CFW701 Programming
CFW701 Programming
CFW701 Programming
Summary
QUICK PARAMETER REFERENCE, FAULTS AND ALARMS.................. 0-1 1 SAFETY NOTICES .................................................................................. 1-1
1.1 SAFETY NOTICES IN THIS MANUAL.............................................................................................1-1 1.2 SAFETY NOTICES ON THE PRODUCT..........................................................................................1-1 1.3 PRELIMINARY RECOMMENDATIONS. ..........................................................................................1-2
3 ABOUT THE CFW701.............................................................................. 3-1 4 KEYPAD (HMI). ......................................................................................... 4-1 5 PROGRAMMING BASIC INSTRUCTIONS. ............................................. 5-1
5.1 PARAMETERS STRUCTURE. ......................................................................................................... 5-1 5.2 GROUPS ACCESSED IN THE OPTION MENU IN THE MONITORING MODE. .......................... 5-1 5.3 PASSWORD SETTING IN P0000. ................................................................................................... 5-2 5.4 HMI................................................................................................................................................... 5-3 5.5 INDIRECT ENGINEERING UNITS. ................................................................................................. 5-6 5.6 DISPLAY INDICATIONS IN THE MONITORING MODE SETTINGS..........................................5-13 5.7 INCOMPATIBILITY BETWEEN PARAMETERS ..........................................................................5-14
Summary
11 VECTOR CONTROL..............................................................................11-1
11.1 SENSORLESS CONTROL ........................................................................................................... 11-1 11.2 I/f MODE (SENSORLESS) . .........................................................................................................11-3 11.3 SELF-TUNING ..............................................................................................................................11-3 11.4 OPTIMAL FLUX FOR SENSORLESS VECTOR CONTROL .....................................................11-4 11.5 TORQUE CONTROL.....................................................................................................................11-5 11.6 OPTIMAL BRAKING ....................................................................................................................11-6 11.7 MOTOR DATA ..............................................................................................................................11-8 11.7.1 Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet. .... 11-12 11.8 VECTOR CONTROL .................................................................................................................. 11-12 11.8.1 Speed Regulator . ............................................................................................................ 11-12 11.8.2 Current Regulator ........................................................................................................... 11-15 11.8.3 Flux Regulator ................................................................................................................. 11-15 11.8.4 I/f Control ........................................................................................................................ 11-17 11.8.5 Self-Tuning........................................................................................................................ 11-18 11.8.6 Torque Current Limitation. ..............................................................................................11-22 11.8.7 DC Link Regulator............................................................................................................11-23 11.9 START-UP IN THE VECTOR MODES SENSORLESS..............................................................11-25
Summary
17 COMMUNICATION . .............................................................................17-1
17.1 RS-485 SERIAL INTERFACE....................................................................................................... 17-1 17.2 COMMUNICATION BACNET....................................................................................................... 17-1 17.3 COMMUNICATION METASYS N2...............................................................................................17-2 17.4 COMMUNICATION STATES AND COMMANDS........................................................................17-2
Summary
Motor Voltage Motor Torque Output Power Output cos DI8 to DI1 Status
ro ro ro ro ro
I/O I/O
P0013
ro
I/O
13-16 16-5
AO1 Value AO2 Value AI1 Value AI2 Value AI3 Value Software Version Accessories Cong. Power Hardware Cong
ro ro ro ro ro ro ro ro
13-6 16-5 13-6 16-5 13-1 16-5 13-1 16-5 13-1 16-5 6-1 16-5 6-2 16-5 6-2 16-5
IGBTs Temperature Internal Air Temp. Fan Heatsink Speed Motor Overload Status Time Powered Time Enabled
ro ro ro ro ro ro
CFW701 | 0-1
Param. P0044 P0045 P0048 P0049 P0050 P0054 P0058 P0062 P0066 P0090 P0091 P0092 P0093 P0094 P0095 P0096
Function kWh Output Energy Fan Enabled Time Present Alarm Present Fault Last Fault Second Fault Third Fault Fourth Fault Fifth Fault Current At Last Fault DC Link At Last Fault Speed At Last Fault Reference Last Fault Frequency Last Fault Motor Volt.Last Fault DIx Status Last Fault
Adjustable Range 0 to 65535 kWh 0 to 65535 h 0 to 999 0 to 999 0 to 999 0 to 999 0 to 999 0 to 999 0 to 999 0.0 to 4500.0 A 0 to 2000 V 0 to 18000 rpm 0 to 18000 rpm 0.0 to 1020.0 Hz 0 to 2000 V Bit 0 = DI1 Bit 1 = DI2 Bit 2 = DI3 Bit 3 = DI4 Bit 4 = DI5 Bit 5 = DI6 Bit 6 = DI7 Bit 7 = DI8 Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4 Bit 4 = DO5 0.0 to 999.0 s 0.0 to 999.0 s 0.0 to 999.0 s 0.0 to 999.0 s 0 = Linear 1 = S Ramp 0 = 1st Ramp 1 = 2nd Ramp 2 = DIx 3 = Serial 4 = SoftPLC 0 = Off 1 = On 0 to 18000 rpm 0 to 18000 rpm 0 to 18000 rpm 0 to 100 % 0 to 18000 rpm 0 to 18000 rpm 0.2 to 2xInom-HD 0 to 9 0.00 to 1.00 -10.0 to 10.0 % 0.0 to 16.0 s 0.0 to 100.0 % 0.0 to 100.0 % 0.0 to 100.0 % 0 to 18000 rpm 0 to 18000 rpm 0 = Ramp Hold 1 = Ramp Accel. 339 to 1000 V
Factory Setting
User Setting
Propr. ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro
Groups
Pg. 16-6 16-7 16-7 16-7 16-7 16-7 16-7 16-7 16-8 16-8 16-8 16-8 16-9 16-9 16-9 16-9
P0097
ro
16-10
Acceleration Time Deceleration Time Acceleration Time 2 Deceleration Time 2 Ramp Type 1st/2nd Ramp Select.
BASIC BASIC
P0120 P0121 P0122 P0123 P0132 P0133 P0134 P0135 P0136 P0137 P0138 P0139 P0142 P0143 P0144 P0145 P0146 P0150 P0151
Speed Ref. Backup Keypad Reference JOG/JOG + Reference JOG - Reference Max. Overspeed Level Minimum Speed Maximum Speed Max. Output Current Manual Torque Boost Autom. Torque Boost Slip Compensation Output Current Filter Max. Output Voltage Interm.Output Voltage 3Hz Output Voltage Field Weakening Speed Intermediate Speed DC Regul. Type V/f DC Regul. Level V/f
1 = On 90 rpm 150 (125) rpm 150 (125) rpm 10 % 90 (75) rpm 1800 (1500) rpm 1.5xInom-HD 1 0.00 0.0 % 0.2 s 100.0 % 50.0 % 8.0 % 1800 rpm 900 rpm 0 = Ramp Hold 800 V Vector cfg BASIC BASIC BASIC BASIC
12-3 12-4 12-4 12-5 12-5 12-5 12-6 12-6 9-7 9-2 9-2 9-3 9-4 9-5 9-5 9-5 9-6 9-6 9-11 9-11
V/F V V W V/F V/F V/F V/F V V W cfg Adj cfg Adj cfg Adj cfg Adj cfg Adj cfg V/F VVW V/F V V W
0-2 | CFW701
Function DC Link Regul. P Gain Dyn. Braking Level Overl.Curr.100 % Speed Overl.Curr. 50 % Speed Overl.Curr. 5 % Speed Motor Thermal Class
Adjustable Range 0.00 to 9.99 339 to 1000 V 0.1 to 1.5xInom-ND 0.1 to 1.5xInom-ND 0.1 to 1.5xInom-ND 0 = Class 5 1 = Class 10 2 = Class 15 3 = Class 20 4 = Class 25 5 = Class 30 6 = Class 35 7 = Class 40 8 = Class 45 0 = Normal 1 = Saturated 0.0 to 63.9 0.000 to 9.999 -999 to 999 -999 to 999 0.012 to 1.000 s 0.00 to 7.99 0.00 to 1.99 0.000 to 1.999 0.0 to 350.0 % 0.0 to 350.0 % 0.0 to 31.9 0.000 to 9.999 0 to 120 % 0 to 120 % 0 to 90 rpm 0 to 9 0 = With losses 1 = Without losses 2 = Enab/Disab DIx 339 to 1000 V 0.0 to 63.9 0.000 to 9.999 0 to 600 V 0 = Off 1 = On 2 = Change Pass. 0 = V/f 60 Hz 1 = V/f 50 Hz 2 = V/f Adjustable 3 = VVW 4 = Sensorless 0 = Not Used 1 = Not Used 2 = Reset P0045 3 = Reset P0043 4 = Reset P0044 5 = Load 60 Hz 6 = Load 50 Hz 7 = Load User 1 8 = Load User 2 9 = Save User 1 10 = Save User 2 0 to 1199 0 to 1199 0.1 to 1000.0 %
User Setting
Propr. V/F V V W
Groups
cfg
P0160 P0161 P0162 P0163 P0164 P0165 P0166 P0167 P0168 P0169 P0170 P0175 P0176 P0178 P0179 P0182 P0183 P0184
Speed Regul. Cong. Speed Prop. Gain Speed Integral Gain LOC Reference Offset REM Reference Offset Speed Filter Speed Diff. Gain Current Prop. Gain Current Integral Gain Max. + Torque Curr. Max. - Torque Curr. Flux Proport. Gain Flux Integral Gain Rated Flux Maximum Flux Speed for I/F Activ. Current in I/F Mode DC Link Regul. Mode
0 = Normal 7.4 0.023 0 0 0.012 s 0.00 0.50 0.010 125.0 % 125.0 % 2.0 0.020 100 % 120 % 18 rpm 1 1 = Without losses
cfg Vector Vector Vector Vector Vector Vector Vector Vector Vector Vector Vector Vector Vector Vector Vector Sless Sless cfg Vector
11-12 11-13 11-13 11-14 11-14 11-14 11-14 11-15 11-15 11-22 11-22 11-15 11-15 11-16 11-16 11-17 11-17 11-23
DC Link Regul. Level DC Link Prop. Gain DC Link Integral Gain Max. Output Voltage Password
P0202
Type of Control
0 = V/f 60 Hz
cfg
9-5
P0204
Load/Save Parameters
0 = Not Used
cfg
7-1
Main Display Parameter Sel. Secondary Display Parameter Sel. Main Display Scale Factor
2 1 100.0 %
CFW701 | 0-3
Param. P0209
Adjustable Range 0 = None 1=V 2=A 3 = rpm 4=s 5 = ms 6 = None 7=m 8 = None 9 = None 10 = % 11 = C 12 = None 13 = Hz 14 = None 15 = h 16 = W 17 = kW 18 = None 19 = None 20 = min 21 = F 22 = bar 23 = mbar 24 = psi 25 = Pa 26 = kPa 27 = MPa 28 = mwc 29 = mca 30 = gal 31 = l 32 = in 33 = ft 34 = m 35 = ft 36 = gal/s 37 = gal/min 38 = gal/h 39 = l/s 40 = l/min 41 = l/h 42 = m/s 43 = m/min 44 = m/h 45 = ft/s 46 = ft/min 47 = ft/h 48 = m/s 49 = m/min 50 = m/h 51 = ft/s 52 = ft/min 53 = ft/h 54 = As per P0510 55 = As per P0512 56 = As per P0514 57 = As per P0516 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz 4 = As per P0511 5 = As per P0513 6 = As per P0515 7 = As per P0517 0.1 to 1000.0 % See options in P0210 0 to 15 0 = Off 1 = On
User Setting
Propr.
Groups HMI
Pg. 5-4
P0210
0 = wxyz
HMI
5-4
Secondary Display Scale Factor Secondary Display Decimal Point HMI Backlighting Zero Speed Disable
0-4 | CFW701
Function Zero Speed Dis. Out Zero Speed Time LOC/REM Selection Src
Adjustable Range
Factory Setting
User Setting
Propr.
Groups
P0221
P0222 P0223
P0224
P0225
REM FWD/REV Sel. REM Run/Stop Sel. REM JOG Selection Stop Mode Selection
P0230 P0231
P0232 P0233
0 = Ref. or Speed 0 = Ref. or Speed 1 = Reference 0 to 999 s 0s 0 = Always LOC 2 = LR Key LOC 1 = Always REM 2 = LR Key LOC 3 = LR Key REM 4 = DIx 5 = Serial LOC 6 = Serial REM 7 = SoftPLC LOC 8 = SoftPLC REM 0 = Keypad 0 = Keypad 1 = AI1 2 = AI2 3 = AI3 4 = Sum AIs > 0 5 = Sum AIs 6 = Serial 7 = SoftPLC See options in P0221 1 = AI1 0 = Always FWD 2 = FR Key FWD 1 = Always REV 2 = FR Key FWD 3 = FR Key REV 4 = DIx 5 = Serial FWD 6 = Serial REV 7 = SoftPLC FWD 8 = SoftPLC REV 9 = AI2 Polarity 0 = I,O Keys 0 = I,O Keys 1 = DIx 2 = Serial 3 = SoftPLC 0 = Disable 1 = JOG Key 1 = JOG Key 2 = DIx 3 = Serial 4 = SoftPLC See options in P0223 4 = DIx See options in P0224 1 = DIx See options in P0225 2 = DIx 0 = Ramp to Stop 0 = Ramp to Stop 1 = Coast to Stop 2 = Fast Stop 0 = Off 0 = Off 1 = On 0 = Speed Ref. 5 = Main PID 1 = No Ramp Ref. Feedback 1 2 = Max.Torque Cur 3 = SoftPLC 4 = PTC 5 = Main PID Feedback 1 6 = Main PID Feedback 2 7 = Main PID Feedback 3 8 = External PID 1 Feedback 9 = External PID 2 Feedback 0.000 to 9.999 1.000 0 = 0 to 10 V/20 mA 0 = 0 to 10 V/20 mA 1 = 4 to 20 mA 2 = 10 V/20 mA to 0 3 = 20 to 4 mA 4 = -10 to +10 V -100.00 to 100.00 % 0.00 % 0.00 to 16.00 s 0.00 s See options in P0231 8 = External PID 1 Feedback 0.000 to 9.999 1.000
cfg
IO
cfg
IO
13-25
cfg cfg
IO IO
13-25 13-26
cfg
IO
13-26
cfg
IO
13-27
IO IO IO
IO cfg IO
13-1 13-2
cfg
IO IO
13-4 13-5
cfg
IO IO IO IO
CFW701 | 0-5
Function AI2 Signal Type AI2 Offset AI2 Filter AI3 Signal Function
Adjustable Range See parameter in P0233 -100.00 to 100.00 % 0.00 to 16.00 s 0 = Speed Ref. 1 = No Ramp Ref. 2 = Max.Torque Cur 3 = SoftPLC 4 = Reserved 5 = Main PID Feedback 1 6 = Main PID Feedback 2 7 = Main PID Feedback 3 8 = External PID 1 Feedback 9 = External PID 2 Feedback 0.000 to 9.999 0 = 0 to 20mA 1 = 4 to 20 mA 2 = 20 to 0 mA 3 = 20 to 4 mA -100.00 to 100.00 % 0.00 to 16.00 s 0 = Speed Ref. 1 = Total Ref. 2 = Real Speed 3 = Torque Cur.Ref 4 = Torque Current 5 = Output Current 6 = Active Current 7 = Output Power 8 = Torque Cur.> 0 9 = Motor Torque 10 = SoftPLC 11 = PTC 12 = Motor Ixt 13 = P0696 Value 14 = P0697 Value 15 = Id* Current 16 = External PID 1 Output 17 = External PID 2 Output 0.000 to 9.999 0 = 0 to 10 V/20 mA 1 = 4 to 20 mA 2 = 10 V/20 mA to 0 3 = 20 to 4 mA See options in P0251 0.000 to 9.999 See options in P0256 0 = Not Used 1 = Run/Stop 2 = General Enable 3 = Fast Stop 4 = FWD/REV 5 = LOC/REM 6 = JOG 7 = SoftPLC 8 = Ramp 2 9 = Speed/Torque 10 = JOG+ 11 = JOG12 = No Ext. Alarm 13 = No Ext. Fault 14 = Reset 15 = Disab.FlyStart 16 = DC Link Regul. 17 = Progr. Off 18 = Load User 1 19 = Load User 2 20 = Main PID Aut/Man 21 = External PID 1 Aut/Man 22 = External PID 2 Aut/Man 23 = Bypass Mode 24 = Fire Mode
User Setting
Propr. cfg
Groups IO IO IO IO
cfg
P0242 P0243
1.000 0 = 0 to 20mA
cfg
IO IO
13-4 13-6
IO IO IO
P0252 P0253
1.000 0 = 0 to 10 V/20 mA
cfg
IO IO
13-7 13-9
IO IO IO IO
cfg cfg
0-6 | CFW701
Function DI2 Function DI3 Function DI4 Function DI5 Function DI6 Function DI7 Function DI8 Function DO1 Function (RL1)
Adjustable Range See options in P0263 See options in P0263 See options in P0263 See options in P0263 See options in P0263 See options in P0263 See options in P0263 0 = Not Used 1 = N* > Nx 2 = N > Nx 3 = N < Ny 4 = N = N* 5 = Zero Speed 6 = Is > Ix 7 = Is < Ix 8 = Torque > Tx 9 = Torque < Tx 10 = Remote 11 = Run 12 = Ready 13 = No Fault 14 = No F070 15 = No F071 16 = No F006/21/22 17 = No F051 18 = No F072 19 = 4-20 mA OK 20 = P0695 Value 21 = Forward 22 = Ride-Through 23 = Pre-Charge OK 24 = Fault 25 = Time Enab > Hx 26 = SoftPLC 27 = N>Nx/Nt>Nx 28 = F > Fx (1) 29 = F > Fx (2) 30 = STO 31 = No F160 32 = No Alarm 33 = No Fault/Alarm 34 = Dry Pump Alarm/Fault 35 = Broken Belt Alarm/Fault 36 = Filter Mainten.Alarm/ Fault 37 = Sleep Mode 38 = Not Used 39 = Drive Bypass Contactor 40 = Mains Bypass Contactor 41 = Fire Mode 42 = Self-Tuning See options in P0275 See options in P0275 See options in P0275 See options in P0275 0.0 to 300.0 Hz 0.0 to 15.0 Hz 0 to 900 rpm 0 to 18000 rpm 0 to 18000 rpm 0 to 2xInom-ND 0 to 18000 rpm 0 to 18000 rpm 0 to 200 %
Factory Setting 4 = FWD/REV 0 = Not Used 20 = Main PID Aut/ Man 21 = External PID 1 Aut/Man 22 = External PID 2 Aut/Man 0 = Not Used 0 = Not Used 13 = No Fault
User Setting
Groups IO IO IO IO IO IO IO IO
P0276 P0277 P0278 P0279 P0281 P0282 P0287 P0288 P0289 P0290 P0291 P0292 P0293
DO2 Function (RL2) DO3 Function DO4 Function DO5 Function Fx Frequency Fx Hysteresis Nx/Ny Hysteresis Nx Speed Ny Speed Ix Current Zero Speed Zone N = N* Band Tx Torque
2 = N > Nx 1 = N* > Nx 0 = Not Used 0 = Not Used 4.0 Hz 2.0 Hz 18 (15) rpm 120 (100) rpm 1800 (1500) rpm 1.0xInom-ND 18 (15) rpm 18 (15) rpm 100 %
IO IO IO IO
13-16 13-16 13-16 13-17 13-22 13-22 13-23 13-23 13-23 13-23 12-8 13-24 13-24 13-24
CFW701 | 0-7
Adjustable Range 0 to 6553 h 0=2A/2A 1 = 3.6 A / 3.6 A 2=5A/5A 3=6A/5A 4 = 7 A / 5.5 A 5=7A/7A 6 = 10 A / 8 A 7 = 10 A / 10 A 8 = 13 A / 11 A 9 = 13.5 A / 11 A 10 = 16 A / 13 A 11 = 17 A / 13.5 A 12 = 24 A / 19 A 13 = 24 A / 20 A 14 = 28 A / 24 A 15 = 31 A / 25 A 16 = 33.5 A / 28 A 17 = 38 A / 33 A 18 = 45 A / 36 A 19 = 45 A / 38 A 20 = 54 A / 45 A 21 = 58.5 A / 47 A 22 = 70 A / 56 A 23 = 70.5 A / 61 A 24 = 86 A / 70 A 25 = 88 A / 73 A 26 = 105 A / 86 A 27 = 105 A / 88 A 28 = 142 A / 115 A 29 = 180 A / 142 A 30 = 211 A / 180 A 31 = 2.9 A / 2.7 A 32 = 4.2 A / 3.8 A 33 = 7 A / 6.5 A 34 = 10 A / 9 A 35 = 12 A / 10 A 36 = 17 A / 17 A 37 = 22 A / 19 A 38 = 27 A / 22 A 39 = 32 A / 27 A 40 = 44 A / 36 A 41 = 53 A / 44 A 42 = 63 A / 53 A 43 = 80 A / 66 A 44 = 107 A / 90 A 45 = 125 A / 107 A 46 = 150 A / 122 A 0 = 200 - 240 V 1 = 380 V 2 = 400 - 415 V 3 = 440 - 460 V 4 = 480 V 5 = 500 - 525 V 6 = 550 - 575 V 7 = 600 V 0 = 1.25 kHz 1 = 2.5 kHz 2 = 5.0 kHz 3 = 10.0 kHz 4 = 2.0 kHz 0 = Normal Duty 1 = Heavy Duty 0.0 to 15.0 s 0.0 to 15.0 s 0 to 450 rpm 0.0 to 10.0 %
User Setting
Propr. ro
Groups
P0296
cfg
6-6
P0297
Switching Frequency
2 = 5.0 kHz
cfg
6-7
Application DC-Braking Start Time DC-Braking Stop Time DC-Braking Speed DC-Braking Voltage
0-8 | CFW701
Function Skip Speed 1 Skip Speed 2 Skip Speed 3 Skip Band Serial Address Serial Baud Rate
Adjustable Range 0 to 18000 rpm 0 to 18000 rpm 0 to 18000 rpm 0 to 750 rpm 1 to 247 0 = 9600 bits/s 1 = 19200 bits/s 2 = 38400 bits/s 3 = 57600 bits/s 0 = 8 bits, no, 1 1 = 8 bits, even,1 2 = 8 bits, odd, 1 3 = 8 bits, no, 2 4 = 8 bits, even,2 5 = 8 bits, odd, 2 2 = Modbus RTU 3 = BACnet 4 = N2 0 = Off 1 = Ramp Stop 2 = General Disab. 3 = Go to LOC 4 = LOC Keep Enab. 5 = Cause Fault 0.0 to 999.0 s 0 = Off 1 = On 2 = Watchdog Error 0 = No 1 = Yes 0 = Off 1 = VFD -> MMF 2 = MMF -> VFD 3 = Sync VFD -> MMF 4 = Format MMF 5 = Copy SoftPLC Prog. 0 = Off 1 = Flying Start 2 = FS / RT 3 = Ride-Through 178 to 770 V 178 to 770 V 178 to 770 V 0.0 to 63.9 0.000 to 9.999 0.000 to 1.000 0.000 to 1.000 2.0 to 50.0 0.2 to 60.0 s 0.1 to 10.0 s 0 to 255 s 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm 0 = Off 1 = On 0 = Hold - FL ON 1 = Decel. - FL ON 2 = Hold - FL OFF 3 = Decel.- FL OFF 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm 70 to 100 %
Factory Setting 600 rpm 900 rpm 1200 rpm 0 rpm 1 1 = 19200 bits/s
User Setting
Propr.
Groups
NET NET
P0311
1 = 8 bits, even,1
NET
17-1
P0312
Serial Protocol
2 = Modbus RTU
NET
17-1
P0313
0 = Off
NET
17-2
P0314 P0316
0.0 s ro
NET NET
17-1 17-1
P0317 P0318
0 = No 0 = Off
cfg cfg
7-2 7-3
P0320
FlyStart/Ride-Through
0 = Off
cfg
12-8
P0321 P0322 P0323 P0325 P0326 P0327 P0328 P0329 P0331 P0332 P0340 P0341
DC Link Power Loss DC Link Ride-Through DC Link Power Back Ride-Through P Gain Ride-Through I Gain F.S. Current Ramp I/f Flying Start Filter Frequency Ramp F.S. Voltage Ramp Dead Time Auto-Reset Time AIPTC Conguration
505 V 490 V 534 V 22.8 0.128 0.070 0.085 6.0 2.0 s 1.0 s 0s 0 = Off
Vector Vector Vector Vector Vector Sless Sless Sless V/F V V W V/F V V W cfg IO
12-15 12-15 12-15 12-16 12-16 12-10 12-10 12-10 12-12 12-13 15-8 15-9
P0343 P0344
1 = On 1 = Decel. - FL ON
15-10 9-7
P0348
1 = Fault/Alarm
cfg
15-10
P0349
85 %
cfg
15-11
CFW701 | 0-9
Param. P0350
Adjustable Range 0 = F, w/ SF rd. 1 = F/A, w/ SF rd. 2 = F, no SF rd. 3 = F/A, no SF rd. 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm 0 = HS-OFF,Int-OFF 1 = HS-ON,Int-ON 2 = HS-CT,Int-CT 3 = HS-CT,Int-OFF 4 = HS-CT,Int-ON 5 = HS-ON,Int-OFF 6 = HS-ON,Int-CT 7 = HS-OFF,Int-ON 8 = HS-OFF,Int-CT 0 = HS-F/A,Air-F/A 1 = HS-F/A, Air-F 2 = HS-F, Air-F/A 3 = HS-F, Air-F 0 = Off 1 = Fault 0 = Off 1 = On 0 to 60 s 0.0 to 90.0 % 0 = Off 1 = On 1.00 to 1.50 50.0 to 99.9 % 0 to 600 V 0 to 1.3xInom-ND 0 to 18000 rpm 0 to 300 Hz 0 = 0.33 hp / 0.25 kW 1 = 0.5 hp / 0.37 kW 2 = 0.75 hp / 0.55 kW 3 = 1 hp / 0.75 kW 4 = 1.5 hp / 1.1 kW 5 = 2 hp / 1.5 kW 6 = 3 hp / 2.2 kW 7 = 4 hp / 3 kW 8 = 5 hp / 3.7 kW 9 = 5.5 hp / 4 kW 10 = 6 hp / 4.5 kW 11 = 7.5 hp / 5.5 kW 12 = 10 hp / 7.5 kW 13 = 12.5 hp / 9 kW 14 = 15 hp / 11 kW 15 = 20 hp / 15 kW 16 = 25 hp / 18.5 kW 17 = 30 hp / 22 kW 18 = 40 hp / 30 kW 19 = 50 hp / 37 kW 20 = 60 hp / 45 kW 21 = 75 hp / 55 kW 22 = 100 hp / 75 kW 23 = 125 hp / 90 kW 24 = 150 hp / 110 kW 25 = 175 hp / 130 kW 0 = Self-Vent. 1 = Separate Vent. 2 = Optimal Flux
User Setting
Propr. cfg
Groups
Pg. 15-11
P0351
1 = Fault/Alarm
cfg
15-12
P0352
2 = HS-CT,Int-CT
cfg
15-12
P0353
IGBTs/Air Overtmp.Cfg
0 = HS-F/A,Air-F/A
cfg
15-13
P0354 P0356 P0357 P0372 P0397 P0398 P0399 P0400 P0401 P0402 P0403 P0404
Fan Speed Cong. Dead Time Compens. Line Phase Loss Time DC-Braking Curr Sless Slip Compens. Regen. Motor Service Factor Motor Rated Eff. Motor Rated Voltage Motor Rated Current Motor Rated Speed Motor Rated Frequency Motor Rated Power
1 = Fault 1 = On 3s 40.0 % 1 = On 1.00 67.0 % 440 V 1.0xInom-ND 1750 (1458) rpm 60 (50) Hz Motormax-ND
cfg cfg
15-14 15-14 15-14 12-20 10-3 MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR 10-3 11-8 10-3 11-8 10-4 11-8 10-4 11-9 10-4 11-9 10-4 11-9 10-4 11-10
P0406
Motor Ventilation
0 = Self-Vent.
cfg
MOTOR
10-4 11-11
0-10 | CFW701
Param. P0407
User Setting
Groups MOTOR
Pg. 10-4 11-11 19-7 10-4 11-11 11-18 10-4 11-11 11-19 10-4 11-11 11-19 11-11 11-20 11-11 11-20 11-11 11-21 5-6
P0408
Run Self-Tuning
P0409
Stator Resistance
0 = No
MOTOR
0.000
MOTOR
P0410
Magnetization Current
0 to 1.25xInom-ND
Imag-ND
MOTOR
0.00 to 99.99 0.000 to 9.999 s 0.00 to 99.99 s 0 = None 1=V 2=A 3 = rpm 4=s 5 = ms 6 = None 7=m 8 = None 9 = None 10 = % 11 = C 12 = None 13 = Hz 14 = None 15 = h 16 = W 17 = kW 18 = None 19 = None 20 = min 21 = F 22 = bar 23 = mbar 24 = psi 25 = Pa 26 = kPa 27 = MPa 28 = mwc 29 = mca 30 = gal 31 = l 32 = in 33 = ft 34 = m 35 = ft 36 = gal/s 37 = gal/min 38 = gal/h 39 = l/s 40 = l/min 41 = l/h 42 = m/s 43 = m/min 44 = m/h 45 = ft/s 46 = ft/min 47 = ft/h 48 = m/s 49 = m/min 50 = m/h 51 = ft/s 52 = ft/min 53 = ft/h
CFW701 | 0-11
Param. P0511
Adjustable Range 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz See options in P0510 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz See options in P0510 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz See options in P0510 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz 0 = Off 1 = On 2 = On/P0134 3 = On/P0581 4 = On/Gen.Disable -32768 to 32767 0 = Limited 1 = Unlimited 0 = Off 1 = On/DIx 2 = On/DIx+Fault 0.00 to 300.00 s 0 = Off 1 = On 0.00 to 650.00 s 0.00 to 650.00 s 0 to 85 % 40 to 80 % 360 to 18000 rpm 0 to 30 % Bit 0...1 = Not Used Bit 2 = Fire Mode Bit 3 = Bypass Bit 4 = Quick Stop ON Bit 5 = 2nd Ramp Bit 6 = Cong. Mode Bit 7 = Alarm Bit 8 = Running Bit 9 = Enabled Bit 10 = Forward Bit 11 = JOG Bit 12 = Remote Bit 13 = Subvoltage Bit 14 = Not Used Bit 15 = Fault -32768 to 32767 Bit 0 = Ramp Enable Bit 1 = General Enable Bit 2 = Run Forward Bit 3 = JOG Enable Bit 4 = Remote Bit 5 = 2nd Ramp Bit 6 = Quick Stop Bit 7 = Fault Reset Bit 8....12 = Reserved Bit 13 = Internal PID Bit 14 = External PID 1 Bit 15 = External PID 2
User Setting
Propr.
Groups HMI
Pg. 5-7
P0512 P0513
11 = C 1 = wxy.z
HMI HMI
5-8 5-9
P0514 P0515
10 = % 1 = wxy.z
HMI HMI
5-10 5-11
P0516 P0517
13 = Hz 1 = wxy.z
HMI HMI
5-12 5-13
P0580
0 = Off
cfg
19-2
0 0 = Limited 0 = Off
cfg cfg
Bypass Contactor Time Short Cycle Protection Cong. Minimum RUN Time Minimum STOP Time Energy Saving Max.Torque Energy Saving Min. Mag. Energy Saving Min. Speed Energy Saving Histeresis Logical Status
cfg
NET
P0681 P0682
ro ro
NET NET
17-2 17-2
0-12 | CFW701
Adjustable Range -32768 to 32767 Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4 Bit 4 = DO5 -32768 to 32767 -32768 to 32767 0 to 419 0 to 9999 0 to 127 1 to 65535 0 = Power Up 1 = Continuos 0 to 65535 0 = No Application 1 = Install. App. 2 = Incompat. App. 3 = App. Stopped 4 = App. Running 0 = Stop Application 1 = Run Application 2 = Delete Application 0.0 to 999.9 ms 0 = User 1 = HVAC 0.00 to 100.00 -32768 to 32767 -32768 to 32767 -32768 to 32767 0.0 to 100.0 % -32768 to 32767 0.0 to 100.0 % 0 = Disable PID 1 = Direct Mode 2 = Reverse Mode 0 = AlwaysAutomatic 1 = Always Manual 2 = A/M DI w/o bumpless 3 = A/M Net w/o bumpless 4 = A/M DI w/ bumpless 5 = A/M Net w/ bumpless 0.10 to 60.00 s 0.000 to 32.767 0.000 to 32.767 0.000 to 32.767 0.0 to 100.0 % 0.0 to 100.0 %
User Setting
Propr. ro
AOx Value 1 AOx Value 2 BACnet Dev Inst Hi BACnet Dev Inst Lo Max Number of master MS/TP Max info Frame I-AM Msg transmition Token RX Qtde SoftPLC Status
0 0 0 0 127 1 0 = Power Up ro ro
P1001
SoftPLC Command
1 = Run Application
HVAC
18-1
P1002 P1003 P1010 P1011 P1012 P1013 P1014 P1015 P1016 P1017
Scan Cycle Time SoftPLC Appl. Sel. HVAC Fun. Version Main PID Aut.Setpoint SoftPLC Parameter 3 SoftPLC Parameter 4 Main PID Man.Setpoint Main PID Feedback MainPID Output MainPID Act. Control
1 = HVAC
ro cfg ro
18-1 18-2 18-2 18-2 19-14 18-2 18-2 18-2 19-14 18-2 19-14 18-2 19-15 18-2 19-15 18-2 19-16
P1018
0= AlwaysAutomatic
HVAC
M.PID Sampling Time Main PIDP. Gain Main PIDI. Gain Main PIDD. Gain M.PID Output Min.Value M.PID Output Max.Value SoftPLC Parameter 16 Main PID Feedback Conf.
P1027
-32768 to 32767 0 0 = Sum Feed. 1, 2 and 3 0 = Sum Feed. 1, 2 1 = Difference Feed. 1 and 2 and 3 2 = Average Feed. 1, 2 and 3 3 = Minimum Feed. 1, 2 and 3 4 = Maximum Feed. 1, 2 and 3 -32768 to 32767 0
18-2 19-16 18-2 19-17 18-2 19-17 18-2 19-17 18-2 19-17 18-2 19-18 18-2 18-2 19-18
HVAC
18-2 19-19
CFW701 | 0-13
Function Main PID Max.Feedback SoftPLC Parameter 20 Main PID Fdbck Alarms Conf. M.PID Fdbck Alarm Low V. M.PID Fdbck Alarm Low T. M.PID Fdbck Alarm High V. M.PID Fdbck Alarm Hig T. SoftPLC Parameter 26 Sleep Mode Speed Sleep Mode Time Wake Up M. Deviation Wake Up M. time HVAC Fun.Log. Status SoftPLC Parameter 32 Dry Pump Cong.
Adjustable Range -32768 to 32767 -32768 to 32767 0 = Disable 1 = Enable Alarm 2 = Enable Fault -32768 to 32767 0.00 to 650.00 s -32768 to 32767 0.00 to 650.00 s -32768 to 32767 0 to 18000 0.00 to 650.00 s 0.0 to 100.0 % 0.00 to 650.00 s 0000h to FFFFh -32768 to 32767 0 = Disable 1 = Enable Alarm 2 = Enable Fault 0 to 18000 0.0 to 350.0 % 0.00 to 650.00 s 0 = Disable 1 = Enable Alarm 2 = Enable Fault 0 to 18000 0.0 to 350.0 % 0.00 to 650.00 s 0 = Disable 1 = Enable Alarm 2 = Enable Fault 0 to 32000 h
User Setting
Propr.
Pg. 18-2 19-19 18-2 18-2 19-20 18-2 19-20 18-2 19-21 18-2 19-21 18-2 19-21 18-2 18-2 19-22 18-2 19-22 18-2 19-23 18-2 19-23 18-2 19-40 18-2 18-2 19-9 18-2 19-10 18-2 19-10 18-2 19-10 18-2 19-11 18-2 19-11 18-2 19-12 18-2 19-12 18-2 19-12 18-2 19-13 18-2 19-13 18-2 18-2 18-2 18-2 18-2 18-2 18-2 18-2 19-25
P1031 P1032 P1033 P1034 P1035 P1036 P1037 P1038 P1039 P1040 P1041 P1042
HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC
Dry Pump Speed Dry Pump Torque Dry Pump Time Broken Belt Cong.
Broken Belt Speed Broken Belt Torque Broken Belt time Filter Mainten.Alarm Conf.
P1051 P1052 P1053 P1054 P1055 P1056 P1057 P1058 P1059 P1060
5000 h ro 0 0 0 0 0 0 0 0
HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC
Filter Mainten.Alarm Counter 0 to 32000 h SoftPLC Parameter 44 SoftPLC Parameter 45 SoftPLC Parameter 46 SoftPLC Parameter 47 SoftPLC Parameter 48 SoftPLC Parameter 49 SoftPLC Parameter 50 Ext.PID 1 Aut.Setpoint -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767 -32768 to 32767
0-14 | CFW701
Adjustable Range 0.0 to 100.0 % -32768 to 32767 0.0 to 100.0 % 0 = Disable PID 1 = Direct Mode 2 = Reverse Mode 0 = AlwaysAutomatic 1 = Always Manual 2 = A/M DI w/o bumpless 3 = A/M Net w/o bumpless 4 = A/M DI w/ bumpless 5 = A/M Net w/ bumpless 0.10 to 60.00 s 0.000 to 32.767 0.000 to 32.767 0.000 to 32.767 0.0 to 100.0 % 0.0 to 100.0 % -32768 to 32767 -32768 to 32767 -32768 to 32767
User Setting
Propr.
Groups HVAC
Pg. 18-2 19-25 18-2 19-26 18-2 19-26 18-2 19-26 18-2 19-27
ro ro 0 = Disable PID
P1065
0= AlwaysAutomatic
HVAC
P1066 P1067 P1068 P1069 P1070 P1071 P1072 P1073 P1074 P1075
Ext.PID1 Sampling Time Ext.PID 1 P. Gain Ext.PID 1 I. Gain Ext.PID 1 D. Gain Ext.PID1 Output Min.Value Ext.PID1 Output Max.Value SoftPLC Parameter 63 Ext.PID1 Min.Feedback Ext.PID1 Max.Feedback Ext.PID1 Fdbck Alarms Conf.
HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC
0 = Disable 1 = Enable Alarm 2 = Enable Fault Ext.PID1 Fdbck Alarm Low V. -32768 to 32767 Ext.PID1 Fdbck Alarm Low T. 0.00 to 650.00 s Ext.PID1 Fdbck Alarm High V. -32768 to 32767 Ext.PID1 Fdbck Alarm Hig T. Ext.PID 2 Aut.Setpoint Ext.PID 2 Man.Setpoint Ext.PID 2 Feedback Ext.PID 2 Output Ext.PID 2 Act.Control 0.00 to 650.00 s -32768 to 32767 0.0 to 100.0 % -32768 to 32767 0.0 to 100.0 % 0 = Disable PID 1 = Direct Mode 2 = Reverse Mode 0 = AlwaysAutomatic 1 = Always Manual 2 = A/M DI w/o bumpless 3 = A/M Net w/o bumpless 4 = A/M DI w/ bumpless 5 = A/M Net w/ bumpless
18-2 19-28 18-2 19-28 18-2 19-28 18-2 19-28 18-2 19-29 18-2 19-29 18-2 18-2 19-29 18-2 19-30 18-2 19-30 18-2 19-31 18-2 19-31 18-2 19-31 18-2 19-32 18-2 19-33 18-2 19-33 18-2 19-33 18-2 19-34 18-2 19-34 18-2 19-35
P1085
0= AlwaysAutomatic
HVAC
CFW701 | 0-15
Param. P1086 P1087 P1088 P1089 P1090 P1091 P1092 P1093 P1094 P1095
Function Ext.PID2 Sampling Time Ext.PID 2 P. Gain Ext.PID 2 I. Gain Ext.PID 2 D. Gain Ext.PID2 Output Min.Value Ext.PID2 Output Max.Value SoftPLC Parameter 83 Ext.PID2 Min.Feedback Ext.PID2 Max.Feedback Ext.PID2 Fdbck Alarms Conf.
Adjustable Range 0.10 to 60.00 s 0.000 to 32.767 0.000 to 32.767 0.000 to 32.767 0.0 to 100.0 % 0.0 to 100.0 % -32768 to 32767 -32768 to 32767 -32768 to 32767
Factory Setting 0.10 s 1.000 0.430 0.000 0.0 % 100.0 % 0 0 1000 0 = Disable
User Setting
Propr.
Groups HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC HVAC
Pg. 18-2 19-35 18-2 19-36 18-2 19-36 18-2 19-36 18-2 19-36 18-2 19-37 18-2 18-2 19-37 18-2 19-37 18-2 19-38 18-2 19-38 18-2 19-39 18-2 19-39 18-2 19-39
0 = Disable 1 = Enable Alarm 2 = Enable Fault Ext.PID2 Fdbck Alarm Low V. -32768 to 32767 Ext.PID2 Fdbck Alarm Low T. 0.00 to 650.00 s Ext.PID2 Fdbck Alarm High V. -32768 to 32767 Ext.PID2 Fdbck Alarm Hig T. 0.00 to 650.00 s
Notes: ro = Read-only parameter. rw = Reading/writing parameter. cfg = Conguration parameter, it can be changed only with stopped motor. V/f = Parameter available in V/f mode. Adj = Parameter available only in adjustable V/f mode. V V W = Parameter available in V V W mode. Vector = Parameter available in vector mode. Sless = Parameter available only in sensorless mode.
0-16 | CFW701
Description
Possible Causes
The mains voltage imbalance is too high or phase A Phase Loss at the inverter input. loss at the supply line has occurred. The input voltage imbalance is > 5 %. Note: - This fault may not occur if the load at the motor shaft is too low or nonexistent. P0357 sets the time for the trip, and P0357 = 0 disables this fault. A DC link undervoltage condition has occurred.
The input voltage is too low and the DC link voltage
dropped below the minimum permitted value (monitor the P0004 parameter value): Ud < 223 V - 200-240 V three-phase input voltage; Ud < 170 V - 200-240 V single-phase input voltage (CFW701XXXXS2 or CFW701XXXXB2 models) (P0296 = 0); Ud < 385 V - 380 V input voltage (P0296 = 1); Ud < 405 V - 400-415 V input voltage (P0296 = 2); Ud < 446 V - 440-460 V input voltage (P0296 = 3); Ud < 487 V - 480 V input voltage (P0296 = 4); Ud < 530 V - input voltage 500-525 V (P0296=5); Ud < 580 V - input voltage 500 - 575 V (P0296=6); Ud < 605 V - input voltage 600 V (P0296=7). Phase loss at the inverter input. Pre-charge circuit failure. Parameter P0296 was set to a value higher than the power supply rated voltage. A DC link overvoltage condition has occurred.
Too high input voltage, resulting in a DC link voltage higher
than the maximum permitted value: Ud > 400 V - 220-230 V models (P0296 = 0); Ud > 800 V - 380-480 V models (P0296 = 1, 2, 3, or 4); Ud > 1000 V - 500-600 V models (P0296=5, 6 or 7). The iner tia of the driven-load is too high or the deceleration time is too short. The parameter P0151, P0153 or P0185 setting is too high. It is the motor overload alarm. Note: It can be disabled by setting P0348 = 0 or 2. It is the IGBT overload alarm. Note: It can be disabled by setting P0350 = 0 or 2. It is the IGBT overload fault. The NTC temperature sensors located in the IGBTs detected a high temperature alarm. Note: It can be disabled by setting P0353 = 2 or 3. The NTC temperature sensors located in the IGBTs detected a high temperature fault. An overcurrent or a short-circuit at the output, at the DC link or at the braking resistor, has occurred. An output overcurrent has occurred. The motor overload protection has tripped. Note: It can be disabled by setting P0348 = 0 or 3. A ground fault occurred either in the cable between the inverter and the motor or in the motor itself. Note: It can be disabled by setting P0343 = 0.
Short-circuit between two motor phases. Short-circuit between the dynamic braking resistor The settings of P0156, P0157 and P0158 are too low for
A046: High Load at the Motor A047: IGBT Overload Alarm F048: IGBT Overload Fault A050: IGBT High Temperature
The inverter output current is too high. High surrounding air temperature (>50 C (122 F)) and
F051: IGBT Overtemperature F070: Overcurrent/ Short-circuit F071: Output Overcurrent F072: Motor Overload F074: Ground Fault
connection cables.
Shorted IGBT modules. Excessive load inertia or too short acceleration ramp. P0135, or P0169 and P0170 settings are too high. The settings of P0156, P0157 and P0158 are too low for
CFW701 | 0-17
Description Fault related to the PTC temperature sensor installed in the motor. Note: - It can be disabled by setting P0351 = 0 or 3. - An analog input and an analog output must be set for the PTC function. Microcontroller watchdog fault. Auto-Diagnosis Fault. External alarm monitored through a digital input. Note: It is necessary to program a digital input for No external alarm. External fault monitored through a digital input. Note: It is necessary to program a digital input for No external fault. General enable signal is missing during the self-tuning. The current measurement circuit is presenting an abnormal value for null current.
Possible Causes Excessive load at the motor shaft. Severe duty cycle (too many starts / stops per minute). Too high surrounding air temperature. Loose connection or short-circuit (resistance < 100 ) in the wiring connected to the motor thermistors. Not installed motor thermistors. Blocked motor shaft.
Electrical noise. Defect in the inverter internal circuitry. Firmware incompatible with an accessory. A digital input (DI1 to DI8) programmed for No external
alarm is open.
fault is open.
open.
Defect in the inverter internal circuitry.
A110: Fault detected through PTC type temperature High Motor Temperature sensors installed in the motor. Note: - It can be disabled by setting P0351 = 0 or 2. - An analog input and an analog output must be set for the PTC function. A128: Serial Communication Timeout F150: Motor Overspeed It indicates that the inverter stopped receiving valid telegrams during a certain period. Note: It can be disabled by setting P0314 = 0.0 s
Excessive load at the motor shaft. Severe duty cycle (too many starts / stops per minute). Too high surrounding air temperature. Not installed motor thermistors. Blocked motor shaft.
Check the wiring and the ground installation. Make sure that the inverter has sent a new message
Overspeed fault. Wrong settings of P0161 and/or P0162. It trips when the actual speed exceeds the value Problem with a hoist-type load. (100 % + P0132) of P0134 x for more than 20 ms. 100% FLASH Memory Module (MMF-01) fault.
Defective FLASH memory module. Check the connection of the FLASH memory module. High surrounding air temperature (>50 C (122 F)) and
F151: FLASH Memory Module Fault A152: High Internal Air Temperature F153: Internal Air Overtemperature F156: Undertemperature F157: Parameter Table Data Loss F158: Parameter Table Fault
This alarm indicates that the internal air temperature is too high. Note: It can be disabled by setting P0353 = 1 or 3. It indicates internal air overtemperature fault.
The temperature sensors located in the IGBTs or Surrounding air temperature -30 C (-22 F). in the rectier detected a low temperature, below -30 C ( -22 F), fault. There was a problem during the initialization, The control was switched off very fast while a parameter during the parameter table loading routine. Some was being modied. recent parameter modications may have been lost. There was a problem during the initialization, during the parameter table loading routine. All the parameters were lost and the factory settings were loaded. Safety stop relay fault.
Firmware updating fault. Defective control board.
F160: Safety Stop Relays A163: AI1 Broken Cable A164: AI2 Broken Cable
applied to its coil. It indicates that the AI1 current (4-20 mA or Broken AI1 cable. 20-4 mA) reference is out of the 4 to 20 mA range. Bad contact at the connection of the signal to the terminal strip. It indicates that the AI2 current (4-20 mA or 20-4 mA) reference is out of the 4 to 20 mA range.
Broken AI2 cable. Bad contact at the connection of the signal to the
terminal strip.
0-18 | CFW701
Fault/Alarm A165: AI3 Broken Cable A170: Safety Stop A177: Fan Replacement
Description It indicates that the AI3 current (4-20 mA or 20-4 mA) reference is out of the 4 to 20 mA range. The Safety Stop function is active. Fan replacement alarm (P0045 > 50000 hours). Note: This function can be disabled by setting P0354 = 0.
Possible Causes
Broken AI3 cable. Bad contact at the connection of the signal to the
terminal strip.
The CFW701 went to the STO state. The heatsink fan maximum number of operating hours
F179: Heatsink Fan Speed Fault F182: Pulse Feedback Fault F183: IGBT Overload + Temperature F185: Pre-Charge Contactor Fault A210: Bypass ON A211: Fire Mode ON F228: Serial Communication Timeout A702: Disabled Inverter A704: Two Enabled Movements A706: Reference not Programmed for SoftPLC A0210: Drive in Bypass mode A0211: Drive in Fire Mode A0750: Programming AIx for Main PID Controller Feedback A0752: Programming DIx for Main PID Controller Automatic / Manual Selection A0754: Programming LOCAL Reference (P0221) for SoftPLC A0756: Programming REMOTE Reference (P0222) for SoftPLC A0758: Programming Indirect Engineering Unit 4 (P0516) for Hz or rpm A0760: Low Level for Main PID Controller Feedback
This fault indicates a problem with the heatsink fan. Dirt on the blades and in the bearings of the fan. Note: Defective fan. This function can be disabled by setting Defective fan power supply connection. P0354 = 0. It indicates a fault in the output pulses feedback. Overtemperature related to the IGBT overload protection. It indicates a fault at the pre-charge contactor.
Defect in the inverter internal circuitry. Too high inverter surrounding temperature. Operation with frequencies < 10 kHz with overload. Defective pre-charge contactor. Open command fuse. Phase loss at the L1/R or L2/S input.
Indicates that the drive is in Bypass mode. Indicates that the drive is in Fire Mode. It indicates to the user there is not analog input programmed for main PID controller feedback.
The digital input programmed for activating the Bypass mode is active. The digital input programmed for activating the Fire Mode is active. Parameter P0231 or P0236 or P0241 is not programmed in 5, 6 or 7.
It indicates to the user there is not digital input programmed for main PID controller Automatic / Manual selection.
Parameter P0263 or P0264 or P0265 or P0266 or P0267 or P0268 or P0269 or P0270 is not programmed in 20.
It indicates to the user that the origin of the speed reference in the LOCAL situation is not programmed for SoftPLC . It indicates to the user that the origin of the speed reference in the REMOTE situation is not programmed for SoftPLC. It indicates to the user that the engineering unit parameters for motor speed is not programmed for Hz or rpm.
Main PID controller is enabled (P1017 in 1 or 2) and CFW701 frequency inverter run the motor in LOCAL situation and parameter P0221 is not programmed in 7. Main PID controller is enabled (P1020 in 1 or 2) and CFW701 frequency inverter run the motor in REMOTE situation and parameter P0222 is not programmed in 7. Parameter P0516 is not programmed in 13 (Hz) or 3 (rpm).
It indicates to the user that the main PID controller Parameter P1030 is programmed in 1 and the main PID feedback is low. controller feedback value is remaining below the value programmed in P1031 for the time programmed in P1032.
CFW701 | 0-19
Fault/Alarm F0761: Low Level for Main PID Controller Feedback A0762: High Level for Main PID Controller Feedback F0763: High Level for Main PID Controller Feedback A0764: CFW701 in Sleep Mode A0766: Dry Pump Detected
Description
Possible Causes
It indicates to the user that the main PID controller Parameter P1030 is programmed in 2 and the main PID feedback is low. controller feedback value is remaining below the value programmed in P1031 for the time programmed in P1032. It indicates to the user that the main PID controller Parameter P1030 is programmed in 1 and the main PID controller feedback value is remaining above the value feedback is high. programmed in P1033 for the time programmed in P1034. It indicates to the user that the main PID controller Parameter P1030 is programmed in 2 and the main PID controller feedback value is remaining above the value feedback is high. programmed in P1033 for the time programmed in P1034. It indicates to the user that the CFW701 frequency Main PID controller is enabled and in automatic mode and the motor speed is remaining below the speed value inverter is in sleep mode. programmed in P1036 for the time programmed in P1037. It indicates to the user that the dry pump condition was detected for the pump driven by CFW701 frequency inverter. Parameter P1042 is programmed in 1 and the pump driven by CFW701 frequency inverter is running faster than speed programmed in P1043 and the motor torque is remaining below the torque value programmed in P1044 for the time programmed in P1045. Parameter P1042 is programmed in 2 and the pump driven by CFW701 frequency inverter is running faster than speed programmed in P1043 and the motor torque is remaining below the torque value programmed in P1044 for the time programmed in P1045. Parameter P1046 is programmed in 1 and the motor driven by CFW701 frequency inverter is running faster than speed programmed in P1047 and the motor torque is remaining below the torque value programmed in P1048 for the time programmed in P1049. Parameter P1046 is programmed in 2 and the motor driven by CFW701 frequency inverter is running faster than speed programmed in P1047 and the motor torque is remaining below the torque value programmed in P1048 for the time programmed in P1049. Parameter P1050 is programmed in 1 and the operation time of motor driven by CFW701 frequency inverter displayed in P1052 is greater than the time programmed in P1051. Parameter P1050 is programmed in 2 and the operation time of motor driven by CFW701 frequency inverter displayed in P1052 is greater than the time programmed in P1051. Parameter P0231 or P0236 or P0241 is not programmed in 8.
It indicates to the user that the dry pump condition was detected for the pump driven by CFW701 frequency inverter.
It indicates to the user that the broken belt condition was detected for the motor driven by CFW701 frequency inverter.
It indicates to the user that the broken belt condition was detected for the motor driven by CFW701 frequency inverter.
It indicates to the user that the need to change the lter system.
It indicates to the user that the need to change the lter system.
A0780: Programming AIx for External PID Controller 1 Feedback A0782: Programming DIx for External PID Controller 1 Automatic / Manual Selection A0784: Programming AOx for External PID Controller 1 Output
It indicates to the user there is not analog input programmed for external PID controller 1 feedback. It indicates to the user there is not digital input programmed for external PID controller 1 Automatic / Manual selection.
Parameter P0263 or P0264 or P0265 or P0266 or P0267 or P0268 or P0269 or P0270 is not programmed in 21.
It indicates to the user there is not analog output programmed for external PID controller 1 output.
A0786: It indicates to the user that the external PID Low Level for External PID controller 1 feedback is low. Controller 1 Feedback F0787: It indicates to the user that the external PID Low Level for External PID controller 1 feedback is low. Controller 1 Feedback A0788: It indicates to the user that the external PID High Level for External PID controller 1 feedback is high. Controller 1 Feedback F0789: It indicates to the user that the external PID High Level for External PID controller 1 feedback is high. Controller 1 Feedback
Parameter P1075 is programmed in 1 and the external PID controller 1 feedback value is remaining below the value programmed in P1076 for the time programmed in P1077. Parameter P1075 is programmed in 2 and the External PID Controller 1 Feedback value is remaining below the value programmed in P1076 for the time programmed in P1077. Parameter P1075 is programmed in 1 and the external PID controller 1 feedback value is remaining above the value programmed in P1078 for the time programmed in P1079. Parameter P1075 is programmed in 2 and the external PID controller 1 feedback value is remaining above the value programmed in P1078 for the time programmed in P1079.
0-20 | CFW701
Fault/Alarm A0790: Programming AIx for External PID Controller 2 Feedback A0792: Programming DIx for External PID Controller 2 Automatic / Manual Selection A0794: Programming AOx for External PID Controller 2 Output
Description It indicates to the user there is not analog input programmed for external PID controller 2 feedback. It indicates to the user there is not digital input programmed for external PID controller 2 Automatic / Manual selection.
Parameter P0263 or P0264 or P0265 or P0266 or P0267 or P0268 or P0269 or P0270 is not programmed in 22.
It indicates to the user there is not analog output programmed for external PID controller 2 output.
A0796: It indicates to the user that the External PID Low Level for External PID controller 2 feedback is low. Controller 2 Feedback F0797: It indicates to the user that the external PID Low Level for External PID controller 2 feedback is low. Controller 2 Feedback A0798: It indicates to the user that the external PID High Level for External PID controller 2 feedback is high. Controller 2 Feedback F0799: It indicates to the user that the external PID High Level for External PID controller 2 feedback is high. Controller 2 Feedback
Parameter P1095 is programmed in 1 and the external PID controller 2 feedback value is remaining below the value programmed in P1096 for the time programmed in P1097. Parameter P1095 is programmed in 2 and the external PID controller 2 feedback value is remaining below the value programmed in P1096 for the time programmed in P1097. Parameter P1095 is programmed in 1 and the external PID controller 2 feedback value is remaining above the value programmed in P1098 for the time programmed in P1099. Parameter P1095 is programmed in 2 and the external PID controller 2 feedback value is remaining above the value programmed in P1098 for the time programmed in P1099.
Notes: (1) Very long motor cables, with more than 100 m (328.08 ft), presents a high parasitic capacitance to the ground. The circulation of a leakage current through this capacitance may cause the activation of the ground fault circuit, and consequently an F074 trip immediately after the inverter enabling. POSSIBLE SOLUTION: To reduce the switching frequency (P0297). ATTENTION! A bad contact in the HMI cable, or electric noise in the installation, can cause a failure in the communication between the HMI and the control board. In such case, the operation through the HMI becomes impossible and the HMI indicates the following message on the display:
CFW701 | 0-21
0-22 | CFW701
Safety Notices
1 SAFETY NOTICES
This Manual contains the information necessary for the correct use of the CFW701 Frequency Inverter. It has been developed to be used by qualied personnel with suitable training or technical qualication for operating this type of equipment.
ATTENTION! The procedures recommended in this warning have the purpose of avoiding material damage.
NOTE! The information mentioned in this warning is important for the proper understanding and good operation of the product.
High voltages are present. Components sensitive to electrostatic discharge. Do not touch them. Mandatory connection to the protective ground (PE). Connection of the shield to the ground. Hot surface.
CFW701 | 1-1
NOTE! For the purposes of this manual, qualied personnel are those trained to be able to: 1. Install, ground, energize and operate the CFW701 according to this manual and the effective legal safety procedures. 2. Use protection equipment according to the established standards. 3. Give rst aid services.
DANGER! Always disconnect the input power before touching any electrical component associated to the inverter. Many components can remain charged with high voltages or remain in movement (fans) even after that AC power is disconnected or switched off. Wait at least 10 minutes to assure a total discharge of the capacitors. Always connect the equipment frame to the protection earth (PE) at the suitable connection point.
ATTENTION! Electronic boards have components sensitive to electrostatic discharges. Do not touch directly on components or connectors. If necessary, touch the grounded metallic frame before or use an adequate grounded wrist strap.
Do not perform any high pot tests with the inverter! If it is necessary consult WEG.
NOTE! Frequency inverter may interfere with other electronic equipment. In order to reduce these effects, take the precautions recommended in the chapter 3 - Installation and Connection, of the user's manual.
NOTE! Read the user's manual completely before installing or operating the inverter.
1-2 | CFW701
General Information
2 GENERAL INFORMATION
2.1 ABOUT THIS MANUAL
This manual presents the necessary information for the conguration of all of the functions and parameters of the CFW701 Frequency Inverter. This manual must be used together with the CFW701 user's manual. The text intents to supply additional information to facilitate the use and programming of the CFW701 in specic applications.
CFW701 | 2-1
General Information
PE: Protective Earth. RFI Filter: Radio Frequency Interference Filter. It is a lter that avoids interference in the radiofrequency range.
PWM: Pulse Width Modulation. It is a pulsing voltage that supplies the motor. Switching Frequency: It is the inverter bridge IGBTs commutation frequency, specied normally in kHz. General Enable: When activated, it accelerates the motor with the acceleration ramp provided Run/Stop=Run. When deactivated, the PWM pulses are immediately blocked. It can be commanded through digital input programmed for that function or via serial. Run/Stop: Inverter function that when activated (Run) accelerates the motor with the acceleration ramp until reaching the speed reference, and when deactivated (Stop) decelerates the motor with the deceleration ramp down to stop. It can be commanded through digital input programmed for that function or via serial. The HMI keys and work in a similar manner: =Run, =Stop. Heatsink: It is a metal part designed for dissipating the heat generated by the power semiconductors. Amp, A: Ampres. C: Degrees Celsius. F: Fahrenheit degree. AC: Alternating Current. DC: Direct Current. CFM: Cubic feet per minute; it is a ow measurement unit. hp: Horse Power=746 Watts (power measurement unit, normally used to indicate the mechanical power of electric motors). Hz: Hertz. l/s: liters per second. kg: kilogram=1000 gram. kHz: kilohertz=1000 Hz. mA: milliamp=0.001 Amp. min: minute. ms: millisecond=0.001 second. Nm: Newton meter; torque measurement unit. rms: Root mean square; effective value. rpm: revolutions per minute: speed measurement unit. s: second. V: Volts. : Ohms.
2-2 | CFW701
General Information
2.2.2 Numerical Representation The decimal numbers are represented by means of digits without sufx. Hexadecimal numbers are represented with the letter h after the number. 2.2.3 Symbols for the Parameter Properties Description ro cfg V/f Adj Vector VVW Sless Reading only parameter. Parameter that can be changed only with a stopped motor. Parameter visible on the keypad (HMI) only in the V/f mode: P0202=0, 1 or 2. Parameter visible on the keypad (HMI) only in the V/f adjustable mode: P0202=2. Parameter visible on the keypad (HMI) only in the vector sensorless mode: P0202=4. Parameter visible on the keypad (HMI) only in the VVW mode: P0202=3. Parameter visible on the keypad (HMI) only in the vector sensorless mode: P0202=4.
CFW701 | 2-3
General Information
2-4 | CFW701
The sensorless vector control allows high torque and fast response, even at very slow speeds or during starting. The Optimal Braking function for the vector control allows a controlled motor braking, eliminating in some applications the braking resistor. The vector control Self-Tuning function allows the automatic setting of the regulators and control parameters, from the identication (also automatic) of the motor and load parameters.
CFW701 | 3-1
BR
DC-
Precharge
3
PE
Three-phase rectier
DC link chokes
POWER CONTROL PC Control power supply and interfaces between power and control
RS-485
Keypad
Analog outputs AO1 and AO2 Relay Digital outputs DO1 (RL1) and DO2 (RL2) Transistor Digital outputs DO3 to DO5
= Keypad (HMI)
(*) The capacitor to the ground of the C3 RFI lter (it is possible to meet the requirements of category C2 with this lter on mechanics A models) must be disconnected for IT networks and grounded delta power supplies. Please refer to item 3.2.3.1 - Input Connections, of the CFW701 user's manual. Figure 3.1: CFW701 block diagram
3-2 | CFW701
9 5 1 4 6
3
8
1 - Mounting supports (for surface mounting) 2 - Back side of the inverter (outside for ange mounting) 3 - Fan with xing support 4 - Control accessory module (refer to section 7.2 Accessories, of the CFW701 user's manual) 5 - FLASH memory module (not included) 6 - Front cover (sizes A, B and C) 7 - Keypad (HMI) 8 - Status LED (STATUS) 9 - CC700 control board Figure 3.2: CFW701 main components 1
Status LED Green: Normal operation without fault or alarm Yellow: In the alarm condition Blinking red: In the fault condition
CFW701 | 3-3
3-4 | CFW701
Keypad (HMI)
4 KEYPAD (HMI)
The integral keypad can be used to operate and program (view / edit all parameters) of the CFW701 inverter. There are two operation modes in the keypad: monitoring and programming. The key functions and display indications of the keypad may change according to the operation mode. The programming mode consists of three levels.
- When in monitoring mode: press this key to increase the speed. - When in programming mode, level 1: press this key to go back to the previous group. - When in programming mode, level 2: press this key to go to the next parameter. - When in programming mode, level 3: press this key to increase the parameter value. - When in programming mode, level 1: press this key to go back to the monitoring mode. - When in programming mode, level 2: press this key to go back to the level 1. - When in programming mode, level 3: press this key to cancel the new value (the value will not be saved) and it will return to level 2 of the programming mode. - Press this key to dene the motor rotation. This option is active when: P0223 = 2 or 3 in LOC and/or P0226 = 2 or 3 in REM. - Press this key to change between LOCAL and REMOTE mode. This option is active when: P0220 = 2 or 3. - When in monitoring mode: press this key to decrease the speed. - When in programming mode, level 1: press this key to go to the next group. - When in programming mode, level 2: press this key to go back to the previous parameter. - When in programming mode, level 3: press this key to decrease the parameter value. - When in monitoring mode: press this key to enter in the programming mode. - When in programming mode, level 1: press this key to select the desired parameter group it shows the parameters of the selected group. - When in programming mode, level 2: press this key to show the parameter it shows the parameter value for its modication. - When in programming mode, level 3: press this key to save the new parameter value it returns to level 2 of the programming mode. - Press this key to accelerate the motor according to the acceleration ramp time. This option is active when: P0224 = 0 in LOC and/or P0227 = 0 in REM. - Press this key to decelerate the motor according to the deceleration ramp time. This option is active when: P0224 = 0 in LOC and/or P0227 = 0 in REM.
BACK ESC
MENU ENTER
- Press this key to accelerate the motor up to the speed set in P0122. The motor speed is maintained while the key is pressed. When the key is released the motor decelerates up to its complete stop. This function is active when all the following conditions are met: 1. Start/Stop = Stop; 2. General Enable = Active; 3. P0225 = 1 in LOC and/or P0228 = 1 in REM. Figure 4.1: HMI keys
CFW701 | 4-1
Keypad (HMI)
Installation: The keypad (HMI) can be installed or removed with the inverter energized.
4-2 | CFW701
CFW701 | 5-1
-- The PARAM group is already available, press the ENTER/MENU key to access parameter P0000.
5
4
keys to set
-- Press ENTER/MENU key when the desired value is reached in order to conrm the modication.
-- Monitoring mode.
5-2 | CFW701
P0200 Password
Adjustable Range: Properties: Access groups via HMI: Description: It allows changing the password and/or setting its status, conguring it as active or inactive. For more details on each option, refer to the table 5.2 described next.
Table 5.2: Options for the parameter P0200 P0200 0 (Inactive) 1 (Active) 2 (Change Password) Kind of Action It allows parameter changes regardless of P0000. It does only allow parameter changes when the content of P0000 is equal to the password. It makes the value presented in P0000 the current password.
Factory 1 Setting:
Follow the procedure below to change your password: 1. Enter the current password value (factory settings, P0000 = 5). 2. Set the password parameter to inactive (P0200 = 0). 3. Enter the new desired password value in P0000. 4. Set the password parameter to change password (P0200 = 2). 5. The setting is completed, the new password is active and P0200 is automatically set to 1 (Enables password).
P0205 Main Display Parameter Selection P0206 Secondary Display Parameter Selection
Adjustable Range: Properties: Access groups via HMI: Description: These parameters dene which parameters are displayed on the keypad in the monitoring mode. More details on the programming can be seen in section 5.6 - Display Indications in the Monitoring Mode Settings. HMI 0 to 1199 Factory Setting: P0205=2 P0206=1
CFW701 | 5-3
P0208 Main Display Scale Factor P0211 Secondary Display Scale Factor
Adjustable Range: 0.1 to 1000.0 % Factory Setting: 100.0 %
P0210 Main Display Decimal Point P0212 Secondary Display Decimal Point
Adjustable Range: 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz 4 = As P0511 5 = As P0513 6 = As P0515 7 = As P0512 HMI Factory 0 Setting:
Properties: Access groups via HMI: Description: These parameters allow changing the range of the Main Display and the Secondary Display in order to convert motor variables such as speed (rpm) in application units such as meters/minutes or cubic feet/minutes for example.
5-4 | CFW701
26 = kPa 27 = MPa 28 = mwc 29 = mca 30 = gal 31 = l 32 = in 33 = ft 34 = m 35 = ft 36 = gal/s 37 = gal/min 38 = gal/h 39 = l/s 40 = l/min 41 = l/h 42 = m/s 43 = m/min 44 = m/h 45 = ft/s 46 = ft/min 47 = ft/h 48 = m/s 49 = m/min 50 = m/h 51 = ft/s 52 = ft/min 53 = ft/h 54 = As per P0510 55 = As per P0512 56 = As per P0514 57 = As per P0516 Properties: Access groups via HMI: Description: This parameter selects the engineering unit to be presented in the main display. The content of this parameter is automatically adjusted to match the unit of the parameter selected by P0205 when its value is changed by the HMI. HMI
CFW701 | 5-5
Description: This parameter selects the decimal point that will be displayed in SoftPLC user parameter that is associated whit it, i.e., any SoftPLC user parameter that has its decimal point associated with an indirect decimal point 1 will be displayed in this format in the CFW701 HMI. NOTE! The parameters P1011, P1015, P1027, P1028, P1031 and P1033 of the main PID controller (HVAC functions) are associated with the indirect decimal point 1.
CFW701 | 5-7
5-8 | CFW701
Description: This parameter selects the decimal point that will be displayed in SoftPLC user parameter that is associated whit it, i.e., any SoftPLC user parameter that has its decimal point associated with an indirect decimal point 2 will be displayed in this format in the CFW701 HMI. NOTE! The parameters P1060, P1062, P1073, P1074, P1076 and P1078 of the external PID controller 1 (HVAC functions) are associated with the indirect decimal point 2.
CFW701 | 5-9
Description: This parameter selects the decimal point that will be displayed in SoftPLC user parameter that is associated whit it, i.e., any SoftPLC user parameter that has its decimal point associated with an indirect decimal point 3 will be displayed in this format in the CFW701 HMI. NOTE! The parameters P1080, P1082, P1093, P1094, P1096 and P1098 of the external PID controller 2 (HVAC functions) are associated with the indirect decimal point 3.
CFW701 | 5-11
Description: This parameter selects the decimal point that will be displayed in SoftPLC user parameter that is associated whit it, i.e., any SoftPLC user parameter that has its decimal point associated with an indirect decimal point 4 will be displayed in this format in the CFW701 HMI. NOTE! The parameters P1036, P1043 and P1047 are related to speed limits (Hz or rpm) on HVAC functions and are associated with the indirect decimal point 4.
Every time the inverter is powered the display goes to the Monitoring Mode. To facilitate reading the parameters of the inverter, the display is designed to show two parameters at the same time according to the user's choice. These parameters (Main Display and Secondary Display) are shown in numerical form. The selection of these parameters is done via P0205 and P0206, as shown in gure 5.2.
Inverter status Secondary Display (selected by P0206). Displays the content of parameter (Pxxxx), Value of parameter (Pxxxx), Fault indication (Fxxx) or Alarm (Axxx) Engineering Unit of the Main Display (selected by P0209) Main Display (selected by P0205). Displays the content of parameter (Pxxxx), value of parameter (Pxxxx), Fault indication (Fxxx) or Alarm (Axxx) Figure 5.2: Screen at startup and display indication
CFW701 | 5-13
10. Two or more DIx (P0263...P0270) programmed for (23 = Bypass mode) 11. Two or more DIx (P0263...P0270) programmed for (24 = Five mode) 12. Two or more DOx (P0275 ...P0279) programed for (39 = Drive Bypass Contactor) 13. Two or more DOx (P0275 ...P0279) programed for (40 = Mains Bypass Contactor) 14. [P05830] and [P0029.bit9=1] (with Safety Stop) OR no DIx (P0263...P0270) programmed for (23 = Bypass mode) OR no DOx (P0275 ...P0279) programed for (39 = Drive Bypass Contactor) OR no DOx (P0275 ...P0279) programed for (40 = Mains Bypass Contactor) 15. [P0583=0] and OR any DIx (P0263...P0270) programmed for (23 = Bypass mode) OR any DOx (P0275 ...P0279) programed for (39 = Drive Bypass Contactor) OR any DOx (P0275 ...P0279) programed for (40 = Mains Bypass Contactor) 16. [P05800] AND [P0029.bit9=1] (with Safety Stop) 17. [P0202 programmed for (0=V/f 60 Hz) OR (1=V/f 50 Hz) OR (2=Adjustable V/f) OR (3=V V W )] AND [P0231=1 (No Ramp Ref.) OR P0231=2 (Max.Torque Cur) OR P0236=1 (No Ramp Ref.) OR P0236=2 (Max.Torque Cur) OR P0241=1 (No Ramp Ref.) OR P0241=2 (Max.Torque Cur). 18. [P0202 programmed for (0=V/f 60 Hz) OR (1=V/f 50 Hz) OR (2=Adjustable V/f) OR (3=V V W )] AND [DIx (P0263...P0270) programmed for (10=JOG+) OR (11=JOG-). 19. [P0224 programmed for (1=DIx) OR P0227 programmed for (1=DIx)] AND [without DIx (P0263...P0270) programmed for (1=Run/Stop) AND without DIx (P0263...P0270) programmed for (2=General Enable) AND without DIx (P0263...P0270) programmed for (3=Fast Stop). 20. P0202 programed for 4 (Sensorless) and P0297 = 0 (1.25 kHz). 21. [31 P0295 40] and [P0297 > 2]. 22. [40 P0295 46] and [P0297 0 OR P0297 4].
5-14 | CFW701
CFW701 model WEG part number Inverter net weight Input rated data (voltage, number of phases, rated currents for operation with ND and HD overload cycles, and frequency) Current specications for operation with normal overload cycle (ND) Current specications for operation with heavy overload cycle (HD)
Part number Serial number (b) Nameplate located under the keypad Figure 6.1 (a) and (b): Nameplates
Once the inverter model identication code is veried, one must interpret it in order to understand its meaning. Refer to the section 2.3 - Identication, of the CFW701 user's manual.
CFW701 | 6-1
Factory Setting:
For the FLASH memory module, the P0028 identication code will depend on the combination of these accessories, as presented in the next table.
Table 6.2: Formation of the two rst codes for P0028 parameter
2ndHexadecimal Code
(1)
1stHexadecimal Code
Bit 6: indicates the presence of the FLASH memory module (0=without memory module, 1=with memory module).
6-2 | CFW701
Current
Bits 15, 14 and 13: are xed in 110. Bit 12: it indicates the presence of the dynamic braking IGBT (0 = with braking IGBT, 1 = without braking IGBT). Bit 11: always 0. Bit 10: indicates if the inverter has the DC/DC converter for receiving external 24 V electronics power supply (0=with DC/DC converter, 1=without DC/DC 24 V converter). Bit 9: indicates the presence of the safety relay (0=without safety relay, 1=with safety relay). Bit 8: indicates if the inverter is equipped with RFI suppressor lter (0=without RFI lter, 1=with RFI lter). Bits 7 and 6: indicate the inverter power supply voltage (00=200...240 V, 01=380480 V). Bits 5, 4, 3, 2, 1 and 0: together with the voltage indication bits (7 and 6), they indicate the inverter rated current (ND). The next table presents the combinations available for those bits.
Table 6.4: Current codication for the parameter P0029 2nd Hexadecimal Code 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1st Hexadecimal Code 0 1 2 3 4 5 6 7 8 9 A C D E 0 1 2 3 4
Size
Voltage
B 200...240 V
C D
CFW701 | 6-3
C 380...480 V D
6
E
500...600 V
Example: For a 10 A, 380...480 V CFW701, with RFI suppressor lter, without safety relay and without external 24 V supply, the hexadecimal code presented in the keypad (HMI) for the parameter P0029 is C544 (refer to the table 6.5).
Table 6.5: Example of the code at P0029 for a specic inverter model 15 1 14 1 C 13 0 12 0 11 0 10 1 5 9 0 8 1 7 0 6 1 4 5 0 4 0 3 0 2 1 4 1 0 0 0
6-4 | CFW701
This parameter presents the inverter rated current for the normal overload regimen (ND) and for the heavy overload regimen (HD). The inverter operation mode, if it is ND or HD, is dened by the content of P0298.
CFW701 | 6-5
Setting according to the inverter power supply voltage. The adjustable range depends on the inverter model, according to the table 6.6, which also presents the factory default value. NOTE! When adjusted via the keypad (HMI), this parameter may change automatically the following parameters: P0151, P0153, P0185, P0321, P0322 and P0323.
Table 6.6: P0296 setting according to the CFW701 inverter model
Adjustable Range 0 = 200 ... 240 V 1 = 380 V 2 = 400 / 415 V 3 = 440 / 460 V 4 = 480 V 5 = 500-525 V 6 = 550-575 V 7 = 600 V
Factory Setting 0 3
500-600V
6-6 | CFW701
Refer to the allowed current for switching frequencies different from the default, in the tables available in chapter 8 - Technical Specications, of the CFW701 user's manual. The inverter switching frequency can be adjusted according to the needs of the application. Higher switching frequencies imply in lower motor acoustic noise, however, the selection of the switching frequency results in a compromise between the motor acoustic noises, the losses in the inverter IGBTs and the maximum allowed currents. The reduction of the switching frequency reduces effects related to motor instability, which occur in specic application conditions. It also reduces the earth leakage current, being able to avoid the actuation of the faults F074 (Ground Fault) or F070 (Output Overcurrent/Short-circuit). Note: The option 0 (1.25 kHz) is only allowed for the V/f or VVW control (P0202=0, 1, 2 or 3).
P0298 - Application
Adjustable Range: Properties: Access groups via HMI: Description: Set the content of this parameter according to the application. The Normal Duty Regimen (ND) denes the maximum current for continuous operation (Inom-ND) and an overload of 110 % during 1 minute. It must be used for driving motors that are not subject in that application to high torques in relation to their rated torque, when operating in permanent regimen, during start, acceleration or deceleration. The Heavy Duty Regimen (HD) denes the maximum current for continuous operation (Inom-HD) and an overload of 150 % during 1 minute. It must be used for driving motors that are subject in that application to high overload torques in relation to their rated torque, when operating in constant speed, during start, acceleration or deceleration. The Inom-ND and Inom-HD are presented in P0295. Refer to the CFW701 user's manual chapter 8 - Technical Specications, for more details regarding these operation regimens. 0 = Normal Duty (ND) 1 = Heavy Duty (HD) cfg Factory Setting: 0
CFW701 | 6-7
6-8 | CFW701
9.5 - Start-up in the V/f Control Mode. 10.3 - V V W Control Mode Start-up. 11.9 - Start-up in the Vector Sensorless Modes.
In order to use previously loaded parameters, refer to the section 7.1 - Backup Parameters, described next.
It makes it possible to save the actual inverter parameters in an area of the control module memory or the other way around, to load the contents of that area into the parameters. It also allows resetting the Time Enabled (P0043), kWh (P0044) and Fan Enabled Time (P0045) counters. The table 7.1 describes the actions performed by each option.
Table 7.1: Parameter P0204 options P0204 0, 1 2 3 4 5 6 7 8 9 10 Action Not Used: no action. Reset P0045: resets the enabled fan hour counter. Reset P0043: resets the enabled hours counter. Reset P0044: resets the kWh counter. Load WEG 60 Hz: loads the 60 Hz factory settings into the inverter parameters. Load WEG 50 Hz: loads the 50 Hz factory settings into the inverter parameters. Load User 1: loads the User 1 parameters into the current inverter parameters. Load User 2: loads the User 2 parameters into the current inverter parameters. Save User 1: saves the current inverter parameters into the User 1 parameter memory. Save User 2: saves the current inverter parameters into the User 2 parameter memory.
CFW701 | 7-1
04 02
=0
9
P =7 04 02
User Memory 1
P0204=5 ou 6
Factory Setting
P0
20 4
=1 0
User Memory 2
P0
20 4
=8
In order to load parameters from user 1 and/or User 2 to the CFW701 operation area (P0204=7 or 8), it is necessary that these areas had been saved previously. The operation of loading one of those memories can also be performed via digital inputs (DIx). Refer to item 13.1.3 - Digital Inputs, for more details regarding this programming (P0204=9 or 10).
NOTE! When P0204=5 or 6, the parameters P0296 (Rated voltage), P0297 (Switching frequency), P0308 (Serial address) are not changed by the factory settings.
When this parameter is changed to 1, the Oriented Start-up routine starts. The CFW701 goes into the CONF state, which is indicated on the HMI. Within the Oriented Start-up, the user has access to the important conguration parameters of the CFW701 and of the motor for the control type to be used in the application. For further information on the use of this parameter, refer to the following sections: 10.3 - VVW Control Mode Start-up. 11.9 - Start-up in the Vector Modes Sensorless.
7-2 | CFW701
This function allows saving the contents of the inverter writing parameters in the FLASH Memory Module (MMF), or vice-versa, and can be used to transfer the contents of the parameters from one inverter to another.
Table 7.2: Parameter P0318 options P0318 0 1 2 3 4 5 Action Inactive: no action. Inverter MMF: transfers the inverter current parameters contents to the MMF. MMF Inverter: transfers the contents of the parameters stored in the MMF to the inverter control board. Updates the MMF automatically whenever any parameter of the CFW701 is changed. Format the MMF. Copy the SoftPLC program from the MMF to the CFW701.
After storing the parameters of one inverter in a FLASH memory module, it is possible to pass them to another inverter with this function. NOTE! During the inverter operation, the modied parameters are saved in the FLASH memory module regardless of user's command, when P0318 = 3. This assures that the MMF will always have an updated copy of the inverter parameters.
NOTE! When the inverter is powered on and the memory module is present, the current values of its parameters is overridden if P0318 = 3. If you want to copy from another inverter, set P0318 to 0 before inserting the card.
NOTE! When the inverter is powered on and the memory module is not detected, P0318 is not visible or changeable by the user and it is automatically set to 0.
CFW701 | 7-3
7-4 | CFW701
V/f: scalar control; it is the simplest control mode, by imposed voltage/frequency; with an open loop speed regulation or with slip compensation (programmable); it allows multimotor operation. V V W: Voltage Vector WEG; it allows a static speed control more accurate than the V/f mode; it adjusts itself automatically to the line variations, and also to the load variations, however it does not present fast dynamic response. Sensorless Vector: it is a eld oriented control; without motor speed sensor; able to drive any standard motor; speed control range of 1:100; speed control static precision of 0.5 % of the rated speed; high control dynamics.
All these control modes are described in details in the chapters 9 - Scalar Control (V/f), 10 - V V W Control and 11 - Vector Control, the related parameters and orientations regarding the use of each of these modes.
CFW701| 8-1
8-2 | CFW701
Speed
Speed
Slip Compensation
I active P0139
CFW701 | 9-1
Operation of several motors with the same inverter (multimotor operation). The motor rated current is less than 1/3 of the inverter rated current. The inverter is, for test purposes, enabled without motor or with a small motor and no load.
The scalar control can also be used in applications that do neither require fast dynamic response, nor accuracy in the speed regulation, and also do not require high starting torque (the speed error is a function of the motor slip, and by programming the parameter P0138 Slip Compensation it is possible to get a accuracy of approximately 1 % at the rated speed with the load variation).
0 to 9 V/f BASIC
Factory Setting:
Nominal
1/2 nominal
9-2 | CFW701
Description: The Automatic Torque Boost compensates the voltage drop on the stator resistance in function of the motor active current. The criteria for adjusting P0137 are the same as for the parameter P0136.
P0007 Speed Reference P0136 IxR Voltage Applied to the Motor
Output Voltage
Nominal
1/2 Nominal
Compensation Zone
Nnom/2
Nnom
Speed
CFW701 | 9-3
Speed
Speed
For the adjustment of the parameter P0138 to compensate the motor slip: 1. Run the motor with no load at approximately half the working speed. 2. Measure the motor or equipment speed with a tachometer. 3. Apply rated load to the equipment. 4. Increase the content of P0138 until the speed reaches the value measured before with no load.
Description: It sets the active current lter time constant. It is used in the Automatic Torque Boost and Slip Compensation functions. Refer to the gures 9.3 and 9.5. It sets the response time of the Slip Compensation and of the Automatic Torque Boost. Refer to the gures 9.3 and 9.5.
9-4 | CFW701
In order to get an overview of the control types, as well as orientation to choose the most suitable type for the application, refer to the chapter 8 - Available Control Types. For the V/f mode, select P0202=0, 1 or 2: Parameter P0202 setting for the V/f mode:
0202=0 for motors with rated frequency=60 Hz. P P0202=1 for motors with rated frequency=50 Hz.
Notes:
The correct setting of P0400 assures the application of the correct V/f ratio at the output, in case of 50 Hz or 60 Hz motors with voltage different from the inverter input voltage. P0202=2: for special motors with rated frequency different from 50 Hz or 60 Hz, or for the adjustment of special V/f curve proles. Example: the approximation of a quadratic V/f curve for energy saving in variable torque loads like centrifuge pumps and fans.
9.2 ADJUSTABLE V/f CURVE P0142 Maximum Output Voltage P0143 Intermediate Output Voltage P0144 3 Hz Output Voltage
Adjustable Range: 0.0 to 100.0 % Factory Setting: P0142 = 100.0 % P0143 = 50.0 % P0144 = 8.0 %
CFW701 | 9-5
If it is necessary to increase the starting torque, increase gradually the value of P0144.
Output Voltage 100 % P0142 P0202=2 P0143
0.1Hz
3Hz
P0146
P0145
P0134
9-6 | CFW701
Scalar Control (V/f) 9.3 V/f CURRENT LIMITATION P0135 Maximum Output Current
Adjustable Range: Properties: Access groups via HMI: 0.2 to 2xInom-HD V/f and V V W BASIC Factory Setting: 1.5xInom-HD
It is the current limitation for the V/f control with actuation mode dened by P0344 (refer to the table 9.1) and the current limit dened by P0135.
Table 9.1: Current limitation conguration P0344 0 = Hold - FL ON 1 = Decel. - FL ON 2 = Hold - FL OFF 3 = Decel. - FL OFF Function Current limitation of the Ramp Hold type. Active fast current limitation. Current limitation of the Ramp Deceleration type. Active fast current limitation. Current limitation of the Ramp Hold type. Inactive fast current limitation. Current limitation of the Ramp Deceleration type. Inactive fast current limitation. Description Current limitation according to the gure 9.8 (a). Fast current limitation at the value 1.9xInom-HD active. Current limitation according to the gure 9.8 (b). Fast current limitation at the value 1.9 xInom-HD active. Current limitation according to the gure 9.8 (a). Current limitation according to the gure 9.8 (b).
It avoids the stalling of the motor during a torque overload at the acceleration or at the deceleration. Working: if the motor current exceeds the value adjusted in P0135 during the acceleration or the deceleration, the speed will no longer be increased (acceleration) or decreased (deceleration). When the motor current reaches a value below P0135 the motor will again accelerate or decelerate. Refer to the gure 9.8 (a). It acts faster than the Ramp Deceleration mode. It acts in the motorization and braking modes.
It avoids the stalling of the motor during a torque overload at the acceleration or at constant speed. Working: if the motor current exceeds the value adjusted in P0135, the input of the speed ramp is set to zero forcing a deceleration. When the motor current reaches a value below P0135 the motor will accelerate again. Refer to the gure 9.8 (b).
CFW701 | 9-7
Time
Time
Time
Time (b) Ramp Deceleration Figure 9.8 (a) and (b): Current limitation via P0135 working modes
9-8 | CFW701
Acceleration/Deceleration Ramp
Figure 9.9: Limitation of the DC link voltage using Ramp Acceleration function block diagram
CFW701 | 9-9
Time
Output Speed
Time
Figure 9.10: Example of the DC link voltage limitation working with the Ramp Hold function
2 - Ramp Acceleration: It is effective in any situation, regardless of the motor speed condition, accelerating, decelerating or at constant speed. Working: the DC link voltage is compared with the value adjusted in P0151, the difference between these signals is multiplied by the proportional gain (P0152) and the result is added to the ramp output. Refer to the gures 9.11 and 9.12. In a similar manner as the Ramp Hold, with this function an optimized deceleration time (minimum possible) for the driven load is also obtained. The use is recommended for loads that require braking torques in constant speed situation. Example: driving of loads with eccentric shafts such as the existent in pumpjacks.
P0152 Dc Link Voltage (Ud) Speed
P0151
Ramp Output
Figure 9.11: Limitation of the DC link voltage using Ramp Acceleration function block diagram
9-10 | CFW701
Voltage Ud (P0004)
Time
Output Speed
Time
Figure 9.12: Example of the DC link voltage limitation working with the Ramp Acceleration function
It is the actuation level of the DC link voltage limitation function for the V/f mode. Setting of P0151 value: 1. The P0151 factory setting leaves inactive the DC link voltage limitation function for the V/f mode. In order to activate it, one must reduce the value of P0151 as suggested in the table 9.2.
Table 9.2: Recommended actuation levels for the DC link regulation Inverter Vnom P0296 P0151 220/230 V 0 375 V 380 V 1 618 V 400/415 V 2 675 V 440/460 V 3 748 V 480 V 4 780 V 500/525 V 5 893 V 550/575 V 6 972 V 600 V 7 972 V
CFW701 | 9-11
2. In case DC link overvoltage (F022) keeps happening during the deceleration, reduce the value of P0151 gradually or increase the deceleration ramp time (P0101 and/or P0103). 3. If the supply line is permanently at a voltage level that results in a DC link voltage higher than the P0151 setting, it will not be possible to decelerate the motor. In this case, reduce the line voltage or increase the value of the P0151 setting. 4. If, even with the procedures above, it is not possible to decelerate the motor in the necessary time, use the dynamic braking (Refer to the chapter 14 - Dynamic Braking).
5. Setting of specic parameters and functions for the application: program the digital and analog inputs and outputs, HMI keys, etc., according to the application needs. For applications:
hat are simple, which can use the factory settings programming for the digital and analog inputs and outputs, T use the Menu BASIC. Refer to item 5.2.2 - Basic Application Menu, of the CFW701 user's manual. hat require only the digital and analog inputs and outputs with programming different from the factory settings, T use the Menu I/O. hat need functions as Flying Start, Ride-Through, DC Braking, Dynamic Braking, etc., access and modify T those functions parameters by means of the Menu PARAM.
9-12 | CFW701
V V W Control
10 V V W CONTROL
The V V W (Voltage Vector WEG) control mode uses a control method with intermediate performance between V/f and Sensorless Vector. Refer to the gure 10.1 block diagram. The main advantage compared to the V/f control is the better speed regulation with higher torque capability at low speeds (frequencies below 5 Hz), allowing a sensible improvement of the inverter performance in permanent regimen. Comparing to the Sensorless Vector, the settings are simpler and easier. The V V W control uses the stator current measurement, the stator resistance value (that can be obtained with the self-tuning routine) and the induction motor nameplate data to perform automatically the torque estimation, the output voltage compensation and consequently the slip compensation, replacing the function of the parameters P0137 and P0138. In order to obtain a good speed regulation in permanent regimen, the slip frequency is calculated based on the load estimated torque, which considers the existent motor data.
10
CFW701 | 10-1
10
Line
10-2 | CFW701
Ud P0400, P0403, P0401, P0407, P0409, P0178 Ud m* Output Voltage Compensation Speed Direction Flux Control fo la m fo fslip lo + + Filter t m fo la Calculation la P0295 TL /TR, sR P0404, P0399, P0401, P0409, P0402, P0403 Ud Torque Estimation fo la lo m I v , Iw MI 3 PWM Space Vector Modulation PWM P0295 I v , Iw lo P0403 Fslip Calculation lo Calculation lo I v , Iw
V V W Control
P0202=3 (V V W Control)
Ud
P0151
DC Voltage Regulation
P0151
Ud
Hold
P0134
P0133
P0100-P0104
10
CFW701 | 10-3
V V W Control
P0400 Motor Rated Voltage P0401 Motor Rated Current P0402 Motor Rated Speed P0403 Motor Rated Frequency P0404 Motor Rated Power P0406 Motor Ventilation
Refer to the section 11.7 - Motor Data, for more information.
P0408 Run Self-Tuning P0409 Motor Stator Resistance (Rs) P0410 Motor Magnetizing Current (Im)
Refer to item 11.8.5 - Self-Tuning, for more information.
10
10-4 | CFW701
rogram the contents of parameters from P0398 to P0407 directly with the motor nameplate data. Refer to P the section 11.7 - Motor Data. Options for the setting of parameter P0409: I Automatic by the inverter, performing the self-tuning routine selected in P0408. II From the motor test data sheet, supplied by the manufacturer. Refer to item 11.7.1 - Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet, in this manual. II Manually, copying the parameters content of another CFW701 that runs an identical motor.
5. Setting of specic parameters and functions for the application: program the digital and analog inputs and outputs, HMI keys, etc., according to the application needs. For applications:
hat are simple, which can use the factory settings programming for the digital and analog inputs and outputs, T use the Menu BASIC. Refer to item 5.2.2 - Basic Application Menu, of the CFW701 user's manual. hat require only the digital and analog inputs and outputs with programming different from the factory settings, T use the Menu I/O. hat need functions as Flying Start, Ride-Through, DC Braking, Dynamic Braking, etc., access and modify T those function parameters by means of the Menu PARAM.
10
CFW701 | 10-5
V V W Control
Step
Action/Result -- Monitoring Mode. -- Press the ENTER/MENU key to get into the rst level of the programming mode.
Indicao no Display
Step
Action/Result -- Set parameter P 0 2 0 2 - Ty p e of Control pressing ENTER/ key to select MENU. Press the the desired option: [3]=V V W. Then, press ENTER/MENU. There are three options to exit the oriented start-up: 1 - Running the Self-tunning; 2 - Manual settings of parameters from P0409 to P0413; 3 - Changing P0202 from vector to V/Hz control. key to the nex t -- Pre ss the parameter. -- If necessar y, change P039 8 Motor Service Factor parameter. This change will affect the current and the time of the motor overload protection operation. -- Pre ss the key to the nex t parameter. -- If necessary, change P0399 - Motor Rated Efciency parameter. key to the nex t -- Pre ss the parameter. -- If necessar y, change P040 0 Motor Rated Voltage parameter. -- This change corrects the output voltage by the factor x = P0400/ P0296. key to the nex t -- Pre ss the parameter. -- If necessar y, change P0401 Motor Rated Current parameter. This change will affect P0156, P0157, P0158 and P0410. -- Pre ss the key to the nex t parameter. -- If necessar y, change P0404 Motor Rated Power parameter. This change will affect P0410. -- Pre ss the key to the nex t parameter. -- If necessary, change P0403 - Motor Rated Frequency parameter. This change will affect P0402. -- Pre ss the key to the nex t parameter. -- If necessar y, change P0402 Motor Rated Speed. This change will affect P0122 to P0131, P0133, P0134, P0135, P0182, P0208, P0288 and P0289. -- Pre ss the key to the nex t parameter.
Indicao no Display
-- The PARAM group is selected, press or keys to select the the STARTUP group.
10
11 4 -- The parameter P0317 Oriented Start-up is then selected, press the ENTER/MENU to get into the parameter content.
13
-- In this moment the Oriented Start-up routine is initiated and the CONF status is indicated at the keypad (HMI). -- The parameter P0000 - Access to Parameters is selected. Change the password to set the remaining parameters if necessary. -- Pre ss the key to the nex t parameter. -- If necessary, change P0296 - Line Rated Voltage. This change will affect P0151, P0153, P0185, P0321, P0322, P0323 and P0400. -- Pre ss the key to the nex t parameter. -- If necessar y, change P02 9 8 A p p l i c a t i o n pa ra m ete r. T h is change will affect P0156, P0157, P0158, P0401, P0404 and P0410 (this last one only if P0202 = 0, 1 or 2 - V/f modes). The time and level of the IGBT overload protection will also be affected. -- Pre ss the key to the nex t parameter.
14
15
16
17
10
10-6 | CFW701
V V W Control
Step
Action/Result -- If necessary, change P0406 - Motor Ventilation parameter. -- Press the key to the next parameter.
Display indication
18
19
-- If necessary, change P0407 - Motor Rated Power Factor. key to the next -- Press the parameter. -- In this moment the keypad presents the option to perform Self-tunning. The Self-tunning should be performed whenever it is possible. Press ENTER/MENU key to access parameter P0408 and press to select the option 1=No rotation. Refer to item 11.8.5 - Self-Tuning, for more details. Then, press ENTER/ MENU to start the Self-tunning. -- The keypad will show CONF and RUN status simultaneously during the self-tunning. The RUN status is automatically off and parameter P0408 is automatically set back to zero. -- Press BACK/ESC key to nish the start-up routine. -- Press BACK/ESC key again to get back to the monitoring mode.
20
21
10
CFW701 | 10-7
V V W Control
10
10-8 | CFW701
Vector Control
11 VECTOR CONTROL
It consists in the control type based on the separation of the motor current into two components:
Flux producing current Id (oriented with the motor electromagnetic ux). Torque producing current Iq (perpendicular to the motor ux vector).
The Id current is related to the motor electromagnetic ux, while the Iq current is directly related to the torque produced at the motor shaft. With this strategy one gets the so called decoupling, i.e., one can control the motor ux and torque independently by controlling the Id and Iq currents respectively. Since these currents are represented by vectors that rotate at the synchronous speed, when observed from a stationary referential, a referential transformation is done so that they are changed to the synchronous referential. In the synchronous referential these values become DC values proportional the respective vector amplitudes. This simplies considerably the control circuit. When the Id vector is aligned with the motor ux, it can be said that the vector control is orientated. Therefore it is necessary that the motor parameters be correctly adjusted. Some of those parameters must be programmed with the motor nameplate data and others obtained automatically through self-tuning or from the motor data sheet supplied by the manufacturer. The gure 11.1 presents the block diagram for the sensorless vector control. The information of the speed, as well as of the currents measured by the inverter, will be used to obtain the correct vector orientation. In the vector with encoder control case, the speed is obtained directly from the encoder signal, while in the sensorless vector control there is an algorithm which estimates the speed, based in the output currents and voltages. The vector control measures the current, separates the ux and torque portions and transforms these variables to the synchronous referential. The motor control is accomplished by imposing the desired currents and comparing them with the actual values.
11
CFW701 | 11-1
11
DC Link Regulator P0185=Default Value P0185<Default Value Gp = P0186 Gi = P0187 Gp = 1.00 Gi = 0.00 AIx=2 - MAX. Torque Current
11-2 | CFW701
Ud Speed Regulator DIx=15 (Speed/Torque) Ud Current Regulator Usq* Iq Id Usd * Gp = P0167 Gi = P0168 PWM
Vector Control
P0185
Torque
R.T.=OFF Iq* n +
Speed
Gp = P0161 Gi = P0162 R.T = ON (refer to the gure 12.7) MaxT+ = P0169 MaxT- = P0170 Iq
lv, lw
P0190
Motor model
Usd, Usq
3~ MI
11.3 SELF-TUNING
Some motor parameters that are not available on the motor nameplate, necessary for the operation of the sensorless vector control, are estimated:
Stator resistance. Motor ux leakage inductance. Rotor time constant Tr. Rated magnetizing current of the motor. Mechanic time constant of the motor and the driven load.
These parameters are estimated with the application of voltages and currents to the motor. The parameters related to the regulators used by the vector control, as well as other control parameters, are adjusted automatically in function of the motor parameters estimated through the self-tuning routine. The best self-tuning results are obtained with a preheated motor. The parameter P0408 controls the self-tuning routine. Depending on the chosen option some parameters can be obtained from tables that are valid for WEG motors. In the option P0408=1 (No Rotation) the motor remains stopped throughout the self-tuning. The magnetizing current value (P0410) is obtained from a table, valid for WEG motors up to 12 poles. In the option P0408=2 (Run for Im) the value of P0410 is estimated with the motor rotating and the load decoupled from the motor shaft.
11
CFW701 | 11-3
Vector Control
NOTE! Every time that P0408=1 or 2 the parameter P0413 (Mechanic time constant Tm) will be adjusted for a value close to the motor rotor mechanic time constant. Therefore, the motor rotor inertia (table data valid for WEG motors), the inverter rated voltage and current, are taken into consideration. If the option P0408=2 (Run for Im) is executed with the load coupled to the motor, an incorrect value of P0410 (Im) may be estimated. This will implicate in estimation error for P0412 (rotor time constant - Tr) and for P0413 (mechanic time constant Tm). Overcurrent fault (F071) may also occur during the inverter operation. Note: The term load includes everything that might be coupled to the motor shaft, for instance, gearbox, inertia disk, etc. During its execution, the self-tuning routine can be canceled by pressing the the values of P0409 through P0413 be all different from zero. key, provided that
For more details on the self-tuning parameters, refer to item 11.8.5 - Self-Tuning, in this manual. Alternatives for the acquisition of the motor parameters: Instead of running the self-tuning, it is possible to obtain the values for P0409 to P0412 in the following manner:
rom the motor test data sheet that can be supplied by its manufacturer. Refer to item 11.7.1 - Adjustment of F the Parameters P0409 to P0412 Based on the Motor Data Sheet, of this manual. anually, by copying the contents of the parameters from another CFW701 inverter that uses an identical M motor.
Nema Premium Efciency. Nema High Efciency. IEC Premium Efciency. IEC Top Premium Efciency. Alto Rendimento Plus.
When this function is activating, the motor ux is controlled in a way to reduce their electric losses on slow speeds. That ux is dependent of the torque current ltered (P0009). The Optimal Flux function is unnecessary in motors with independent ventilation.
11
11-4 | CFW701
Tmotor =
x 100
2
K=
NOTE! For torque control in the sensorless vector mode (P0202=4), observe:
he torque limits (P0169/P0170) must be higher than 30 % to assure the motor starting. After the T start and with the motor rotating above 3 Hz, they can be reduced, if necessary, to values below 30 %.
NOTE! The motor rated current must be equivalent to the CFW701 rated current, in order that the torque control has the best possible accuracy.
11
CFW701 | 11-5
Vector Control
Settings for the torque control: Torque limitation: 1. Via parameters P0169, P0170 (through the keypad (HMI or Serial). Refer to item 11.8.6 - Torque Current Limitation. 2. Through the analog inputs AI1, AI2 or AI3. Refer to item 13.1.1 - Analog Inputs, option 2 (maximum torque current). Speed reference: 3. Set the speed reference 10 %, or more, higher than the working speed. This assures that the speed regulator output remains saturated at the maximum value allowed by the torque limit adjustment. NOTE! The torque limitation with the saturated speed regulator has also a protection (limitation) function. E.g.: for a winder, when the material being wound brakes, the regulator leaves the saturated condition and starts controlling the motor speed, which will be kept at the speed reference value.
ncrease of the vibration level. I Increase of the acoustic noise. Increase of the temperature.
Verify the impact of those effects in the application before using the optimal braking.
It is a function that helps the motor controlled braking, eliminating in many cases the need of additional braking IGBT and braking resistor. The Optimal Braking makes it possible braking the motor with a higher torque than the one obtained with traditional methods, as for instance, the braking by the injection of direct current (DC braking). In the DC braking case, only the losses in the motor rotor are used to dissipate the energy stored as the mechanic load inertia, rejecting the total friction losses. With the Optimal Braking, in the other hand, the total losses in the motor, as well as the total inverter losses, are used. It is possible to get a braking torque roughly 5 times greater than with DC braking. In the gure 11.2 the Torque x Speed curve of a typical 10 hp/7.5 kW IV pole motor is presented. The braking torque obtained at the rated speed, for an inverter with a torque limit (P0169 and P0170) adjusted in a value equal to the motor rated torque, is supplied by the TB1 point on the gure 11.2. The value of TB1 is on the function of the motor efciency, and it is dened by the following expression, being despised the attrition losses:
TB1 = 1-
11
In the gure 11.2 case, the efciency of the motor for the rated load is =0.84 (or 84 %), which results in TB1=0.19 or 19 % of the motor rated torque.
11-6 | CFW701
Vector Control
The braking torque, starting from the TB1 point, varies in the inverse ratio of the speed (1/N). At low speeds, the braking torque reaches the torque limit of the inverter. In the gure 11.2 case, the torque reaches the torque limitation (100 %) when the speed is less than approximately 20 % of the rated speed. It is possible to increase the braking torque by increasing the inverter current limitation during the optimal braking (P0169 torque in the forward speed direction or P0170 reverse). Generally smaller motors have lower efciency because they present more losses. Therefore, comparatively higher braking torque is obtained if they are compared to bigger motors. Examples: 1 hp/0.75 kW, IV poles: =0.76 resulting in TB1=0.32; 20 hp/15.0 kW, IV poles: =0.86 resulting in TB1=0.16.
T Tnom
1.0 (a)
(b) TB1
(c) N Nnom
0.2
1.0
2.0
(a) Torque generated by the motor in normal operation, driven by the inverter in the motor mode (load resistant torque). (b) Braking torque generated by the Optimal Braking use. (c) Braking torque generated by the DC braking use. Figure 11.2: T x N curve for Optimal Braking with a typical 10 hp/7.5 kW motor, driven by an inverter with the torque adjusted at a value equal to the motor rated torque
In order to use the Optimal Braking: 1. Activate the optimal braking by setting P0184=0 (DC Link Regulation Mode=with losses) and set the DC link regulation level in P0185, as presented in item 11.8.7 - DC Link Regulator, with P0202=4 and P0404 smaller than 21 (75hp). 2. In order to enable and disable the Optimal Braking via a digital input, set one of the inputs (DIx) for DC Link Regulation. (P0263P0270=16 and P0184=2). Results: DIx=24 V (closed): Optimal Braking is active, equivalent to P0184=0. DIx=0 V (open): Optimal Braking is inactive.
11
CFW701 | 11-7
cfg MOTOR
11
11-8 | CFW701
Vector Control
11
CFW701 | 11-9
Vector Control
Factory Setting:
Motormax-ND
NOTE! When adjusted via keypad (HMI), this parameter may change the parameter P0329 automatically. Refer to item 12.5.2 - Vector Flying Start.
11
11-10 | CFW701
Vector Control
Factory Setting:
ATTENTION! Refer to the section 11.4 - Optimal Flux for Sensorless Vector Control, for more details on the use of option P0406=2 (Optimal Flux).
P0408 Run Self-Tuning P0409 Motor Stator Resistance (Rs) P0410 Motor Magnetization Current (Im) P0411 Motor Flux Leakage Inductance (ls) P0412 Lr/Rr Constant (Rotor Time Constant Tr) P0413 Tm Constant (Mechanical Time Constant)
Self-Tuning function parameters. Refer to item 11.8.5 - Self-Tuning.
11
CFW701 | 11-11
Vector Control
11.7.1 Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet Being in the possession of the motor equivalent circuit data, it is possible to calculate the value to be programmed in the parameters from P0409 to P0412, instead of using the self-tuning to obtain them. Input data: Motor data sheet: Vn = testing voltage to get the motor parameters in Volts. fn = testing frequency to get the motor parameters in Hz. R1 = resistance of the motor stator per phase, in Ohms. R2 = resistance of the motor rotor per phase, in Ohms. X1 = stator inductive reactance, in Ohms. X 2 = rotor inductive reactance, in Ohms. Xm = magnetizing inductive reactance, in Ohms. Io = motor no load current. = angular speed. =2 x x fn P0409 = P0410 = P0411 = P0400 x R1 Vn Vn x Io x 0.95 P0400 P0400 x [X1 +(X2 x Xm)/(X2 + Xm)] Vn x P0400 x (Xm + X2) Vn x x R2
P0412 =
11
11-12 | CFW701
Vector Control
t (s) (a) Low integral gain (P0162) and/ or High proportional gain (P0161)
t (s) (c) High integral gain (P0162) and/or low proportional gain (P0161)
7. Adjust P0161 and P0162 according to the response type presented in the gure 11.3. (a) Reduce the proportional gain (P0161) and/or increase the integral gain (P0162). (b) Speed regulator is optimized. (c) Increase the proportional gain and/or reduce the integral gain.
11
CFW701 | 11-13
Vector Control P0163 Local Reference Offset P0164 Remote Reference Offset
Adjustable Range: Properties: Access groups via HMI: Description: It adjusts the analog inputs (AIx) speed reference offset. Refer to the gure 13.2. -999 to 999 Vector Factory Setting: 0
Factory Setting:
0.00
11
11-14 | CFW701
Vector Control
11.8.2 Current Regulator The parameters related to the CFW701 current regulator are presented in this group.
11
Vector Control
Vector
This parameter denes the value of the maximum output voltage. Its standard value is dened in the condition of the nominal supply voltage. The voltage reference used in the regulator Maximum output voltage (see the gure 11.1) is directly proportional to the voltage supply. If this voltage increases, the output voltage will then be able to increase to the adjusted value in the parameter P0400 - Motor Rated Voltage. If the voltage supply decreases, the maximum output voltage will decrease in the same proportion.
11
11-16 | CFW701
Vector Control
11.8.4 I/f Control
0 to 9 Sless
Factory Setting:
11
CFW701 | 11-17
Vector Control
11.8.5 Self-Tuning In that group are the parameters that are related to the motor and can be estimated by the inverter during the self-tuning routine.
Description: By changing from the factory setting to one of the 4 available options, it is possible to estimate the value of the parameters related to the motor being used. Refer to the next description for more details on each option.
Table 11.5: Self-tuning options P0408 0 1 2 Self-tuning No No Rotation Run for Im Control Type Sensorless vector, V V W Sensorless vector Estimate Parameter P0409, P0410, P0411, P0412 and P0413
P0408=1 No rotation: The motor stands still during the self-tuning. The P0410 value is obtained from a table, valid for WEG motors up to 12 poles. NOTE! Therefore P0410 must be equal to zero before initiating the self-tuning. If P04100, the self-tuning routine will keep the existent value. Note: When using another brand of motor P0410 must be adjusted with the adequate value (no load motor current) before initiating the self-tuning. P0408=2 Run for Im: The P0410 value is estimated with the motor rotating. It must be executed without load coupled to the motor. P0409, P0411 to P0413 are estimated with the motor standing still. ATTENTION! If the option P0408=2 (Run for Im) is performed with the load coupled to the motor, an incorrect value of P0410 (Im) may be estimated. This will implicate in estimation error for P0412 (Rotor time constant - Tr) and for P0413 (Mechanic time constant Tm). Overcurrent fault (F071) may also occur during the inverter operation. Note: The term load includes everything that might be coupled to the motor shaft, for instance, gearbox, inertia disk, etc.
11
11-18 | CFW701
Vector Control
NOTES! Every time that P0408=1 or 2: The parameter P0413 (Mechanic time constant Tm) will be adjusted to a value close to the motor mechanic time constant. Therefore, the motor rotor inertia (table data valid for WEG motors), the inverter rated voltage and current are taken into consideration.
V W mode Voltage Vector WEG (P0202=3): V In the V V W control self-tuning routine only the value of the stator resistance (P0409) will be obtained. Therefore, the self-tuning will always be performed without rotating the motor. Better self-tuning results are obtained with the motor warm.
11
CFW701 | 11-19
Vector Control
11
11-20 | CFW701
Vector Control
Table 11.6: Typical rotor constant (Tr ) values for WEG motors Motor Power (hp) / (kW) 2 / 1.5 5 / 3.7 10 / 7.5 15 / 11 20 / 15 30 / 22 50 / 37 100 / 75 150 / 110 200 / 150 300 / 220 350 / 250 500 / 375 Tr (s) Number of Poles 4 (50 Hz/60 Hz) 6 (50 Hz/60 Hz) 0.13 / 0.14 0.1 / 0.1 0.18 / 0.12 - / 0.14 0.32 / 0.25 0.21 / 0.15 0.30 / 0.25 0.20 / 0.22 0.27 / 0.29 0.38 / 0.2 0.37 / 0.34 0.35 / 0.37 0.55 / 0.54 0.62 / 0.57 1.32 / 0.69 0.84 / 0.64 1.05 / 1.01 0.71 / 0.67 - / 0.95 - / 0.65 1.96 / 2.97 1.33 / 1.30 1.86 / 1.85 - / 1.53 - / 1.87 -/-
2 (50 Hz/60 Hz) 0.19 / 0.14 0.29 / 0.29 - / 0.38 0.52 / 0.36 0.49 / 0.51 0.70 / 0.55 - / 0.84 1.64 / 1.08 1.33 / 1.74 - / 1.92 - / 2.97 -/-/-
8 (50 Hz/60 Hz) 0.07 / 0.07 0.14 / 0.11 0.13 / 0.14 0.28 / 0.22 0.21 / 0.24 - / 0.38 0.31 / 0.32 0.70 / 0.56 - / 0.67 - / 1.03 -/-/-/-
NOTE! When adjusted via the keypad (HMI), this parameter may change automatically the following parameters: P0175, P0176, P0327 and P0328.
Factory Setting:
0.00 s
f P0413=0, the time constant Tm will be obtained in function of the inertia of the programmed motor (table I value). If P0413>0, the value of P0413 will not be changed by the self-tuning.
hen the P0413 value obtained through the self-tuning provides inadequate speed regulator gains (P0161 W and P0162), it is possible to change them by setting P0413 via keypad (HMI). The P0161 gain provided by the self-tuning or through P0413 change, will be limited to the range: 6.0 P0161 9.0. The P0162 value varies in function of the P0161 value. n case it be necessary to increase even more these gains, they must be adjusted directly at P0161 and I P0162.
Note: Values of P0161>12.0 may turn the torque current (Iq) and the motor speed unstable (oscillating).
CFW701 | 11-21
11
Vector Control
11.8.6 Torque Current Limitation The parameters placed in this group dene the torque limitation values.
Factory Setting:
125.0 %
+ (P0410)2
The maximum torque developed by the motor is given by: P0401 x P0169(*) or P0170 x K 100 (P0401)2 - P0410 x P0178 100
2
Tmotor(%)=
x100
Where: Nnom = motor synchronous speed, N = motor current speed 1 for N P0190 x Nnom P0400 Nnom x P0190 for N > P0190 x Nnom N P0400 P0400
K=
(*) In case that the torque current limitation be provided by an analog input, replace P0169 or P0170 by P0018, P0019 or P0020 according to the programmed AIx. For more details refer to item 13.1.1 - Analog Inputs.
11
11-22 | CFW701
Vector Control
11.8.7 DC Link Regulator For the deceleration of high inertia loads or with short deceleration times, the CFW701 has available the DC Link Regulation function, which avoids the tripping of the inverter by overvoltage in the DC link (F022).
Factory Setting:
This parameter denes the DC link voltage regulation level during the braking. During the braking, the time of the deceleration ramp is automatically extended, thus avoiding an overvoltage fault (F022). The setting of the DC link regulation can be done in two manners:
11
CFW701 | 11-23
Vector Control
1. With losses (Optimal Braking) set P0184=0. 1.1. P0404 < 20 (60 hp): In this way the current ux is modulated in a way to increase the losses of the motor, increasing the break torque. A better operation can be obtained with motors of smaller efciency (small motors). 1.2. P0404 > 20 (60 hp): the current ux will be increased up to the maximum value dened on P0169 or P0170, as the speed is reduced. The break torque in the weakness eld area is small. 2. Without losses set P0184=1. Activates only the DC link voltage regulation. NOTE! The factory setting for P0185 is adjusted at the maximum, which disables the DC link voltage regulation. In order to activate it, set P0185 according to the table 11.8.
Table 11.8: DC link voltage regulation recommended levels Inverter Vnom P0296 P0185 200 ... 240 V 0 375 V 380 V 1 618 V 400 / 415 V 440 / 460 V 2 675 V 3 748 V 480 V 4 780 V 500/525 V 550/575 V 5 893 V 6 972 V 600 V 7 972 V
11
11-24 | CFW701
Program the contents of parameters from P0398, P0400 to P0406 directly with the motor nameplate data. Options for the setting of parameters P0409 to P0412: - Automatic, with the inverter executing the self-tuning routine as selected in one of the P0408 options. - From the motor data sheet supplied by its manufacturer. Refer to the procedure in item 11.7.1 - Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet, of this manual. - Manually, copying the contents of the parameters from another CFW701 inverter, which uses an identical motor.
5. Setting of specic parameters and functions for the application: set the digital and analog inputs and outputs, HMI keys, etc., according to the application needs. For applications:
hat are simple, which can use the factory settings programming for the digital and analog inputs and outputs, T use the Menu BASIC. Refer to item 5.2.2 - Basic Application Menu, of the CFW701 user's manual. hat require only the digital and analog inputs and outputs with programming different from the factory settings, T use the Menu I/O. That need functions as Flying Start, Ride-Through, DC Braking, Dynamic Braking, etc., access and modify those function parameters by means of the Menu PARAM.
11
CFW701 | 11-25
Vector Control
Seq.
Action/Result -- Monitoring Mode. -- Press ENTER/MENU key to go to the 1st level of the programming mode.
Display Indication
Seq.
Action/Result -- If necessary, change P0398 - Motor Service Factor parameter. This change will affect the current and the time of the motor overload protection operation. key to the next -- Press the parameter. -- If necessary, change P0400 Motor Rated Voltage parameter. -- This change corrects the output voltage by the factor -- Press the parameter.
Display Indication
11
-- The PARAM group is selected, or keys to select press the the STARTUP group. 12 -- Press ENTER/MENU when the group is selected.
x = P0400/P0296.
-- The parameter P0317 - Oriented Start-up is then selected, press the ENTER/MENU to get into the parameter content.
13
-- If necessary, change P0401 Motor Rated Current parameter. This change will affect P0156, P0157, P0158 and P0410. key to the next -- Press the parameter. -- If necessary, change P0404 Motor Rated Power parameter. This change will affect P0410. -- Press the key to the next parameter. -- If necessary, change P0403 - Motor Rated Frequency parameter. This change will affect P0402. key to the next -- Press the parameter. -- If necessary, change P0402 Motor Rated Speed. This change will affect P0122 to P0131, P0133, P0134, P0135, P0182, P0208, P0288 and P0289. key to the next -- Press the parameter. -- If necessary, change P0406 Motor Ventilation parameter. -- Press the key to the next parameter. -- In this moment the keypad presents the option to perform Self-tuning. The Self-tuning should be performed whenever it is possible. Press ENTER/MENU key to access parameter P0408 and press to select the desired option. Refer to item 11.8.5 - Self-Tuning, for more details. Then, press ENTER/ MENU to start the Self-tuning. The keypad will show CONF and RUN status simultaneously during the self-tuning. At the end of the Self-Tuning the RUN status is automatically set to off and the parameter P0408 is automatically reset. -- Press BACK/ESC key to nish the start-up routine. -- Press BACK/ESC key again to get back to the monitoring mode.
-- In this moment the Oriented Start-up routine is initiated and the CONF status is indicated at the keypad (HMI). -- The parameter P0000 - Access to Parameters is selected. Change the password to set the remaining parameters if necessary. key to the next -- Press the parameter. -- - If necessary, change P0296 Line Rated Voltage. This change will affect P0151, P0153, P0185, P0321, P0322, P0323 and P0400. -- Press the key to the next parameter. -If necessary, change P0298 Application parameter. This change will affect P0156, P0157, P0158, P0401, P0404 and P0410 (P0410 only will affect if P0202 = 0, 1, 2 or 3). The time and level of the IGBT overload protection will also be affected. -- Press the key to the next parameter.
16
17
18
10
11
-- Set parameter P0202 Type of Control pressing ENTER/MENU. Press the key to select the desired option: [4]=Sensorless or [5]=Encoder. This change resets P0410. Then, press ENTER/MENU. -- There are three options to exit the oriented start-up: 1 - Running the Self-tunning; 2 - Manual settings of parameters from P0409 to P0413; 3 - Changing P0202 from vector to scalar control. -- Press the key to the next parameter.
19
11-26 | CFW701
12.1 RAMPS
The inverter RAMPS functions allow the motor to accelerate and decelerate in a faster or a slower manner.
12
CFW701 | 12-1
24 V 2 ramp DIx
nd
In this example, the commutation to the 2nd ramp (P0102 or P0103) is done by means of one of the digital inputs from DI1 to DI8, provided that it had been programmed for 2nd ramp function (refer to item 13.1.3 - Digital Inputs, for more details). Note: The setting 0.0 s means that the ramp is disabled.
0 = Linear 1 = S Curve
Factory 0 Setting:
Linear
12
12-2 | CFW701
It denes the source of the command that will select between the Ramp 1 and the Ramp 2. Notes:
Ramp 1 means that the acceleration and deceleration ramps are following the values programmed in P0100 and P0101. Ramp 2 means that the acceleration and deceleration ramps are following the values programmed in P0102 and P0103. t is possible to monitor the set of ramps being used in a dened moment at the parameter P0680 (Logical I status).
12
CFW701 | 12-3
The value of P0121 will be kept with the last adjusted value when the inverter is disabled or powered off, provided that the parameter P0120 is congured as Active (1).
0 to 18000 rpm
Factory Setting:
For more details refer to the gure 13.5 (h). The speed direction is dened by the parameters P0223 or P0226. The JOG command is effective only with the motor stopped. For the JOG+ refer to the description below.
12
12-4 | CFW701
During the JOG+ or JOG- commands the values of P0122 and P0123 are, respectively, added or subtracted from the speed reference to generate the total reference (refer to the gure 13.7). For the JOG option refer to the previous parameter description.
12
CFW701 | 12-5
0 to 18000 rpm
Factory Setting:
BASIC
-P0134
P0133 0 0.......................100 % 0......................... 10 V 0...................... 20 mA 4 mA................... 20 mA 10 V. ............................0 20 mA.........................0 20 mA....................4 mA Speed Reference
Figure 12.3: Speed limits considering the Dead Zone active (P0230=1)
12
12-6 | CFW701
Functions Common to all the Control Modes 12.4 ZERO SPEED LOGIC
This function allows the conguration of a speed in which the inverter will enter a stop condition (general disable).
Factory Setting:
12
CFW701 | 12-7
The parameter P0320 selects the functions Flying Start and Ride-Through use. More details in the subsequent sections.
12
12-8 | CFW701
NOTE! The used parameters are P0327 to P0329 and the not used ones are P0182, P0331 and P0332.
NOTE! When the general enable command is activated, the motor magnetization will not occur.
NOTE! For a better performance of the function, the activation of the braking without losses is recommended by setting the parameter P0185 according to the table 11.8.
CFW701 | 12-9
12
Functions Common to all the Control Modes P0327 FS I/f Current Ramp
Adjustable Range: Description: It denes the time for the I/f current to change from 0 to the level used in the frequency sweep (f). It is determined by: P0327=P0412/8. 0.000 to 1.000 s Factory 0.070 s Setting:
Factory Setting:
6.0
12
12-10 | CFW701
General Enable (witn Run/Stop = ON) or Run/Stop (with General Enable = ON) (a)
++24 24 v V (a)
time tempo
(b)
n* n*
Vector
Vetorial
P0001 P001
(b)
time tempo
4xP0412 4xP412
1s 1s
2xP0412 2xP412
--P0134 P134
(c) n* n* N I/f I/f P0134 P134 N N P0329xP0412 P0329xP0412 Vector Vetorial
(c)
4xP0412 4xP412 (d) P0003 P003 P0327 P327 I= I = 0.9 0.9xxP0401 P0401 1s 1s time tempo
time tempo Figure 12.4 (a) to (d): Inuence of P0327 and P0329 during Flying Start (P0202 = 4)
(d)
If it is wished to deactivate momentarily the Flying Start function, one can program one of the digital inputs P0263 to P0270 as 15 (Disab.FlyStart). Refer to item 13.1.3 - Digital Inputs.
12
CFW701 | 12-11
(a) with the line returning before the time adjusted in P0332
(b) with the line returning after the time adjusted in P0332, but before 2 s (for P0332 1 s), or before 2 x P0332 (for P0332 > 1 s)
The actuation of the Ride-Through function can be visualized at the outputs DO1/RL1, DO2, DO3, DO4 and/or DO5 (P0275 to P0279), provided that they have been programmed in 22=Ride-Through.
12
12-12 | CFW701
12
CFW701 | 12-13
Undervoltage (75 %)
F021
t0 t1
t2
t3
t4 t5
0 Line loss. t t1 Line loss detection. t2 Undervoltage actuation (F021 without Ride-Through). t3 Line return. t4 Line return detection. t5 Undervoltage actuation (F021 with Ride-Through).
If the line voltage produces an Ud voltage between the values adjusted in P0322 and P0323, the fault F150 may occur, the values of P0321, P0322 and P0323 must be readjusted. NOTE! When one of the functions, Ride-Through or Flying Start, is activated, the parameter P0357 (Line Phase Loss Time) is ignored, regardless of the adjusted time.
NOTE! Cautions with the application: Use oversized high-speed fuses or regular fuses to limit the inrush current when the line returns.
NOTE! The Ride-Through function activation occurs when the power supply voltage is lower than the value (P0321/1.35). Ud=Vac x 1.35
12
12-14 | CFW701
P0321 - denes the Ud voltage level under which the line loss will be detected. P0322 - denes the Ud voltage level that the inverter will try to keep regulated, so that the motor keeps operating. P0323 - denes the Ud voltage level at which the inverter will identify the return of the line, and from where the motor must be reaccelerated. NOTE! These parameters work together with the parameters P0325 and P0326 for the Ride-Through in vector control.
12
CFW701 | 12-15
Functions Common to all the Control Modes P0325 Ride-Through Proportional Gain
Adjustable Range: 0.0 to 63.9 Factory 22.8 Setting:
Normally the factory settings for P0325 and P0326 are adequate for the majority of the applications. Do not change these parameters.
12
12-16 | CFW701
Factory Setting:
0.0 s
Motor Speed Time P0299 DC Braking Run Stop Figure 12.8: DC braking operation at starting P0302/P0372 (V/f, V V W )/(Sensorless) Time
12
CFW701 | 12-17
Factory Setting:
0.0 s
P0300
(b) V V W and Sensorless Vector DC Current Injection Motor Speed P0301 Time P0300
+24 V DIx - Run/ Stop Open Figure 12.9 (a) and (b): DC braking operation at the ramp disabling (via ramp disable)
12
12-18 | CFW701
Motor Speed
P0300
Dead Time
Time
+24 V DIx - General Enable Open Figure 12.10: DC braking operation via general disabling V/f mode
For the V/f scalar control mode there is a dead time (motor rotates free), before starting the DC braking. This time is necessary to the demagnetization of the motor and it is proportional to its speed. During the DC braking the inverter indicates the RUN status at the keypad (HMI). During the braking process, if the inverter is enabled, the braking is interrupted and the inverter will operate normally again. ATTENTION! The DC braking may continue active after the motor has already stopped. Be careful with the motor thermal sizing for short period cyclic braking.
12
CFW701 | 12-19
12
12-20 | CFW701
0 to 750 rpm
Factory Setting:
0 rpm
P0305
P0304
2 x P0306
2 x P0306
P0303
P0305
P0303
P0304
Speed Reference
12
CFW701 | 12-21
12
12-22 | CFW701
13
CFW701 | 13-1
P0133
P0133
Alx Signal
Alx Signal
Figure 13.1 (a): Analog input actuation with Dead Zone Inactive
Figure 13.1 (b): Analog input actuation with Dead Zone Active
In case that the analog inputs AI1 and AI2 are programmed for -10 V to +10 V (P0233 and P0238 congured in 4), there will be curves identical to those of the gure 13.1 above; only when AI1 or AI2 is negative the speed direction will be inverted.
P0231 AI1 Signal Function P0236 AI2 Signal Function P0241 - AI3 Signal Function
Adjustable Range: 0 = Speed Reference 1 = N* without Ramp 2 = Maximum Torque Current 3 = SoftPLC 4 = PTC (AI1 and AI2 only) 5 = Main PID 1 feedback 6 = Main PID 2 feedback 7 =Main PID 3 feedback 8 = External PID 1 feedback 9 = External PID 2 feedback cfg I/O Factory Setting: P0231 = 5 P0236 = 8 P0241 = 9
13
13-2 | CFW701
Description: The functions of the analog inputs are dened in those parameters. When the option 0 (Speed Reference) is selected, the analog inputs are able to supply the reference for the motor, subject to the specied limits (P0133 and P0134) and to the ramp action (P0100 to P0103). Therefore, it is also necessary to congure the parameters P0221 and/or P0222, selecting the use of the desired analog input. For more details refer to the description of those parameters in the section 13.2 - Local and Remote Command, and to the gure 13.7 in this manual. The option 1 (No Ramp Reference valid only for the vector mode) is used generally as an additional reference signal, for instance in applications using a dancer. Refer to the gure 13.7, option without acceleration and deceleration ramp. The option 2 (Maximum Torque Current) makes it possible that the forward and reverse torque current limit control be done by means of the selected analog input. In this case P0169 and P0170 are not used. The adjustment done at the analog input AI1 or AI2 can be monitored via parameters P0018 or P0019 respectively. The value presented at this parameter will be the maximum torque current expressed as a percentage of the motor rated current (P0401). The indication range will be from 0...200 %. When the analog input is equal to 10 V (maximum), the corresponding monitoring parameter will show 200 %, and the value of the maximum forward and reverse torque current will be 200 %. In order that the expressions which determine the total current and the maximum torque developed by the motor (section 11.5 - Torque Control, and item 11.8.6 - Torque Current Limitation) remain valid, replace P0169, P0170 by P0018 or P0019. The option 3 (SoftPLC) sets the input to be used by the programming done in the SoftPLC reserved memory area. Refer to the SoftPLC manual for more details. The option 4 (PTC) congures the input for motor temperature monitoring by means of a PTC type sensor, when it is present in the motor. Therefore it is also necessary to congure one analog output (AO) as a current source for feeding the PTC. More details of this function are described in the section 15.2 - Motor Overtemperature Protection. Option 5 (Feedback 1 of Main PID) congures the input to be used as the feedback 1 of the Main PID Controller. The parameter P1026 denes its function in the feedback of the Main PID Controller. Option 6 (Feedback 2 of Main PID) congures the input to be used as the feedback 2 of the Main PID Controller. The parameter P1026 denes its function in the feedback of the Main PID Controller. Option 7 (Feedback 3 of Main PID) congures the input to be used as the feedback 3 of the Main PID Controller. The parameter P1026 denes its function in the feedback of the Main PID Controller. Option 8 (Feedback of External PID 1) congures the input to be used as the feedback of the External PID 1. Option 9 (Feedback of External PID 2) congures the input to be used as the feedback of the External PID 2. NOTE! In options 5 to 9, in case two or more analog inputs are selected for the same function, for instance, P0231=5 and P0236=5, only the analog input with higher priority will be valid, being AI1>AI2>AI3, that is, in this case the analog input AI1 will be the input used as feedback 1 of the Main PID Controller. Refer to chapter 19 HVAC Functions, for further information.
13
CFW701 | 13-3
0.00 to 16.00 s
Factory Setting:
0.00 s
I/O
AIx'
13
13-4 | CFW701
The AIx internal value is the result of the following equation: Alx' = Alx + OFFSET x 10 V 100 x Gain
For instance: AIx = 5 V, OFFSET = -70 % and Gain = 1.000: Alx' = 5 + (-70) x 10 V x 1 = -2 V 100 AIx = -2 V means that the motor will rotate in the reverse direction with a reference in module equal to 2 V, provided that the AIx function is Speed Reference. For the AIx function Maximum Torque Current, negative values are clipped at 0.0 %. For the lter parameters (P0235, P0240 and P0245), the adjusted value corresponds to the RC constant used for ltering the signal read at the input.
These parameters congure the signal type (if it is current or voltage) that will be read at each analog input, as well as its range. Refer to the tables 13.1 and 13.2 for more details on this conguration. For AI3 only current settings are valid.
Table 13.1: DIP Switches related to the analog inputs Parameter P0233 P0238 Input AI1 AI2 Switch S1.2 S1.1 Location Control Board
Table 13.2: Conguration of the analog input signals P0238, P0233 0 1 2 3 4 Input Signal (0 to 10) V / (0 to 20) mA (4 to 20) mA (10 to 0) V / (20 to 0) mA (20 to 4) mA (-10 to +10) V Switch Position Off/On On Off/On On Off
When current signals are used at the input, the switch corresponding to the desired input must be set in the ON position. Inverse reference is obtained with the options 2 and 3, i.e., maximum speed is obtained with minimum reference.
13
CFW701 | 13-5
These parameters congure the signal type (only in current) that will be read at each analog input, as well as its range. Inverse reference is obtained with the options 2 and 3, i.e., maximum speed is obtained with minimum reference. 13.1.2 Analog Outputs In the CFW701 standard conguration are available 2 analog outputs (AO1 and AO2). The parameters related to those outputs are described next.
13
13-6 | CFW701
Properties: Access groups via HMI: Description: These parameters set the functions of the analog outputs.
13
CFW701 | 13-7
Function AO1 P0251 AO2 P0254 Speed Reference Total Reference Real Speed Torque Current Reference Torque Current Output Current Active Current Output Power Torque Current > 0 Motor Torque SoftPLC PTC Motor Ixt P0696 Value P0697 Value Id* Current External PID 1 output External PID 2 output Gain AO1 P0252 AO2 P0255 Signal AO1 P0253 AO2 P0256 AOx Value AO1 P0014 AO2 P0015
Figure 13.3: Analog output block diagram Table 13.3: Full scale Scale of the Analog Output Indications Variable Full Scale (*) Speed Reference Total Reference P0134 Real Speed Torque Current Reference Torque Current 2.0 x InomHD Torque Current > 0 Motor Torque 2.0 x Inom Output Current 1.5 x InomHD Active Current Output Power 1.5 x 3 x P0295 x P0296 Motor Ixt 100 % SoftPLC P0696 Value 32767 P0697 Value External PID 1 output (P1063) 0 100 % External PID 2 output (P1083)
(*) When the signal is inverse (10 to 0 V, 20 to 0 mA or 20 to 4 mA) the values in the table become the beginning of the scale.
13
13-8 | CFW701
These parameters congure if the analog output signal will be in current or voltage, with direct or inverse reference. In order to adjust these parameters, it is also necessary to set the DIP switches of the control board according to the tables 13.4 and 13.5.
Table 13.4: DIP switches related to the analog outputs Parameter P0253 P0256 Output AO1 AO2 Switch S1.3 S1.4 Location Control Board
Table 13.5: Conguration of the analog outputs AO1 and AO2 signals P0253, P0256 0 1 2 3 Output Signal (0 to 10) V / (0 to 20) mA (4 to 20) mA (10 to 0) V / (20 to 0) mA (20 to 4) mA Switch Position On / Off Off On / Off Off
For AO1 and AO2, when current signals are used, the switch corresponding to the desired output must be set in the OFF position. 13.1.3 Digital Inputs The CFW701 has 8 digital inputs in the standard version. The parameters that congure those inputs are presented next.
13
CFW701 | 13-9
Digital and Analog Inputs and Outputs P0012 DI8 to DI1 Status
Adjustable Range: Bit 0 = DI1 Bit 1 = DI2 Bit 2 = DI3 Bit 3 = DI4 Bit 4 = DI5 Bit 5 = DI6 Bit 6 = DI7 Bit 7 = DI8 ro READ or I/O Factory Setting:
By means of this parameter it is possible to visualize the status of the 8 control board digital inputs (DI1 to DI8). The indication is done by means of the numbers 1 and 0, representing respectively the Active and Inactive states of the inputs. The state of each input is considered as one digit in the sequence where DI1 represents the least signicant digit. Example: In case the sequence 10100010 is presented on the keypad (HMI), it will correspond to the following status of the DIs:
Table 13.6: Digital inputs status DI8 Active (+24 V) DI7 Inactive (0 V) DI6 Active (+24 V) DI5 Inactive (0 V) DI4 Inactive (0 V) DI3 Inactive (0 V) DI2 Active (+24 V) DI1 Inactive (0 V)
P0263 DI1 Function P0264 DI2 Function P0265 DI3 Function P0266 DI4 Function P0267 DI5 Function P0268 DI6 Function P0269 DI7 Function
13
13-10 | CFW701
Those parameters make it possible to congure the functions of the digital inputs, according to the listed range. Some notes regarding the Digital Input functions are presented next.
un/Stop: In order to assure the correct operation of this function, it is necessary to program P0224 and/ R or P0227 in 1. Local/Remote: When programmed, this function activates Local when 0 V is applied to the input, and Remote when +24 V are applied. It is also necessary to program P0220=4 (DIx). Speed/Torque: This function is valid for P0202=4 (Sensorless Vector Control), and Speed is selected with 0 V applied to the input, whereas Torque by applying 24 V.
When Torque is selected, the speed regulator parameters P0161 and P0162 become inactive (*). Thus the Total Reference becomes the Torque Regulator input. Refer to the gures 11.1 and 11.2. (*) The speed regulator of the PID type is converted into a P type, with proportional gain 1.00 and a null integral gain. When Speed is selected, the gains of the speed regulator become again dened by P0161 and P0162. In the applications with torque control it is recommended to follow the method described at the parameter P0160.
13
CFW701 | 13-11
DC Link Regulation: It must be used when P0184=2. For more details, refer to this parameter description in item 11.8.7 - DC Link Regulator, of this manual. JOG+ and JOG-: Those are functions valid only for P0202=5 or 4. isables Flying-Start: It is valid for P02025. By applying +24 V to the digital input programmed for this D purpose, the Flying-Start function is disabled. By applying 0 V, the Flying-Start function is enabled again, provided that P0320 be equal to 1 or 2. Refer to the section 12.5 - Flying Start/Ride-Through. Load User 1: This function allows the selection of the user memory 1, in a similar process than P0204=7, with the difference that the user memory is loaded from a transition of the DIx programmed for this function.
When the state of the DIx changes from low level to high level (transition from 0 V to 24 V), the user memory 1 is loaded, provided that the contents of the inverter actual parameters had been previously transferred to the parameter memory 1 (P0204=9).
Inverter Parameters P0263 (DIx)=18 P0204=9 P0204=10 User 1 to P0270 DIx=24 V DIx=0 V
DIx=24 V DIx=0 V
User 2
oad User 2: This function allows the selection of the user memory 2, in a similar process than P0204=8, L with the difference that the user memory is loaded from a transition of the DIx programmed for this function.
When the state of the DIx changes from low level to high level (transition from 0 V to 24 V), the user memory 2 is loaded, provided that the contents of the inverter actual parameters had been previously transferred to the parameter memory 2 (P0204=10). NOTES! Make sure that when using those functions the parameter sets (user memory 1, 2) be totally compatible with the application (motors, Run/Stop commands, etc.). It will not be possible to load the user memory with the inverter enabled. If two parameter sets from different motors were saved in the user memories 1 and 2, the correct current values must be adjusted at the parameters P0156, P0157 and P0158 for each user memory.
Parametrization Blocking: When this function is programmed and the digital input is with +24 V, parameter changes will not be allowed, regardless of the values set at P0000 and P0200. When the DIx input is with 0 V, the parameter changes will be conditioned to the P0000 and P0200 settings. No External Alarm: This function will indicate External Alarm (A090) on the keypad (HMI) display when the programmed digital input is open (0 V). If +24 V is applied to the input, the alarm message will disappear automatically from the keypad (HMI) display. The motor keeps working normally, regardless of the state of that input. Bypass mode: Signals the switch to bypass mode Fire mode: Signals the switch to fire mode
13
13-12 | CFW701
Automatic / Manual for Main PID congures the input to select the operating mode of the Main PID Controller, being automatic with the application of 0 V, or manual with the application of 24 V. The parameter P1018 denes its functionality in the operation of the Main PID Controller. Automatic / Manual for External PID 1 congures the input to select the operating mode of the External PID Controller 1, being automatic with the application of 0 V, or manual with the application of 24 V. The parameter P1065 denes its functionality in the operation of the External PID Controller 1. Automatic / Manual for External PID 2 congures the input to select the operating mode of the External PID Controller 2, being automatic with the application of 0 V, or manual with the application of 24 V. The parameter P1085 denes its functionality in the operation of the External PID Controller 2. NOTE! In options 20, 21 and 22, in case two or more digital inputs are selected for the same function, for instance, P0266=20 and P0267=20, only the digital input with higher priority will be valid, being DI1>DI2>DI3>DI4>DI5>DI6>DI7>DI8, that is, in this case the digital input DI4 will be the input used as automatic/manual of the Main PID Controller. Refer to chapter 19 HVAC Functions, for further information.
13
CFW701 | 13-13
(a) RUN/STOP Acceleration ramp Motor speed Time 24 V DIx Open Time Note: All the digital inputs programmed for General Enable, Fast Stop, Forward Run or Reverse Run must be in the ON state, so that the CFW701 operates as described above. Deceleration ramp
DIx
Open Time
Note: All the digital inputs programmed for Run/Stop, Fast Stop, Forward Run or Reverse Run must be in the ON state, so that the CFW701 operates as described above.
(d) FWD/REV
Motor speed Motor speed Time 24 V 24 V DIx Open Time DIx Reverse
Forward Time
Open Time
Motor speed 24 V DIx - ramp 2 P0102 P0100 Motor speed Time Open Time P0103 P0101 DIx - Fast Stop 24 V
Open Time
(g) LOAD USER VIA DIx 24 V Load user 1 Time Open Time Figure 13.5 (a) to (g): Details on the operation of the digital input functions 24 V
DIx
Open
Load user 2
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13-14 | CFW701
Motor speed
DIx - JOG
24 V
Time
Open 24 V General enable Run/Stop General enable Run/Stop Open Open Time Time
Without fault 24 V
(*) Time
DIx - Reset
Open Time 24 V
Reset (*) The condition that caused the error persists. Figure 13.5 (h) to (j) (cont.): Details on the operation of the digital input functions Time
13
CFW701 | 13-15
By means of this parameter it is possible to visualize the status of the control board 5 digital outputs (DO1 to DO5). The indication is done by means of the numbers 1 and 0, representing respectively the Active and Inactive states of the outputs. The state of each output is considered as one digit in the sequence where DO1 represents the least signicant digit. Example: In case the sequence 00010010 is presented on the keypad (HMI), it will correspond to the following status of the DOs:
Table 13.7: Digital outputs status DO5 Active (+24 V) DO4 Inactive (0 V) DO3 Inactive (0 V) DO2 Active (+24 V) DO1 Inactive (0 V)
P0275 DO1 Function (RL1) P0276 DO2 Function (RL2) P0277 DO3 Function P0278 DO4 Function
13
13-16 | CFW701
They program the functions of the digital outputs, according to the options presented previously. When the condition declared by the function is true, the digital output will be activated. Example: Is>Ix function when Is>Ix then DOx=saturated transistor and/or relay with the coil energized, and when IsIx then DOx=open transistor and/or relay with the coil not energized. Some notes regarding the Digital and Relay Outputs are presented next.
CFW701 | 13-17
13
Not Used: it means that the digital outputs will remain always in a resting state, i.e., DOx=open transistor and/ or relay with the coil not energized. Zero Speed: it means that the motor speed is below the value adjusted in P0291 (Zero Speed). Torque > Tx and Torque < Tx: they are valid only for P0202=5 or 4 (Vector Control). In those functions Torque corresponds to the motor torque as indicated at parameter P0009. Remote: it means that the inverter is operating in Remote situation. un: it corresponds to enabled inverter. In this moment the IGBTs are commutating, and the motor may be R at any speed, including zero. Ready: it corresponds to the inverter without fault and without undervoltage. No Fault: it means that the inverter is not disabled by any type of fault. No F070: it means that the inverter is not disabled by the F070 fault (Overcurrent or Short-circuit). No F071: it means that the inverter is not disabled by the F071 fault (Output Overcurrent). o F006+F021+F022: it means that the inverter is not disabled by the F006 fault (Input Voltage Imbalance or N Phase Loss), neither by F021 (DC Link Undervoltage), nor by F022 (DC Link Overvoltage). No F051: it means that the inverter is not disabled by the F051 fault (IGBT Overtemperature). No F072: it means that the inverter is not disabled by the F072 fault (Motor Overload). - 20 mA OK: it means that the current reference (4 to 20 mA) at the analog inputs AIx is inside the 4 to 20 mA 4 range. 0695 Value: it means that the state of the digital output will be controlled by P0695, which is written via the P network. Refer to the CFW701 Serial communication manual for more details on this parameter. orward: it means that when the motor is rotating in the forward direction the DOx=saturated transistor and/or F relay with the coil energized, and when the motor is rotating in the reverse direction, the DOx=open transistor and/or relay with the coil not energized. Ride-Through: it means that the inverter is executing the Ride-Through function. Pre-charge OK: it means that the DC Link voltage is above the pre-charge voltage level. Fault: it means that the inverter is disabled by any type of fault. > Nx and Nt > Nx: (valid only for P0202=5 Vector with Encoder) it means that both the conditions must N be satised so that DOx=saturated transistor and/or relay with the coil energized. In other words, it is enough that the condition N>Nx be not satised (regardless of the Nt>Nx condition) so that DOx=open transistor and/ or relay with the coil not energized. oftPLC: it means that the digital output state will be controlled by the programming done in the memory area S reserved to the SoftPLC function. Refer to the SoftPLC manual for more details. STO: it signalizes the STO state (Safety Stop active). No F160: it signalizes that the inverter is not disabled by F160 fault (Safety Stop Relay). No Alarm: it means that the inverter is not in the alarm condition. o Fault and No Alarm: it means that the inverter is not disabled by any type of fault and it is not in alarm N condition.
13
13-18 | CFW701
Dry Pump: it means that the dry pump condition was detected (A0766 / F0767). Broken Belt: it means the condition that the broken belt condition was detected (A0768 / F0769). Filter Change: it means that the condition to change the lter was detected (A0770 / F0771). Sleep Mode: it means that the motor driven by the frequency inverter CFW701 is with the sleep mode active (A0764). rive Bypass Contactor: it means that the output is activating the drive bypass contactor, that is, the motor D is being powered by the drive. ains Bypass Contactor: it means that the output is activating the mains bypass contactor, that is, the M motor is being powered directly by the mains. Fire Mode: it means that the CFW701 is operating in Fire Mode. NOTE! Refer to chapter 19 - HVAC Functions, for further information on the options 34 to 41.
Denitions of the symbols used in the function: N = P0002 (Motor Speed). N* = P0001 (Speed Reference). Nx = P0288 (Nx Speed) It is a reference point of the speed selected by the user. Ny = P0289 (Ny Speed) It is a reference point of the speed selected by the user. Ix = P0290 (Ix Current) It is a reference point of the current selected by the user. Is = P0003 (Motor Current). Torque = P0009 (Motor Torque). Tx = P0293 (Tx Torque) It is a reference point of the torque selected by the user. Nt = Total Reference (refer to the gure 13.7). Hx = P0294 (Hx Time). F = P0005 (Motor Frequency). Fx = P0281 (Fx Frequency) It is a reference point of the motor frequency selected by the user.
13
CFW701 | 13-19
(b) N > Nx P0287 P0287 ON Relay/ Transistor OFF OFF N Nx (P0288) Time
(d) N = N*
P0287 P0287
N*
(f) Is > Ix
Is Speed P0291 Ix (P0290) Time ON Relay/ Transistor OFF Relay/ Transistor OFF ON OFF OFF
Tx (P0293) Time ON
OFF
13
13-20 | CFW701
Figure 13.6 (a) to (h): Details on the operation of the digital and relay output functions
(i) Torque <Tx Motor Torque (P0009) Tx (P0293) Time ON Relay/ Transistor ON OFF
Reference
2 mA Time
Relay/ Transistor ON
OFF
OFF
(p) F > Fx
(1)
Relay
OFF
Figure 13.6 (i) to (p) (cont.): Details on the operation of the digital and relay output functions
13
CFW701 | 13-21
(q) F > Fx
(2)
(r) No Alarm No Alarm Fx (P0281) P0281 - P0282 Alarm Time Relay / Transistor ON OFF OFF
ON
Figure 13.6 (q) and (r) (cont.): Details on the operation of the digital and relay output functions
P0281 Fx Frequency
Adjustable Range: Properties: Access groups via HMI: Description: It is used in the digital output and relay functions: F > Fx(1) and F > Fx (2) 0.0 to 300.0 Hz Factory Setting: 4.0 Hz
P0282 Fx Hysteresis
Adjustable Range: Properties: Access groups via HMI: Description: It is used in the digital output and relay functions: F > Fx(1) and F > Fx (2) 0.0 to 15.0 Hz Factory 2.0 Hz Setting:
13
13-22 | CFW701
P0288 Nx Speed
Adjustable Range: 0 to 18000 rpm Factory Setting: 120 rpm (100 rpm)
P0289 Ny Speed
Adjustable Range: Properties: Access groups via HMI: Description: They are used in the N* > Nx, N > Nx, and N < Ny functions of the digital and relay outputs. 0 to 18000 rpm Factory Setting: 1800 rpm (1500 rpm)
P0290 Ix Current
Adjustable Range: Properties: Access groups via HMI: Description: It is used in the Is > Ix and Is < Ix functions of the digital and relay outputs. 0 to 2 x Inom-ND Factory Setting: 1.0 x Inom-ND
13
CFW701 | 13-23
P0292 N = N* Band
Adjustable Range: Properties: Access groups via HMI: Description: It is used in the N = N* function of the digital and relay outputs. 0 to 18000 rpm Factory Setting: 18 rpm (15 rpm)
P0293 Tx Torque
Adjustable Range: Properties: Access groups via HMI: Description: It is used in the Torque > Tx and Torque < Tx functions of the digital and relay outputs. In those functions the motor torque indicated in P0009 is compared with the value adjusted in P0293. The setting of this parameter is expressed as a percentage of the motor rated current (P0401=100 %). 0 to 200 % Factory Setting: 100 %
P0294 Hx Time
Adjustable Range: Properties: Access groups via HMI: Description: 0 to 6553 h Factory Setting: 4320 h
13
It is used in the Enabled Hours > Hx function of the digital and relay outputs.
13-24 | CFW701
Digital and Analog Inputs and Outputs 13.2 LOCAL AND REMOTE COMMAND
In those parameter groups one can congure the origin of the main inverter commands when in the LOCAL or in the REMOTE situation, as the Speed Reference, Speed Direction, Run/Stop and JOG.
It denes the origin of the command that will select between the LOCAL situation and the REMOTE situation, where:
OCAL: Means Local Default situation. L REMOTE: Means Remote Default situation. DIx: Refer to item 13.1.3 - Digital Inputs.
P0221 Speed Reference Selection LOCAL Situation P0222 Speed Reference Selection REMOTE Situation
Adjustable Range: 0 = HMI 1 = AI1 2 = AI2 3 = AI3 4 = AI1+AI2 > 0 (Sum AIs>0) 5 = AI1+AI2 (Sum AIs) 6 = Serial 7 = SoftPLC cfg I/O Factory Setting: P0221=0 P0222=1
They dene the origin of the Speed Reference in the LOCAL situation and in the REMOTE situation. Some notes about the options for those parameters:
The AIx designation refers to the analog signal obtained after the addition of the AIx input to the offset and its multiplication by the applied gain (refer to item 13.1.1 - Analog Inputs). The value of the reference adjusted with the and is contained in the parameter P0121.
13
CFW701 | 13-25
P0223 FORWARD/REVERSE Selection - LOCAL Situation P0226 FORWARD/REVERSE Selection - REMOTE Situation
Adjustable Range: 0 = Forward 1 = Reverse 2 = Forward/Reverse Key (FWD) 3 = Forward/Reverse Key (REV) 4 = DIx 5 = Serial (FWD) 6 = Serial (REV) 7 = SoftPLC (FWD) 8 = SoftPLC (REV) 9 = AI2 Polarity cfg I/O Factory P0223=2 Setting: P0226=4
They dene the origin of the Speed Direction command in the LOCAL situation and in the REMOTE situation, where:
WD: Means Forward Default situation. F REV: Means Reverse Default situation. DIx: Refer to item 13.1.3 - Digital Inputs.
P0224 Run/Stop Selection LOCAL Situation P0227 Run/Stop Selection REMOTE Situation
Adjustable Range: 0 = Keys , 1 = DIx 2 = Serial 3 = SoftPLC cfg I/O Factory Setting: P0224=0 P0227=1
They dene the origin of the Run/Stop command in the LOCAL situation and in the REMOTE situation.
13
13-26 | CFW701
P0225 JOG Selection LOCAL Situation P0228 JOG Selection REMOTE Situation
Adjustable Range: 0 = Inactive 1 = JOG Key 2 = DIx 3 = Serial 4 = SoftPLC cfg I/O Factory Setting: P0225=1 P0228=2
They dene the origin of the JOG command in the LOCAL situation and in the REMOTE situation.
Factory Setting:
NOTE! When the control modes V/f or V V W are selected, the use of the option 2 (Fast Stop) is not recommended.
NOTE! When the Coast to Stop mode, is programmed and the Flying-Start function is not enabled, then start the motor again only if it is standing still.
13
CFW701 | 13-27
13
P0244 P0242 P0244 = 1 - Ref. after Ramp (P0241 = No Ramp Reference) (*) P0020 P0232 P0231 = 1 - Ref. after Ramp (P0231 = No Ramp Reference) (*) P0018 P0234 P0237 P0019 P0236 = 1 - Ref. after Ramp (P0236 = No Ramp Reference) (*) P0239 2a
13-28 | CFW701
P0102-Acceleration P0103-Deceleration P0134 = Maximum Reference P0133 = Minimum Reference P0134 P0133 -1 Acceleration/ Deceleration Time 2 Acceleration/ Deceleration Time + + Total Reference + Reference Reference Limits Fast Stop P0100-Acceleration P0101-Deceleration P0122 JOG JOG P0122 P0123 JOG+ (*) JOG- (*) P0133 P0001 P0134 Command via digital inputs (DIx)
AI3
AI1
AI2
Run/Stop
Local Reference (P0221) Forward/reverse (P0223) Local Reference Jog (P0225) Reference Remote Reference Reference (P0220) Local/remote Selection
Run/stop (P0224)
Local Commands Remote Remote Reference (P0222) Forward/reverse (P0226) Commands Commands Commands
13
CFW701 | 13-29
13
13-30 | CFW701
Dynamic Braking
14 DYNAMIC BRAKING
The braking torque that can be obtained through the application of frequency inverters without dynamic braking resistors varies from 10 % to 35 % of the motor rated torque. In order to obtain higher braking torques, resistors for dynamic braking are used. In this case the regenerated energy is dissipated on the resistor mounted externally to the inverter. This type of braking is used in the cases when short deceleration times are wished or when high inertia loads are driven. For the vector control mode there is the possibility of the use of the Optimal Braking, eliminating in many cases the need of the dynamic braking. The Dynamic Braking function can only be used if a braking resistor has been connected to the CFW701, and if the parameters related to it have been adjusted properly. See next the description of the parameters in order to know how to program each one.
Properties: Access groups via HMI: Description: The parameter P0153 denes the voltage level for the braking IGBT actuation, and it must be compatible with the power supply voltage. If P0153 is adjusted at a level very close to the overvoltage (F022) actuation level, the fault may occur before the braking resistor is able to dissipate the regenerated energy. The next table presents the overvoltage trip level.
Table 14.1: Overvoltage (F022) trip levels Inverter Vnom 220/230 V 380 V 400/415 V 440/460 V 480 V 500/525 V 550/575 V 600 V P0296 0 1 2 3 4 5 6 7 F022 > 400 V > 800 V
> 1000 V
14
CFW701 | 14-1
Dynamic Braking
onnect the braking resistor. Refer to item 3.2.3.2 - Dynamic Braking (standard built-in for sizes A, B, C and C D and optional built-in for size E - CFW701...DB...), of the user's manual. Set P0151 at the maximum value: 400 V (P0296=0), 800 V (P0296=1, 2, 3 or 4) or 1000 V (P0296=5, 6 or 7), according to the case, in order to prevent the activation of the DC voltage regulation before the dynamic braking.
14
14-2 | CFW701
15
CFW701 | 15-1
NOTE! In order to assure the conformity of the CFW701 motor overload protection with the UL508C standard, observe the following:
he TRIP current is equal to 1.25 times the motor nominal current (P0401) set in the Oriented T Start-up menu. The maximum allowed value for P0159 (Motor Tripping Class) is 3 (Class 20). The maximum allowed value for P0398 (Motor Service Factor) is 1.15.
This protection performs the motor overtemperature protection by means of the alarm (A110) and the fault (F078) indication. The motor must have a PTC type temperature sensor. An analog output supplies constant current for the PTC (2 mA), while an inverter analog input reads the voltage across the PTC and compares it with the limit values for fault and alarm. Refer to the table 15.1. When those values are exceeded, the alarm or fault indication occurs. The analog outputs AO1 and AO2 of the control module can be used to supply the constant current for the PTC. Therefore it is necessary to congure the DIP switches of the output for current and to set the output function parameter for 11=PTC. The analog inputs AI1 and AI2 of the control module can be used to read the PTC voltage. Therefore it is necessary to congure the input DIP switch for voltage and to set the input function parameter for 4=PTC. Refer to the parameter P0351 on the section 15.3 - Protections. NOTE! In order that this function works properly, it is important to keep gains and offset of the analog input and output in the default values.
Table 15.1: A110 and F078 trip levels for AI1 and AI2 inputs Action A110 occurs during the temperature increase F078 trips during the temperature increase Resets A110 alarm Allows the reset of the F078 fault F078 trips (minimum resistance detection) PTC R PTC>3.51 k R PTC>3.9 k 150 < R PTC<1.6 k 150 < R PTC<1.6 k R PTC<60 AI Voltage VAI>7.0 V VAI>7.8 V 0.3<VAI<3.2 V 0.3<VAI<3.2 V <0.12 V
Additionally, the analog input AIPTC was specically designed for this purpose. This input does not require DIP-switch conguration, nor parameter adjustments. Just connect the PTC as shown in gure 15.1 (c). Refer to parameter P0341 in section 15.3 - Protections.
15
15-2 | CFW701
Table 15.2: A110 and F078 trip levels for AIPTC input Action A110 occurs during the temperature increase F078 trips during the temperature increase Resets A110 alarm Allows reset of the F078 fault F078 trips (minimum resistance detection) PTC R PTC > 3,51 k R PTC > 3,9 k 150 < R PTC < 1,6 k 150 < R PTC < 1,6 k R PTC < 60 AI Voltage VAI > 2,3 V VAI > 2,5 V 0,18 < VAI < 1,4 V 0,18 < VAI < 1,4 V < 0,07 V
XC1: 22 PTC 23 CC701 28 AO1 27 (a) AO1, AI1 Program P0251 = 11; Set S1.1 = OFF (4 to 20 mA, 0 to 20 mA). AI1 Program P0231 = 4; Set S1.4 = OFF (0 to 10 V).
30 AO2 29 (b) AO2, AI2 Program P0254 = 11; Set S1.2 = OFF (4 to 20 mA, 0 to 20 mA).
15
CFW701 | 15-3
15.3 PROTECTIONS
The parameters related to motor and inverter protections are found in this group.
P0156 100 % Speed Overload Current P0157 50 % Speed Overload Current P0158 5 % Speed Overload Current
Adjustable Range: Properties: Access groups via HMI: Description: These parameters are used for the motor overload protection (I x t F072). The motor overload current (P0156, P0157 and P0158) is the value from which the inverter starts considering that the motor is operating with overload. The bigger the difference between the motor current and the overload current, the faster F072 trip will occur. 0.1 to 1.5 x Inom-ND Factory Setting: P0156=1.05x Inom-ND P0157=0.9x Inom-ND P0158=0.65x Inom-ND
15
15-4 | CFW701
The parameter P0156 (Motor Overload Current at 100 % of its Rated Speed) must be adjusted 5 % higher than the motor rated current (P0401). The overload current is given as a function of the speed being applied to the motor, according to the overload curve. The parameter P0156, P0157 and P0158 are the three points used to form the motor overload curve, as presented in the gure 15.2.
% P0401 110 105 100 98 90 P0156
P0157
65
P0158
05
50
100
% Rated Speed
Curve for a motor with separated ventilation Curve for a Self-ventilated motor Figure 15.2: Overload protection levels
With the setting of the overload current curve, it is possible to set an overload value that varies according to the operation speed of the motor (factory setting), improving the protection for self-ventilated motors, or a constant overload level for any speed applied to the motor (motors with separated ventilation). This curve is adjusted automatically when P0406 (Motor Ventilation) is set during the Oriented Start-up routine (refer to this parameter description in the section 11.7 - Motor Data).
15
CFW701 | 15-5
This parameter sets the motor thermal class, and the time for the correct actuation of the F072 fault depends on it. The higher the thermal class, the longer the fault actuation time will be. ATTENTION! The incorrect selection of the thermal class may cause the burning of the motor.
ATTENTION! In order the CFW701 motor overload protection is in accordance with UL508C, the thermal class should be 20 (P0159 3). The necessary data for choosing the thermal class are the following:
Motor rated current (In). Blocked rotor current (Ip). Blocked rotor time (TRB)(*). Service factor (SF).
(*) It must be veried if the given blocked rotor time is for hot or cold motor, so that the correspondent thermal class curves be used. With those values, the overload current and the overload time must be calculated using the following equations: Overload Current = Ip In x FS x 100 (%)
Overload Time = TBR (s) These equations provide the limit conditions for the error actuation, i.e., the motor cannot work with a longer fault actuation time than this one, because of burning risk. Thus, a thermal class immediately inferior must be chosen so that the motor protection is assured.
15
15-6 | CFW701
Overload Time = TRB = 4 s After this, it is only necessary to plot the calculated values on the motor overload graph (gures 15.3 (a) or 15.3 (b)), and to select the thermal class curve immediately below the calculated point.
100000
10000
1000
100
10
1 0 1 1x 2x 2 3x 3 4x 4 5x 5 6x 6 7x 7 8x 8 9x 9 10x
Figure 15.3 (a): Cold motor overload curves for loads of the HD and ND types
15
CFW701 | 15-7
10000
1000
100
10
Class 45 Class 40 Class 35 Class 30 Class 25 Class 20 Class 15
Class 10 Class 5
0,1 0 1 1x 2 2x 3x 3 4x 4 5x 5 6x 6 7x 7 8x 8 9x 9 10x
Figure 15.3 (b): Hot motor overload curves for loads of the HD and ND types
For the previous example, by plotting the 678 % value (x axis) of the Overload Current with the 4 seconds (y axis) of the Overload Time in the graph of the gure 15.3 (b) (hot motor), the thermal class to be selected will be the class 15 (t15).
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15-8 | CFW701
ATTENTION! In case the Fire Mode function is active and the DC Overvoltage (F022), Overcurrent/Short Circuit (F070) or Safety Stop (F160) faults are detected, the value set in P0340 may be ignored and those faults may be self-reset innitely (select this option in parameter P0582). For further information, refer to operation in Fire Mode in Chapter 19 - HVAC Functions.
NOTE! The faults F051, F078 and F156 allow a conditional Reset, i.e., the Reset will only occur if the temperature gets back to the normal operation range. If after Auto-Reset, the same fault is repeated three times consecutively, the Auto-Reset function will be disabled. A fault is considered consecutive if it happens again within 30 seconds after the Auto-Reset. Therefore, if a fault occurs four consecutive times, the inverter will remain disabled (general disable) and the fault will remain being indicated. If P0340 2, auto-reset will not occur.
This parameter is useful when the motor is equipped with PTC type temperature sensors, allowing the conguration of the protection level for the motor over temperature function. The details on the actuation of the available options are in the table 15.3. Refer also to the section 15.2 - Motor Overtemperature Protection.
Table 15.3: Actions for the parameters P0341 options P0341 0 = Off 1 = Fault / Alarm 2 = Fault 3 = Alarm Action The over temperature protection is disabled. Faults or alarms for the motor operation in the over temperature condition will not be generated. The inverter will show an alarm (A110) and will generate a fault (F078) when the motor reaches the over temperature actuation values. Once a fault is generated, the inverter will be disabled. Only the fault (F078) will be generated when the motor reaches the over temperature protection trip level, and the inverter will be disabled. Only the alarm (A110) will be generated when the motor reaches the protection actuation level, and the inverter remains operating.
15
CFW701 | 15-9
This parameter allows the desired protection level for the motor overload function to be congured. Refer to the table below for details on the actuation of each one of the available options.
Table 15.4: Actions for the parameter P0348 options P0348 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm Action The overload protection is disabled. Faults or alarms will not be generated for the motor operation in overload conditions. The inverter will display an alarm (A046) when the motor overload reaches the level programmed in P0349, and will generate a fault (F072) when the motor overload reaches the overload protection tripping level. Only the fault (F072) will be generated when the motor overload reaches the overload protection trip level, and the inverter will be disabled. Only the alarm (A046) is generated when the motor overload reaches the value programmed in P0349 and the inverter continues operating.
The trip level of the overload protection is calculated internally by the CFW701, taking into account the motor current, its thermal class and its service factor. Refer to the parameter P0159 in this section.
15
15-10 | CFW701
The inverter overload function operates separately from the motor overload protection, and it has the purpose of protecting the IGBTs and rectiers in case of overload, avoiding that damage due to overtemperature at their junctions occurs. Thus, the parameter P0350 allows conguring the desired protection level for this function, even with the automatic reduction of the switching frequency, in order to avoid the fault occurrence. The next table describes each of the available options.
Table 15.5: Actions for the parameter P0350 options P0350 0 1 2 3 Action It enables F048 IGBT Overload Fault. In order to avoid the occurrence of the fault, the switching frequency is reduced automatically to 2.5 kHz. (*) It enables the fault F048 and the alarm A047 IGBT Overload Alarm. In order to avoid the occurrence of the fault, the switching frequency is reduced automatically to 2.5 kHz. (*) It enables F048. Without the reduction of the switching frequency. It enables the alarm A047 and the fault F048. Without the reduction of the switching frequency.
(*) It reduces the switching frequency when: The output current exceeds 1.5 x Inom-HD (1.1 x Inom-ND ); or The temperature at the IGBT case is less than 10 C from the maximum temperature; and P0297=2 (5 kHz).
15
CFW701 | 15-11
This parameter is useful when the motor is equipped with PTC type temperature sensors, allowing the conguration of the protection level for the motor overtemperature function. The details on the actuation of the available options are in the table 15.6. Refer also to the section 15.2 - Motor Overtemperature Protection.
Table 15.6: Actions for the parameter P0351 options P0351 0 = Off 1 = Fault / Alarm 2 = Fault 3 = Alarm Action The overtemperature protection is disabled. Faults or alarms for the motor operation in the overtemperature condition will not be generated. The inverter will show an alarm (A110) and will generate a fault (F078) when the motor reaches the overtemperature actuation values. Once a fault is generated, the inverter will be disabled. Only the fault (F078) will be generated when the motor reaches the overtemperature protection trip level, and the inverter will be disabled. Only the alarm (A110) will be generated when the motor reaches the protection actuation level, and the inverter remains operating.
The CFW701 is equipped with two fans: an internal fan and a heatsink fan, and the activation of both will be controlled via software by means of the inverter programming.
15
15-12 | CFW701
The overtemperature protection is carried out by means of the measurement of the temperature with the IGBTs and power board internal air NTCs, being able to generate alarms and faults. In order to congure the desired protection, set P0353 according to the table below.
Table 15.8: Options of the parameter P0353 P0353 0 = HS-F/A, Air-F/A 1 = HS-F/A, Air-F 2 = HS-F, Air-F/A 3 = HS-F, Air-F Action Enables fault (F051) IGBT Overtemperature and alarm (A050) IGBT High Temperature. Enables fault (F153) Internal Air Overtemperature and alarm (A152) High Internal Air Temperature. Enables fault (F051) and alarm (A050) for IGBTs overtemperature. Enables only fault (F153) for internal air overtemperature. Enables only fault (F051) for IGBT overtemperature. Enables fault (F153) and alarm (A152) for internal air overtemperature. Enables only fault (F051) for IGBT overtemperature. Enables only fault (F153) for internal air overtemperature.
15
CFW701 | 15-13
Factory Setting:
15
15-14 | CFW701
Description: This parameter indicates the motor actual speed value in rpm (factory setting), with a 0.5 second lter. It is also possible to change the speed reference (P0121) through this parameter, when P0221 or P0222=0.
16
CFW701 | 16-1
Description: It indicates one of the 10 possible inverter states. The description of each state is presented in the next table.
16
16-2 | CFW701
16
CFW701 | 16-3
P0190 P0400
Where: Nnom = Motor synchronous speed. N = Motor actual speed. Tm = Motor torque current. ITM = Rated motor torque current.
16
16-4 | CFW701
P0014 AO1 Value P0015 AO2 Value P0018 AI1 Value P0019 AI2 Value P0020 - AI3 Value P0023 Software Version
Refer to the section 6.1 - Inverter Data, for more details.
0 to 100 % ro READ
Factory Setting:
16
Description: It indicates the total number of hours that the inverter remained powered. This value is kept even when power is removed from the inverter.
16
16-6 | CFW701
P0050 Last Fault P0054 Second Fault P0058 Third Fault P0062 Fourth Fault
16
CFW701 | 16-7
Description: They indicate the codes from the last to the fth fault that have occurred. The recording system is the following: Fxxx P0050 P0054 P0058 P0062 P0066
Description: It is the record of the current supplied by the inverter at the moment of the last fault occurrence.
Description: It is the record of the inverter DC link voltage at the moment of the last fault occurrence.
Description:
16
It is the record of the motor speed at the moment of the last fault occurrence.
16-8 | CFW701
Description: It is the record of the speed reference at the moment of the last fault occurrence.
16
CFW701 | 16-9
Description: It indicates the state of the digital inputs at the moment of the last fault occurrence. The indication is done by means of an hexadecimal code, which when converted to binary will indicate the states active and inactive of the inputs through numbers 1 and 0. Example: If the code presented for the parameter P0096 on the keypad (HMI) is 00A5, it will correspond to the sequence 10100101, indicating that the inputs 8, 6, 3 and 1 were active at the moment of the last fault occurrence.
Table 16.2: Example of correspondence between the P0096 hexadecimal code and the DIx states 0 0 0 0 0 0 0 0 0 0 1 DI8 Active (+24 V) 0 DI7 Inactive (0 V) A 1 DI6 Active (+24 V) 0 DI5 Inactive (0 V) 0 DI4 Inactive (0 V) 1 DI3 Active (+24 V) 5 0 DI2 Inactive (0 V) 1 DI1 Active (+24 V)
Description: It indicates the state of the digital outputs at the moment of the last fault occurrence. The indication is done by means of an hexadecimal code, which when converted to binary will indicate the states active and inactive of the outputs through numbers 1 and 0. Example: If the code presented for the parameter P0097 on the keypad (HMI) is 001C, it will correspond to the sequence 00011100, indicating that the outputs 5, 4, and 3 were active at the moment of the last fault occurrence.
Table 16.3: Example of correspondence between the P0097 hexadecimal code and the DOx states 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 DO5 Active (+24 V) 1 DO4 Active (+24 V) 1 DO3 Active (+24 V) No relation with the DOx (always zero) C 0 DO2 Inactive (0 V) 0 DO1 Inactive (0 V)
16
16-10 | CFW701
Communication
17 COMMUNICATION
For the exchange of information through communication networks, the CFW701 has several standardized communication protocols, like MODBUS, BACnet and Metasys N2. For more details regarding the inverter conguration for operating with those protocols, refer to the CFW701 communication manual. The parameters related to the communication are explained next.
17.1 RS-485 SERIAL INTERFACE P0308 Serial Address P0310 Serial Baud Rate P0311 Serial Interface Byte Conguration P0312 - Serial Protocol P0314 Serial Watchdog P0316 Serial Interface Status
Those are parameters for the conguration and operation of the RS-485 serial interfaces. For a detailed description, refer to the Modbus RTU, BACnet and N2 users manual, supplied in electronic format on the CD-ROM that comes with the product.
P0761 BACnet Equipment Instance Low Part P0762 Maximum Master Number P0763 Maximum Number of MS/TP Frames P0764 I-AM Transmission P0765 Number of Received Tokens
Those are parameters for the conguration and operation of the communication BACnet. For a detailed description, refer to the BACnet users manual, supplied in electronic format on the CD-ROM that comes with the product.
17
CFW701 | 17-1
P0680 Logical Status P0681 Motor Speed in 13 Bits P0695 Settings for the Digital Outputs P0696 Value 1 for Analog Outputs P0697 Value 2 for Analog Outputs P0682 Serial Control Word P0683 Serial Speed Reference
Those parameters are used for monitoring and controlling the CFW701 inverter by means of communication interfaces. For a detailed description, refer to the communication manual of the user interface. These manuals are supplied in electronic format on the CD-ROM that comes with the product.
17
17-2 | CFW701
SoftPLC
18 SOFTPLC [50]
The SoftPLC function allows the frequency inverter to assume PLC (Programmable Logical Controller) functions. For more details regarding the programming of those functions in the CFW701, refer to the CFW701 SoftPLC manual. The parameters related to the SoftPLC are described next.
It allows the user to visualize the current SoftPLC status. If there is no installed application, the parameters from P1010 to P1099 will not be showed on the keypad. If this parameter presents the option 2 (Incompat. App.), it indicates that the version that has been loaded in the ash memory board is not compatible with the current CFW701 rmware. In this case it is necessary to recompile the project in the WLP software with the new CFW701 version and download it again. If this is not possible, the upload of this application with the WLP can be done since the password of the application software is known or it is not enabled.
18
CFW701 | 18-1
SoftPLC
Factory Setting:
NOTE! Refer to SoftPLC manual for more information about the CFW701 user applications.
18
18-2 | CFW701
HVAC Functions
19 HVAC FUNCTIONS
The CFW701 frequency inverter is an equipment optimized for applications in heating, ventilation, air conditioning and refrigeration, i.e., HVAC market. It was implemented some functionalities / protections commons for this market, how:
Fire Mode Bypass mode Automatic energy saving Short cycle protection Dry pump Broken belt Filter maintenance alarm Main PID controller for motor control Sleep mode for Main PID controller External PID controller 1 External PID controller 2
NOTE! When the user activates the "Fire Mode" function, he/she acknowledges that the protection functions of the CFW701 are disabled, which may result in damages to the CFW701 itself, to the components connected to it, to the environment in which it is installed and to people present in such environment; therefore, the user takes full responsibility for the risks arising from such operating condition. Operation with the Fire Mode function programmed voids the warranty of the product. The operation in this condition is internally registered by the CFW701 and must be validated by a duly qualied professional of engineering and occupational safety, since such procedure signicantly increases the operating risk. The Fire Mode function is intended to make the frequency inverter continue to drive the motor even under adverse conditions, inhibiting most faults generated by the frequency inverter in order to protect itself or protect the motor. The Fire Mode is selected by driving a digital input previously set to Fire Mode" with logic level "0" (0 V) at the input terminals. When the drive enters the Fire Mode, the alarm "A211" will be generated on the HMI (keypad) and the status of the operation mode will be updated in parameter P0006.
19
CFW701 | 19-1
HVAC Functions
If the user presses the ESC key, this message will move from the main display to the secondary display the operation mode shown in parameter P0006 will continue unchanged. It is also possible monitor this condition by a digital output set to Fire Mode". During operation in Fire Mode all STOP commands are ignored (even General Enable), except only for the Safety Stop Relay. A couple of Faults (considered critical) that can damage the drive will not be disabled, but can be endlessly auto-reset (set this condition in P0582 parameter): DC Bus Overvoltage (F022), Overcurrent/Short-circuit (F070) and Safety Stop Relays (F160).
Description: This parameter denes how the Fire Mode functionality will work in the CFW701 frequency inverter.
Table 19.1: Description of Fire Mode conguration P0580 0 1 2 3 4 Description Fire Mode function is inactive. Fire Mode function is active. When the DIx set to Fire Mode is opened (0 V), A211 will be shown on the HMI but the Speed Reference or PID setpoint will not change. Fire Mode function is active. When the DIx set to Fire Mode is opened (0 V), A211 will be shown on the HMI and the Speed Reference will be set automatically to maximum (P0134 value). Fire Mode function is active. When the DIx set to Fire Mode is opened (0 V), A211 will be shown on the HMI and the PID setpoint will be set automatically to the P0581 value. Fire Mode function is active. When the DIx set to Fire Mode is opened (0 V), A211 will be shown on the HMI and the output will be disabled. Motor will coast to stop.
Description: It denes the setpoint to be used by Fire Mode when the PID is enabled and P0580 = 3. The indication of engineering unit and decimal point position on the main display of this parameter is dened by parameters P0510 and P0511.
19
19-2 | CFW701
HVAC Functions
Description: This parameter denes how the auto-reset functionality will work in Fire Mode when a critical fault occur (DC Bus Overvoltage [F022], Overcurrent/Short-circuit [F070] and Safety Stop Relays [F160]).
Table 19.2: Description of Auto-reset conguration in Fire Mode P0582 0 1 Description Limited. Auto-reset works as dened in P0340 parameter. Unlimited. The auto-reset happens after 1 s of a critical failure detection regardless of the value set in P0340.
19
CFW701 | 19-3
HVAC Functions
DIx/Fault
~
Bypass
CFW701
DOxdrive RUN
tdesm
tdesm
P0584
DOxLine
P0584
P0006 P0680
An example of connecting the bypass can be seen in gure 19.2. Setting used in this example: P0268 = 23 (DI6 = Bypass Mode) P0275 = 39 (RL1 = Drive Bypass Contactor) P0276 = 40 (RL2 = Mains Bypass Contactor) P0583 = 1 (Bypass enabled by DIx) P0584 = 0.30 s
19
19-4 | CFW701
HVAC Functions
220 V
Bypass command
CFW701 220 V - 64 / 5 A R S T U V W
1 3 5
A1+
1 3 5
A1+
24 VDC DI6
RL2-C
DGND
COM
PDW
11 15 18 35 36 31 32 33 XC1
19
CFW701 | 19-5
HVAC Functions
Description: This parameter congured the triggering event for the CFW701 entering the Bypass Mode.
Table 19.3: Bypass mode conguration description P0583 0 1 2 Description Bypass mode is always disabled. Bypass mode is enabled by a digital input (DIx) set to Bypass. Bypass mode is enabled either by a digital input (DIx) set to Bypass or when a fault happens.
Description: This parameter denes the delay between the opening of one contactor and the closing of the other contactor.
19
19-6 | CFW701
HVAC Functions
19
CFW701 | 19-7
HVAC Functions
Description: This parameter dene whether the short cycles protection is active or not.
19
19-8 | CFW701
HVAC Functions
Description: Denes the minimum time that compressor will be kept on, ignoring stop commands.
Description: Denes the minimum time that the compressor will be kept off, ignoring run commands.
Description: This parameter denes how the dry pump detection functionality will go act in the CFW701 frequency inverter.
Table 19.4: Description of dry pump detection conguration P1042 0 1 2 Description It denes will not be done the dry pump detection. It denes the dry pump detection will be enabled and only will generate the alarm message A0766: Dry pump detected, i.e., the CFW701 frequency inverter will continue control the motor. It denes the dry pump detection will be enabled and will generate the alarm message A0766: Dry pump detected during motor deceleration and the fault F0767: Dry pump detected in the CFW701 frequency inverter after stopping the motor.
19
CFW701 | 19-9
HVAC Functions
Description: This parameter denes the speed above which will be enabling to compare the actual motor torque with the motor torque for dry pump detection set in P1044. NOTE! This parameter can be displayed in Hz or rpm as selection in the indirect engineering unit 4 parameters (P0516 and P0517): Set P0516 in 13 (Hz) and P0517 in 1 (wxy.z) for displaying in Hz. Set P0516 in 3 (rpm) and P0517 in 0 (wxyz) for displaying in rpm.
19
19-10 | CFW701
0 = Disable 1 = Enable and only alarm 2 = Enable and generate fault HVAC
Factory Setting:
Description: This parameter denes the speed above which will be enabling to compare the actual motor torque with the motor torque for broken belt detection set in P1048. NOTE! This parameter can be displayed in Hz or rpm as selection in the indirect engineering unit 4 parameters (P0516 and P0517): Set P0516 in 13 (Hz) and P0517 in 1 (wxy.z) for displaying in Hz. Set P0516 in 3 (rpm) and P0517 in 0 (wxyz) for displaying in rpm.
19
CFW701 | 19-11
HVAC Functions
0 = Disable 1 = Enable and only alarm 2 = Enable and generate fault HVAC
Factory Setting:
19
19-12 | CFW701
HVAC Functions
19
Description: This parameter indicates the actual value of Main PID controller feedback (process variable) in engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 1 parameters (P0510 and P0511).
19
19-14 | CFW701
HVAC Functions
Description: This parameter indicates the actual value of Main PID controller output.
Description: This parameter denes how the action control or regulation of Main PID controller.
Table 19.7: Description of Main PID controller action control P1017 0 1 2 Description It denes the Main PID controller will be disabled to operation. It denes the Main PID controller action control or regulation will be enabled in direct mode. It denes the Main PID controller action control or regulation will be enabled in reverse mode.
NOTE! The PID action control should be selected to Direct Mode when to increase the value of the process variable is necessary increase the output of the PID. Ex: Pump driven by inverter to lling a reservoir. For the reservoir level (process variable) increases, it is necessary that the ow rate increases, which is achieved with increasing motor speed. The PID action control should be selected to Reverse Mode when to increase the value of the process variable is necessary reduce the output of the PID. Ex: Fan driven by inverter causing the cooling of a cooling tower. When you want to increase the temperature (process variable), it is necessary reduce ventilation by reducing motor speed.
19
CFW701 | 19-15
HVAC Functions
Description: This parameter denes how the Main PID controller will work.
Table 19.8: Description of Main PID controller operation mode P1018 0 1 2 3 4 5 Description It denes the Main PID controller will be work always in automatic mode. It denes the Main PID controller will be work always in manual mode. It denes the digital input DIx programmed for Automatic / Manual will select the operation mode of Main PID controller in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done without bumpless. It denes the bit 13 of serial control word (P0682) will select the operation mode of Main PID controller in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done without bumpless. It denes the digital input DIx programmed for Automatic / Manual will select the operation mode of Main PID controller in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done with bumpless. It denes the bit 13 of serial control word (P0682) will select the operation mode of Main PID controller in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done with bumpless.
NOTE! Bumpless transfer is making the transition from Manual to Automatic Mode or Automatic to Manual Mode without causing variation in the output of the PID controller. When the transition occurs from Manual to Automatic Mode, the output value in Manual Mode is used to start the Integral portion of the PID controller. This ensures that the output will start at this value. When the transition occurs from Automatic to Manual Mode, the output value in Automatic Mode is used as the setpoint in Manual Mode.
Description: This parameter denes the sampling time of the Main PID controller.
19
19-16 | CFW701
HVAC Functions
Description: This parameter denes the proportional gain of Main PID controller.
Description: This parameter denes the integral gain of Main PID controller.
Description: This parameter denes the derivative gain of Main PID controller.
Description: This parameter denes the minimum output value of the Main PID controller. NOTE! Value in 0.0 % indicates the speed programmed in P0133.
CFW701 | 19-17
19
HVAC Functions
Description: This parameter denes the maximum output value of the Main PID controller. NOTE! Value in 100.0 % indicates the speed programmed in P0134.
Description: This parameter denes some features for the analog inputs selected for the Main PID controller feedback 1, 2 and 3.
Table 19.9: Description of Main PID controller feedback conguration P1026 0 1 2 3 4 Description It denes the Main PID controller feedback will be the sum of feedbacks 1, 2 and/or 3. It denes the Main PID controller feedback will be the difference between feedback 1 and feedback 2. It denes the Main PID controller feedback will be the media value of feedbacks 1, 2 and/or 3. It denes the Main PID controller feedback will be the minimum value of feedbacks 1, 2 and/or 3. It denes the Main PID controller feedback will be the maximum value of feedbacks 1, 2 and/or 3.
19
19-18 | CFW701
HVAC Functions
Description: This parameter denes the minimum value of the analog input sensor of the Main PID controller feedback for conversion into engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 1 parameters (P0510 and P0511).
Description: This parameter denes the maximum value of the analog input sensor of the Main PID controller feedback for conversion into engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 1 parameters (P0510 and P0511).
19
CFW701 | 19-19
HVAC Functions
Description: This parameter denes how the Main PID controller feedback alarms for low or high level will go act in the CFW701 frequency inverter.
Table 19.10: Description of Main PID controller feedback alarms conguration P1030 0 1 2 Description It denes the Main PID controller feedback alarms for low or high level will be disabled. It denes the Main PID controller feedback alarms for low or high level will be enabled and only will generate the respective alarm message (A0760 or A0762), leaving the Main PID controller active and controlling the motor driven by CFW701 frequency inverter. It denes the Main PID controller feedback alarms for low or high level will be enabled and will generate the fault (A0760 or F0761) in the CFW701 frequency inverter after stopping the motor.
Description: This parameter denes the feedback value below which is considered low level for the sensor of analog input of the Main PID controller feedback in engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 1 parameters (P0510 and P0511).
19
19-20 | CFW701
HVAC Functions
Description: This parameter denes the time on the Main PID controller feedback low level condition active to be generated the alarm message A0760: Low level for Main PID controller feedback. With P1030 in 2, will be generated a fault F0761: Low level for Main PID controller feedback in the CFW701 frequency inverter after stopping the motor. NOTE! Value in 0.00 s disables the alarm detection.
Description: This parameter denes the feedback value above which is considered high level for the sensor of analog input of the Main PID controller feedback in engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 1 parameters (P0510 and P0511).
Description: This parameter denes the time on the Main PID controller feedback high level condition active to be generated the alarm message A0762: High level for Main PID controller feedback. With P1030 in 2, will be generated a fault F0763: High level for Main PID controller feedback in the CFW701 frequency inverter after stopping the motor. NOTE! Value in 0.00 s disables the alarm detection.
CFW701 | 19-21
19
HVAC Functions
19.8.1 Sleep Mode This parameter group allows the user to congure the sleep mode operation for Main PID controller. Sleep Mode is a state of the controlled system where the control request is null or almost null, and may at this moment, stop the motor driven by CFW701 frequency inverter; that avoids the motor remain in operation at a low speed that contributes little or nothing in controlled system. However, the control variable (feedback) continues to be monitored so that when necessary (a level below a setpoint required), the controlled system can start the motor again (wake up mode). NOTE! The sleep mode works only if Main PID controller is enabled and in automatic mode.
Description: This parameter denes the motor speed below which will be considered that the speed control is low, thus activating the sleep mode. NOTE! This parameter can be displayed in Hz or rpm as selection in the indirect engineering unit 4 parameters (P0516 and P0517): Set P0516 in 13 (Hz) and P0517 in 1 (wxy.z) for displaying in Hz. Set P0516 in 3 (rpm) and P0517 in 0 (wxyz) for displaying in rpm.
Description: This parameter denes a time with the motor speed in low conditions for the controlled system is in sleep mode, will be generated the alarm message A0764: Sleep Mode Active.
19
19-22 | CFW701
HVAC Functions
Description: This parameter denes a percentage difference (deviation) between the control variable (feedback) and the Main PID controller automatic setpoint required for the controlled system to operate again (wake up). When the difference between control variable and Main PID controller automatic setpoint is greater than this percentage programmed, the wake up condition will be activated. NOTE! Value in 0.0 % keeps the wake up active all the time, i.e., disables the sleep mode detection.
Description: This parameter denes a time with the wake up condition programmed activated for the CFW701 frequency inverter start the motor again. See below the operation diagram of the motor driven by the CFW701 frequency inverter for the sleep and wake up operation.
19
CFW701 | 19-23
HVAC Functions
P1011 - Main PID Controller Automatic Setpoint P1038 - Main PID Controller Wake up Percentage Deviation P1039 - Main PID Controller Wake up Time
P1036 - Main PID Controller Sleep Mode Speed P0133 - Minimum Speed (rpm)
The analysis of the identied moments follows below: 1 - The Main PID controller is controlling the motor speed and begins to reduce its. The motor speed is below the value to activate the sleep mode (P1036) and the timing for the activation of the sleep mode (P1037) begins. 2 - The motor stays with the speed lower than the programmed (P1036) and the sleep mode activation time (P1037) elapses. The sleep mode is then activated. 3 - The command for stopping the motor is issued. The controlled system remains enabled and keeps monitoring the process variable (feedback). 4 - The difference between process variable (feedback) and automatic setpoint is greater than the value programmed for activating the wake up (P1038) and the timing for the activation of the wake up (P1039) begins. 5 - The difference between process variable (feedback) and automatic setpoint remains higher than the programmed (P1038) and the wake up time (P1039) elapses. The wake up condition is then activated. 6 - The command to run the motor is given, and the system controls the process variable again according to the control logic.
19
19-24 | CFW701
19
CFW701 | 19-25
HVAC Functions
Description: This parameter indicates the actual value of External PID controller 1 feedback (process variable) in engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 2 parameters (P0512 and P0513).
Description: This parameter indicates the actual value of External PID controller 1 output.
Description: This parameter denes how the action control or regulation of External PID controller 1.
Table 19.11: Description of External PID controller 1 action control P1064 0 1 2 Description It denes the External PID controller 1 will be disabled to operation. It denes the External PID controller 1 action control or regulation will be enabled in direct mode. It denes the External PID controller 1 action control or regulation will be enabled in reverse mode.
19
19-26 | CFW701
HVAC Functions
NOTE! The External PID 1 action control should be selected to Direct Mode when to increase the value of the process variable is necessary increase the output of the External PID 1. Ex: Valve positioned in entry of water from a reservoir. For the reservoir level (process variable) increases, it is necessary that the ow rate increases, which is achieved by opening the valve. The External PID 1 action control should be selected to Reverse Mode when to increase the value of the process variable is necessary reduce the output of the External PID 1. Ex: Valve positioned in water outlet of a reservoir. For the reservoir level (process variable) increases, it is necessary that the ow rate decreases, which is achieved by closing the valve.
Description: This parameter denes how the External PID controller 1 will work.
Table 19.12: Description of External PID controller 1 operation mode P1065 0 1 2 Description It denes the External PID controller 1 will be work always in automatic mode. It denes the External PID controller 1 will be work always in manual mode. It denes the digital input DIx programmed for Automatic / Manual will select the operation mode External PID controller 1 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done without bumpless. It denes the bit 14 of serial control word (P0682) will select the operation mode of External PID controller 1 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done without bumpless. It denes the digital input DIx programmed for Automatic / Manual will select the operation mode of External PID controller 1 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done with bumpless. It denes the bit 14 of serial control word (P0682) will select the operation mode of External PID controller 1 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done with bumpless.
NOTE! Bumpless transfer is making the transition from Manual to Automatic Mode or Automatic to Manual Mode without causing variation in the output of the External PID Controller 1. When the transition occurs from Manual to Automatic Mode, the output value in Manual Mode is used to start the Integral portion of the External PID Controller 1. This ensures that the output will start at this value. When the transition occurs from Automatic to Manual Mode, the output value in Automatic Mode is used as the setpoint in Manual Mode.
19
CFW701 | 19-27
HVAC Functions
Description: This parameter denes the sampling time of the External PID controller 1.
Description: This parameter denes the proportional gain of External PID controller 1.
Description: This parameter denes the integral gain of External PID controller 1.
Description: This parameter denes the derivative gain of External PID controller 1.
19
19-28 | CFW701
HVAC Functions
Description: This parameter denes the minimum output value of the External PID controller 1.
Description: This parameter denes the maximum output value of the External PID controller 1.
Description: This parameter denes the minimum value of the analog input sensor of the External PID controller 1 feedback for conversion into engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 2 parameters (P0512 and P0513).
19
CFW701 | 19-29
HVAC Functions
Description: This parameter denes the maximum value of the analog input sensor of the External PID controller 1 feedback for conversion into engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 2 parameters (P0512 and P0513).
Description: This parameter denes how the External PID controller 1 feedback alarms for low or high level will go act in the CFW701 frequency inverter.
Table 19.13: Description of External PID controller 1 feedback alarms conguration P1075 0 1 2 Description It denes the External PID controller 1 feedback alarms for low or high level will be disabled. It denes the External PID controller 1 feedback alarms for low or high level will be enabled and only will generate the respective alarm message (A0786 or A0788), leaving the External PID controller 1 active. It denes the External PID controller 1 feedback alarms for low or high level will be enabled and will generate the fault (F0787 or F0789) in the CFW701 frequency inverter after stopping the motor.
19
19-30 | CFW701
HVAC Functions
Description: This parameter denes the feedback value above which is considered high level for the sensor of analog input of the External PID controller 1 feedback in engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 2 parameters (P0512 and P0513).
19
CFW701 | 19-31
HVAC Functions
Description: This parameter denes the time on the External PID controller 1 feedback high level condition active to be generated the alarm message A0788: High level for External PID controller 1 feedback. With P1075 in 2, will be generated a fault F0789: High level for External PID controller 1 feedback in the CFW701 frequency inverter after stopping the motor. NOTE! Value in 0.00 s disables the alarm detection.
19
19-32 | CFW701
Description: This parameter indicates the actual value of External PID controller 2 feedback (process variable) in engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 3 parameters (P0514 and P0515).
19
CFW701 | 19-33
HVAC Functions
Description: This parameter indicates the actual value of External PID controller 2 output.
Description: This parameter denes how the action control or regulation of External PID controller 2.
Table 19.14: Description of External PID controller 2 action control P1084 0 1 2 Description It denes the External PID controller 2 will be disabled to operation. It denes the External PID controller 2 action control or regulation will be enabled in direct mode. It denes the External PID controller 2 action control or regulation will be enabled in reverse mode.
NOTE! The External PID 2 action control should be selected to Direct Mode when to increase the value of the process variable is necessary increase the output of the External PID 2. Ex: Valve positioned in entry of water from a reservoir. For the reservoir level (process variable) increases, it is necessary that the ow rate increases, which is achieved by opening the valve. The External PID 2 action control should be selected to Reverse Mode when to increase the value of the process variable is necessary reduce the output of the External PID 2. Ex: Valve positioned in water outlet of a reservoir. For the reservoir level (process variable) increases, it is necessary that the ow rate decreases, which is achieved by closing the valve.
19
19-34 | CFW701
HVAC Functions
Description: This parameter denes how the External PID controller 2 will work.
Table 19.15: Description of External PID controller 2 operation mode P1085 0 1 2 Description It denes the External PID controller 2 will be work always in automatic mode. It denes the External PID controller 2 will be work always in manual mode. It denes the digital input DIx programmed for Automatic / Manual will select the operation mode External PID controller 2 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done without bumpless. It denes the bit 15 of serial control word (P0682) will select the operation mode of External PID controller 2 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done without bumpless. It denes the digital input DIx programmed for Automatic / Manual will select the operation mode of External PID controller 2 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done with bumpless. It denes the bit 15 of serial control word (P0682) will select the operation mode of External PID controller 2 in automatic (0) or manual (1). It also denes the transition from automatic to manual or manual to automatic will be done with bumpless.
NOTE! Bumpless transfer is making the transition from Manual to Automatic Mode or Automatic to Manual Mode without causing variation in the output of the External PID Controller 2. When the transition occurs from Manual to Automatic Mode, the output value in Manual Mode is used to start the Integral portion of the External PID Controller 2. This ensures that the output will start at this value. When the transition occurs from Automatic to Manual Mode, the output value in Automatic Mode is used as the setpoint in Manual Mode.
Description: This parameter denes the sampling time of the External PID controller 2.
CFW701 | 19-35
19
HVAC Functions
Description: This parameter denes the proportional gain of External PID controller 2.
Description: This parameter denes the integral gain of External PID controller 2.
Description: This parameter denes the derivative gain of External PID controller 2.
Description: This parameter denes the minimum output value of the External PID controller 2.
19
19-36 | CFW701
HVAC Functions
Description: This parameter denes the maximum output value of the External PID controller 2.
Description: This parameter denes the minimum value of the analog input sensor of the External PID controller 2 feedback for conversion into engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 3 parameters (P0514 and P0515).
Description: This parameter denes the maximum value of the analog input sensor of the External PID controller 2 feedback for conversion into engineering unit. NOTE! This parameter is displayed as the selection in the indirect engineering unit 3 parameters (P0514 and P0515).
19
CFW701 | 19-37
HVAC Functions
0 = Disable 1 = Enable and only alarm 2 = Enable and generate fault (stops the motor before) HVAC
Factory Setting:
19
19-38 | CFW701
HVAC Functions
0.00 to 650.00 s
Factory Setting:
5.00 s
HVAC
19
Description: This parameter allows the user to monitoring the logical status of HVAC functions. Each bit represents a specic status.
Table 19.17: Description of HVAC function logical status Bits 15 to 10 9 8 7 Sleep Mode 6 Automatic / Manual for Main PID Controller 5 Filter Maintenance 4 Broken Belt 3 2 Short Cycle Protection 1 Bypass Mode 0
Automatic / Manual for External PID Controller 2 Automatic / Manual for External PID Controller 1
Dry Pump
Bits Bit 0 Fire Mode Bit 1 Bypass Mode Bit 2 Short Cycle Protection Bit 3 Dry Pump Bit 4 Broken Belt Bit 5 Filter Maintenance Bit 6 Automatic / Manual for Main PID Controller Bit 7 Sleep Mode Bit 8 Automatic / Manual for External PID Controller 1 Bit 9 Automatic / Manual for External PID Controller 2 Bits 10 to 15
Values 0: The inverter is not in Fire Mode. 1: The inverter is operated in Fire Mode. 0: The inverter is not in Bypass Mode. 1: The inverter is operated in Bypass Mode. 0: Short cycle protection is not active. 1: Short cycle protection is active. 0: Dry pump condition was not detected. 1: Dry pump condition was detected. 0: Broken belt condition was not detected. 1: Broken belt condition was detected. 0: Filter maintenance alarm was not detected. 1: Filter maintenance alarm was detected. 0: Main PID controller in automatic mode. 1: Main PID controller in manual mode. 0: The inverter is not in Sleep Mode. 1: The inverter is operated in Sleep Mode. 0: External PID controller 1 in automatic mode. 1: External PID controller 1 in manual mode. 0: External PID controller 2 in automatic mode. 1: External PID controller 2 in manual mode. Reserved.
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19-40 | CFW701
Fire Mode
Reserved
Function
Maintenance
20 MAINTENANCE
20.1 PREVENTIVE MAINTENANCE
DANGER! Always turn off the mains power supply before touching any electrical component associated to the inverter. High voltage may still be present even after disconnecting the power supply. To prevent electric shock, wait at least 10 minutes after turning off the input power for the complete discharge of the power capacitors. Always connect the equipment frame to the protective ground (PE). Use the adequate connection terminal at the inverter. ATTENTION! The electronic boards have electrostatic discharge sensitive components. Do not touch the components or connectors directly. If necessary, rst touch the grounded metallic frame or wear a ground strap.
Do not perform any withstand voltage test! If necessary, consult WEG. The inverters require low maintenance when properly installed and operated. The table 20.1 presents the main procedures and time intervals for preventive maintenance. The table 20.2 provides recommended periodic inspections to be performed every 6 months after the inverter start-up.
Table 20.1: Preventive maintenance Maintenance Fan replacement Electrolytic If the inverter is capacitors stocked (not being used): Reforming Interval After 50000 operating hours. (1) Every year from the manufacturing date printed on the inverter identication label (refer to the chapter 6 - Inverter Model and Accessories Identication). Every 10 years. Instructions Replacement procedure showed in gures 20.1 and 20.2. Apply power to the inverter (voltage between 220 and 230 Vac, single-phase or three-phase, 50 or 60 Hz) for at least one hour. Then, disconnect the power supply and wait at least 24 hours before using the inverter (reapply power).
(1) The inverters are set at the factory for automatic fan control (P0352=2), which means that they will be turned on only when the heatsink temperature exceeds a reference value. Therefore, the operating hours of the fan will depend on the inverter usage conditions (motor current, output frequency, cooling air temperature, etc.). The inverter stores the number of fan operating hours in the parameter P0045. When this parameter reaches 50000 operating hours, the keypad display shows the alarm A177.
20
CFW701 | 20-1
Maintenance
Table 20.2: Recommended periodic inspections - Every 6 months Component Terminals, connectors Fans / Cooling system Abnormality Loose screws Loose connectors Dirty fans Abnormal acoustic noise Blocked fan Abnormal vibration Dust in the cabinet air lter Accumulation of dust, oil, humidity, etc. Odor Accumulation of dust, oil, humidity, etc. Loose connection screws Discoloration / odor / electrolyte leakage Expanded or broken safety valve Frame expansion Discoloration Odor Dust accumulation Dirty Corrective Action Tighten Cleaning Replace the fan. Refer to the gures 20.1 and 20.2. Check the fan connections. Cleaning or replacement Cleaning Replacement Cleaning Tighten Replacement
Printed circuit boards Power module / Power connections DC bus capacitors (DC link) Power resistors Heatsink
Replacement Cleaning
Disconnect the inverter power supply and wait at least 10 minutes. Remove the dust from the cooling air inlet by using a soft brush or a annel. Remove the dust from the heatsink ns and from the fan blades by using compressed air.
Electronic boards:
Disconnect the inverter power supply and wait at least 10 minutes. Remove the dust from the electronic board by using an anti-static brush or an ion air gun (Charges Burtes Ion Gun - reference A6030-6DESCO). If necessary, remove the boards from the inverter. Always wear a ground strap.
20
20-2 | CFW701
Maintenance
Cable disconnection
Fan removal (b) Models 142 A, 180 A and 211 A Figure 20.1 (a) and (b): Fan removal
Cable disconnection
Fan tting
Cable connection
(b) Models 142 A, 180 A and 211 A Figure 20.2 (a) and (b): Fan installation
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CFW701 | 20-3