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Complementary
technical information
Complementary
technical information
Choice
Choosing the rating
The thermal tripping curve of a circuit breaker is the same in direct current as in
alternating current (50/60 Hz). The rule for choosing is therefore the same: to ensure
protection against circuit overloads, choose a circuit breaker with a rating (In) less
than or equal to the current (Iz) allowed to pass through the cable.
DB125711
DB125712
DB125710
Version : 1.4
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CA908006E
DB124188
Complementary
technical information
1000
100
In direct current:
bb the short-circuit power of the sources is generally low: batteries, photovoltaic
panels, generators, electronic converters, etc
bb the loads generate lower inrush currents than in alternating current (e.g. motor
start-up: 2 to 4 times the rated current)
bb the magnetic threshold of Acti 9 circuit breakers (relative to the rated current) is
higher than in alternating current.
10
t(s)
1
0,1
0,01
B
1
5.720%
I / In
11.320% 1720%
Circuit breaker
Curve
3,4 5 In
4,5 7 In
914 In
1420 In
7.10 In
Magnetic tripping
threshold
C60H-DC
>
The choice of circuit breaker with respect to the breaking capacity depends on:
bb the earthing system
bb the network voltage
bb the short-circuit current at the installation point in question.
Note: The breaking capacities are given for a time constant (L/R) equal to 0.015 s..
CA908006E
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Complementary
technical information
Isc (kA)
Product range
In (A)
DB406462
u 125
y 125
Compact NSX
( ) Rating > 80 A
only with NG125N
3P and 4P.
NG125N
y 80
C120N
C120H
NG125N
y 63
NG125H
NG125L
iC60L
y 50
y 25
y 36
y 20
iC60a
iC60N
iC60H
y 15
y 10
In
Fault
a
R R: Load
Un
B
A, B
Fault
current
(max.)
Voltage Poles
involved in
breaking
Breaking characteristics
Isc
Un
>
In
Fault
a
R R: Load
Un
B
b
Fault
current
(max.)
Voltage Poles
involved in
breaking
Breaking characteristics
Isc
Un
Isc
Un
a+b
No breaking needed
>
04/10/2013
CA908006E
Product
range
Un (V DC)
DB406462
Product range
1P
Compact
NSX
NG125
C120
1P
2P
3P
4P
1P
2P
3P
4P
1P
iC60
2P
12 to 60
4P
y 180
y 250
y 375
Network voltage
(V DC)
y 500
4P
DB405941
3P
DB405940
2P
DB405939
1P
DB405944
y 125
DB405943
Required
DB405942
Not required
3P
Isolation
2P
+
-
R: Load.
CA908006E
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Complementary
technical information
Isc (kA)
Product range
In (A)
DB406462
u 125
y 125
Compact NSX
( ) Rating > 80 A
only with NG125N
3P and 4P.
NG125N
y 80
C120N
C120H
NG125N
y 63
NG125H
NG125L
iC60L
y 50
y 25
y 36
y 20
iC60a
iC60N
iC60H
y 15
y 10
DB406106
In
Un/2
+
Un/2
R R: Load
B
b
Fault
current
(max.)
Voltage Poles
involved in
breaking
Breaking characteristics
Isc
Un/2
Isc
Un
a+b
Isc
Un/2
>
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Product
range
Un (V DC)
2P, 4P... ?
DB406464
Product range
2P
Compact
NSX
NG125
2P
4P
C120
2P
4P
2P
4P
12 to 125
y 250
Required or not
Network voltage
(V DC)
Isolation
y 500
2P
4P
DB405945
iC60
R: Load.
CA908006E
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Complementary
technical information
Isc (kA)
Product range
In (A)
DB406462
u 125
y 125
Compact NSX
( ) Rating > 80 A
only with NG125N
3P and 4P.
NG125N
y 80
C120N
C120H
NG125N
y 63
NG125L
NG125H
iC60L
y 50
y 25
y 36
y 20
iC60a
iC60N
iC60H
y 15
y 10
In
Fault
a
R R: Load
Un
B
D
Fault
current
(max.)
Voltage Poles
involved in
breaking
Breaking characteristics
Low
Low
No breaking needed
A and D
Id (1)
Un
Isc
Un
a+b
Low
Low
No breaking needed
>
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CA908006E
Product
range
Un (V DC)
2P, 4P... ?
DB406464
Product range
2P
Compact
NSX
NG125
2P
4P
C120
2P
4P
2P
4P
12 to 60
y 125
Required or not
Network voltage
(V DC)
Isolation
y 250
2P
4P
DB405945
iC60
R: Load.
CA908006E
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Complementary
technical information
Unlike the preceding offers, the C60H-DC offer comprises polarised circuit breakers reserved exclusively for direct current applications.
As we saw earlier, it is therefore not compatible in the case of circuits with (even momentary) current direction reversal. The same applies to
"mixed" networks operating successively in AC and DC (e.g. safety devices).
PB104014-34
PB104013-34
DB406108
y 20
1P
2P
y 10
1P
2P
y6
2P
1P
12 to 110
10
y 220
y 250
Version : 1.4
y 440
04/10/2013
y 500
Network voltage
(V DC)
CA908006E
1P
2P
DB405972
Not required
R R: Load
Un
B
In
Isolation
- 1 + 3
+ 2
+ 2 - 4
+
- 1
+ 3
+ 2
- 4
Not required
1P
2P
DB405974
Required
DB405949
DB405973
DB406109
In
Isolation
R R: Load
Un
B
b
- 1
- 1
+ 3
+ 2
+ 2
- 4
DB405949
DB406104
+
- 1
+ 3
+ 2
- 4
R: Load.
Fault
current
(max.)
Voltage Poles
involved in
breaking
Breaking characteristics
Isc
Un
Isc
Un
a+b
No breaking needed
>
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Complementary
technical information
DB405106
Required or not
Un/2
+
Un/2
DB405949
2P
In
+
-
R R: Load
B
b
- 1
+ 3
+ 2
- 4
R: Load.
Fault
current
(max.)
Voltage Poles
involved in
breaking
Breaking characteristics
Isc
Un/2
Isc
Un
a+b
Isc
Un/2
>
DB406107
Required or not
a
R R: Load
Un
B
D
DB405949
2P
In
+
- 1
+ 3
+ 2
- 4
R: Load.
Fault
current
(max.)
Voltage Poles
involved in
breaking
Breaking characteristics
Low
Low
No breaking needed
A and D
Id (1)
Un
Isc
Un
a+b
Low
Low
No breaking needed
>
12
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CA908006E
Complementary
technical information
In the case of series connection, the direction of cabling has a major impact on the
product's performance.
+
3
Rating (In)
+
3
y 125 A
y 16
500
25
200
35
100
35
300
50
200
Note: This table gives the minimum cable (shunt) lengths optimizing the equipment's
performance according to the cable cross sections.
DB406089
Voltage drops are an issue that must be taken into account especially in direct
current distribution due to:
bb the common use of very low voltage (24, 48 or sometimes 12 V):
vv for a given resistance and current in a circuit, relative voltage drops increase as
the voltage is lowered,
vv the natural voltage drop of batteries in power reserve mode, as they are
discharged,
vv the criticality of the associated applications, often requiring a high level of security
and continuity of service.
The multipolar low rating use (< 4 A) is not suitable for very low
voltage networks (< 24 V DC).
Voltage drops are caused by the sum of the resistances in series in the circuit:
bb internal resistance (r) of the source
bb resistance of connecting cables
bb internal resistance of control and protection switchgear, often significant for circuit
breakers of low rating (a few amperes) powered at very low voltage
bb it is generally expressed in m
bb in the absence of data directly from the manufacturer, it can be calculated by
dividing the power consumption by the square of the current: r = P/I2
bb spurious resistance of connections.
Voltage drops in the circuit must be less than the rated operating tolerances of the
various loads in steady-state conditions and especially at start-up (inrush current).
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Complementary
technical information
Ib = 55 A, Iz = 69 A
Rating
In = 63 A
Curve
Breaking capacity
iC60N
Connection
Isolation required
1 pole on "-"
>
Ib = 18 A, Iz = 22 A
Rating
In = 20 A
Curve
Breaking capacity
C60H-DC
Connection
1 pole on "+"
No pole on "-"
>
Example 2
In a direct current distribution system, powered by a rectifier/charger of voltage
125V, with earthed mid-point, which circuit breakers should be installed to protect:
bb the battery outgoing feeder of permissible current Iz = 69 A, operating current
Ib=55 A, and short-circuit current 20 kA?
bb a lighting outgoing feeder of permissible current Iz = 22 A, operating current
Ib=18 A, and short-circuit current 20 kA?
If the battery outgoing feeder is with momentary current direction reversal, choose
an iC60 circuit breaker of characteristics in compliance with the installation:
Circuit to be protected
Ib = 55 A, Iz = 69 A
Rating
In = 63 A
Curve
iC60H
1 pole on "+"
1 pole on "-"
Isolation required
>
14
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Complementary
technical information
Ib = 18 A, Iz = 22 A
Rating
Un = 125 V, Isc = 20 kA, earthed mid-point Breaking capacity
Connection
In = 20 A
C60H-DC
1 pole on "+"
1 pole on "-"
>
Example 3
In a direct current distribution system powered by two rectifiers in parallel Un = 250
V, Isc (2 sources) = 35 kA, in IT system, which circuit breakers should be installed to
protect:
bb the pair of rectifiers of permissible current Iz = 69 A and operating current
Ib=55A?
bb a lighting outgoing feeder of permissible current Iz = 22 A and operating current
Ib= 18 A?
If the pair of rectifiers is with momentary current direction reversal, choose an iC60
circuit breaker:
Circuit to be protected
Ib = 55 A, Iz = 69 A
Rating
In = 63 A
Curve
B or C (the magnetic
threshold is far lower than
the short-circuit current)
Breaking capacity
NG125L
Connection
2 poles on "+"
2 poles on "-"
Isolation required
>
Ib = 18 A, Iz = 22 A
Rating
In = 20 A
Curve
Breaking capacity
NG125L
Connection
2 poles on "+"
2 poles on "-"
>
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Complementary
technical information
Residual current devices will not work with a direct current distribution system
powered directly by a battery, a generating set, photovoltaic cells, etc., or a rectifier
with galvanic insulation. In this case protection for users is provided by choosing a
network voltage that is not dangerous and an appropriate earthing system.
TN-S system
IT system
Earthed polarity
Earthed mid-point
Dry
100 V
200 V
100 V
Wet
50 V
100 V
50 V
Immersed
25 V
50 V
25 V
Three-phase
Characteristics of direct-current
circuits to be protected
Without double
insulation
With double
insulation
Upstream
earthing
system
Type B
Type A
TT or IT with
non-interconnected
exposed conductive
parts
TN-S
IT
Single-phase
Type A
Fire protection
Fire protection
Single-phase or three-phase
Characteristics of direct-current
circuits to be protected
No influence
Type A
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Complementary
technical information
Lightning protection
DB405957
DB405820
Lightning
current
In fact the operating principle of the surge protective device remains identical in
direct current; the surge protective devices capture and conduct to earth the current
of electric overvoltages.
Particularly if the direct current is implemented by a rectifier without galvanic
insulation and if the AC network already contains a surge protective device, there will
be no need for a specific protective device.
Otherwise, the surge protective device should be adapted "finely" to the network
voltage (and the overvoltage resistance of the loads, which is linked to the network
voltage).
Incoming
circuit breaker
Load
Type 3
Fine protection
very close to the
loads
Type 2
Impact near the
building, on the LV
line at the entry to
the installation
DB405819
Type 1
Type 2
Offer
24 / 48 V
Network voltage
Communication
iPRI
< 200 V
Communication
iPRC
200 to 400 V
Type 2 and 3
iPRD, iPF
200 to 400 V
Type 1 and 2
iPRF1, PRD1
200 to 400 V
Type 1
600 or 1000 V
PV applications
iPRDDC
Version : 1.4
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Complementary
technical information
The installation rules of the IEC 60364 standard apply to direct current distribution
systems.
Network voltage
DB406090
Overcurrent protection
Short-circuit current
The short-circuit current depends on the source. For a distribution system powered
by a battery, it can be calculated by the formula Isc (in A) = kC with:
bb C the battery capacity in Ah,
bb k a coefficient close to 10 and in any case always less than 20.
Example
A 125 V battery of capacity 220 Ah delivers a short-circuit current Isc between 2.2 kA
and 4.4 kA.
Note: Since the Isc current value is relatively low and the distribution system is not very
extensive, the maximum short-circuit current Isc at any point of the installation is taken as equal
to the short-circuit current Isc of the source (value by excess).
Overload protection
For a load of operating current Ib and a duct of permissible current Iz, the duct
protection by a distribution circuit breaker must have a rating In such that: Ib y In y Iz.
IEC 60038 standard.
Short-circuit protection
The installation standards impose no particular constraint: a magnetic tripping threshold Im such
that 5 In y Im y 10 In is generally advisable.
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Complementary
technical information
Appendix
Appendix 1
iC60, C120, NG125 offer
Choosing circuit breakers for distribution with earthed polarity
The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 72 V DC for the iC60 offers and 144 V DC for the C120 and NG125 offers
Isc (kA)
In (A)
Product range
DB406111
y 125
( ) Rating > 80 A
only with NG125N
3P and 4P.
NG125N
y 80
C120N
C120H
NG125N
y 63
NG125H
NG125L
iC60L
y 36
y 25
y 20
iC60N
iC60H
y 15
y 10
20
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CA908006E
Product
range
Un (V DC)
DB406110
Product range
NG125
C120
iC60
1P
60 to 72
1P
2P
3P
4P
1P
2P
3P
4P
2P
3P
y 144
4P
y 216
y 288
y 432
y 576
Network voltage
(V DC)
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Complementary
technical information
Appendix
Appendix 2
iC60, C120, NG125 offer
Choosing circuit breakers for distribution with earthed mid-point
The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 72 V DC for the iC60 offers and 144 V DC for the C120 and NG125 offers
Isc (kA)
In (A)
Product range
DB406111
y 125
( ) Rating > 80 A
only with NG125N
3P and 4P.
NG125N
y 80
C120N
C120H
NG125N
y 63
NG125H
NG125L
iC60L
y 36
y 25
y 20
iC60N
iC60H
y 15
y 10
22
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Product
range
Un (V DC)
2P, 4P... ?
DB406112
Product range
NG125
2P
4P
C120
2P
4P
iC60
2P
4P
125 to 144
y 288
y 576
Network voltage
(V DC)
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Complementary
technical information
Appendix
Appendix 3
iC60, C120, NG125 offer
Choosing circuit breakers for distribution isolated from earth
The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 72 V DC for the iC60 offers and 144 V DC for the C120 and NG125 offers
Isc (kA)
In (A)
Product range
DB406467
y 125
( ) Rating > 80 A
only with NG125N
3P and 4P.
NG125N
y 80
C120N
C120H
NG125N
y 63
NG125L
NG125H
iC60L
y 36
y 25
y 20
iC60N
iC60H
y 15
y 10
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Product
range
Un (V DC)
2P, 4P... ?
DB406113
Product range
NG125
2P
2P
C120
2P
2P
iC60
4P
125 to 144
y 288
Network voltage
(V DC)
CA908006E
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As standards, specifications and designs change from time to time, please ask for confirmation of
the information given in this publication.
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Complementary
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his
1.4
1.3
1.2
1.1
1.0
Indice
3/10/2013
7/06/2013
5/04/2013
10/12/2012
29/11/2012
Date
CA908006E
Modification
Version : 1.4
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must be remove
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