ABU DHABI GAS INDUSTRIES LTD.

(GASCO)
OFFSHORE ASSOCIATED GASES (OAG) PROJECT No: 5234 - FEED PHASE
DOCUMENT No.

SP-210-E-103
EQUIPMENT SERVICE

DEBUTANISER REBOILER
DOCUMENT TITLE:

HEAT EXCHANGER (KETTLE) DATA SHEET

210-E-103

Client GASCO Agreement No: Location Fluor Project:

Abu Dhabi Gas Industries Ltd.

13523402 Habshan, Abu Dhabi 66-579100

0 B1
REV

20/09/05 19/07/05
DATE

5 5
PAGES

Issued Client Comments Incorporated Issued For Client Review

AST J.Reid
BY

RDB RDB
CHK'D

PRCSS

PW PW
IME

RDB/CR RDB/CR
FLUOR

RAB CLIENT

APPROVED

1 Applicable To: 2 Service 3 Manufacturer: 4 Size: 5 6 7 Fluid Allocation 8 Fluid Circulated 9 Total Fluid Entering 10 11 Liquid 12 Vapour 13 Non Condensables 14 Steam 15 Water 16 Fluid Vaporized / Condensed 17 18 Density 19 Viscosity 20 Thermal Conductivity 21 Specific Heat 22 Surface Tension 23 Latent Heat 24 Temperature 25 Operating Pressure 26 Velocity 27 Pressure Drop. (At 100% flow) 28 Fouling Resistance 29 Dew Point 30 Bubble Point 31 Critical Pressure 32 Critical Temperature 33 Heat Exchanged 34 MTD Corrected 35 Heat Transfer Coefficient 36 37 38 Design Pressure 39 Test Pressure 40 Design Temperature Max / Min 41 Number of Passes 42 CONNECTIONS 43 44 45 SIZE & RATING 1120/2150 - 6100

l Proposal
DEBUTANISER REBOILER

Purchase

As Built

l ASME
NORMAL CASE

l API 660
Tag No:

l TEMA
210-E-103

Mfr Serial Number TEMA Type 383.89 A-K-U m Position:

l Horizontal
One

Vertical

Connected in:

Series: 383.89

N/A

Parallel: m No. of Units TUBESIDE

N/A One

Surface Area per Shell (Effective)

No. Shells per unit:

Surface Area per Unit (Effective) SHELLSIDE

PERFORMANCE OF ONE UNIT

DEBUTANISER TRAY 1 CONDENSATE (See note 4.1) kg/h IN kg/h - MW kg/h - MW kg/h - MW kg/h kg/h kg/h kg/m cP kcal/(m-h-C) kcal/(kg-C) dyne/cm kcal/kg C bar g m/s bar Allowed m-h-C/kcal C C bar a 34.1 C 210.7 (See note 4.1) Gcal/h C kcal/(h-m-C) Service ( Actual): CONSTRUCTION OF ONE SHELL SHELLSIDE bar g bar g C No Inlet Outlet (Vapour) Liquid Outlet mm mm mm mm (See note 4.3) 1,014 O.D. SA 516 Gr.60 SA 516 Gr.60 N/A SA 516 Gr.60 Central N/A N/A N/A N/A Shellside Floating Head ASME SECT. VIII DIV. 1 YES NACE MR0175 Full of Water: N/A Code Stamp: YES 35,102 HIC Testing YES YES TEMA Class: Lethal Service kg Empty: No R 17,282 API STD. 660 1 kg Tube-Bundle: Specifications: Criticality Rating 745 Seal Type Type: No. Pairs: Type St. Stl type 316 Spiral Wound Tubeside St. Stl type 316 Spiral Wound Tube to Tubesheet Joint: Type 19.05 mm Thk: Port I.D. / Kettle I.D. Channel I.D. SA 350 LF2 2.11 1120 / 2150 1120 mm mm Length: Material mm Shell Cover Material: mm Channel Cover Material: Tubesheet -Floating Material: Impingement Plate Material: Supports mm Inlet: N/A Seal welded membrane gasket 6100 (str't) SA 179 SA 516 Gr.60 SA 105 N/A SA 516 Gr.60 Percent Cut: mm mm Pitch : 28 1 2 1 SIZE 16" 2 x 14" 6" 17 AS PER CODE 190 / -46 KETTLE RATING 300 # 300 # 300 # 3.0 REQUIRED FACING RF RF RF No 1 1 1056.87 6.808 17.0 Service (Required) 150.2 13.20 0.34 (mean) Note 4.8 Calc'd 0.150 Allowed 0.0002 158.5 LIQUID 479.60 0.0884 0.0533 0.7877 3.788 139,300 111,820 VAPOUR LIQUID 483.20 0.0902 0.0525 0.7843 3.821 76.93 139,300 OUT 27,480 111,820 VAPOUR 41.49 0.0107 0.0243 0.6061 LIQUID 80.38 76.13 IN

HP SATURATED STEAM 16,660 OUT VAPOUR LIQUID 16,660 16,660 VAPOUR -

16,660

185.8 (note 4.11) 8.9 (note 4.11) 5.82 (mean) 0.30 Calc'd 0.0002

0.04

1046.0

Clean: TUBESIDE 49.0 / FV

2043.52

AS PER CODE 300 / 5 2 SIZE 10" 8" RATING 600 # 600 # 3.0 REQUIRED mm Arrangement 90 FACING RF RF

46 Corrosion Allowance 47 Post Weld Heat Treatment Code / Service 48 Insulation Thickness 49 50 51 Shell Material: 52 Channel Material: Tubes No: Type

l Plain

Finned

l Seamless

Welded l Integral Integral Removable l Removable

53 Tubesheet Stationary Material: 54 Floating Head Cover Material: 55 56 57 Long'l Baffle 58 Tube Support: 59 Bypass Seal: Type: 60 Expansion Joint: 61 62 63 Design Code: 64 Sour Service 66 67 68 69 70 71 72 73 74 75 Miscellaneous Equipment: Gaskets Cross Baffles Matl: Spacings: Matl:

Diameter
Outlet: N/A

Area
mm

Expanded into Grooves

5234-ADD-0610-001 / 5234-ADD-0610002 6,764 kg

65 Weights ( Each Shell):

For Additional DATA and DESIGN requirements refer to sheet 4 Project No. 66-579100 REV REVISION

Data Sheet Number

HEAT EXCHANGER (KETTLE) DATA SHEET

SP-210-E-103
SHEET

0
OF

1 Applicable To: 2 Service 3 Manufacturer: 4 Size: 5 6 7 Fluid Allocation 8 Fluid Circulated 9 Total Fluid Entering 10 11 Liquid 12 Vapour 13 Non Condensables 14 Steam 15 Water 16 Fluid Vaporized / Condensed 17 18 Density 19 Viscosity 20 Thermal Conductivity 21 Specific Heat 22 Surface Tension 23 Latent Heat 24 Temperature 25 Operating Pressure 26 Velocity 27 Pressure Drop. (At 100% flow) 28 Fouling Resistance 29 Dew Point 30 Bubble Point 31 Critical Pressure 32 Critical Temperature 33 Heat Exchanged 34 MTD Corrected 35 Heat Transfer Coefficient 36 37 38 Design Pressure 39 Test Pressure 40 Design Temperature Max / Min 41 Number of Passes 42 CONNECTIONS 43 44 45 SIZE & RATING Sheet 2

l Proposal
DEBUTANISER REBOILER

Purchase

As Built

l ASME
RICH CASE

l API 660
Tag No:

l TEMA
210-E-103

Mfr Serial Number TEMA Type Sheet 2 m Position:

l Horizontal

Vertical
Sheet 2

Connected in:

Series: Sheet 2

N/A

Parallel: m No. of Units TUBESIDE

N/A Sheet 2

Surface Area per Shell (Effective)

Sheet 2

No. Shells per unit:

Surface Area per Unit (Effective) SHELLSIDE

PERFORMANCE OF ONE UNIT

DEBUTANISER TRAY 1 CONDENSATE (See note 4.2) kg/h IN kg/h - MW kg/h - MW kg/h - MW kg/h kg/h kg/h kg/m cP kcal/(m-h-C) kcal/(kg-C) dyne/cm kcal/kg C bar g m/s bar Allowed m-h-C/kcal C C bar a 34.2 C 212.9 (See note 4.2) Gcal/h C kcal/(h-m-C) Service ( Actual): CONSTRUCTION OF ONE SHELL SHELLSIDE bar g bar g C KETTLE No Inlet Outlet (Vapour) Liquid Outlet mm mm mm mm Not required / Not Required mm O.D. mm Thk: mm Length: Material Alloy 825 mm Shell Cover Material: mm Channel Cover Material: Tubesheet -Floating Material: Impingement Plate Material: Type Central N/A Seal Type Type: No. Pairs: Type Shellside Floating Head ASME SECT. VIII DIV. 1 NACE MR-0175 Full of Water: Code Stamp: HIC Testing TEMA Class: Lethal Service kg Empty: API STD. Criticality Rating kg Tube-Bundle: Specifications: Tubeside Tube to Tubesheet Joint: N/A mm N/A Inlet: N/A Percent Cut: mm m Pitch : 1 2 1 SIZE RATING FACING No 1 1 AS PER CODE 1120.18 16.797 39.4 Service (Required) 151.6 13.20 0.61 (mean) Note 4.8 Calc'd 0.026 Allowed 0.0002 160.6 LIQUID 480.40 0.0887 0.0529 0.7866 3.796 348,260 273,020 VAPOUR LIQUID 483.80 0.0905 0.0522 0.7838 3.822 VAPOUR 41.48 0.0107 0.0244 0.6074 LIQUID 77.57 348,260 OUT 75,240 273,020 81.32 76.59 IN

HP SATURATED STEAM 41,107 OUT VAPOUR LIQUID 41,107 41,107 VAPOUR -

41,107

201.5 (note 4.11) 15 (note 4.11) 8.76 (mean) 0.30 Calc'd 0.0002

0.17

1111.1

Clean: TUBESIDE

2294.22

AS PER CODE

SIZE

RATING

FACING

46 Corrosion Allowance 47 Post Weld Heat Treatment Code / Service 48 Insulation Thickness 49 50 51 Shell Material: 52 Channel Material: 53 Tubesheet Stationary Material: 54 Floating Head Cover Material: 55 56 57 Long'l Baffle 58 Tube Support: 59 Bypass Seal: Type: 60 Expansion Joint: 61 62 63 Design Code: 64 Sour Service 65 Weights ( Each Shell): 66 67 68 69 70 71 72 73 74 75 Miscellaneous Equipment: Gaskets Cross Baffles Matl: Spacings: Matl: Tubes No: Type

Required 'U' Tube Bends / Not Required mm Arrangement

Plain

Finned
Kettle I.D. / Port I.D. Channel I.D.

Seamless

Welded Integral Removable Integral Removable

Diameter
Outlet: N/A

Area
mm

kg

For Additional DATA and DESIGN requirements refer to sheet 4 Project No. 66-579100 REV REVISION

Data Sheet Number

HEAT EXCHANGER (KETTLE) DATA SHEET

SP-210-E-103
SHEET

0
OF

1 2 NOTES :3 4 4.1 5 6 4.2 7 8 4.3 9 10 4.4 11 12 4.5 13 14 4.6 15 16 4.7 17 18 4.8 19 20 4.9 21 22 4.10 23 24 4.11 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 For heat release curves see sheet 5. Note deleted Heat conservation insulation by others Duty and flowrates include a 10% margin for design case (Rich) Turndown required is to 50% of Normal Case.

Additional DATA and DESIGN requirements.

The shell side to be provided with an internal full width weir plate for liquid product removal. The shell side Inlet, Vapour outlet and Product nozzle sizes to be confirmed by the EPC Contractor Entrainment ratio = 5% - Kettle diameter and entrainment ratio to be confirmed by EPC Contractor. Saturated steam conditions vary from 38 to 40 barg (see BEDD RP 01-00-001) Shell pressure drop to be less than 0.015 bar for reboiler hydraulics. EPC Contractor to review if pressure drop if greater than 0.015 bar.

The operating condition of HP steam is 251 C at 40.5 barA. For efficient operation the steam is to be let down to the conditions shown.

Project No.

66-579100 REV REVISION

Data Sheet Number

HEAT EXCHANGER (KETTLE) DATA SHEET

SP-210-E-103
SHEET

0
OF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 SHEET Project No. 66-579100 REV REVISION 1 2 3 4 5 6 7 8 9 10 Temperature C 150.16 151.09 152.02 152.95 153.88 154.81 155.74 156.67 157.60 158.53 Pressure bar g 13.20 13.20 13.20 13.20 13.20 13.20 13.20 13.20 13.20 13.20 Enthalpy kcal/kg -490 -483 -476 -470 -464 -459 -454 -449 -445 -441 HEAT RELEASE CURVE - SHELLSIDE
NORMAL CASE

Temperature C 1 2 3 4 5 6 7 8 9 10 151.59 152.60 153.60 154.61 155.61 156.62 157.63 158.64 159.64 160.64

Pressure bar g 13.20 13.20 13.20 13.20 13.20 13.20 13.20 13.20 13.20 13.20

Enthalpy kcal/kg -488 -480 -474 -468 -462 -457 -452 -447 -443

Vapour Fraction Mol 0.0000 0.1212 0.2330 0.3356 0.4298 0.5161 0.5951 0.6674 0.7335 0.7939

Vapour Fraction Mass 0.0% 11.7% 22.5% 32.5% 41.8% 50.3% 58.2% 65.5% 72.2% 78.4%

Heat Duty kcal/h 0 -2446974 -4729305 -6851874 -8824153 -10657022 -12361227 -13946411 -15421275 -16793046

-439 HEAT RELEASE CURVE - SHELLSIDE

Vapour Fraction Mol 0.0000 0.1249 0.2399 0.3453 0.4417 0.5298 0.6102 0.6835 0.7503 0.8110

Vapour Fraction Mass 0.0% 12.1% 23.3% 33.6% 43.1% 51.8% 59.9% 67.2% 74.0% 80.2%

Heat Duty kcal/h 0 1003759 1937774 2803757 3605615 4347979 5035448 5672245 6262072 6808074

Data Sheet Number

HEAT EXCHANGER (KETTLE) DATA SHEET

SP-210-E-103
5
OF

0
7

336.551 mm

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

56

55

54

53

52

51

50

49

48

Item number TEMA type Kettle diameter Shell diameter Outer tube limit Height under inlet nozzle Height under outlet nozzle Tube diameter Tube pitch Tube layout angle Number of tubes (calculated) Number of tie rods Number of seal strip pairs Number of passes Perpendicular passlane width Baffle cut % diameter BKU 2150 1120.00 1101.01 117.210 1045.96 19.050 28.000 90 1014 8 0 2 38.100 0 mm mm mm mm mm mm mm mm

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

For Additional DATA and DESIGN requirements refer to sheet 4

HEAT EXCHANGER (SHELL & TUBE) DATA SHEET

Project No.

SHEET

Data Sheet Number

SP-210-E-103

TUBEPASS DETAILS Pass 1 2 Rows 15 15 Tubes 511 511 Plugged 0 0

66-579100

OF

REVISION

REV

SYMBOL LEGEND

1 2

300# RF 6" S3 Shellside Liquid Out

3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 60 61 62 63 64 65 66 67 68 69 For Additional DATA and DESIGN requirements refer to sheet 4 70 71 72 73 74 75 59 37 33 12

S2

845

S3

2660

Project No.

66-579100 REVISION

Data Sheet Number

HEAT EXCHANGER (SHELL & TUBE) DATA SHEET

SP-210-E-103

0
OF

9435 O/All

S2

4295

SHEET

S2

Shellside Vapour Out

S2

S1

T1

T2

2 x 14"

300# RF

Fixed End

Sliding End

1390 (S1 & T2)

900

1345

515 Kettle Diameter Port Dia. 1120 i/d

2150 i/d

890 (T1) 1390 (S2)