGN LARGE PRONGS/SLOTS

ENSURE PROPER GROUND AND FIRM CONNECTION BEFORE USE

3-1

OPERATING INSTRUCTIONS
FEATURES

Grill Rack Roller Rest

CONTROL PANEL
1. INDICATORS 2. MEXICAN COOK 3. RECALENTAR AL GUSTO 1 4. COMBI: Used to cook food by microwave and combination. 5. AUTO DEFROST: Used to select the desired auto weight defrost programmed with weight pad. 2 6. NUMBER: Used to set for time of day, cooking time, power level or defrost weight. 7. CLOCK: Used to set the time of day. 3 4 5 9 10 11 8. STOP/CLEAR: Used to stop oven and clear all entries except time of day. 9. MICRO: Used to cook food for a desired time. 10. GRILL: Used to cook food by microwave and grill. 11. Q-DEFROST: Used to defrost quickly. 12. POWER: Used to select power level for cooking. 6 13. START/QUICK START: One tap allows oven to begin functioning. 12 13

7 8

4-1

OPERATING SEQUENCE
The following is a description of component functions during oven operation.

1. SETTING THE CLOCK

PARAR/BORRAR RELOJ NUMBER RELOJ

7. AUTO WEIGHT DEFROST COOKING

PARAR/BORRAR AUTO DESCONG POR PESO NUMBER OF WEIGHT NUMBER

ex.) To set 4:30, touch number key [4],[3], and [0]. NOTE: 1) This is a 12 hour clock. 2) Clock will operate as long as power is applied to the oven.

8. CHILD LOCK
This oven has a CHILD LOCK feature TO SET CHILD LOCK Touch the PARAR/BORRAR pad Touch and hold PARAR/BORRAR pad appear on the display. TO CANCEL CHILD LOCK Touch the PARAR/BORRAR pad Touch and hold PARAR/BORRAR pad disappears.

2. CANCEL FUNCTION
Touch the PARAR/BORRAR pad whenever you need to cancel an entry or a function currently in use. The display will either return to the last item entered or to the clock.

LOCK

3. QUICK START
PARAR/BORRAR INICIO RAPIDO

LOCK

4. MAXICAN COOKING
PARAR/BORRAR PALOMITAS

9. GRILL COOKING
PARAR/ BORRAR DORADOR Desired cooking time INICIO

NOTE: Heat only 1 package at a time

5. TIME COOKING
PARAR/BORRAR TIME NUMBER NUMBER INICIO POTENCIA

10. COMBI COOKING

PARAR/ BORRAR COMBI Desired cooking time INICIO

6. MULTI-STAGE COOKING
1ST STAGE PARAR/BORRAR TIME NUMBER 2ND STAGE TIME NUMBER NUMBER INICIO POTENCIA NUMBER POTENCIA

4-2

SCHEMATIC DIAGRAM

4-3

CIRCUIT DESCRIPTION
GENERAL DETAILS
The low voltage transformer supplies the necessary voltage to the micom controller when power cord is plugged in. When the door is closed, the primary switch is ON, the secondary switch is ON, and the monitor switch opens (contact COM and NO). power of microwave oven as POWER LEVEL. (refer to page 1-1)

WHEN THE DOOR IS OPENED DURING COOKING

Both the primary switch and relay 2 are cut off primary winding voltage of the high voltage transformer. ON-OFF of relay 2 is coupled electrically with opening and closing of the secondary switch. When the door is opened, the secondary switch is opened and when the door is closed, the secondary switch is closed. The cooking time stops counting down. Relay stops functioning. As the door is opened, if the contact of primary switch and relay 2 and/or secondary switch fails to open, the fuse opens due to the large current surge caused by the monitor switch activation, which in turn stops magnetron oscillation.
FUSE PRIMARY SWITCH

WHEN SELECTING COOKING POWER LEVEL AND TIME

The micom controller memorizes the function you set. The time you set appears in the display window. Each indicator light turns on to indicate that the stage has been set.

WHEN TOUCHING THE START PAD

The coil of the relay is energized by the micom controller. Power input is supplied to the high voltage transformer through the fuse to the primary switch and relay 2. Turntable rotates.
FUSE PRIMARY SWITCH

L
MONITOR SWITCH H.V. TRANSFORMER

L
MONITOR SWITCH H.V. TRANSFORMER

N
SECONDARY SWITCH

N
SECONDARY SWITCH

RELAY 2 MICOM CONTROLLER

RELAY 2

MICOM CONTROLLER

The fan motor rotates and cools the magnetron by blowing the air (coming from the intake on the baseplate). The air is also directed into the oven to exhaust the vapor in the oven through the upper plate. Cooking time starts counting down. 3.2 volts AC is generated from the filament winding of the high voltage transformer. This 3.2 volts is applied to the magnetron to heat the magnetron filament through two noise-preventing choke coils. A high voltage of approximately 2100 volts AC is generated in the secondary of the high voltage transformer which is increased by the action of the high voltage diode and charging of the high voltage capacitor. The negative 4000 Volts DC is applied to the filament of the magnetron.

WHEN TOUCHING THE START KEY WITH THE GRILL COOKING FUNCTION SELECTED
The contacts of the primary switch and the secondary switch close the circuit. A.C. voltage is applied to the grill heater through grill thermostat as shown by the solid line. Turntable rotates.
OVEN THERMOSTAT

L N

G -Y

GRILL HEATER

RELAY 3

WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM.

The micom controller controls the ON-OFF time of relay 2 by the applied signal to vary the average output

The fan motor rotates. The air is also directed into the oven to exhaust the vapor in the oven through the base plate and upper plate.

4-4

SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS
Tools normally used for TV servicing are sufficient. Standard tools are listed below. Diagonal pliers Long nose pliers Phillips screwdriver Flat blade screwdriver Wrench (size 5mm) Nutdriver (size 5mm) Adjustable wrench Soldering iron Solder Vinyl insulation tape Polishing cloth

NECESSARY MEASURING INSTRUMENTS

TESTER (VOLTS-DC, AC, Ohmmeter) Microwave survey meter - Holaday HI-1500 HI-1501 - Narda 8100 8200 Inch scale 600 cc non conductive material beaker (glass or plastic), inside diameter: approx. 8.5 cm(31/2 in.) Cylindrical and made of borosilicate glass vessel. max. thickness: 3 mm outside diameter: approx. 190mm height: approx. 90mm Glass thermometer: 100C or 212F (1 deg scale)

MICROWAVE LEAKAGE TEST

CAUTIONS
Be sure to check microwave leakage prior to servicing the oven if the oven is operative prior to servicing. The service personnel should inform the manufacture importer, or assembler of any certified oven unit found to have a microwave emission level in excess of 5 mW/cm2 and should repair any unit found to have excessive emission levels at no cost to the owner and should ascertain the cause of the excessive leakage. The service personnel should instruct the owner not to use the unit until the oven has been brought into compliance. If the oven operates with the door open, the service personnel should: - Tell the user not to operate the oven. - Contact the manufacturer and CDRH (Center for Devices and Radiological Health) immediately. NOTE: Address on CDRH Office of Compliance(HFZ-312) Center for Devices and Radiological Healthe 1390, Piccard Drive, Rockville. MD 20850 The service personnel should check all surface and vent openings for microwave leakage. Check for microwave leakage after every servicing. The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 4 mW/cm2. Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage.

MEASURING MICROWAVE ENERGY LEAKAGE

Pour 27515 cc of 205C(689F) water in a beaker which is graduated to 600 cc, and place the beaker on the center of the turntable. Set the energy leakage monitor to 2450 MHz and use it following the manufacturer's recommended test procedure to assure correct result. When measuring the leakage, always use the 2- inch (5 cm) spacer supplied with the probe. Operate the oven at its maximum output. Measure the microwave radiation using and electromagnetic radiation monitor by holding the probe perpendicular to the surface being measured Move probe along shaded area Probe scanning speed Less than 2.5 cm/sec (1 in/sec)

5-1

MEASUREMENT WITH OUTER CASE REMOVED

When you replace the magnetron, measure for microwave energy leakage before the outer case is installed and after all necessary components are replaced or adjusted. Special care should be taken in measuring the following parts. (Circled area of Fig. below) - Around the magnetron - The waveguide

NOTES WHEN MEASURING

Do not exceed meter full scale deflection. The test probe must be removed no faster than 1 inch/sec (2.5 cm/sec) along the shaded area, otherwise a false reading may result. The test probe must be held with the grip portion of the handle. A false reading may result if the operator's hand is between the handle and the probe. When testing near a corner of the door, keep the probe perpendicular to the surface making sure the probe is moved horizontally along the oven surface.

WARNING : AVOID CONTACTING ANY HIGH VOLTAGE PARTS

RECORD KEEPING AND NOTIFICATION AFTER MEASUREMENT

After adjustment and repair of any microwave energy interruption or microwave energy blocking device, record the measured values for future reference. Also enter the information on the service invoice. The microwave energy leakage should not be more than 4 mW/cm2.sq. after determining that all parts are in good condition, functioning properly and genuine replacement parts which are listed in this manual have been used. At least once a year, have the electromagnetic energy leakage monitor checked for calibration by its manufacturer.

MEASUREMENT WITH A FULLY ASSEMBLED OVEN

After all components, including the outer case, are fully assembled, measure for microwave energy leakage around the door viewing window, the exhaust opening, and air inlet openings. Microwave energy leakage must not exceed the values prescribed below. NOTE: Leakage with the outer case removed less than 5 mW/cm2.sq. Leakage for a fully assembled oven (Before the latch switch (primary) is interrupted) with the door in a slightly opened position-less than 2 mW/cm2.sq.

5-2

MEASUREMENT OF MICROWAVE POWER OUTPUT

Microwave power output measurement is made with the microwave oven supplied at its rated voltage and operated at its maximum microwave power setting with a load of (1000 5)g of potable water. The water is contained in a cylindrical borosilicate glass vessel having a maximum material thickness of 3 mm and an outside diameter of approximately 190 mm. The oven and the empty vessel are at ambient temperature prior to the start of the test. The initial temperature (T1) of the water is (102)C. It is measured immediately before the water is added to the vessel. After addition of the water to the vessel, the load is immediately placed on the center of the turntable which is in the lowest position and the microwave power switched on. The time T for the temperature of the water to rise by a value T of (102)K is measured, where T is the time in seconds and T is the temperature rise. The initial and final water temperatures are selected so that the maximum difference between the final water temperature and the ambient temperature is 5K. The microwave power output P in watts is calculated

from the following formula: P= 4187 x (T) + 0.55 X (T2 - T0)X M T T : Temperature after heating T0 : Temperature after bowl M : Weight of bowl
2

is measured while the microwave generator is operating at full power. Magnetron filament heat-up time is not included. (about 3 sec) The water is stirred to equalize temperature throughout the vessel, prior to measuring the final water temperature. Stirring devices and measuring instruments are selected in order to minimize addition or removal of heat.
WATER LOAD

TURNTABLE

DISASSEMBLY AND ADJUSTMENT

A. OUTER CASE REMOVAL
1) Disconnect the power supply cord from the outlet. 2) Remove the screws from the rear of the case. The outer case must be moved backward to be lifted off. Remove the screw

B. POWER SUPPLY CORD

1) Remove the outer case. 2) Disconnect two terminals and remove one screw of the ground terminal.

C. CONTROL PANEL ASSEMBLY

1) Open the door. 2) Disconnect the leadwire from RELAY (RY2) of the PCB SUB ASSEMBLY. 2) Disconnect the leadwire from connector (CN1) of the PCB SUB ASSEMBLY. 3) Lift up and pull out control panel assembly carefully from the cavity. CAUTION: DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE SERVICING (refer to page 2-1) Lift up and pull out control panel

5-3

D. PCB ASSEMBLY REMOVAL

1) Remove the control panel assembly from the cavity. (Refer to control panel assembly removal on previous page.) 2) Remove screws which hold the PCB SUB ASSEMBLY to the control panel. 3) Disconnect the flat cable from the PCB SUB ASSEMBLY and take off the PCB SUB ASSEMBLY.

Remove choke cover

Remove door assembly

E. DOOR ASSEMBLY / REMOVAL

1) Open the door. 2) Remove the choke cover very carefully with a flat-blade screwdriver. CAUTION: Be careful not to damage door seal plate by screwdriver. 3) Lift up and push the door. NOTE: 1. After replacing the door, be sure to check that the primary switch, monitor switch, and secondary switch operate normally. 2. After replacing the door, check for microwave energy leakage with a survey meter. Microwave energy must be below the limit of 4 mW/cm2. (with a 275 ml water load) 3. When mounting the door assembly to the oven assembly, be sure to adjust the door assembly parallel to the chassis. Also, adjust so the door has no play between the inner door surface and oven frame assembly. If the door assembly is not mounted properly, microwaves may leak from the clearance between the door and the oven.

Spacer

5-4

F. MAGNETRON REMOVAL
1) Disconnect the leadwire from the magnetron. 2) Carefully remove the mounting screws holding the magnetron and the waveguide. 3) Remove the magnetron ASSEMBLY until the tube is clear from the waveguide. NOTE: 1. When removing the magnetron, make sure its dome does not hit any adjacent parts, or it may be damaged. 2. When replacing the magnetron, be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition. 3. After replacing the magnetron, check for microwave leakage with a survey meter around the magnetron. Microwave energy must be below the limit of 5 mW/cm2. (With a 275 ml. water load). Make sure that gasket is rigidly attached to the magnetron. To prevent microwave leakage, tighten the mounting screws properly, making sure there is no gap between the waveguide and the magnetron.

G. REMOVING THE TURNTABLE MOTOR

1) Remove the turntable and rotating ring. 2) Lay the unit down on its back. 3) Remove the turntable motor cover. The turntable base cover is easily removed by pinching the eight parts with a wire cutting. 4) Disconnect the leadwire from the turntable motor terminals. 5) Remove the screw securing the turntable motor to the oven cavity ASSEMBLY. 6) After repairing the motor, rotate the removed turntable motor cover. 7) Fit the turntable motor covers projecting part to the base plate slit. 8) The taptite screw shall be used when a turntable motor cover is secured with a screw. NOTE: 1. Remove the wire lead from the turntable motor VERY CAREFULLY. 2. Be sure to grasp the connector, not the wires, when removing.

Taptite Screw

5-5

H. HIGH VOLTAGE TRANSFORMER REMOVAL

1) Discharge the high voltage capacitor. 2) Disconnect the leadwire from magnetron, high voltage transformer, and capacitor. 3) Remove the screw holding the high voltage transformer to the baseplate.

K. INTERLOCK SYSTEM
1) INTERLOCK MECHANISM The door lock mechanism is a device which has been specially designed to eliminate microwave activity when the door is opened during cooking and thus to prevent the danger resulting from the microwave leakage. 2) MOUNTING OF THE PRIMARY/MONITOR/ SECONDARY SWITCHES TO THE LATCH BOARD 3) INSTALLATION AND ADJUSTMENT OF THE LATCH BOARD TO THE OVEN ASSEMBLY Mount the latch board to the oven assembly. Adjust the latch board in the arrow direction so that oven door will not have any play in it when the door is closed. Tighten the mounting screw. Check for play in the door by pushing the door release button. Door movement should be less than 0.5 mm. (1/64 inch) Don't push the door release button while making this adjustment. Make sure that the latch moves smoothly after adjustment is completed and that the screws are tight. Make sure the primary, monitor, and secondary switches operate properly by following the continuity test procedure.
ADJUSTMENT DIRECTION

I. FAN MOTOR ASSEMBLY / REMOVAL

1) Discharge the high voltage capacitor. 2) Disconnect the leadwire from fan motor and high voltage capacitor. 3) Remove the two screws holding the the suction guide ASSEMBLY to the oven cavity. 4) Remove the two screws holding the fan motor ASSEMBLY to the suction guide ASSEMBLY.

J. HIGH VOLTAGE CAPACITOR AND DIODE REMOVAL

1) Discharge the high voltage capacitor. 2) Disconnect the leadwire from fan motor and high voltage capacitor. 3) Remove the screw holding the suction guide ASSEMBLY to the oven cavity. 4) Remove the screw holding the high voltage capacitor bracket and remove the high voltage diode earth screw.

PRIMARY SWITCH

MONITOR SWITCH

SECONDARY SWITCH

5-6

INTERLOCK CONTINUITY TEST

WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH TYPE NO. SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH

A. PRIMARY INTERLOCK SWITCH TEST

When the door release button is depressed slowly with the door closed, an audible click should be heard at the same time or successively at intervals. When the button is released slowly, the latches should activate the switches with an audible click. If the latches do not activate the switches when the door is closed, the switches should be a adjusted in accordance with the adjustment procedure. Disconnect the wire lead from the primary switch. Connect the ohmmeter leads to the common (COM) and normally open (NO) terminal of the switch. The meter should indicate an open circuit in the door open condition. When the door is closed, the meter should indicate a closed circuit. When the primary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.

B. SECONDARY INTERLOCK SWITCH TEST

Disconnect the wire lead from the secondary switch. Connect the ohmmeter leads to the common (COM) and normally open (NO) terminals of the switch. The meter should indicate a open circuit in the door open condition. When the door is closed, meter should indicate an closed circuit. When the secondary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.

C. MONITOR SWITCH TEST

Disconnect the wire lead from the monitor switch. Connect the ohmmeter leads to the common (COM) and normally closed (NC) terminals of the switch. The meter should indicate closed circuit in the door open condition. When the door is closed, meter should indicate an open circuit. When the monitor switch operation is abnormal, replace with the same type of switch. NOTE: After repairing the door or the interlock system, it is necessary to do this continuity test before operating the oven.

COMPONENTS
SWITCHES (Wire leads removed)

TEST PROCEDURE
Check for continuity of the switch with an Ohm-meter Primary Switch

RESULTS
Door open Door closed

NO COM

Monitor Switch

NC COM

Secondary Switch

NO COM

NOTE : After checking for the continuity of switches, make sure that they are connected correctly.

5-7

COMPONENT TEST PROCEDURE

CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1) 2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER OF WATER IN CONTAINER) IN THE OVEN.

COMPONENTS
HIGH VOLTAGE TRANSFORMER (Wire leads removed)

TEST PROCEDURE

RESULTS

1. Measure the resistance. (Ohm-meter scale: Rx1 and Rx100) Primary winding Secondary winding Filament winding 2. Measure the resistance. (Ohm-meter scale: Rx1000) Primary winding to ground Filament winding to ground MAGNETRON (Wire leads removed) 1. Measure the resistance. (Ohm-meter scale: Rx1) Filament terminal 2. Measure the resistance. (Ohm-meter scale: Rx1000) Filament to chassis

Approx.: 0.2 ~ 0.4 ohm Approx.: 60 ~ 90 ohm Less than: 1 ohm

Normal: Infinite Normal: Infinite

Normal: Less than 1 ohm

Normal: Infinite

5-8

COMPONENTS

TEST PROCEDURE
Antenna Gasket Chassis

RESULTS

Filament

NOTE: When testing the magnetron, be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition. HIGH VOLTAGE CAPACITOR Measure the resistance. (Ohm-meter scale: Rx1000) Terminal to terminal. Normal: Momentarily indicates several ohms, and then gradually returns to infinite.

Measure the resistance. (Ohm-meter scale: Rx1000) Terminal to case.

Normal: Infinite.

HIGH VOLTAGE DIODE

Measure the continuity (Forward). (Ohm-meter scale: Rx10000)

Normal: Continuity. Abnormal: Infinite.

NOTE : Some inexpensive meters may indicate infinite resistance in both direction.

Measure the continuity (Reverse). (Ohm-meter scale: Rx10000)

Normal: Infinite. Abnormal: Continuity.

5-9

COMPONENTS
HEATER ELEMENT (Wire leads removed.)

TEST PROCEDURE
Measure the resistance. (Multi-meter scale:RX1)

RESULTS
Normal: Gill heater Approx.15 (at 20-30oC)

Measure the resistance with 500V-100M Ohm insulation resistance meter.

Normal: more than 1.0M

NOTE: Make sure heater is fully cooled when tested. THERMOSTAT 0C~Approx 110C Over 180C

FUSE (Wire leads removed.)

Check the continuity of the switch with an Multi-meter

Normal

Abnormal

NOTE: If the fuse is blown, check primary, the secondary, the monitor switches, H.V.D and H.V.C before replacing the fuse. If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time. Replace just the fuse if the switches operate normally.

5-10

COMPONENTS
RELAY 2

TEST PROCEDURE
Check for continuity of relay 2 with an ohm-meter. (Remove wire leads from relay 2 and operate the unit.) POWER LEVEL 1 2 3 4 5 6 7 8 9 10

RESULTS

Relay 2

4 sec 6 sec 8 sec 10 sec 12 sec 14 sec 16 sec 18 sec 20 sec 22 sec

18 sec 16 sec 14 sec 12 sec 10 sec 8 sec 6 sec 4 sec 2 sec 0 sec

FAN MOTOR (Wire leads removed)

Measure the resistance. (Ohm-meter scale: R x 1)

Normal: A: Approx. 85 ~ 100 ohm. B: Approx. 10 ~ 25 ohm.

Abnormal: Infinite or several ohms.

TURNTABLE MOTOR (Wire leads removed)

Measure the resistance. (Ohm-meter scale: R x 1)

Normal: Approx.100~150 ohm Abnormal: Infinite or several ohm.

NOTE : A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON. MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION. WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE CONNECTOR, NOT THE WIRES.

5-11

TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.

CAUTIONS
1. Check grounding before checking for trouble. 2. Be careful of the high voltage circuit. 3. Discharge the high voltage capacitor. (See page 2-1) 4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire from these parts and then check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter. 5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control panel. Always touch yourself to ground while working on this panel to discharge any static charge built up in your body. (Micom model only)

CONDITION
Microwave oven does not work.

CAUSE
Inserting many plugs into one outlet and using them at the same time. (blown fuse or breaker) Microwave oven plug is not inserted tightly.

REMEDY
Avoid using other electrical appliances when you use the microwave oven.

Insert microwave oven plug securely. Use the microwave oven at adequate line voltage. This may not be a defect. It is possible that the food should be cooked for a longer time period. Do not use metallic ware for cooking except that noted in the cooking guide. Do not use any type of cookware with metallic trimming. 1. Use plastic wrap or lid. 2. Stir once or twice while cooking soup, cocoa or milk, etc.

Output power is too low.

Low AC input voltage.

Food temperature is too low.

Sparks occur.

Using metallic ware and allowing it to touch the oven wall. Ceramic ware trimmed in gold or silver power is used.

Uneven cooking.

Inconsistent intensity of microwave by their characteristics.

5-12

(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments. Segment missing. Partial segment missing. Digit flickering (NOTE: Slight flickering is normal.) 2. Colon does not turn on or blink. 3. A distinct change in the brightness of one or more numbers in display. 4. One or more digits in the display are not lighting. 5. Display indicates a number different from one touched, for example, key in 5 and 3 appears in the display. 6. Specific numbers (for example 7 or 9) will not display when key pad is touched. 7. Display does not count down with time blinking or up with clock operation. 8. Display obviously jumps in time while counting down. 9. Display counts down too fast while cooking. 10. Each indicator light does not turn on after setting cooking cycle. 11. Display time of day does not reappear when cooking is finished.

CONDITION
1. No input can be programmed.

CHECK
Check the connection between membrane key assembly and PCB assembly.

RESULT
Continuity.

CAUSE
Defective PCB assembly. Loose connection. Defective key membrane assembly. Defective PCB assembly.

REMEDY
Replace PCB assembly. Connect them tightly. Replace key membrane assembly. Replace PCB assembly.

No continuity.

2. Some inputs cannot be programmed. 3. Display shows a number or figure different from one touched.

Replace key membrane assembly and check operation.

Everything works as specified.

Still have trouble.

4. Random programming when touching other pads. 5. Display is fixed at some figure and can not accept any input.

5-13

(TROUBLE 2) Oven does not operate at all; Display window does not display any figures, and no input is accepted. CONDITION
1. Fuse blows.

CHECK
Check continuity of monitor switch (with door closed).

RESULT
Continuity.

CAUSE
Malfunction of the monitor switch.

REMEDY
Replace fuse, primary, monitor secondary switches, and RELAY(RY2) of P.C.B Assembly.

No continuity.

Replace fuse

Check continuity of primary switch (with door opened).

Continuity.

Shorted contact at the primary switch.

No continuity.

Replace fuse, primary, monitor secondary switches, and RELAY(RY2) of P.C.B Assembly. Replace fuse, primary, monitor, secondary switches, and RELAY(RY2) of P.C.B Assembly. Replace high voltage capacitor. Replace high voltage transformer.

Check continuity of secondary switch (with door opened).

Continuity.

Malfunction of secondary switch.

No continuity.

Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit.

Normal.

Defective high voltage capacitor. Defective high voltage transformer.

Fuse blows again

NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8

2. Fuse does not blow.

Check continuity of thermostat.

No continuity.

Defective thermostat.

Replace thermostat.

Continuity.

Check continuity of power supply cord.

No continuity.

Defective power supply cord.

Replace power supply cord.

5-14

(TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired program times are set and START pad is touched. CONDITION
1.Setting time does not count down when touching START pad.

CHECK
Check continuity of secondary switch (with door closed).

RESULT
No continuity.

CAUSE
Defective secondary switch.

REMEDY
Replace secondary switch.

Continuity.

Check the connection between CN1 connector and PCB assembly.

Continuity

Defective PCB assembly. Loose connection.

Replace PCB assembly. Connect them tightly.

No continuity

2. Fan motor or oven lamp do not turn on.

Check fan motor.

Abnormal

Defective fan motor.

Replace fan motor.

Check oven lamp.

Abnormal Normal

Defective oven lamp.

Replace oven lamp.

(TROUBLE 4) Oven seems to be operating but little heat is produced in oven load. CONDITION
Output is low.

CHECK
Check the power source voltage.

RESULT
Lower than 90% of rating voltage. Normal.

CAUSE
Decrease in power source voltage with load.

REMEDY
Suggest customer contact local electric power utility company or qualified electrician. Replace PCB assembly.

Disconnect the wire leads from relay 2 and check on and off time with multitester.

Abnormal.

Defective PCB assembly.

Normal.

Measure the output power.

Abnormal.

Defective magnetron.

Replace magnetron.

NOTE: Simple test of power output-conducted by heating one liter water for one min. if available. Minimum 8.5C temperature rise is normal condition.

5-15

(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run. (Display operates properly) CONDITION
No microwave oscillation.

CHECK
Disconnect the wire leads from relay 2 and check continuity of relay 2. (Operate the unit)

RESULT
No continuity.

CAUSE
Defective PCB assembly.

REMEDY
Replace PCB assembly.

Continuity.

Check high voltage transformer.

Abnormal

Defective high voltage transformer.

Replace high voltage transformer.

Normal

Check high voltage capacitor.

Abnormal

Defective high voltage capacitor.

Replace high voltage capacitor.

Normal

Check high voltage diode.

Abnormal

Defective high voltage diode.

Replace high voltage diode.

Normal

Check magnetron.

Abnormal

Defective magnetron.

Replace magnetron.

5-16

(TROUBLE 6) Oven does not cook properly when programmed for the set power level (Operates properly on HIGH) CONDITION
Output is full when you set lower power level.

CHECK
Disconnect the wire leads from relay 2 and check continuity relay 2. (Operate the unit)

RESULT
Abnormal.

CAUSE
Defective P.C.B. assembly.

REMEDY
Replace P.C.B. assembly.

(TROUBLE 7) Grill CONDITION

1. Heater is not operating.

CHECK
Heater.

RESULT
Abnormal.

CAUSE
Malfunction the heater.

REMEDY
Replace.

Normal.

Thermostat and relay3.(Grill)

Abnormal.

Malfunction the thermostat.

Replace.

Normal. Replace or connect tightly.

Wire connection.

No continuity.

Open or loosen.

1. Lower temperature the oven.

Heater.

Abnormal.

Malfunction the heater.

Replace.

Normal.

Thermostat and relay3.(Grill)

Abnormal.

Malfunction the thermostat.

Replace.

NOTE : Make sure the wire leads are in the correct position. When removing the wire leads from the parts, be sure to grasp the connector, not the wires. When removing the magnetron, be sure to install the magnetron gasket in the correct position and in good condition.

5-17

#EV#

EXPLODED VIEW
INTRODUCTION
MODEL:

-6-1-

#EV#

DOOR PARTS

13581A

15006A

13536A 13552A 13213A

13720D 14890A

14026A WTT028 14970A

13650A

-6-2-

#EV#

CONTROL PANEL PARTS

268711

23572A

23506A

WTP018

24781M

-6-3-

#EV#

OVEN CAVITY PARTS

WNH001

WTP004
348102

WTT021
33112U

44360A

348101

348101

33052M

WTT010

35026G

33390M

33390G 35889A

35300A WTP013

36549S

-6-4-

#EV#

LATCH BOARD PARTS

WSZ085

466001

43501A

43500A

466003

466001

44510A

-6-5-

#EV#

INTERIOR PARTS

568771

WSZ002
56411A

56930V 34930W

50FZZA 56201A

WTT028
54974S

56549F

WEB001
55900A

WTT037

WSZ002

35012A

56324A

50CZZH

56851D

56912B

WSZ002

WEB001

948501 54810C

WTT028
55262A

-6-6-

#EV#

BASE PLATE PARTS

56170D 63303A

63302A

948502

65006B

WSZ002

WTT021

-6-7-

SCHEMATIC DIAGRAM OF P.C.B

8-1

PRINTED CIRCUIT BOARD

8-2

P.C.B PARTS LIST

LOC. NO. BZ1 C01 C02 C03 C04 C05 C06 C07 C08 C20 C21 C25 C80 C81 C82 C83 C84 CN1 CR1 D01 D02 D03 D04 D05 D06 D07 D08 D09 D25 D30 D32 D33 D35 D37 D90 D91 D92 D93 D94 D95 D96 DP1 PTC1 Q01 Q02 Q03 Q07 PART NO. 6908W3YA01B 0CE4776H618 0CE4776H618 0CE1076D638 0CH1223K566 0CH1104K946 0CE4776H618 0CE1076D638 0CE1066K638 0CH1223K566 0CH1223K566 0CH1223K566 0CH1102K566 0CH1102K566 0CH1102K566 0CH1102K566 0CH1102K566 6630W5V017C 6212W5M002A 0DRSB00093A 0DRSB00093A 0DRSB00093A 0DRSB00093A 0DRSB00093A 0DRSB00093A 0DRSB00093A 0DRSB00093A 0DRSB00093A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DSSB00023A 0DLMI0010AD 6322A00007A 0TR319809AA 0TR387509AB 0TR107009AC 0TR320209BA DESCRIPTION Buzzer,Piezo Capacitor,AL,Radial Capacitor,AL,Radial Capacitor,AL,Radial Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Capacitor,AL,Radial Capacitor,AL,Radial Capacitor,AL,Radial Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Capacitor,Ceramic,Chip Connector,FFC/FPC/PIC Resonator,Ceramic Diode,Rectifier Diode,Rectifier Diode,Rectifier Diode,Rectifier Diode,Rectifier Diode,Rectifier Diode,Rectifier Diode,Rectifier Diode,Rectifier Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching Diode,Switching LED Display Module Thermistor,NTC TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar SPECIFICATION TFM-57-1 -9999OHM 70DB 3V 2KHZ 26.5X22X7MM PIN NINGBO EAST ELECTRONICS EGR477M025T1G1H15G 470uF 20% 25V 640MA -40TO+85C GP 2000HR 10X15MM 5MM STRAIGHT TP LUXON ELECTRONICS CORPERATION EGR477M025T1G1H15G 470uF 20% 25V 640MA -40TO+85C GP 2000HR 10X15MM 5MM STRAIGHT TP LUXON ELECTRONICS CORPERATION SMS5.0TP10VB100M 100uF 20% 10V 157MA -40TO+85C GP 2000HR 5X11MM 5MM FORMING TP SAMYOUNG ELECTRONICS CO., LTD. 0805B223K500CT 22nF 10% 50V X7R -55TO+125C 2012 TP 2MM PILKOR ELECTRONICS CO.LTD. 0805F104Z500CT 100nF -20TO+80% 50V Y5V -30TO+85C 2012 TP - PILKOR ELECTRONICS CO.LTD. EGR477M025T1G1H15G 470uF 20% 25V 640MA -40TO+85C GP 2000HR 10X15MM 5MM STRAIGHT TP LUXON ELECTRONICS CORPERATION SMS5.0TP10VB100M 100uF 20% 10V 157MA -40TO+85C GP 2000HR 5X11MM 5MM FORMING TP SAMYOUNG ELECTRONICS CO., LTD. SMS5.0TP50VB10M 10uF 20% 50V 72MA -40TO+85C GP 2000HR 5X11MM 5MM FORMING TP SAMYOUNG ELECTRONICS CO., LTD. 0805B223K500CT 22nF 10% 50V X7R -55TO+125C 2012 TP 2MM PILKOR ELECTRONICS CO.LTD. 0805B223K500CT 22nF 10% 50V X7R -55TO+125C 2012 TP 2MM PILKOR ELECTRONICS CO.LTD. 0805B223K500CT 22nF 10% 50V X7R -55TO+125C 2012 TP 2MM PILKOR ELECTRONICS CO.LTD. 0805B102K500CT 1nF 10% 50V X7R -55TO+125C 2012 TP - PILKOR ELECTRONICS CO.LTD. 0805B102K500CT 1nF 10% 50V X7R -55TO+125C 2012 TP - PILKOR ELECTRONICS CO.LTD. 0805B102K500CT 1nF 10% 50V X7R -55TO+125C 2012 TP - PILKOR ELECTRONICS CO.LTD. 0805B102K500CT 1nF 10% 50V X7R -55TO+125C 2012 TP - PILKOR ELECTRONICS CO.LTD. 0805B102K500CT 1nF 10% 50V X7R -55TO+125C 2012 TP - PILKOR ELECTRONICS CO.LTD. JE501S-12P 12P 2.54MM FFC/FPC STRAIGHT BOTTOM DIP TR LOCKING - JAE EUN ELECTRONIC CO., LTD CSTLS4M00G56-B0 4MHZ 0.5% 47pF RADIAL TP 2P MURATA MANUFACTURING CO., LTD. 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DRSB00093A 100V 1.1V 5UA 30A 20SEC DO41 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 1N4148 1V 100V 450MA 2A 4NSEC 500MW DO35 TP 2P 1 SHANGHAI SINBLE ELECTRONICS 0DLMI0010AD RED ORANGE/GREEN 5V 100MA 2.2 0.075 1/5 BK 16P MEISEI ELECTRIC CO., LTD. eficel 500 39OHM 20% 270V 1.2A 1K RADIAL TP - SCK KTC3198(KTC1815) NPN 5V 60V 50V 150MA 100NA 70TO700 625MW TO92 TP 3P KEC CORPERATION KTC3875S-Y(ALY) NPN 5V 60V 50V 150MA 100NA 120TO240 150MW SOT23 R/TP 3P KEC CORPERATION KRA107S-T1 PNP -30V 1.04KV -50V -0.1A -0.0000005A 80 200MW SOT23 R/TP 3P KEC CORPERATION KTC3202-O NPN 5V 35V 30V 500MA 100NA 70TO140 625MW TO92 TP 3P KEC CORPERATION SVC R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R ALTERNATE 6908W3YA01D

6212BA3806A

R: SERVICE PARTS

9-1

LOC. NO. Q118 Q119 Q120 Q121 Q122 Q123 Q20 Q30 Q32 Q33 Q36 Q37 Q50 R01 R02 R03 R04 R05 R06 R07 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R122 R123 R20 R21 R22 R25 R27 R30 R31 R32 R33 R50 R55 R56 R71

PART NO. 0TR105008CA 0TR105008CA 0TR150509AC 0TR150509AC 0TR150509AC 0TR150509AC 0TR107009AG 0TR387509AB 0TR105008CA 0TR105008CA 0TR107009AC 0TR105008CA 0TR105008CA 0RH2001L622 0RD1001G609 0RD1002F609 0RD1002F609 0RD1001F609 0RD0102G609 0RD1001F609 0RD1000G609 0RD1000G609 0RD1000G609 0RD1000G609 0RD1000G609 0RD1000G609 0RD1000G609 0RD1000F609 0RD1000F609 0RD1000F609 0RD2001F609 0RD2001F609 0RD2001F609 0RD2001F609 0RD1002F609 0RH1002L622 0RH1001L622 0RD4701F609 0RH1001L622 0RD1000G609 0RH2001L622 0RD0102G609 0RD0102G609 0RH4701L622 0RH2001L622 0RH1004L622 0RD1002F609

DESCRIPTION TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar TR,Bipolar Resistor,Chip Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Chip Resistor,Chip Resistor,Carbon Film Resistor,Chip Resistor,Carbon Film Resistor,Chip Resistor,Carbon Film Resistor,Carbon Film Resistor,Chip Resistor,Chip Resistor,Chip Resistor,Carbon Film

SPECIFICATION KRC105S NPN 12V 30V 50V 100MA 500NA 80 200MW SOT23 R/TP 3P KEC CORPERATION KRC105S NPN 12V 30V 50V 100MA 500NA 80 200MW SOT23 R/TP 3P KEC CORPERATION KTA1505-Y-T1(AZY) PNP -5V -35V -30V -0.5A -0.0000001A 120TO240 150MW SOT23 R/TP 3P KEC CORPERATION KTA1505-Y-T1(AZY) PNP -5V -35V -30V -0.5A -0.0000001A 120TO240 150MW SOT23 R/TP 3P KEC CORPERATION KTA1505-Y-T1(AZY) PNP -5V -35V -30V -0.5A -0.0000001A 120TO240 150MW SOT23 R/TP 3P KEC CORPERATION KTA1505-Y-T1(AZY) PNP -5V -35V -30V -0.5A -0.0000001A 120TO240 150MW SOT23 R/TP 3P KEC CORPERATION KRC107S NPN 30V 1KV 50V 100MA 500NA 80 200MW SOT23 R/TP 3P KEC CORPERATION KTC3875S-Y(ALY) NPN 5V 60V 50V 150MA 100NA 120TO240 150MW SOT23 R/TP 3P KEC CORPERATION KRC105S NPN 12V 30V 50V 100MA 500NA 80 200MW SOT23 R/TP 3P KEC CORPERATION KRC105S NPN 12V 30V 50V 100MA 500NA 80 200MW SOT23 R/TP 3P KEC CORPERATION KRA107S-T1 PNP -30V 1.04KV -50V -0.1A -0.0000005A 80 200MW SOT23 R/TP 3P KEC CORPERATION KRC105S NPN 12V 30V 50V 100MA 500NA 80 200MW SOT23 R/TP 3P KEC CORPERATION KRC105S NPN 12V 30V 50V 100MA 500NA 80 200MW SOT23 R/TP 3P KEC CORPERATION MCR10EZHJ2020 2KOHM 5% 1/8W 2012 R/TP - ROHM RD-94T1J1K00 1KOHM 5% 1/4W 6.5X2.3MM 10.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J10K0 10KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J10K0 10KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J1K00 1KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J10R0 10OHM 5% 1/4W 6.5X2.3MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J1K00 1KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100R 100OHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100R 100OHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100R 100OHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J2K00 2KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J2K00 2KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J2K00 2KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J2K00 2KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J10K0 10KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. MCR10EZHJ103 10KOHM 5% 1/8W 2012 R/TP ROHM KOREA MCR10EZHJ102 1KOHM 5% 1/8W 2012 R/TP ROHM KOREA RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. MCR10EZHJ102 1KOHM 5% 1/8W 2012 R/TP ROHM KOREA RD-94T1J100R 100OHM 5% 1/4W 6.5X2.3MM - AXIAL TA52 SMART ELECTRONICS INC. MCR10EZHJ2020 2KOHM 5% 1/8W 2012 R/TP - ROHM RD-94T1J10R0 10OHM 5% 1/4W 6.5X2.3MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-94T1J10R0 10OHM 5% 1/4W 6.5X2.3MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. MCR10EZHJ472 4.7KOHM 5% 1/8W 2012 R/TP - ROHM MCR10EZHJ2020 2KOHM 5% 1/8W 2012 R/TP - ROHM MCR10EZHJ105 1MOHM 5% 1/8W 2012 R/TP - ROHM RD-96T1J10K0 10KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC.

SVC R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

ALTERNATE

R: SERVICE PARTS

9-2

LOC. NO. R73 R76 R80 R81 R82 R83 R84 R85 R86 R87 R88 R89 R90 R91 R92 R93 R94 R95 R96 RY1 RY3 RY7 U01

PART NO. 0RD1002F609 0RD4702F609 0RD1001F609 0RD1001F609 0RD1001F609 0RD1001F609 0RD1001F609 0RD1003F609 0RD1003F609 0RD1003F609 0RD1003F609 0RD1003F609 0RD4701F609 0RD4701F609 0RD4701F609 0RD4701F609 0RD4701F609 0RD4701F609 0RD4701F609 6920W2D010A 6920W5A012A 6920W2D010A EAN35800601

DESCRIPTION Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Resistor,Carbon Film Relay,Contact Relay,Contact Relay,Contact IC,Microcontrollers

SPECIFICATION RD-96T1J10K0 10KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J47K0 47KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J1K00 1KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J1K00 1KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J1K00 1KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J1K00 1KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J1K00 1KOHM 5% 1/6W 3.2X1.8MM 5.0MM AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100K 100KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100K 100KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100K 100KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100K 100KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J100K 100KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. RD-96T1J4K70 4.7KOHM 5% 1/6W 3.2X1.8MM NONE AXIAL TA52 SMART ELECTRONICS INC. OJ-SS-112LM AC250V/DC28V DC12V 3A 1A UL/CSA/VDE/TUV 18.2X10.2X14.7mM LEAD - TYCO ELECTRONICS RAYCHEM CORPORATION G5G-1A-DT1 AC250V DC12V 16A 1A UL/CSA/TUV 23X12.5X28mM LUG - OMRON COPORATION OJ-SS-112LM AC250V/DC28V DC12V 3A 1A UL/CSA/VDE/TUV 18.2X10.2X14.7mM LEAD - TYCO ELECTRONICS RAYCHEM CORPORATION TOSHIBA TMP86FH47AUG 4.5V~5.5V 20MA 4MHZ 512BYTE FLASH MEMORY 16KBYTE QFP TR 44P TOSHIBA

SVC R R R R R R R R R R R R R R R R R R R R R R R

ALTERNATE

6920W2D010D 6920000008A 6920W2D010D

R: SERVICE PARTS

9-3