Cooling Systems

Industrial

Reduce Winter Free

or Eliminate Water Use

Heat Recovery

Cooling Economizers

COOLING SOLUTIONS
www.motivaircorp.com

Motivair closed-loop uid cooling systems dramatically cut utility and maintenance costs when applied to water-cooled industrial equipment

including molding machines, air compressors, furnaces, and hydraulic systems. They are also ideal for FreeCooling economizers on chillers, when used to pre-cool the return chilled water during winter operation.

MFC CLOSED LOOP (DRY) FLUID COOLING SYSTEMS

MOTIVAIR MFC FLUID COOLERS, CLEAN & EFFICIENT COOLING FOR YOUR PROCESS.
Designed for simple installation, these pre-engineered systems continuously cool and circulate a solution of water and ethylene glycol without any evaporation loss, freeze-ups, water treatment or routine maintenance. Internal scaling and corrosion are virtually eliminated because air is automatically removed and the same uid is re-circulated continuously. In contrast to cooling towers or city water systems, water or sewer charges are eliminated. Motivair MFC systems are shipped in two sections, an air-cooled heat exchanger and a pumping station. Both are completely factory assembled The pumping station may be installed anywhere between the heat source and the heat exchanger. Included are single or duplex close-coupled pumps, TEFC motors, NEMA 4 panel, temperature and pressure gauges, pressure differential switch (duplex systems) isolation and check valves, expansion tank, purger, vent and ll valve. The control panel includes starters, indicating lights, auto changeover (duplex systems) lead/lag selector switch and pump failure visual and audible alarms. All pump stations are sized per application ensuring adequate ow and pressure for each individual system. AVAILABLE OPTIONS INCLUDE:

and tested before shipment. The heat exchanger features a galvanized housing for indoor or outdoor use. Copper tubes and aluminum ns provide superior heat transfer. Fans are compartmentalized for efcient fan cycling. Solid-state fan sequencer is standard on multiple fan units. All heat exchangers are tested to 400 PSIG and multiple fan units are shipped with a pre-wired control panel.

Shell and tube trim cooler Copper ns Coil coating for corrosive environments Stainless steel construction

MFC SPECIFICATIONS
FLUID COOLER MODEL MFC0200 MFC0250 MFC0300 MFC0350 MFC0400 MFC0450 MFC0500 MFC0550 MFC0600 MFC0700 MFC0800 MFC0900 MFC0950 MFC1000 MFC1100 MFC1200 MFC1300 MFC1400 MFC1500 MFC1600 MFC1700 MFC1800 MFC1900 MFC2000 MFC2100 FLOW RATE (GPM) 22 28 34 39 45 51 56 62 68 79 90 101 107 113 124 135 146 158 169 180 191 203 214 225 236 HEAT REJECTION CAPACITY* (BTU/HR) 200,000 250,000 300,000 350,000 400,000 450,000 500,000 550,000 600,000 700,000 800,000 900,000 950,000 1,000,000 1,100,000 1,200,000 1,300,000 1,400,000 1,500,000 1,600,000 1,700,000 1,800,000 1,900,000 2,000,000 2,100,000 NO. OF FANS 2 2 2 2 3 3 3 4 4 4 6 6 6 6 6 8 8 8 10 10 10 10 12 12 12 TOTAL AIRFLOW (SCFM) 21,000 20,600 19,800 18,500 30,900 29,700 28,600 41,200 39,600 37,000 61,000 60,600 59,400 57,200 55,500 79,200 76,300 74,000 99,000 98,200 95,300 92,500 117,900 114,400 111,000 L 90 90 90 76 130 130 130 231/121** 231/121** 231/121** 341/176** 341/176** 341/176** 341/176** 341/176** 231 231 231 286 286 286 286 341 341 341 OVERALL DMENSIONS(IN.) W 43 43 43 43 43 43 43 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 H 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 INT VOL. (GAL.) 6 9 9 12 17 17 22 18 18 24 27 27 27 36 36 36 48 48 45 60 60 60 72 72 72 EMPTY WEIGHT (LBS.) 580 630 650 730 900 930 1010 1580 1620 1760 1810 2390 2440 2550 2610 3140 3200 3510 3990 4000 4150 4380 4710 4890 5230

*Performance based on 40% glycol entering the cooler @ 125o F, leaving the cooler @ 105o F, & 95o F ambient. **These coolers are available in eiher a 1-fan or 2-fan-wide conguration. Contact Motivair for Economizer (Free-Cooling) applications!

MEC CLOSED LOOP EVAPORATIVE COOLING TOWERS

DESIGN FEATURES
The Motivair MEC closed loop evaporative towers combine the advantages or our MFC closed loop dry uid coolers with the lower water temperatures available from an open draft evaporative cooling tower. Rugged construction, and optional hot dipped galvanizing after fabrication make these towers suitable for the most demanding industrial applications.

COMPONENTS
The MEC Series Closed Loop Evaporative Towers consist of four main components: (1) the cooling coil; (2) the spray system; (3) the fan system; and (4) the discharge mist eliminators.

THE COOLING COIL separates

the closed loop uid from the spray water thereby eliminating the possibility of contaminated cooling water. This also allows the use of glycol as the closed loop uid for winter operation.

THE SPRAY SYSTEM includes

a sump, spray pump, riser, distribution pipes, and spray nozzles designed to circulate spray water from the basin and continuously drench the cooling coil surface.

THE FAN SYSTEM moves the

correct amount of air over the wet cooling coil surface to maximize the heat transfer. This air carries away the heat from the closed loop uid in the form of increased temperature and evaporated spray water (latent heat of vaporization).

The spray pump continuously drenches the tubular heat exchanger surface with a spray of re-circulated water, while the fan forces ambient air across the coil. The evaporation of the spray water removes heat from the closed loop uid at temperatures below the ambient dry bulb temperature. The evaporative cooling effect is based on the prevailing wet bulb temperature, which is a measurement of moisture in the air. (A lower wet bulb temperature increases evaporation from the cooler, and directly increases capacity.)

THE DISCHARGE MIST

eliminators keep spray water droplets inside the cooler, to reduce water consumption, drift losses and vapor plumes.

In most areas of North America the maximum ambient wet bulb temperature is below 78F, and it rarely exceeds 80F. In general, this makes Evaporative Closed Loop Systems ideally suited for use when the maximum required cooling water temperature is around 85F. Water consumption is approximately 2 GPM per million Btu/h for evaporation losses, plus occasional blow downs to clean the sump.

MEC SPECIFICATIONS
FLUID COOLER MODEL MEC0300 MEC0400 MEC0500 MEC0700 MEC0900 MEC1100 MEC1300 MEC1600 MEC1800 MEC2000 MEC2200 MEC2400 MEC2800 MEC3400 MEC3800 FLOW RATE (GPM) 27 `36 45 63 81 99 117 144 162 180 198 216 252 306 342 HEAT REJECTION CAPACITY* (BTU/HR) 300,000 400,000 500,000 700,000 900,000 1,100,000 1,300,000 1,600,000 1,800,000 2,000,000 2,200,000 2,400,000 2,800,000 3,400,000 3,800,000 TOTAL AIRFLOW (SCFM) 6,400 9,300 9,200 14,700 14,400 20,500 20,500 29,400 29,400 40,500 40,200 40,100 61,200 61,000 60,000 FAN MOTOR HP 3 5 5 7.5 7.5 15 15 15 15 20 20 20 30 30 30 SPRAY PUMP HP 0.5 0.75 0.75 1 1 1.5 1.5 1 1 1.5 1.5 1.5 3 3 3 PAN HEATER KW 3 3 3 4.5 4.5 6 6 4.5 4.5 6 6 6 9 9 9 A 70 70 70 130 130 130 130 135 135 135 135 135 195 195 195 OVERALL DMENSIONS(IN.) B 67 78 78 73 73 84 84 103 103 126 126 126 126 126 126 C 114 107 114 100 114 107 114 107 114 100 107 114 100 107 114 OPER. WEIGHT (LBS.) 2,790 3,630 3,895 4,520 5,455 6,580 6,990 8,670 8,910 11,020 11,270 11,600 14,880 15,870 17,410

*Performance based on 40% glycol entering the cooler @ 115o F, leaving the cooler @ 90o F, & 78o F ambient. **See Closed Loop Water Cooling Systems brochure for pump station details.

MOT OPEN DRAFT EVAPORATIVE COOLING TOWERS

The fan motor is weather-proofed and totally enclosed allowing for less noise and more efcient long-term performance.
Housing panels and water basin are built of berglass reinforced plastic ensuring rust-free long term performance even under the most severe environmental conditions.

The sprinkler pipes are sturdy PVC material pierced with closely-spaced holes allowing thorough distribution of water in a rotating spray covering the entire surface of the lller.

The efciently designed PVC ller creates a surface area that allows for maximum dispersion of water which creates a superior cooling effect.

The round design permits maximum air intake regardless of wind direction.

A large-capacity, durable water basin constructed from rust-proof berglass reinforced platic gurantees low maintenance and long-term operation.

Efciency is enhanced by a low internal pressure drop.

A large diameter outlet pipe draws a constant supply of cooled water from the basin to serve the facility.

RELIABLE, COST EFFECTIVE EVAPORATIVE COOLING

DESIGN FEATURES: Lightweight and compact, the Motivair open draft cooling towers provide evaporative cooling at the lowest cost, combined with quick and easy installation. Onsite assembly is simplied by the modular design of all components. Smaller models are shipped pre-assembled while larger units can be either customer assembled on site, or factory assembled on site for a reasonable fee. Prevailing wind directions will not affect cooling tower performance due to the unique circular design of the basin and casing. CASING: Easy access simplies cleaning. Individual berglass panels are fastened together with stainless steel bolts for periodic wash down and general clean up. The Motivair MOT cooling tower is designed for durability and long life, even under the most severe environmental weather conditions. FAN BLADES: Aerodynamically designed propeller type fans are used to conserve power and assure quiet operation. Models MOT-3 through 50 feature a factory balanced ABS plastic blade. Models MOT-60 and above feature an all aluminum alloy, adjustable blade fan. FAN MOTOR: Models M0T-3 through 200 feature direct drive motors. Models, MOT-225 and larger feature a unique belt drive, designed to reduce noise levels to a minimum. WATER DISTRIBUTION SYSTEM: Models MOT-3 through 60 feature an ABS plastic sprinkler with stainless steel shaft. Models MOT-70 and above feature an aluminum alloy sprinkler head. Both types of sprinkler head cause very lowpressure loss, and require minimum maintenance. INLET LOUVERS: Non-rusting PVC plastic mesh provides easy access to the sump, while preventing foreign objects from entering. LADDER: A ladder is provided for maintenance and inspection accessibility to fan and sprinkler systems on models MOT-40 and above. FILL MATERIAL: Honeycomb heat embossed PVC is formed to permit high heat transfer efciency. The Motivair ll is suitable for operation with inlet water temperatures up to 115F. If higher temperatures are required, please contact factory.

MOT SPECIFICATIONS
Water IN Water OUT Wet Bulb 90F 80F 65F 9 15 24 30 46 61 77 91 122 152 183 214 244 306 381 456 533 608 691 765 920 1065 1220 1502 1825 2108 2433 2994 3740 4491 90F 80F 70F 6 10 18 21 33 44 56 68 90 114 137 160 183 228 287 346 401 461 509 570 681 808 920 1182 1386 1648 1848 2379 2977 3568 95F 85F 70F 9 15 24 30 47 62 78 93 124 156 187 218 250 311 390 468 546 624 702 780 936 1092 1249 1560 1873 2185 2498 3121 3902 4683 92F 82F 72F 7 11 19 23 35 48 60 72 97 121 146 170 195 243 305 368 428 490 543 608 727 859 979 1250 1473 1745 1965 2514 3146 3771 95F 85F 75F 8 12 20 26 40 52 66 80 107 134 160 187 214 268 335 403 470 539 600 670 801 942 1075 1363 1616 1904 2155 2735 3421 4102 97F 87F 75F 9 15 24 30 47 62 78 93 124 156 187 218 250 311 390 468 546 624 702 780 936 1092 1249 1560 1873 2185 2498 3121 3902 4683 95F 85F 77F 6 10 18 21 33 44 56 68 91 115 137 160 183 229 288 348 403 464 508 571 682 812 924 1200 1394 1670 1860 2421 3032 3632 95F 85F 78F 6 10 16 20 30 40 50 61 83 105 125 145 168 208 262 318 369 426 460 520 620 744 845 1113 1278 1546 1703 2253 2824 3380 96F 86F 80F 5 9 14 18 28 37 47 57 77 98 116 135 156 193 245 297 344 398 427 484 575 695 788 1053 1194 1459 1592 2139 2683 3209 98F 88F 82F 6 10 15 20 30 40 50 61 82 104 124 144 167 207 261 318 367 425 457 518 616 742 842 1119 1275 1551 1700 2270 2846 3404 90F 83F 75F 8 13 22 28 41 56 70 84 112 140 169 197 225 281 352 422 493 563 633 704 845 986 1127 1408 1690 1971 2255 2815 3519 4223 94F 85F 75F 9 14 23 29 43 58 72 87 116 145 174 203 232 290 362 435 508 580 652 725 871 1016 1161 1453 1742 2035 2323 2908 3635 4361 M O T 3 5 8 10 15 20 25 30 40 50 60 70 80 100 125 150 175 200 225 250 300 350 400 500 600 700 800 1000 1250 1500

G P M

MPF PLATE & FRAME CLOSED LOOP COOLING SYSTEMS

These systems utilize a plate & frame heat exchanger to cool closed loop, re-circulated water, using a raw water supply, (open draft cooling tower, river or pond water) without contaminating the closed loop. This is particularly useful for air compressors or other water-cooled machinery, which have high water side maintenance costs; where avoidance of down time is critical; or when the available cooling water quality is unacceptable. The high efciency of the stainless steel plate design enables Motivair systems to cool the closed loop uid to within 5F of the raw cooling water. This efciency also permits an extremely compact design, and occupies minimal oor space. Clipin Nitrile rubber gaskets allow simple dismantling and re-assembly for cleaning. Available as a complete package, or a split system, the Motivair system includes a plate and frame exchanger, process pump, NEMA 4 control & alarm panel, piping, isolation valves and temperature & pressure gauges. Piping and electrical connections are the only on-site requirements, before the system is fully operational. Optional strainer packages are available when the cooling water has an unacceptable level of suspended solids. Occasional maintenance is easily performed by back-ushing the exchanger, or by loosening the follower plate and removing the stainless steel plates. They are easily cleaned with a pressure hose, then re-assembled with the Nitrile rubber, clip-in gaskets and re-tightened, before resuming operation (see operation and maintenance manual).

REQUIRED DATA FOR SYSTEM DESIGN:

Application description Fluid to be cooled & ow rate Fluid temperature entering exchanger Required leaving uid temperature Available cooling water ow and temperature Allowable pressure drops Process uid pump available pressure (PSI)

OPTIONAL REDUNDANT COMPONENTS

For critical applications, a complete standby exchanger is recommended, with isolation valves, so one may be cleaned while the other is in service. Motivair offers a pressure differential option, which continuously monitors the cooling water pressure differential across the exchanger(s). At a pre-determined, adjustable differential, visible and audible alarms are activated, signaling the operator to clean the exchanger or switch to the standby. Optional strainer assemblies can also be tted with a similar indicator, to warn the operator to clean the strainer. Also available is an automatic standby pump, with associated piping, valves & controls. In the event of a pump failure, the standby pump starts automatically, while the visible & audible alarms are activated.

PUMP/TANK STATIONS
Every open and closed loop cooling tower requires a pumping package in order to circulate the cooled water or glycol to and from the designated process. Motivair designs and builds a full range of pump stations and pump/tank station packages that can be customized to suit any application (See Pump Station brochure for further details). Available options include: Simplex, duplex or triplex pumps Stainless steel water circuit Automatic pump change over Visible & audible alarms Flow meters Bafed tanks Automatic water make-up

Pressure & temperature gauges Isolation & check valves NEMA 4 control box VFD pump speed control High pressure pump option Redundant pump packages

APPLICATION, INTEGRATION & SOLUTIONS FOR ALL YOUR COOLING NEEDS:

MPC 1/2-50 ton packaged air-cooled or water-cooled chillers for Industrial cooling, Medical cooling or custom HVAC applications. Includes integrated microprocessor, pump station, and storage reservoir.

MLC 70-240 ton air-cooled, water-cooled & split system chillers for central plant operation, industrial processes or HVAC applications. Integrated Free-Cooling option

25 John Glenn Drive Amherst, NY 14228 Tel: 716-689-0222 Fax: 716-689-0073 www.motivaircorp.com