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Direct current distribution

Choosing and implementing protective devices

Complementary
technical information

Complementary
technical information

Direct current distribution

This document illustrates the use of the Acti 9


product range for the protection of direct current
distribution applications of voltage less than 500 V.

Choice
Choosing the rating

There is also a circuit breaker offer dedicated to


photovoltaic applications: C60PV-DC (low
breaking capacity 1.5 kA and higher voltage 800 V).

Choosing and implementing circuit


breakers

The thermal tripping curve of a circuit breaker is the same in direct current as in
alternating current (50/60 Hz). The rule for choosing is therefore the same: to ensure
protection against circuit overloads, choose a circuit breaker with a rating (In) less
than or equal to the current (Iz) allowed to pass through the cable.

Circuits with momentary current direction reversal


In the case of circuits with momentary current direction reversal:
bb C60H-DC circuit breakers cannot be used
bb iC60 circuit breakers can be use

bb Motor protective devices capable of


operating as a generator.

DB125711
DB125712

bb Batteries with rectifier/charger.

DB125710

Examples of circuits with momentary current direction reversal


bb Paralleled energy sources
(photovoltaic cells, generators,
generating sets, etc.).

Use of the C60PV-DC is specifically dedicated to photovoltaic (PV) applications


(generally higher voltages with low breaking capacity).

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CA908006E

Direct current distribution

DB124188

Complementary
technical information

Choosing and implementing circuit


breakers
Choosing the curve

3600 s pour I/In = 1,3


3600 s
pour
I/In = 1,05

The magnetic tripping threshold must be:


bb higher than the inrush currents due to loads (motors, capacitors, etc.)
bb lower than the short-circuit current at the installation point, which depends on:
vv the short-circuit power of the source (indicated by the manufacturer),
vv the impedance of the supply line.

1000

100

In direct current:
bb the short-circuit power of the sources is generally low: batteries, photovoltaic
panels, generators, electronic converters, etc
bb the loads generate lower inrush currents than in alternating current (e.g. motor
start-up: 2 to 4 times the rated current)
bb the magnetic threshold of Acti 9 circuit breakers (relative to the rated current) is
higher than in alternating current.

10
t(s)
1

0,1

0,01

B
1

5.720%

I / In

11.320% 1720%

Example: iC60, B, C, D curves, ratings from 6 A to 63 A.

Circuit breaker

iC60 / C120 / NG125

Curve

3,4 5 In

4,5 7 In

914 In

1420 In

7.10 In

Magnetic tripping
threshold

C60H-DC

>

Generally, choose a C60H-DC circuit breaker or a B-curve iC60


circuit breaker.
Note: It may be necessary to choose a C curve or a D curve for very high inrush current
applications (e.g., electronic equipment with particularly large capacitive filters).

Choosing the breaking capacity

The choice of circuit breaker with respect to the breaking capacity depends on:
bb the earthing system
bb the network voltage
bb the short-circuit current at the installation point in question.
Note: The breaking capacities are given for a time constant (L/R) equal to 0.015 s..

Reading the tables

bb Select the table according to the earthing system.


bb Select the circuit breaker corresponding to the network:
vv the circuit breaker(s) to be installed is/are identified based on the rating and
short-circuit current,
vv the type of connection (number of poles, position relative to the load, isolation of
polarities) is indicated according to the voltage.

CA908006E

Version : 1.4

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Direct current distribution

Complementary
technical information

Choosing and implementing circuit


breakers
iC60, C120, NG125 offer

Choosing circuit breakers for distribution with earthed polarity


The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 60 V DC for the iC60 offers and 125 V DC for the C120 and NG125 offers

Isc (kA)

Product range

iC60, C120, NG125... ?

In (A)
DB406462

Maximum rating (A)

u 125
y 125

Compact NSX

( ) Rating > 80 A
only with NG125N
3P and 4P.

NG125N

y 80
C120N

C120H
NG125N

y 63
NG125H

NG125L

Breaking capacity (kA)


Icu IEC 60947-2

iC60L

y 50

y 25

y 36

y 20

iC60a

iC60N

iC60H

y 15

y 10

Fault condition analysis 1


DB406103

In

Fault

a
R R: Load

Un
B

A, B

Fault
current
(max.)

Voltage Poles
involved in
breaking

Breaking characteristics

Isc

Un

Isc at Un on the poles connected to the


positive polarity

Isc: presumed short-circuit current.


Un: rated network voltage.

The figure shows a source with the negative polarity


earthed.

>

All the circuit-breaker poles must be on the non-earthed


polarity.

Fault condition analysis 2


DB406104

In

Fault

a
R R: Load

Un
B
b

2 The figure shows a source with the negative polarity


earthed.

Fault
current
(max.)

Voltage Poles
involved in
breaking

Breaking characteristics

Isc

Un

Isc at Un on the poles connected to the


positive polarity

Isc

Un

a+b

Isc at Un on all the poles connected in


series

No breaking needed

Isc: presumed short-circuit current.


Un: rated network voltage.

>

All the circuit-breaker poles must be on the non-earthed


polarity. One pole on the earthed polarity will allow isolation to be
performed.
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Product
range
Un (V DC)

1P, 2P, 3P, 4P... ?

Number of poles connected in series

DB406462

Product range

1P

Compact
NSX

NG125

C120

1P

2P

3P

4P

1P

2P

3P

4P

1P

iC60

2P

12 to 60

4P

y 180

y 250

y 375

Network voltage
(V DC)

y 500

4P

DB405941

3P

DB405940

2P

DB405939

1P

DB405944

y 125

DB405943

Required

DB405942

Not required

3P

Number of poles and connection diagram


DB405938

Isolation

2P

+
-

R: Load.

CA908006E

Version : 1.4

04/10/2013

Direct current distribution

Complementary
technical information

Choosing and implementing circuit


breakers
iC60, C120, NG125 offer

Choosing circuit breakers for distribution with earthed mid-point


The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 60 V DC for the iC60 offers and 125 V DC for the C120 and NG125 offers

Isc (kA)

Product range

iC60, C120, NG125... ?

In (A)

DB406462

Maximum rating (A)

u 125
y 125

Compact NSX

( ) Rating > 80 A
only with NG125N
3P and 4P.

NG125N

y 80
C120N

C120H
NG125N

y 63
NG125H

NG125L

iC60L

Breaking capacity (kA)


Icu IEC 60947-2

y 50

y 25

y 36

y 20

iC60a

iC60N

iC60H

y 15

y 10

Fault condition analysis


Fault

DB406106

In

Un/2
+
Un/2

R R: Load
B
b

Fault
current
(max.)

Voltage Poles
involved in
breaking

Breaking characteristics

Isc

Un/2

Isc at Un/2 on the poles connected to the


positive polarity

Isc

Un

a+b

Isc at Un on all the poles connected in


series

Isc

Un/2

IIsc at Un/2 on the poles connected to


the negative polarity

Isc: presumed short-circuit current.


Un: rated network voltage.

>

The circuit-breaker poles must be distributed symmetrically


over the two polarities.
Obviously, this connection provides isolation.

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Product
range
Un (V DC)

2P, 4P... ?

Number of poles connected in series

DB406464

Product range

2P

Compact
NSX

NG125

2P

4P

C120

2P

4P

2P

4P

12 to 125

y 250

Required or not

Network voltage
(V DC)

Number of poles and connection diagram


DB405942

Isolation

y 500

2P

4P

DB405945

iC60

R: Load.

CA908006E

Version : 1.4

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Direct current distribution

Complementary
technical information

Choosing and implementing circuit


breakers
iC60, C120, NG125 offer

Choosing circuit breakers for distribution isolated from earth


The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 60 V DC for the iC60 offers and 125 V DC for the C120 and NG125 offers

Isc (kA)

Product range

iC60, C120, NG125... ?

In (A)

DB406462

Maximum rating (A)

u 125
y 125

Compact NSX

( ) Rating > 80 A
only with NG125N
3P and 4P.

NG125N

y 80
C120N

C120H
NG125N

y 63
NG125L

Breaking capacity (kA)


Icu IEC 60947-2

NG125H
iC60L

y 50

y 25

y 36

y 20

iC60a

iC60N

iC60H

y 15

y 10

Fault condition analysis


DB406107

In

Fault

a
R R: Load

Un
B
D

The figure shows a source in IT system with a second fault (D)


on the negative polarity.

Fault
current
(max.)

Voltage Poles
involved in
breaking

Breaking characteristics

Low

Low

No breaking needed

A and D

Id (1)

Un

Id at Un on the poles connected to the


positive polarity

Isc

Un

a+b

Isc at Un on all the poles connected in


series

Low

Low

No breaking needed

Isc: presumed short-circuit current.


Un: rated network voltage.
(1) Fault current values acceptable according to the installation rules.
bb If Isc < 10 kA: fault current y 0.15 Isc.
bb If Isc > 10 kA: fault current y 0.25 Isc.

>

The circuit-breaker poles must be distributed symmetrically


over the two polarities.
Obviously, this connection provides isolation.

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Product
range
Un (V DC)

2P, 4P... ?

Number of poles connected in series

DB406464

Product range

2P

Compact
NSX

NG125

2P

4P

C120

2P

4P

2P

4P

12 to 60

y 125

Required or not

Network voltage
(V DC)

Number of poles and connection diagram


DB405946

Isolation

y 250

2P

4P

DB405945

iC60

R: Load.

CA908006E

Version : 1.4

04/10/2013

Direct current distribution

Complementary
technical information

Choosing and implementing circuit


breakers
C60H-DC offer

Unlike the preceding offers, the C60H-DC offer comprises polarised circuit breakers reserved exclusively for direct current applications.
As we saw earlier, it is therefore not compatible in the case of circuits with (even momentary) current direction reversal. The same applies to
"mixed" networks operating successively in AC and DC (e.g. safety devices).

PB104014-34

PB104013-34

It is an offer corresponding to the C curve and ranging up to 63 A.

DB406108

Breaking capacity (kA)


Icu IEC 60947-2

y 20

1P

2P

y 10

1P

2P

y6

2P

1P

12 to 110

10

y 220

y 250

Version : 1.4

y 440

04/10/2013

y 500

Network voltage
(V DC)

CA908006E

Choosing circuit breakers for distribution with earthed polarity

1P

2P

DB405972

Not required

R R: Load

Un
B

In

Isolation

- 1 + 3

+ 2

+ 2 - 4

+
- 1

+ 3

+ 2

- 4

Number of poles and connection diagram

Not required

1P

2P

DB405974

"+" polarity earthed

Required

DB405949

The figure shows a source with the negative polarity earthed.

DB405973

DB406109

Number of poles and connection diagram


DB405971

In

Isolation

R R: Load

Un
B
b

- 1

- 1

+ 3

+ 2

+ 2

- 4

The figure shows a source with the positive polarity earthed.


Required

DB405949

DB406104

"-" polarity earthed

+
- 1

+ 3

+ 2

- 4

R: Load.

Fault condition analysis with "-" polarity earthed


Fault

Fault
current
(max.)

Voltage Poles
involved in
breaking

Breaking characteristics

Isc

Un

Isc at Un on the pole connected to the


positive polarity

Isc

Un

a+b

Isc at Un on the both poles

No breaking needed

Isc: presumed short-circuit current.


Un: rated network voltage.

>

All the circuit-breaker poles must be on the non-earthed


polarity. One pole on the earthed polarity will allow isolation to be
performed.

CA908006E

Version : 1.4

04/10/2013

11

Direct current distribution

Complementary
technical information

Choosing and implementing circuit


breakers
C60H-DC offer

Choosing circuit breakers for distribution with earthed mid-point


Isolation

Number of poles and connection diagram

DB405106

Required or not

Un/2
+
Un/2

DB405949

2P
In

+
-

R R: Load
B
b

The figure shows a source with earthed mid-point.

- 1

+ 3

+ 2

- 4

R: Load.

Fault condition analysis


Fault

Fault
current
(max.)

Voltage Poles
involved in
breaking

Breaking characteristics

Isc

Un/2

Isc at Un/2 on the pole connected to the


positive polarity

Isc

Un

a+b

Isc at Un on the both poles

Isc

Un/2

Isc at Un/2 on the pole connected to the


negative polarity

Isc: presumed short-circuit current.


Un: rated network voltage.

>

The circuit-breaker poles must be distributed symmetrically


over the two polarities.
Obviously, this connection provides isolation.

Choosing circuit breakers for distribution isolated from earth


Isolation

Number of poles and connection diagram

DB406107

Required or not

a
R R: Load

Un
B
D

DB405949

2P
In

The figure shows a source in IT system with a second fault (D)


on the negative polarity.

+
- 1

+ 3

+ 2

- 4

R: Load.

Fault condition analysis


Fault

Fault
current
(max.)

Voltage Poles
involved in
breaking

Breaking characteristics

Low

Low

No breaking needed

A and D

Id (1)

Un

Id at Un on the pole connected to the


positive polarity

Isc

Un

a+b

Isc at Un on the both poles

Low

Low

No breaking needed

Isc: presumed short-circuit current.


Un: rated network voltage.
(1) Fault current values acceptable according to the installation rules.
bb If Isc < 10 kA: fault current y 0.15 Isc.
bb If Isc > 10 kA: fault current y 0.25 Isc.

>

The circuit-breaker poles must be distributed symmetrically


over the two polarities.
Obviously, this connection provides isolation.

12

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CA908006E

Direct current distribution

Complementary
technical information

Choosing and implementing circuit


breakers
Connection
Series connection

In the preceding offers we extensively used the principle of series connection of


products. Series connection of the poles, by dividing the voltage per pole, optimizes
the circuit breaking performance for high-voltage networks.
Series connection of the poles of a circuit breaker used in direct current therefore
makes it possible to:
bb divide the network voltage by the number of poles
bb have the rated current for each pole
bb have the circuit breaker's breaking capacity for all the poles.
DB405952

In the case of series connection, the direction of cabling has a major impact on the
product's performance.

Direction of cabling and cable length

+
3

Rating (In)

+
3

Usually the first product cabling method 1 .


will be used. For special applications where there is only a single possible current
direction, the second cabling method 2 is preferable, especially for electrical
endurance properties.
Subsequently the cable cross section and length combination should be optimized,
depending on the loads. Generally, a greater length and cross section improves
performance.
y 63 A

y 125 A

Cross section (mm)

Min. shunt length (mm)

y 16

500

25

200

35

100

35

300

50

200

Note: This table gives the minimum cable (shunt) lengths optimizing the equipment's
performance according to the cable cross sections.

Clarification concerning voltage drops


Importance of allowing for voltage drops

DB406089

Voltage drops are an issue that must be taken into account especially in direct
current distribution due to:
bb the common use of very low voltage (24, 48 or sometimes 12 V):
vv for a given resistance and current in a circuit, relative voltage drops increase as
the voltage is lowered,
vv the natural voltage drop of batteries in power reserve mode, as they are
discharged,
vv the criticality of the associated applications, often requiring a high level of security
and continuity of service.

Cause of voltage drops


IEC 60364-5-52 standard.

The multipolar low rating use (< 4 A) is not suitable for very low
voltage networks (< 24 V DC).

Voltage drops are caused by the sum of the resistances in series in the circuit:
bb internal resistance (r) of the source
bb resistance of connecting cables
bb internal resistance of control and protection switchgear, often significant for circuit
breakers of low rating (a few amperes) powered at very low voltage
bb it is generally expressed in m
bb in the absence of data directly from the manufacturer, it can be calculated by
dividing the power consumption by the square of the current: r = P/I2
bb spurious resistance of connections.
Voltage drops in the circuit must be less than the rated operating tolerances of the
various loads in steady-state conditions and especially at start-up (inrush current).

CA908006E

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Complementary
technical information

Direct current distribution

Choosing and implementing circuit


breakers
Examples of choices
Example 1

In a direct current distribution system, powered by a rectifier/charger of voltage


125V with earthed "-" polarity, which circuit breakers should be installed to protect:
bb the battery outgoing feeder of permissible current Iz = 69 A, operating current
Ib=55 A, and short-circuit current 10 kA?
bb a lighting outgoing feeder of permissible current Iz = 22 A, operating current
Ib=18 A, and short-circuit current 10 kA?
If the battery outgoing feeder is with momentary current direction reversal, choose
an iC60 circuit breaker:
Circuit to be protected

Choice of circuit breaker

Ib = 55 A, Iz = 69 A

Rating

In = 63 A

No high current peak

Curve

Un = 125 V, Isc = 10 kA, "-" earthed

Breaking capacity

iC60N

Connection

2 poles in series on "+"

Isolation required

1 pole on "-"

>

Choose a B-curve iC60N 3P 63 A circuit breaker with 2 poles


connected to the positive polarity.
If the lighting outgoing feeder is without momentary current direction reversal,
choose a C60H-DC circuit breaker:
Circuit to be protected

Choice of circuit breaker

Ib = 18 A, Iz = 22 A

Rating

In = 20 A

No high current peak

Curve

Un = 125 V, Isc = 10 kA, "-" earthed

Breaking capacity

C60H-DC

Connection

1 pole on "+"

Isolation not required

No pole on "-"

>

Choose a C60H-DC 1P 20 A circuit breaker with 1 pole


connected to positive polarity.

Example 2
In a direct current distribution system, powered by a rectifier/charger of voltage
125V, with earthed mid-point, which circuit breakers should be installed to protect:
bb the battery outgoing feeder of permissible current Iz = 69 A, operating current
Ib=55 A, and short-circuit current 20 kA?
bb a lighting outgoing feeder of permissible current Iz = 22 A, operating current
Ib=18 A, and short-circuit current 20 kA?
If the battery outgoing feeder is with momentary current direction reversal, choose
an iC60 circuit breaker of characteristics in compliance with the installation:
Circuit to be protected

Choice of circuit breaker

Ib = 55 A, Iz = 69 A

Rating

In = 63 A

No high current peak

Curve

Un = 125 V, Isc = 20 kA, earthed mid-point Breaking capacity


Connection

iC60H
1 pole on "+"
1 pole on "-"

Isolation required

Provided by both poles

>

Choose a B-curve iC60H 2P 63 A circuit breaker, connected


symmetrically to the "+" and "-" polarities.

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Complementary
technical information

Direct current distribution

Choosing and implementing circuit


breakers
If the lighting outgoing feeder is without momentary current direction reversal,
choose a C60H-DC circuit breaker:
Circuit to be protected

Choice of circuit breaker

Ib = 18 A, Iz = 22 A

Rating
Un = 125 V, Isc = 20 kA, earthed mid-point Breaking capacity
Connection

In = 20 A
C60H-DC
1 pole on "+"
1 pole on "-"

Isolation not required

Provided by both poles

>

Choose a C60H-DC 2P 20 A circuit breaker connected


symmetrically to the "+" and "-" polarities.

Example 3
In a direct current distribution system powered by two rectifiers in parallel Un = 250
V, Isc (2 sources) = 35 kA, in IT system, which circuit breakers should be installed to
protect:
bb the pair of rectifiers of permissible current Iz = 69 A and operating current
Ib=55A?
bb a lighting outgoing feeder of permissible current Iz = 22 A and operating current
Ib= 18 A?
If the pair of rectifiers is with momentary current direction reversal, choose an iC60
circuit breaker:
Circuit to be protected

Choice of circuit breaker

Ib = 55 A, Iz = 69 A

Rating

In = 63 A

No high current peak

Curve

B or C (the magnetic
threshold is far lower than
the short-circuit current)

Un = 250 V, Isc = 35 kA, IT system

Breaking capacity

NG125L

Connection

2 poles on "+"
2 poles on "-"

Isolation required

Provided by the 4 poles

>

Choose an NG125L 4P 63 A circuit breaker connected


symmetrically to the "+" and "-" polarities.
The lighting outgoing feeder is without momentary current direction reversal but the
short-circuit current is too great to choose a C60H-DC circuit breaker.
Circuit to be protected

Choice of circuit breaker

Ib = 18 A, Iz = 22 A

Rating

In = 20 A

No high current peak

Curve

Un = 250 V, Isc = 35 kA, IT system

Breaking capacity

NG125L

Connection

2 poles on "+"
2 poles on "-"

Isolation not required

Provided by the 4 poles

>

Choose a B-curve NG125L 4P 20 A circuit breaker connected


symmetrically to the two "+" and "-" polarities.

CA908006E

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Complementary
technical information

Direct current distribution

Residual current devices do not work on a direct


current distribution system.
Earth leakage protection can be provided by
circuit breakers or residual current circuit
breakers installed on the upstream AC
distribution system.

Residual current devices


DC networks isolated from any AC network

Earth leakage protection

Residual current devices will not work with a direct current distribution system
powered directly by a battery, a generating set, photovoltaic cells, etc., or a rectifier
with galvanic insulation. In this case protection for users is provided by choosing a
network voltage that is not dangerous and an appropriate earthing system.

Safe direct current network voltage


Environment

TN-S system

IT system

Earthed polarity

Earthed mid-point

Dry

100 V

200 V

100 V

Wet

50 V

100 V

50 V

Immersed

25 V

50 V

25 V

DC networks connected to an AC network

In the case of a direct current distribution system powered by an AC/DC converter


(without galvanic insulation), earth leakage protection can be provided by circuit
breakers or residual current circuit breakers installed on the AC network upstream of
the converter.

Protection against direct contact


Standard IEC 60479-1 determines applicable
values for the protection of users.

Earth leakage protection of high sensitivity (In = 30 mA) is compulsory if certain


circuits operating on direct current entail risks of baring of live parts (see installation
standards). This protection system should be chosen as follows:
bb type A or si (bipolar), if the converter is powered by a single-phase supply
bb type B, if the converter is powered by a three-phase supply.
The choice of this protection system does not depend on the earthing system.

Protection against indirect contact


Protection against indirect
contact

Medium-sensitivity earth leakage protection


In u 300 mA

Upstream power supply

Three-phase

Characteristics of direct-current
circuits to be protected

Without double
insulation

With double
insulation

Upstream
earthing
system

Type B

Type A

TT or IT with
non-interconnected
exposed conductive
parts
TN-S
IT

Single-phase

Type A

Fire protection
Fire protection

Medium-sensitivity earth leakage protection


In = 300 mA

Upstream power supply

Single-phase or three-phase

Characteristics of direct-current
circuits to be protected

Humid or dusty environments, ancient installations and


buildings

Upstream earthing system

No influence

Type A

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Direct current distribution

Complementary
technical information

Lightning protection

DB405957

Surge protective device

DB405820

Lightning
current

In fact the operating principle of the surge protective device remains identical in
direct current; the surge protective devices capture and conduct to earth the current
of electric overvoltages.
Particularly if the direct current is implemented by a rectifier without galvanic
insulation and if the AC network already contains a surge protective device, there will
be no need for a specific protective device.
Otherwise, the surge protective device should be adapted "finely" to the network
voltage (and the overvoltage resistance of the loads, which is linked to the network
voltage).

Incoming
circuit breaker

Load

Type 3
Fine protection
very close to the
loads

Type 1 surge protective device

Type 2
Impact near the
building, on the LV
line at the entry to
the installation

DB405819

The type 1 surge protective device is recommended in


the specific case of service-sector and industrial
buildings, protected by a lightning rod or a meshed
cage. It protects electrical installations against direct
lightning strokes. It can discharge the back-current
from lightning spreading from the earth conductor to
the network conductors.
Type 1 surge protective devices are characterized by a
10/350 s current wave.

Type 2 surge protective device

The type 2 surge protective device is the main


protection system for all low-voltage electrical
installations. Installed in each electrical switchboard, it
prevents the spread of overvoltages in the electrical
installations and protects the loads.
Type 2 surge protective devices are characterized by an
8/20 s current wave.

Type 1

Direct impact on the building


structure

Type 3 surge protective device

These surge protective devices have a low discharge


capacity. They must therefore mandatorily be installed
as a supplement to type 2 surge protective devices and
in the vicinity of sensitive loads.
Type 3 surge protective devices are characterized by a
combination of voltage waves (1.2/50 s) and current
waves (8/20 s).

Type 2

Generally the direct current switching voltage should be assigned a coefficient of 2


compared with alternating current. Apart from this the principle for choosing devices
according to the networks remains the same.
Comments

Offer

24 / 48 V

Network voltage

Communication

iPRI

< 200 V

Communication

iPRC

200 to 400 V

Type 2 and 3

iPRD, iPF

200 to 400 V

Type 1 and 2

iPRF1, PRD1

200 to 400 V

Type 1

PRD1 Master, PRF1 Master

600 or 1000 V

PV applications

iPRDDC

Coordination with disconnectors


A study is underway on the coordination of our surge protective devices on direct
current networks; it will enable this document to be supplemented at a later stage.
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Complementary
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Direct current distribution

Characteristics of the distribution system

The installation rules of the IEC 60364 standard apply to direct current distribution
systems.

Network voltage
DB406090

24 V, 48 V, 60 V, 125 V, 250 V, 500 V, 750 V.


These voltages often depend on the application or the sources used, for example:
bb batteries on single-phase DC charger: voltage 240 V DC,
bb batteries on three-phase DC charger: voltage 440 V DC.

Overcurrent protection
Short-circuit current

The short-circuit current depends on the source. For a distribution system powered
by a battery, it can be calculated by the formula Isc (in A) = kC with:
bb C the battery capacity in Ah,
bb k a coefficient close to 10 and in any case always less than 20.

Example
A 125 V battery of capacity 220 Ah delivers a short-circuit current Isc between 2.2 kA
and 4.4 kA.
Note: Since the Isc current value is relatively low and the distribution system is not very
extensive, the maximum short-circuit current Isc at any point of the installation is taken as equal
to the short-circuit current Isc of the source (value by excess).

Overload protection

For a load of operating current Ib and a duct of permissible current Iz, the duct
protection by a distribution circuit breaker must have a rating In such that: Ib y In y Iz.
IEC 60038 standard.

Short-circuit protection

The installation standards impose no particular constraint: a magnetic tripping threshold Im such
that 5 In y Im y 10 In is generally advisable.

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Direct current distribution

Complementary
technical information

Appendix

Appendix 1
iC60, C120, NG125 offer
Choosing circuit breakers for distribution with earthed polarity
The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 72 V DC for the iC60 offers and 144 V DC for the C120 and NG125 offers

Isc (kA)

iC60, C120, NG125... ?

In (A)

Product range

DB406111

Maximum rating (A)

y 125

( ) Rating > 80 A
only with NG125N
3P and 4P.

NG125N

y 80
C120N

C120H
NG125N

y 63
NG125H

NG125L

Breaking capacity (kA)


Icu IEC 60947-2

iC60L

y 36

y 25

y 20

iC60N

iC60H

y 15

y 10

Fault condition analysis, see page 4.

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Product
range
Un (V DC)

1P, 2P, 3P, 4P... ?

Number of poles connected in series

DB406110

Product range

NG125

C120

iC60

1P

60 to 72

1P

2P

3P

4P

1P

2P

3P

4P

2P

3P

y 144

4P

y 216

y 288

y 432

y 576

Network voltage
(V DC)

Isolation, number of poles and connection diagram, see page 5.

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Direct current distribution

Complementary
technical information

Appendix

Appendix 2
iC60, C120, NG125 offer
Choosing circuit breakers for distribution with earthed mid-point
The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 72 V DC for the iC60 offers and 144 V DC for the C120 and NG125 offers

Isc (kA)

iC60, C120, NG125... ?

In (A)

Product range

DB406111

Maximum rating (A)

y 125

( ) Rating > 80 A
only with NG125N
3P and 4P.

NG125N

y 80
C120N

C120H
NG125N

y 63
NG125H

NG125L

Breaking capacity (kA)


Icu IEC 60947-2

iC60L

y 36

y 25

y 20

iC60N

iC60H

y 15

y 10

Fault condition analysis, see page 6.

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Product
range
Un (V DC)

2P, 4P... ?

Number of poles connected in series

DB406112

Product range

NG125

2P

4P

C120

2P

4P

iC60

2P

4P

125 to 144

y 288

y 576

Network voltage
(V DC)

Isolation, number of poles and connection diagram, see page 7.

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Direct current distribution

Complementary
technical information

Appendix

Appendix 3
iC60, C120, NG125 offer
Choosing circuit breakers for distribution isolated from earth
The following tables show the number of poles connected in series according to the DC network voltage, and the circuit breaking performance
of our circuit breaker range.
Breaking capacity for a maximum voltage per pole of: 72 V DC for the iC60 offers and 144 V DC for the C120 and NG125 offers

Isc (kA)

iC60, C120, NG125... ?

In (A)

Product range

DB406467

Maximum rating (A)

y 125

( ) Rating > 80 A
only with NG125N
3P and 4P.

NG125N

y 80
C120N

C120H
NG125N

y 63
NG125L

Breaking capacity (kA)


Icu IEC 60947-2

NG125H
iC60L

y 36

y 25

y 20

iC60N

iC60H

y 15

y 10

Fault condition analysis, see page 8.

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Product
range
Un (V DC)

2P, 4P... ?

Number of poles connected in series

DB406113

Product range

NG125

2P

2P

C120

2P

2P

iC60

4P

125 to 144

y 288

Network voltage
(V DC)

Isolation, number of poles and connection diagram, see page 9.

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Schneider Electric Industries SAS


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CS 30323
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RCS Nanterre 954 503 439
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www.schneider-electric.com

As standards, specifications and designs change from time to time, please ask for confirmation of
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Publication : Schneider Electric Industries SAS
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7/06/2013
5/04/2013
10/12/2012
29/11/2012

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CA908006E

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Changed diagram "+" polarity earthed page 11 and replace I by In, for the others
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