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    Glow Plug System

    Uploaded by

    ING. RUBENS
    This document provides instructions for removing and installing glow plugs 1 through 5 on a diesel engine. Key steps include removing components like the air filter, lifting eyes, guide tubes, and fuel lines to access the glow plugs. Ceramic glow plugs should be removed and installed by hand using the specified tools, without canting or breaking them. Each glow plug must be tightened to 15 Nm and tested for resistance below 1.0 ohm after installation and before starting the engine. Removed components are then reinstalled in reverse order.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Glow Plug System

    Uploaded by

    ING. RUBENS
    275 views3 pages
    This document provides instructions for removing and installing glow plugs 1 through 5 on a diesel engine. Key steps include removing components like the air filter, lifting eyes, guide tubes, and fuel lines to access the glow plugs. Ceramic glow plugs should be removed and installed by hand using the specified tools, without canting or breaking them. Each glow plug must be tightened to 15 Nm and tested for resistance below 1.0 ohm after installation and before starting the engine. Removed components are then reinstalled in reverse order.

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    © © All Rights Reserved

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    This document provides instructions for removing and installing glow plugs 1 through 5 on a diesel engine. Key steps include removing components like the air filter, lifting eyes, guide tubes, and fuel lines to access the glow plugs. Ceramic glow plugs should be removed and installed by hand using the specified tools, without canting or breaking them. Each glow plug must be tightened to 15 Nm and tested for resistance below 1.0 ohm after installation and before starting the engine. Removed components are then reinstalled in reverse order.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    275 views3 pages

    Glow Plug System

    Uploaded by

    ING. RUBENS
    This document provides instructions for removing and installing glow plugs 1 through 5 on a diesel engine. Key steps include removing components like the air filter, lifting eyes, guide tubes, and fuel lines to access the glow plugs. Ceramic glow plugs should be removed and installed by hand using the specified tools, without canting or breaking them. Each glow plug must be tightened to 15 Nm and tested for resistance below 1.0 ohm after installation and before starting the engine. Removed components are then reinstalled in reverse order.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    1

    Glow plug system



    Removing and installing glow plug 1 -Q10- to glow plug 5 -Q14-

    Special tools and workshop equipment required
    U/J extension and socket, 10 mm -3220-
    Torque wrench -V.A.G 1331-
    Hand multimeter -V.A.G 1526C-
    Auxiliary measuring set -V.A.G 1594C-


    Prerequisites
    Ignition switched off
    Procedure
    Note
    Do not cant ceramic glow plugs when removing and installing.
    Additionally remove hindering components during assembly.
    Remove air filter.

    Remove lifting eyes -1- and -2- from cylinder head.

    2

    Remove guide tube -1- for oil dipstick.

    Remove fuel supply pipe -2- and fuel return pipe -3- from
    high-pressure pump -4-.
    Note
    Seal high-pressure pump pipe openings with lint-free cloths.


    Remove air intake hose -1- .
    Caution
    It is very important to observe all notes on removing the
    ceramic glow plugs.

    Now remove ceramic glow plugs using U/J extension and
    socket, 10 mm -3220-.
    Note
    If a ceramic glow plug is broken, remove all fragments from the
    engine, otherwise these can cause damage to the engine.
    Installing
    Installation is carried out in the reverse sequence of removal. In
    the process, note the following:

    Before installing, any deposits must be completely removed
    from the cylinder head bore and the threads of the ceramic
    glow plugs.
    Note
    Never oil or grease threads of cylinder head bore or ceramic
    glow plugs.
    Caution
    It is very important to observe all notes on installing the
    ceramic glow plugs .

    Turn ceramic glow plugs into cylinder head by hand using
    U/J extension and socket, 10 mm -3220-.
    Then tighten the ceramic glow plugs.
    Torque setting: 15 Nm.
    Caution
    Always perform a resistance test at all ceramic glow plugs
    after their installation and before starting the engine the first
    time.
    Specification: max. 1.0

    If the specification is exceeded, renew the defective ceramic
    glow plug.
    Note
    If the defective ceramic glow plug is broken, remove all
    fragments from the engine, otherwise these can cause damage
    to the engine.



    Install fuel supply pipe -2- and fuel return pipe -3- on high-
    pressure pump -4- with new seals.
    Tightening torque: 23 Nm
    Install guide tube -1- for oil dipstick.


    3

    Install air intake hose -1- .

    Install lifting eyes -1- and -2- on cylinder head.
    Note

    The high-pressure pump must first be filled with fuel before
    the engine is started.

    Faults will have been stored in the memory because
    connectors have been unplugged. Therefore, read fault
    memory and erase, if necessary.

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